Automatic motor home carriage welding equipment with active heat dissipation function
By adopting air-cooled and water-cooled adaptive heat dissipation methods in the automatic welding equipment of RV car, the problem of overheating of the welding handle during the welding process is solved, and the stability of welding operations and energy savings are achieved.
Patent Information
- Application Number
- CN202510400616.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-01
- Publication Date
- 2025-06-06
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the welding process of RV carriages, the welding handle of the welding machine is prone to overheating, resulting in damage or short circuits of the welding handle, and the welding work time is long, resulting in increased energy consumption.
Design an automatic welding equipment for carriages that actively dissipate heat, adopts air-cooling and water-cooling adaptive methods, detects the temperature of the welding area through temperature sensors, and automatically selects air-cooling or water-cooling heat dissipation methods to ensure that the welding handle remains in a low temperature state.
Effectively prevent overheating and damage to the welding handle, reduce energy consumption of the welding machine, and ensure the stability and sustainability of welding operations.
Smart Images

Figure CN120095393A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of carriage welding, and in particular relates to an automatic welding device for a motorhome carriage with active heat dissipation. Background Art
[0002] An RV combines the functions of both a house and a car, but its attribute is still a car. It is a movable type of vehicle that has the basic facilities necessary for a home. An RV generally refers to a vehicle with a fixed roof, and it has spacious space, is well-equipped, and fully equipped, and is loved by many people who love the outdoors.
[0003] Since RVs have spacious spaces, their carriages need to be built with a large amount of steel. In the process of carriage processing, welding is an indispensable step. Since welding operations take a long time and the current passes through the wire to produce an electrothermal resistance effect, the welding gun of the welding machine will overheat. Continuous overheating operations will cause damage to the welding gun or transfer heat to the wire connection, causing a short circuit. For this reason, it is necessary to provide an RV carriage automatic welding equipment with active heat dissipation, which adopts air cooling and water cooling adaptive methods. According to the temperature change, the heat dissipation method can be selected by itself, thereby ensuring the stable use of the welding gun and reducing the energy consumption of the welding machine. Summary of the invention
[0004] The purpose of the present invention is to provide an automatic welding equipment for a motorhome compartment with active heat dissipation, which adopts an adaptive air cooling and water cooling method and selects the heat dissipation method according to the temperature change, thereby ensuring the stable use of the welding handle and reducing the energy consumption of the welding machine to solve the above technical problems.
[0005] The technical solution of the present invention to solve the above technical problems is as follows: an automatic welding device for a motorhome compartment with active heat dissipation, the device comprising a track: a movable welding vehicle is arranged at the rear side of the top of the track, a cooling box is arranged at the front side of the welding vehicle, a welding handle is arranged through the top of the cooling box, and a water-cooled heat dissipation component is arranged on the front and rear sides of the welding handle, the water-cooled heat dissipation component comprises two clamping plates, the inner cavity of the clamping plate is fixedly connected with a conductive arc plate, and the two conductive arc plates are fixedly connected with a mounting frame on the opposite sides by screws, and a plurality of heat dissipation fins are fixedly connected to the side of the mounting frame away from the clamping plate, and a water-cooled heat dissipation fan is fixedly installed on the side of the heat dissipation fin away from the mounting frame, and a conductive substrate is fixedly connected to the side of the heat dissipation fin away from the water-cooled heat dissipation fan, and the conductive substrate penetrates the inner cavity of the clamping plate and is fixedly connected to the conductive arc plate, a cooling pipe is arranged on the side of the water-cooled heat dissipation fan close to the mounting frame, and the heat dissipation fin is fixedly connected to the surface of the cooling pipe, a connecting plate is fixedly connected to the top of the cooling box, a propulsion assembly is arranged on the top of the connecting plate, and an air cooling assembly is arranged on the left side of the cooling box;
[0006] The method for automatic welding of the RV compartment with active heat dissipation is as follows:
[0007] 1. The user first places the carriage plate on the front side of the track, and aligns the welding position with the bottom end of the welding handle, then turns on the welding machine, and welds the docking position with the welding handle, and through the coordinated use of the welding vehicle and the lifting slide, the welding handle can continuously perform linear welding on the docking position. During the welding process, the wind is generated by the air-cooled heat dissipation fan and blown to the inner cavity of the cooling box, so that the wind wraps around the surface of the welding handle, and the surface of the welding handle is cooled. The cooling air entering the inner cavity of the cooling box is discharged from the inner cavity of the cooling box through the louver plate, so that the inner cavity of the cooling box is continuously cooled by circulating air;
[0008] 2. During the air cooling process, the temperature sensor continuously detects the temperature in the inner cavity of the cooling box. When the temperature in the inner cavity of the cooling box rises to a preset threshold, the air cooling fan is turned off to stop supplying air, and the electric push rod is turned on and pushes the sliding frame at the rear side to the front side. After being pushed, the sliding frame at the rear side drives the connecting rod to deflect, so that the eccentric rotating plate rotates on the surface of the support tube, and then under the transmission action of the eccentric rotating plate and the two connecting rods, the two sliding frames move toward each other, and drive the two clamping plates to move toward each other, so that the conductive arc plate is closely attached to the surface of the welding handle;
[0009] 3. At the same time, the cold water circulation machine is turned on, and water is supplied to the inner cavity of the cooling pipe through the coordinated use of water pipes and connecting hoses, so that cooling water is continuously circulated in the inner cavity of the cooling pipe, thereby keeping the conductive substrate in a low temperature state at all times. At the same time, with the coordinated use of water-cooled heat dissipation fans and heat dissipation fins, the conductive substrate is continuously cooled. During use, the temperature generated on the surface of the welding torch is transferred to the surface of the conductive arc plate, and the heat is transferred to multiple heat dissipation fins through the conductive substrate for dissipation, so that the welding torch is always kept in a low temperature state, which is suitable for long-term welding operations.
[0010] Preferably, the propulsion assembly includes a sliding frame fixedly connected to the surface of the clamping plate, an electric push rod is fixedly installed on the rear side of the bottom of the connecting plate, and the output end of the electric push rod is fixedly connected to the sliding frame located on the rear side.
[0011] Preferably, the top of the connecting plate is fixedly connected to a support tube, the surface of the support tube is rotatably connected to an eccentric rotating plate, both sides of the top of the eccentric rotating plate are rotatably connected to connecting rods, and one end of the connecting rod away from the eccentric rotating plate is rotatably connected to the top of the sliding frame.
[0012] Preferably, the air cooling component includes air-cooled heat dissipation fans fixedly mounted on the top and bottom of the left side of the cooling box, circular through holes matching the air-cooled heat dissipation fans are provided on the top and bottom of the left side of the cooling box, and a louver is fixedly connected to the right side of the cooling box.
[0013] Preferably, the top and bottom of the left side of the cooling box are both fixedly connected with an isolation net by screws, the isolation net cover is arranged on the surface of the air-cooled heat dissipation fan, and an air guiding inclined surface is opened on one side of the clamping plate.
[0014] Preferably, a temperature sensor is fixedly installed on the left side of the cooling box, and a detection end of the temperature sensor penetrates into the inner cavity of the cooling box.
[0015] Preferably, the front side and the rear side of the top of the connecting plate are fixedly connected to a limiting plate, and the top of the inner cavity of the sliding frame is provided with a limiting sliding groove matched with the limiting plate.
[0016] Preferably, a cold water circulation machine is arranged on the left side of the track, and connecting hoses are arranged on the bottom of both sides of the cooling box. The connecting hoses are connected to the cooling pipe, and the end of the connecting hose away from the cooling pipe is connected to the cold water circulation machine.
[0017] Preferably, a carriage plate is provided on the front side of the track, a lifting slide is fixedly installed on the top of the welding vehicle, and the cooling box is fixedly connected to the top of the lifting slide.
[0018] Preferably, a welding machine is provided on the left side of the cold water circulation machine, and the welding machine is electrically connected to the welding torch.
[0019] 1. The beneficial effects of the present invention are as follows: the present invention performs welding by using a track, a welding vehicle, a welding machine and a welding torch in coordination, and at the same time, under the action of an air cooling component, the inner cavity of the cooling box is cooled by air. According to the working hours, the propulsion component can be automatically intervened, and water cooling can be performed in coordination with the water cooling component, so as to achieve the purpose of active heat dissipation, good heat dissipation effect and ensuring stable welding work. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The above and / or other advantages of the present invention will become clearer and easier to understand through the detailed description made in conjunction with the following drawings, which are only exemplary and do not limit the present invention, wherein:
[0021] Figure 1 A schematic front view of an embodiment of the present invention;
[0022] Figure 2 It is a three-dimensional schematic diagram of a cooling box, a water-cooling heat dissipation component, a propulsion component and an air-cooling component according to an embodiment of the present invention;
[0023] Figure 3 A side cross-sectional view of a cooling box according to an embodiment of the present invention;
[0024] Figure 4 It is a three-dimensional schematic diagram of a connecting plate and a propulsion assembly according to an embodiment of the present invention;
[0025] Figure 5 A three-dimensional exploded view of a water-cooling heat dissipation component according to an embodiment of the present invention;
[0026] Figure 6 The figure is a three-dimensional schematic diagram of a water-cooling heat dissipation component according to an embodiment of the present invention.
[0027] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0028] 1. Track, 2. Welding car, 3. Cooling box, 4. Welding gun, 5. Water-cooled heat dissipation component, 51. Clamp, 52. Conductive arc plate, 53. Mounting frame, 54. Water-cooled heat dissipation fan, 55. Heat dissipation fins, 56. Conductive substrate, 57. Cooling pipe, 58. Cold water circulation machine, 59. Connecting hose, 6. Connecting plate, 7. Propulsion assembly, 71. Sliding frame, 72. Support pipe, 73. Eccentric rotating plate, 74. Connecting rod, 75. Electric push rod, 8. Air-cooled component, 81. Air-cooled heat dissipation fan, 82. Isolation net, 83. Wind guide slope, 84. Shutter, 85. Temperature sensor, 9. Limit plate, 10. Limit slide, 11. Carriage plate, 12. Lifting slide, 13. Welding machine. DETAILED DESCRIPTION
[0029] Hereinafter, embodiments of the active heat dissipation RV compartment automatic welding equipment of the present invention will be described with reference to the accompanying drawings.
[0030] The embodiments described herein are specific embodiments of the present invention, which are used to illustrate the concept of the present invention, are illustrative and exemplary, and should not be construed as limiting the embodiments of the present invention and the scope of the present invention. In addition to the embodiments described herein, those skilled in the art can also adopt other obvious technical solutions based on the claims and the contents disclosed in the specification of this application, including technical solutions that adopt any obvious replacement and modification of the embodiments described herein.
[0031] The drawings of this specification are schematic diagrams, which assist in explaining the concept of the present invention and schematically show the shapes of various parts and their mutual relationships. Please note that in order to clearly show the structures of various components of the embodiments of the present invention, the drawings are not drawn according to the same scale. The same reference numerals are used to represent the same parts.
[0032] Embodiment 1
[0033] Figure 1-6An automatic welding device for a caravan compartment with active heat dissipation according to an embodiment of the present invention is shown, the device comprises a track 1: a movable welding vehicle 2 is arranged at the rear side of the top of the track 1, a cooling box 3 is arranged at the front side of the welding vehicle 2, a compartment plate 11 is arranged at the front side of the track 1, a lifting slide 12 is fixedly installed on the top of the welding vehicle 2, the cooling box 3 is fixedly connected to the top of the lifting slide 12, a welding handle 4 is arranged through the top of the cooling box 3, and a water-cooling heat dissipation component 5 is arranged on the front and rear sides of the welding handle 4. The component 5 includes two clamping plates 51, the inner cavity of the clamping plate 51 is fixedly connected with a conductive arc plate 52, the two conductive arc plates 52 are fixedly connected with a mounting frame 53 on the opposite sides by screws, a plurality of heat dissipation fins 55 are fixedly connected to the side of the mounting frame 53 away from the clamping plate 51, a water-cooled heat dissipation fan 54 is fixedly installed on the side of the heat dissipation fins 55 away from the mounting frame 53, and a conductive substrate 56 is fixedly connected to the side of the heat dissipation fins 55 away from the water-cooled heat dissipation fan 54, and the conductive substrate 56 penetrates the inner cavity of the clamping plate 51 and is connected to the conductive arc plate 52. The cooling fan 54 is fixedly connected, and a cooling pipe 57 is arranged on one side close to the mounting frame 53. The cooling fins 55 are fixedly connected to the surface of the cooling pipe 57. A cold water circulation machine 58 is arranged on the left side of the track 1. A connecting hose 59 is arranged on the bottom of both sides of the cooling box 3. The connecting hose 59 is connected to the cooling pipe 57. The end of the connecting hose 59 away from the cooling pipe 57 is connected to the cold water circulation machine 58. A welding machine 13 is arranged on the left side of the cold water circulation machine 58. The welding machine 13 is electrically connected to the welding handle 4. The top of the cooling box 3 A connecting plate 6 is fixedly connected, and the front and rear sides of the top of the connecting plate 6 are fixedly connected to a limiting plate 9. A limiting groove 10 adapted to the limiting plate 9 is provided at the top of the inner cavity of the sliding frame 71. The limiting plate 9 and the limiting groove 10 are used in conjunction with each other to limit and guide the sliding frame 71, so that the sliding frame 71 can slide stably horizontally, thereby improving the stability of the splint 51 during movement. A propulsion assembly 7 is provided on the top of the connecting plate 6, and an air cooling assembly 8 is provided on the left side of the cooling box 3.
[0034] The method for automatic welding of the RV compartment with active heat dissipation is as follows:
[0035] 1. The user first places the carriage plate 11 on the front side of the track 1, and aligns the welding position with the bottom end of the welding handle 4, then turns on the welding machine 13, and welds the docking position through the welding handle 4, and through the coordinated use of the welding vehicle 2 and the lifting slide 12, the welding handle 4 can continuously perform linear welding on the docking position. During the welding process, the wind is generated by the air-cooled heat dissipation fan 81 and blown to the inner cavity of the cooling box 3, so that the wind wraps around the surface of the welding handle 4, and the surface of the welding handle 4 is cooled. The cooling wind entering the inner cavity of the cooling box 3 is discharged from the inner cavity of the cooling box 3 through the louver plate 84, so that the inner cavity of the cooling box 3 is continuously cooled by circulating wind;
[0036] 2. During the air cooling process, the temperature sensor 85 continuously detects the temperature in the inner cavity of the cooling box 3. When the temperature in the inner cavity of the cooling box 3 rises to a preset threshold, the air cooling fan 81 is turned off to stop supplying air, and the 75 is turned on and pushes the sliding frame 71 at the rear side to the front side. After being pushed, the rear sliding frame 71 drives the connecting rod 74 to deflect, so that the eccentric rotating plate 73 rotates on the surface of the supporting tube 72. Then, under the transmission action of the eccentric rotating plate 73 and the two connecting rods 74, the two sliding frames 71 move toward each other, and drive the two clamping plates 51 to move toward each other, so that the conductive arc plate 52 is closely attached to the surface of the welding handle 4.
[0037] 3. At the same time, the cold water circulation machine 58 is turned on, and water is supplied to the inner cavity of the cooling tube 57 through the coordinated use of the water pipe and the connecting hose 59, so that cooling water is continuously circulated in the inner cavity of the cooling tube 57, thereby keeping the conductive substrate 56 in a low temperature state at all times. At the same time, with the coordinated use of the water-cooled heat dissipation fan 54 and the heat dissipation fins 55, the conductive substrate 56 is continuously cooled. During use, the temperature generated on the surface of the welding torch 4 is transferred to the surface of the conductive arc plate 52, and the heat is transferred to the multiple heat dissipation fins 55 through the conductive substrate 56 for dissipation, so that the welding torch 4 is always kept in a low temperature state, which is suitable for long-term welding operations.
[0038] Embodiment 2
[0039] The embodiment is basically the same as the first embodiment, and further, the propulsion assembly 7 includes a sliding frame 71 fixedly connected to the surface of the clamping plate 51, an electric push rod 75 is fixedly installed on the rear side of the bottom of the connecting plate 6, and the output end of the electric push rod 75 is fixedly connected to the sliding frame 71 located on the rear side, and the top of the connecting plate 6 is fixedly connected to a support tube 72, and the surface of the support tube 72 is rotatably connected to an eccentric rotating plate 73, and both sides of the top of the eccentric rotating plate 73 are rotatably connected to connecting rods 74, and one end of the connecting rod 74 away from the eccentric rotating plate 73 is rotatably connected to the top of the sliding frame 71. Through the setting of the propulsion assembly 7, under the propulsion action of 75, the sliding frame 71 located on the rear side can drive the clamping plate 51 to slide in the inner cavity of the cooling box 3, and at the same time, under the linkage action of the eccentric rotating plate 73 and the connecting rod 74, the two sliding frames 71 can respectively drive the two clamping plates 51 to move toward each other, so that the two conductive arc plates 52 can be tightly attached to the surface of the welding handle 4 to conduct heat from the surface of the welding handle 4.
[0040] Embodiment 3
[0041] It is basically the same as the first embodiment, and further: the air-cooling component 8 includes an air-cooling heat dissipation fan 81 fixedly installed on the top and bottom of the left side of the cooling box 3, the top and bottom of the left side of the cooling box 3 are provided with circular through holes compatible with the air-cooling heat dissipation fan 81, the right side of the cooling box 3 is fixedly connected with a louver 84, the top and bottom of the left side of the cooling box 3 are fixedly connected with an isolation net 82 by screws, the isolation net 82 is covered on the surface of the air-cooling heat dissipation fan 81, one side of the clamping plate 51 is provided with an air guiding inclined surface 83, and a temperature sensor 85 is fixedly installed on the left side of the cooling box 3, and the detection end of the temperature sensor 85 passes through the inner cavity of the cooling box 3. Through the setting of the air-cooling component 8, the air-cooling heat dissipation fan 81 and the louver 84 are used in combination, so that the outside air can circulate into the inner cavity of the cooling box 3 to dissipate the heat generated by the welding handle 4, thereby achieving an air-cooling cooling effect, which is suitable for welding operations with shorter working hours.
[0042] To sum up: the RV carriage automatic welding equipment with active heat dissipation performs welding through the coordinated use of the track 1, the welding car 2, the welding machine 13 and the welding handle 4. At the same time, under the action of the air cooling component 8, the inner cavity of the cooling box 3 is air-cooled and dissipated. According to the working hours, the propulsion component 7 can be automatically intervened, and water cooling can be performed with the coordinated use of the water cooling component 5, so as to achieve the purpose of active heat dissipation, good heat dissipation effect and ensuring stable welding work.
[0043] The technical features disclosed above are not limited to the disclosed combinations with other features. Those skilled in the art may also make other combinations between the technical features according to the purpose of the invention to achieve the purpose of the invention.
Claims
1. An automatic welding device for a motorhome compartment with active heat dissipation, characterized in that: The device comprises a track (1): a movable welding vehicle (2) is arranged at the rear side of the top of the track (1), a cooling box (3) is arranged at the front side of the welding vehicle (2), a welding handle (4) is arranged through the top of the cooling box (3), a water-cooling heat dissipation component (5) is arranged at the front and rear sides of the welding handle (4), the water-cooling heat dissipation component (5) comprises two clamping plates (51), the inner cavity of the clamping plate (51) is fixedly connected to a conductive arc plate (52), the two conductive arc plates (52) are fixedly connected to a mounting frame (53) on the opposite sides thereof by screws, a side of the mounting frame (53) away from the clamping plate (51) is fixedly connected to a plurality of heat dissipation fins (55), the heat dissipation fins (55) are fixedly connected to the mounting frame (53), and the heat dissipation fins (55) are fixedly connected to the mounting frame (53) on the side thereof away from the clamping plate (51). (55) A water-cooled heat dissipation fan (54) is fixedly installed on the side away from the mounting frame (53), and the heat dissipation fins (55) are fixedly connected to a conductive substrate (56) on the side away from the water-cooled heat dissipation fan (54), and the conductive substrate (56) penetrates into the inner cavity of the clamping plate (51) and is fixedly connected to the conductive arc plate (52). A cooling pipe (57) is arranged on the side of the water-cooled heat dissipation fan (54) close to the mounting frame (53), and the heat dissipation fins (55) are fixedly connected to the surface of the cooling pipe (57). A connecting plate (6) is fixedly connected to the top of the cooling box (3), and a propulsion assembly (7) is arranged on the top of the connecting plate (6). An air cooling assembly (8) is arranged on the left side of the cooling box (3).
2. The active heat dissipation RV compartment automatic welding equipment according to claim 1 is characterized in that: The propulsion assembly (7) comprises a sliding frame (71) fixedly connected to the surface of the clamping plate (51), an electric push rod (75) is fixedly installed on the rear side of the bottom of the connecting plate (6), and the output end of the electric push rod (75) is fixedly connected to the sliding frame (71) located on the rear side.
3. The active heat dissipation RV compartment automatic welding equipment according to claim 2 is characterized in that: The top of the connecting plate (6) is fixedly connected to a support tube (72), the surface of the support tube (72) is rotatably connected to an eccentric rotating plate (73), both sides of the top of the eccentric rotating plate (73) are rotatably connected to connecting rods (74), and one end of the connecting rod (74) away from the eccentric rotating plate (73) is rotatably connected to the top of the sliding frame (71).
4. The active heat dissipation RV compartment automatic welding equipment according to claim 3 is characterized in that: The air cooling component (8) comprises an air cooling heat dissipation fan (81) fixedly mounted on the top and bottom of the left side of the cooling box (3); the top and bottom of the left side of the cooling box (3) are both provided with circular through holes adapted to the air cooling heat dissipation fan (81); and a louver plate (84) is fixedly connected to the right side of the cooling box (3).
5. The active heat dissipation RV compartment automatic welding equipment according to claim 4 is characterized in that: The top and bottom of the left side of the cooling box (3) are both fixedly connected to an isolation net (82) by screws, and the isolation net (82) is covered on the surface of the air-cooled heat dissipation fan (81). One side of the clamping plate (51) is provided with an air guide inclined surface (83).
6. The active heat dissipation RV compartment automatic welding equipment according to claim 5 is characterized in that: A temperature sensor (85) is fixedly mounted on the left side of the cooling box (3), and a detection end of the temperature sensor (85) penetrates into the inner cavity of the cooling box (3).
7. The active heat dissipation RV compartment automatic welding equipment according to claim 6 is characterized in that: The front side and the rear side of the top of the connecting plate (6) are both fixedly connected to the limiting plate (9), and the top of the inner cavity of the sliding frame (71) is provided with a limiting sliding groove (10) adapted to the limiting plate (9).
8. The active heat dissipation RV compartment automatic welding equipment according to claim 7 is characterized in that: A cold water circulation machine (58) is arranged on the left side of the track (1), and connecting hoses (59) are arranged at the bottom of both sides of the cooling box (3), and the connecting hoses (59) are connected to the cooling pipe (57), and the end of the connecting hose (59) away from the cooling pipe (57) is connected to the cold water circulation machine (58).
9. The active heat dissipation RV compartment automatic welding equipment according to claim 8 is characterized in that: A carriage plate (11) is arranged on the front side of the track (1), a lifting slide (12) is fixedly installed on the top of the welding vehicle (2), and the cooling box (3) is fixedly connected to the top of the lifting slide (12).
10. The active heat dissipation RV compartment automatic welding equipment according to claim 9 is characterized in that: A welding machine (13) is arranged on the left side of the cold water circulation machine (58), and the welding machine (13) is electrically connected to the welding handle (4).