Band sawing machine and using method thereof
By setting up auxiliary guides on the band saw machine to absorb vibration and coolant recovery mechanism for multiple filtration, the vibration problems during the sawing process and the low cooling liquid recovery efficiency are solved, the workpiece cutting effect and the cooling liquid recycling life are improved, and the production cost is reduced.
Patent Information
- Application Number
- CN202510505242.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-22
- Publication Date
- 2025-06-06
AI Technical Summary
The existing band saw machines lack the means to deal with vibration during the sawing process, resulting in uneven cutting of the workpiece and poor cooling liquid recovery effect, resulting in waste and increased production costs.
A band saw machine is designed, including auxiliary guides for absorbing the vibration of the saw blade, a coolant spray head for the effective use of the coolant, and filtered multiple times through a coolant recovery mechanism to recover the coolant.
Effectively absorb the vibration of the saw blade and improve the cutting effect of the workpiece; recycle the coolant through multiple filtration and improve the recycling service life of the coolant and reduce production costs.
Smart Images

Figure CN120095227A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of mechanical parts production equipment, and in particular relates to a band sawing machine and a use method thereof. Background Art
[0002] Band saw is a commonly used metal cutting equipment, widely used in metal processing, machinery manufacturing, engineering construction and other industries. It cuts materials through a continuous saw belt (saw blade), with the characteristics of high efficiency and high precision, suitable for workpieces of various shapes, sizes and materials. Band saws can achieve a variety of cutting methods, such as straight cutting, bevel cutting and curve cutting, and have great advantages in cutting large materials and precision processing. For example, a band saw disclosed in the patent with application number CN202010911174.9 includes a saw body, and the saw body includes a base. A cutting table is provided on the upper end face of the base. A column is provided on the upper end face of the base on one side of the cutting table. A saw frame is slidably connected to the column, and a band saw blade is provided on the saw frame. The saw frame is connected to a cross beam above the cutting table, and guide rods are slidably connected to both ends of the cross beam. A fixing component is provided on the cross beam, and the fixing component includes a fixing bar connected to the cross beam, and an adjusting groove is provided at the lower end of the fixing bar. A telescopic arm is slidably connected in the adjusting groove, and a fixing plate for tightly contacting the outer wall of the steel pipe is connected to the lower end of the telescopic arm. An adjusting component for controlling the telescopic arm to slide in the adjusting groove is provided at the upper end of the fixing bar.
[0003] During the use of this existing band saw machine, the saw blade lacks a means to deal with vibration during the sawing process, which can easily cause uneven cutting of the workpiece and reduce the cutting effect of the workpiece. At the same time, the coolant recovery effect used in the cutting process is poor, resulting in a large amount of coolant waste and increased production costs. Therefore, it is necessary to make improvements. Summary of the invention
[0004] The purpose of the present invention is to provide a band saw and a method for using the same in order to effectively improve the workpiece cutting effect and reduce the production cost in view of the above-mentioned technical problems.
[0005] In view of this, the present invention provides a band sawing machine, comprising:
[0006] A sawing machine body, wherein a discharge table and a feed table are respectively arranged at the front and rear sides of the sawing machine body, and a sawing table and a discharge groove are arranged on the surface of the sawing machine body;
[0007] A saw frame, wherein the saw frame is arranged on the sawing machine body and is provided with a band saw blade driving mechanism and a guide beam;
[0008] A band saw blade, wherein the band saw blade is arranged on a band saw blade driving mechanism;
[0009] A saw blade guide, the saw blade guide is arranged on the guide beam to guide the movement of the band saw blade;
[0010] A control center, wherein the control center is arranged on one side of the sawing machine body;
[0011] A coolant nozzle, wherein the coolant nozzle is arranged on the guide beam;
[0012] Also includes:
[0013] An auxiliary guide member, the auxiliary guide member is arranged on the guide beam and is located on one side of the saw blade guide member;
[0014] A coolant recovery mechanism, wherein the coolant recovery mechanism is arranged in the sawing machine body;
[0015] Wherein, the band saw blade can pass through an auxiliary guide member, and the auxiliary guide member is used to consume the vibration energy of the saw blade. The coolant recovery mechanism is located below the discharge trough and the coolant can flow into the coolant recovery mechanism through the discharge trough.
[0016] In the present technical scheme, during the operation of the band saw machine, the workpiece to be processed is moved from the feed table to the bottom of the band saw blade, and then the band saw blade on the saw frame approaches the workpiece and the saw blade driving mechanism drives the band saw blade to rotate at high speed. Finally, the workpiece is discharged from the discharge table after sawing. When the workpiece is sawing, the coolant nozzle can spray the coolant to the sawing place, and the used coolant enters the coolant recovery mechanism through the discharge trough for recovery. The auxiliary guide member can effectively absorb and buffer the vibration when the band saw blade vibrates to prevent the vibration from further expanding. Compared with the prior art, the present invention can effectively improve the workpiece cutting effect and reduce production costs.
[0017] In the above technical solution, further, the auxiliary guide member also includes:
[0018] An auxiliary guide arm, the auxiliary guide arm is arranged on the guide crossbeam and is located on one side of the saw blade guide, and a through slot for the band saw to pass through is arranged at the bottom end of the auxiliary guide arm;
[0019] A mounting shell, the mounting shell being arranged at the bottom end of the outer side wall of the auxiliary guide arm, and the mounting shell having an inner cavity communicating with the through slot;
[0020] A cylinder body, the cylinder body is fixedly arranged in the inner cavity of the mounting shell, and the cylinder body is filled with a shear thickening liquid;
[0021] A movable block, the movable block is arranged in the cylinder body through the movement of a spring, a surface of the movable block away from the spring is provided with a plurality of connecting rods, the connecting rods pass through the cylinder body and cooperate with the movable seal of the cylinder body;
[0022] A roller frame, the roller frame is movably arranged in the inner cavity of the mounting shell, and a rotating roller is arranged in the roller frame;
[0023] The roller frame is connected to one end of the connecting rod passing through the cylinder body, and the rotating roller can abut against the side surface of the band saw blade.
[0024] In the above technical solution, further, it also includes:
[0025] A piston tube, which is arranged on the side wall of the cylinder body and communicates with the inside of the cylinder body, and a piston body is movably arranged in the piston tube;
[0026] The piston tube is divided into two parts by the piston body, one part is filled with the shear thickening liquid, and the other part is filled with air.
[0027] In the above technical solution, further, the coolant recovery mechanism also includes:
[0028] A coolant recovery tank, which is arranged in the sawing machine body and below the discharge chute;
[0029] A filter element, the filter element being arranged in the coolant recovery tank and used for filtering impurities contained in the coolant;
[0030] A drain pipe, the drain pipe is arranged at the bottom of the coolant recovery tank and is connected to the coolant recovery tank, and a drain pump is arranged in series on the drain pipe;
[0031] Wherein, the top of the coolant recovery tank is open.
[0032] In the above technical solution, further, the filter element also includes:
[0033] A plurality of filter plates, wherein the plurality of filter plates are detachably arranged in the coolant recovery tank and are evenly spaced from top to bottom;
[0034] Among them, the filter apertures of several filter plates decrease from top to bottom.
[0035] In the above technical solution, further, it also includes:
[0036] A filter tube, the filter tube is arranged on one side of the coolant recovery tank and is connected to the outlet end of the drainage pump, one end of the filter tube away from the drainage pump is bent downward and extended and is provided with an openable tube cover;
[0037] A recovery pipe, one end of which is connected to the filter pipe and extends into the filter pipe;
[0038] A spiral guide portion, wherein the spiral guide portion is arranged on the inner wall of the filter tube and extends along the length direction of the filter tube;
[0039] Wherein, the recovery pipe and the filter pipe are coaxially distributed, and the spiral guide part can guide the coolant in the filter pipe to rotate and flow.
[0040] In the above technical solution, further, it also includes:
[0041] A connecting head, the connecting head is used to assist the rotational flow of the cooling liquid;
[0042] Wherein, the filter tube is connected with the outlet end of the drainage pump through a connecting head.
[0043] In the above technical solution, further, the connecting head also includes:
[0044] A connecting pipe body, one end of which is connected to the outlet end of the displacement pump, and the other end of which is provided with a transfer chamber;
[0045] A liquid inlet pipe body, the liquid inlet pipe body is arranged in the transfer cavity of the connecting pipe body, and the liquid inlet pipe body and the transfer cavity are connected through a plurality of inclined pipes;
[0046] The filter tube is connected to the liquid inlet tube body, an acute angle is formed between the axial direction of the inclined tube and the radial direction of the liquid inlet tube body, and a plurality of inclined tubes are evenly spaced and distributed along the circumference of the liquid inlet tube body.
[0047] In the above technical solution, further, the present invention also discloses a method for using the above band sawing machine, comprising the following steps:
[0048] S1 workpiece sawing, the workpiece to be processed is moved to the working area, then the saw frame moves to drive the band saw blade close to the workpiece, the band saw blade driving mechanism drives the band saw blade to run at high speed to cut the workpiece, and the coolant nozzle sprays the coolant on the cutting part;
[0049] S2 vibration absorption, when the band saw blade vibrates during operation, the vibration can be transmitted to the rotating roller that abuts against the surface of the band saw blade, and the vibration is converted by damping friction absorption through the shear thickening fluid and the movement of the piston body;
[0050] S3 coolant recovery: after use, the coolant flows through the discharge trough to the coolant recovery mechanism. The coolant recovery mechanism filters the coolant multiple times through the filter element and the filter tube. Finally, the coolant is discharged from the recovery tube for recovery.
[0051] In the technical solution, during the operation of the band saw machine, the vibration generated by the band saw blade can be effectively absorbed and buffered, and at the same time, the coolant can be filtered multiple times to fully reduce the impurities contained in the recovered coolant, thereby increasing the circulation service life of the coolant.
[0052] The beneficial effects of the present invention are:
[0053] 1. The auxiliary guide can effectively absorb and buffer the vibration when the band saw blade vibrates, preventing the vibration from further expanding and improving the cutting effect of the workpiece;
[0054] 2. The coolant recovery mechanism can be set up to filter multiple times to fully reduce the impurities contained in the recovered coolant, thereby increasing the cycle life of the coolant and reducing production costs;
[0055] 3. The setting of the connecting head can assist the coolant to rotate and flow during the recovery and filtration process, further improving the recovery effect of the coolant, reducing impurities contained in the coolant, increasing the cycle life of the coolant, and reducing production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0056] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0057] Figure 1 It is a schematic structural diagram of a specific implementation method of the present invention.
[0058] Figure 2 It is a schematic structural diagram of a sectional view of the sawing machine body of the present invention.
[0059] Figure 3 It is a schematic diagram of the auxiliary guide structure of the present invention.
[0060] Figure 4 This is a schematic diagram of the cross-sectional structure of the installation shell of the present invention.
[0061] Figure 5 It is a schematic diagram of the structure of the coolant recovery mechanism of the present invention.
[0062] Figure 6 It is a cross-sectional structural schematic diagram of the coolant recovery mechanism of the present invention.
[0063] Figure 7 It is a schematic diagram of the structure of the connecting head of the present invention.
[0064] The symbols in the figure are:
[0065] 1. Sawing machine body; 100. Discharging table; 101. Feeding table; 102. Saw table; 103. Discharging trough; 2. Saw frame; 20. Band saw blade driving mechanism; 21. Guide beam; 3. Saw blade guide; 4. Control center; 5. Coolant nozzle; 6. Auxiliary guide; 60. Auxiliary guide arm; 61. Through groove; 62. Mounting shell; 63. Cylinder body; 64. Movable block; 65. Spring; 66. Connecting rod; 67. Roller frame; 68. Rotating roller; 69. Piston tube; 610. Piston body; 7. Coolant recovery mechanism; 70. Coolant recovery box; 71. Filter element; 72. Drain pipe; 73. Drain pump; 74. Filter pipe; 75. Recovery pipe; 76. Spiral guide; 77. Connecting head; 770. Connecting pipe body; 771. Transfer chamber; 772. Inlet pipe body; 773. Tilt pipe. DETAILED DESCRIPTION
[0066] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0067] In the description of the present application, it should be noted that the terms used herein are only for describing specific embodiments, and are not intended to limit the exemplary embodiments according to the present application. For ease of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship. The technology, methods and equipment known to ordinary technicians in the relevant field may not be discussed in detail, but in appropriate cases, the technology, methods and equipment should be regarded as part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as merely exemplary, rather than as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that similar numbers and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.
[0068] Embodiment 1:
[0069] The embodiment of the present application provides a band sawing machine, comprising: a sawing machine body 1, wherein a discharge table 100 and a feed table 101 are respectively arranged on the front and rear sides of the sawing machine body 1, and a saw table 102 and a discharge slot 103 are arranged on the surface of the sawing machine body 1; a saw frame 2, wherein the saw frame 2 is arranged on the sawing machine body 1, and a band saw blade driving mechanism 20 and a guide beam 21 are arranged on the saw frame 2; a band saw blade, wherein the band saw blade is arranged on the band saw blade driving mechanism 20; a saw blade guide 3, wherein the saw blade guide 3 is arranged on the guide beam 21 for guiding the movement of the band saw blade; a control center 4, wherein the control center 4 is arranged on one side of the sawing machine body 1; a coolant nozzle 5, wherein the coolant nozzle 5 is arranged on the guide beam 21;
[0070] The machine also includes: an auxiliary guide member 6, which is arranged on the guide beam 21 and located on one side of the saw blade guide member 3; a coolant recovery mechanism 7, which is arranged in the sawing machine body 1;
[0071] The band saw blade can pass through the auxiliary guide 6, which is used to consume the vibration energy of the saw blade. The coolant recovery mechanism 7 is located below the discharge trough 103 and the coolant can flow into the coolant recovery mechanism 7 through the discharge trough 103.
[0072] Moreover, the sawing machine body 1, the discharge table 100, the feed table 101, the sawing machine and the discharge trough 103 are all conventional structures, the saw frame 2 and the band saw blade driving mechanism 20 are all conventional structures, the saw frame 2 can adopt a conventional column-type movement method or a scissors-type movement method, the saw blade guide 3 is a conventional saw blade guide arm, the control center 4 can be a CNC center, the coolant nozzle 5 is a conventional universal tube nozzle and is connected to an external coolant source, a plurality of leakage holes can be opened on the bottom surface of the discharge trough 103, and a conventional clamping and fixing mechanism is also installed on the sawing machine body 1.
[0073] In the present embodiment, during the operation of the band saw machine, the workpiece to be processed is moved from the feed table 101 to the bottom of the band saw blade, and then the band saw blade on the saw frame 2 approaches the workpiece and the saw blade driving mechanism drives the band saw blade to rotate at high speed. Finally, the workpiece is discharged from the discharge table 100 after being sawed. When the workpiece is sawed, the coolant nozzle 5 can spray the coolant to the sawing place, and the used coolant enters the coolant recovery mechanism 7 through the discharge trough 103 for recovery. The auxiliary guide member 6 can effectively absorb and buffer the vibration when the band saw blade vibrates to prevent the vibration from further expanding. Compared with the prior art, the present invention can effectively improve the workpiece cutting effect and reduce the production cost.
[0074] Embodiment 2:
[0075] The present embodiment provides a band sawing machine, which, in addition to the technical solutions of the above-mentioned embodiments, also has the following technical features: the auxiliary guide member 6 also includes: an auxiliary guide arm 60, which is arranged on the guide crossbeam 21 and located on one side of the saw blade guide member 3, and the bottom end of the auxiliary guide arm 60 is provided with a through slot 61 for the band sawing machine to pass through; a mounting shell 62, which is arranged at the bottom end of the outer wall of the auxiliary guide arm 60, and the mounting shell 62 has an inner cavity connected with the through slot 61; a cylinder body 63, which is fixedly arranged in the inner cavity of the mounting shell 62, and the cylinder body 63 is filled with a shear thickening liquid; a movable block 64, which is movably arranged in the cylinder body 63 by a spring 65, and a surface of the movable block 64 away from the spring 65 is provided with a plurality of connecting rods 66, which pass through the cylinder body 63 and are movably sealed with the cylinder body 63; a roller frame 67, which is movably arranged in the inner cavity of the mounting shell 62, and a rotating roller 68 is arranged in the roller frame 67;
[0076] The roller frame 67 is connected to one end of the connecting rod 66 passing through the cylinder body 63, and the rotating roller 68 can abut against the side surface of the band saw blade.
[0077] It also includes: a piston tube 69, which is arranged on the side wall of the cylinder body 63 and communicates with the inside of the cylinder body 63, and a piston body 610 is movably arranged in the piston tube 69;
[0078] The piston tube 69 is divided into two parts by the piston body 610 , one part is filled with the shear thickening liquid, and the other part is filled with air.
[0079] Moreover, the mounting shells 62 may have two and are symmetrically distributed on both sides of the auxiliary guide arm 60 with the through slot 61 as the center.
[0080] In this embodiment, when the band saw blade vibrates during operation, the vibration can be transmitted to the rotating roller 68 that abuts against the surface of the band saw blade. The rotating roller 68 transmits the vibration to the movable block 64 in the cylinder body 63 through the roller frame 67 and the connecting rod 66. When the movable block 64 moves due to the vibration, the shear thickening liquid can be transformed into a solid-like substance, thereby generating friction damping with the movable block 64 to absorb and weaken the vibration. After the vibration is balanced, under the action of the shear thickening liquid, the spring 65 can drive the rotating roller 68 to slowly reset so as to abut against the surface of the band saw blade again. At the same time, through the setting of the piston tube 69, the friction between the piston body 610 and the piston tube 69 and the force generated by air compression are used to further absorb and weaken the vibration. Compared with the prior art, the present invention can effectively absorb and buffer the vibration when the band saw blade vibrates, prevent the vibration from further expanding, and improve the cutting effect of the workpiece.
[0081] Embodiment 3:
[0082] This embodiment provides a band sawing machine, which, in addition to the technical solutions of the above embodiments, also has the following technical features: the coolant recovery mechanism 7 also includes: a coolant recovery tank 70, which is arranged in the sawing machine body 1 and is located below the discharge groove 103; a filter 71, which is arranged in the coolant recovery tank 70 for filtering impurities contained in the coolant; a drain pipe 72, which is arranged at the bottom of the coolant recovery tank 70 and is connected to the coolant recovery tank 70, and a drain pump 73 is arranged in series on the drain pipe 72;
[0083] The top of the coolant recovery tank 70 is open.
[0084] The filter element 71 further includes: a plurality of filter plates, which are detachably disposed in the coolant recovery tank 70 and are evenly spaced from top to bottom;
[0085] Among them, the filter apertures of several filter plates decrease from top to bottom.
[0086] Moreover, the filter plate can be detachably installed in the coolant filter box in a conventional manner, such as installing brackets on the inner walls of the coolant filter box on opposite sides, and the filter plate is directly mounted on the brackets.
[0087] In this embodiment, the used coolant enters the coolant recovery tank 70 and then passes through several filter plates of the filter element 71 in sequence under the action of gravity and falls on the bottom of the coolant recovery tank 70. The several filter plates can effectively filter and collect large and small impurities contained in the coolant. After the coolant is filtered, it is discharged from the coolant recovery tank 70 through the drain pipe 72 under the action of the drain pump 73. Compared with the prior art, the present invention can effectively filter and process the used coolant, improve the recycling effect of the coolant, and reduce the production cost.
[0088] Embodiment 4:
[0089] The present embodiment provides a band sawing machine, which, in addition to the technical solutions of the above embodiments, also has the following technical features, including: a filter tube 74, which is arranged at one side of the coolant recovery tank 70 and is connected to the outlet end of the drainage pump 73, and one end of the filter tube 74 away from the drainage pump 73 is bent downward and extended and is provided with an openable tube cover; a recovery tube 75, one end of the recovery tube 75 is connected to the filter tube 74 and extends into the filter tube 74; a spiral guide portion 76, which is arranged on the inner wall of the filter tube 74 and extends along the length direction of the filter tube 74;
[0090] The recovery pipe 75 is coaxially distributed with the filter pipe 74 , and the spiral guide portion 76 can guide the coolant in the filter pipe 74 to rotate and flow.
[0091] It also includes: a connecting head 77, the connecting head 77 is used to assist the rotational flow of the cooling liquid;
[0092] The filter tube 74 is connected to the outlet end of the drainage pump 73 through a connecting head 77 .
[0093] The connecting head 77 further includes: a connecting pipe body 770, one end of which is connected to the outlet end of the liquid displacement pump 73, and the other end of which is provided with a transfer chamber 771; a liquid inlet pipe body 772, which is provided in the transfer chamber 771 of the connecting pipe body 770, and the liquid inlet pipe body 772 is connected to the transfer chamber 771 through a plurality of inclined pipes 773;
[0094] The filter tube 74 is connected to the liquid inlet tube body 772 , an acute angle is formed between the axial direction of the inclined tube 773 and the radial direction of the liquid inlet tube body 772 , and a plurality of inclined tubes 773 are evenly spaced and distributed along the circumference of the liquid inlet tube body 772 .
[0095] Moreover, the recovery pipe 75 can be connected to an external coolant source, and the spiral guide portion 76 can be a plurality of spiral grooves or a plurality of spiral ridges, which are evenly spaced along the circumference of the filter tube 74 and extend along the length direction of the filter tube 74. A conventional one-way movable baffle can also be installed in the downwardly bent end of the filter tube 74. The one-way movable baffle is installed in the filter tube 74 by a torsion spring and a rotating shaft and can be pressed open when impurities accumulate to a certain weight.
[0096] In this embodiment, the coolant processed by the coolant recovery tank 70 enters the filter tube 74 through the drain pipe 72. The spiral guide portion 76 in the filter tube 74 can rotate the coolant when the coolant flows along the filter tube 74. The fine impurities in the coolant that are not fully filtered are therefore gathered at the edge of the coolant under the action of centrifugal force. When the coolant flows to the recovery pipe 75 at the end of the filter tube 74, the center of the coolant is directly discharged through the recovery pipe 75, while the impurities at the edge of the coolant gradually settle downward to the side of the filter tube 74 that is bent downward. At the same time, through the setting of the connecting head 77, the coolant first enters the transfer chamber 771 when being transported from the discharge pipe 72 to the filter tube 74, and then enters the liquid inlet tube body 772 through a plurality of inclined tubes 773. The plurality of inclined tubes 773 enable the coolant to form a rotating state when entering the liquid inlet tube body 772, thereby effectively ensuring the separation effect of the filter tube 74 on fine impurities. Compared with the prior art, the present invention can further improve the recovery effect of the coolant, reduce the content of fine impurities in the coolant, increase the circulation service life of the coolant, and reduce the production cost.
[0097] Embodiment 5:
[0098] This embodiment provides a method for using a band sawing machine, which, in addition to the technical solutions of the above embodiments, also has the following technical features, including the following steps:
[0099] S1: Workpiece sawing, the workpiece to be processed is moved to the working area, then the saw frame 2 moves to drive the band saw blade close to the workpiece, the band saw blade driving mechanism 20 drives the band saw blade to run at high speed to cut the workpiece, and at the same time the coolant nozzle 5 sprays the coolant on the cutting part;
[0100] S2 vibration absorption, when the band saw blade vibrates during operation, the vibration can be transmitted to the rotating roller 68 abutting against the surface of the band saw blade, and the vibration is absorbed and converted by damping friction through the shear thickening liquid and the movement of the piston body 610;
[0101] S3 coolant recovery: after use, the coolant flows through the discharge trough 103 to the coolant recovery mechanism 7. The coolant recovery mechanism 7 filters the coolant multiple times through the filter element 71 and the filter tube 74. Finally, the coolant is discharged from the recovery tube 75 for recovery.
[0102] In this embodiment, during the operation of the band saw machine, the vibration generated by the band saw blade can be effectively absorbed and buffered, and at the same time, the coolant can be filtered multiple times to fully reduce the impurities contained in the recovered coolant, thereby increasing the circulation service life of the coolant.
[0103] The embodiments of the present application are described above in conjunction with the accompanying drawings. In the absence of conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present application is not limited to the above-mentioned specific implementation methods. The above-mentioned specific implementation methods are merely illustrative and not restrictive. Under the guidance of the present application, ordinary technicians in this field can also make many forms without departing from the purpose of the present application and the scope of protection of the claims, all of which are within the protection of the present application.
Claims
1. A band sawing machine, comprising: A sawing machine body (1), wherein a discharge table (100) and a feed table (101) are respectively arranged on the front and rear sides of the sawing machine body (1), and a sawing table (102) and a discharge groove (103) are arranged on the surface of the sawing machine body (1); A saw frame (2), wherein the saw frame (2) is arranged on the sawing machine body (1), and a band saw blade driving mechanism (20) and a guide crossbeam (21) are arranged on the saw frame (2); A band saw blade, wherein the band saw blade is arranged on a band saw blade driving mechanism (20); A saw blade guide (3), wherein the saw blade guide (3) is arranged on a guide crossbeam (21) and is used to guide the movement of a band saw blade; A control center (4), wherein the control center (4) is arranged on one side of the sawing machine body (1); A cooling liquid spray head (5), wherein the cooling liquid spray head (5) is arranged on the guide crossbeam (21); It is characterized by further comprising: An auxiliary guide member (6), wherein the auxiliary guide member (6) is arranged on the guide crossbeam (21) and is located on one side of the saw blade guide member (3); A coolant recovery mechanism (7), wherein the coolant recovery mechanism (7) is arranged in the sawing machine body (1); The band saw blade can pass through an auxiliary guide member (6), the auxiliary guide member (6) is used to consume the vibration energy of the saw blade, the coolant recovery mechanism (7) is located below the discharge trough (103) and the coolant can flow into the coolant recovery mechanism (7) through the discharge trough (103).
2. A band sawing machine according to claim 1, characterized in that: The auxiliary guide member (6) further comprises: An auxiliary guide arm (60), the auxiliary guide arm (60) being arranged on the guide crossbeam (21) and located on one side of the saw blade guide (3), and a through slot (61) for a band saw to pass through being arranged at the bottom end of the auxiliary guide arm (60); A mounting shell (62), the mounting shell (62) being arranged at the bottom end of the outer side wall of the auxiliary guide arm (60), the mounting shell (62) having an inner cavity communicating with the through slot (61); A cylinder body (63), wherein the cylinder body (63) is fixedly disposed in the inner cavity of the mounting shell (62), and the cylinder body (63) is filled with a shear thickening liquid; A movable block (64), the movable block (64) being movable and arranged in the cylinder body (63) through a spring (65), a surface of the movable block (64) away from the spring (65) being provided with a plurality of connecting rods (66), the connecting rods (66) passing through the cylinder body (63) and being movable and sealed with the cylinder body (63); A roller frame (67), the roller frame (67) being movably arranged in the inner cavity of the mounting shell (62), and a rotating roller (68) being arranged in the roller frame (67); The roller frame (67) is connected to one end of the connecting rod (66) passing through the cylinder body (63), and the rotating roller (68) can abut against the side surface of the band saw blade.
3. A band sawing machine according to claim 2, characterized in that: Also includes: A piston tube (69), wherein the piston tube (69) is arranged on the side wall of the cylinder body (63) and is in communication with the interior of the cylinder body (63), and a piston body (610) is movably arranged in the piston tube (69); The piston tube (69) is divided into two parts by the piston body (610), one part is filled with the shear thickening liquid, and the other part is filled with air.
4. A band sawing machine according to claim 3, characterized in that: The coolant recovery mechanism (7) further comprises: A coolant recovery tank (70), wherein the coolant recovery tank (70) is arranged in the sawing machine body (1) and is located below the discharge trough (103); A filter element (71), the filter element (71) being arranged in the coolant recovery tank (70) and used for filtering impurities contained in the coolant; a liquid discharge pipe (72), the liquid discharge pipe (72) being arranged at the bottom of the coolant recovery tank (70) and being in communication with the coolant recovery tank (70), and a liquid discharge pump (73) being arranged in series on the liquid discharge pipe (72); Wherein, the top of the coolant recovery tank (70) is open.
5. A band sawing machine according to claim 4, characterized in that: The filter element (71) further comprises: A plurality of filter plates, which are detachably arranged in the coolant recovery box (70) and are evenly spaced from top to bottom; Among them, the filter apertures of several filter plates decrease from top to bottom.
6. A band sawing machine according to claim 5, characterized in that: Also includes: A filter tube (74), the filter tube (74) being arranged on one side of the coolant recovery tank (70) and being connected to the outlet end of the drainage pump (73), the filter tube (74) being bent and extended downward at one end away from the drainage pump (73) and being provided with an openable tube cover; A recovery pipe (75), one end of which is in communication with the filter pipe (74) and extends into the filter pipe (74); A spiral guide portion (76), wherein the spiral guide portion (76) is arranged on the inner wall of the filter tube (74) and extends along the length direction of the filter tube (74); The recovery pipe (75) and the filter pipe (74) are coaxially distributed, and the spiral guide portion (76) can guide the coolant in the filter pipe (74) to rotate and flow.
7. A band sawing machine according to claim 6, characterized in that: Also includes: A connecting head (77), wherein the connecting head (77) is used to assist the rotational flow of the cooling liquid; The filter tube (74) is connected to the outlet end of the drainage pump (73) via a connecting head (77).
8. A band sawing machine according to claim 7, characterized in that: The communication head (77) further comprises: A connecting pipe body (770), one end of which is in communication with the outlet end of the liquid displacement pump (73), and the other end of which is provided with a transfer chamber (771); A liquid inlet pipe body (772), wherein the liquid inlet pipe body (772) is arranged in a transfer cavity (771) of the connecting pipe body (770), and the liquid inlet pipe body (772) and the transfer cavity (771) are connected via a plurality of inclined pipes (773); The filter tube (74) is connected to the liquid inlet tube body (772), an acute angle is formed between the axial direction of the inclined tube (773) and the radial direction of the liquid inlet tube body (772), and a plurality of inclined tubes (773) are evenly spaced and distributed along the circumference of the liquid inlet tube body (772).
9. A method for using the band sawing machine according to claim 8, characterized in that: The following steps are involved: S1: Workpiece sawing, the workpiece to be processed is moved to the working area, then the saw frame (2) moves to drive the band saw blade close to the workpiece, the band saw blade driving mechanism (20) drives the band saw blade to run at high speed to cut the workpiece, and at the same time the coolant nozzle (5) sprays the coolant on the cutting part; S2 vibration absorption, when the band saw blade vibrates during operation, the vibration can be transmitted to the rotating roller (68) abutting against the surface of the band saw blade, and the vibration is absorbed and converted by damping friction through the shear thickening fluid and the movement of the piston body (610); S3 coolant recovery: after use, the coolant flows through the discharge trough (103) to the coolant recovery mechanism (7). The coolant recovery mechanism (7) filters the coolant multiple times through the filter element (71) and the filter tube (74). Finally, the coolant is discharged from the recovery tube (75) for recovery.
Citation Information
Patent Citations
Band sawing machine
CN112024981A