I-shaped steel welding tool for green building construction
By designing a tooling including a frame and a positioning mechanism, the installation difficulties caused by surface defects after cutting of I-steel wing plates is solved, and the in-situ trimming and precise positioning of I-steel is achieved, and the construction efficiency is improved.
Patent Information
- Application Number
- CN202510495132.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-21
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2045-04-21
AI Technical Summary
In construction, the wing plates of I-shaped steel often have surface defects after cutting, which makes the web difficult to embed, requires multiple polishing and splicing, which takes a long time and is inefficient.
A tool set including a frame and a positioning mechanism is designed, with a walking wheel and a fixing mechanism on the frame. The positioning mechanism is driven by an active rod, a driven rod and a gear to realize the in-situ trimming and precise positioning of I-shaped steel.
Through dynamic adjustment of the positioning mechanism, the in-situ air conditioning of I-shaped steel is achieved, reducing the number of lifting times, shortening the welding time, and improving construction efficiency.
Smart Images

Figure CN120095469A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of building construction, and in particular to an I-beam welding tool for green building construction. Background Art
[0002] I-beams, also known as steel beams, are long strips of steel with an I-shaped cross section. I-beams are divided into ordinary I-beams and light I-beams. I-beams are mainly used in building structures, curtain wall projects, mechanical equipment, and vehicle manufacturing. Most I-beams are used in engineering construction. In engineering construction, there is a need to install the I-beam to be installed between two I-beams that have been fixed on the ceiling or at a high place. Since the models of I-beams are the same, it is necessary to manually cut off the flanges of the I-beams to be installed on site, exposing part of the web, so that the web of the cut I-beam can enter between the two flanges of the two installed I-beams, and then weld them. In the prior art, after the I-beam wing plate to be installed is cut off, there will be surface defects in the cutting area, which makes it impossible to embed the web into the two wing plates, and grinding and trimming are required. Most of them are done manually. After the manual grinding is completed, splicing is performed, and then it is necessary to determine whether the connection is flush. When the connection is not flush, the I-beam wing plate needs to be grinded a second time and spliced again. This process requires the I-beam to be installed to be continuously transferred back and forth between the installation location such as the ceiling and the ground processing area, resulting in the installation work taking too long. Summary of the invention
[0003] In view of the above technical problems, the present invention provides an I-beam welding tool for green building construction.
[0004] The technical solution is as follows: the frame includes a frame that moves on an I-beam A, the frame includes a vertically arranged column, a support frame is fixedly arranged at the lower end of the column, the support frame is provided with a walking wheel for moving on the I-beam, and a set of fixing mechanisms for fixing the frame on the I-beam are respectively fixedly arranged on both sides of the support frame; The frame is also provided with a positioning mechanism, and the positioning mechanism is detachably connected to an I-beam B.
[0005] Preferably, the positioning mechanism comprises two active rods arranged in parallel, the upper ends of the active rods are rotatably connected to the upper end of the frame, and the lower ends of the two active rods are rotatably connected via a lower connecting rod; A driven rod is rotatably arranged at the lower end of each active rod, and the movable end of the driven rod is rotatably connected via an adapter frame, a connecting unit is fixedly arranged on the adapter frame, and an I-beam B is detachably arranged on the connecting unit; An adjusting nut is rotatably provided at the middle of one of the active rods away from one side of the frame, the adjusting nut is internally threadedly connected to a screw rod, and the lower end of the screw rod is rotatably connected to the frame; Preferably, a large gear is fixedly provided at the lower end of one of the active rods located away from the frame, a small gear is rotatably provided at the lower end of the other active rod, the small gear is fixedly connected to the driven rod, and the large gear and the small gear are meshed with each other.
[0006] Preferably, the number of teeth of the large gear is twice the number of teeth of the small gear.
[0007] Preferably, the connecting unit comprises a cross bar fixedly arranged on the adapter frame, and slots are respectively provided at two ends of the cross bar, a clamping block is slidably arranged in each of the slots, and two of the clamping blocks are arranged opposite to each other; An adjusting screw is also rotatably arranged in the cross bar, and threads are respectively arranged at both ends of the adjusting screw. The threads at both ends of the adjusting screw are respectively threadedly connected with one of the clamping blocks.
[0008] Preferably, the fixing mechanism comprises a locking screw fixedly arranged on the frame, and the locking screw is rotatably arranged with a clamping arm at one end close to the column; A sleeve is sleeved on the locking screw, a locking hook is fixedly arranged on the sleeve, the locking hook is clamped with the upper flange of the I-beam A, a movable nut is rotatably arranged in the middle of the sleeve, and the movable nut is threadedly connected with the locking screw.
[0009] Preferably, a slot is provided along the axis of the locking screw, a boss is provided on the sleeve, and the boss slides in the slot.
[0010] Preferably, a support rod is rotatably arranged at one end of the locking screw away from the clamp arm, the support rod is in an "L" shape, a shorter end of the support rod is rotatably connected to the locking screw, and the other end of the support rod is bent upward and rotatably arranged with a control handle, and the control handle is rotatably connected to the upper end of the clamp arm; A pry bar is rotatably arranged at the middle part of the handle, and the pry bar abuts against the support rod.
[0011] The beneficial effects of the technical solution provided by the embodiment of the present invention are: through the cooperation of the adjustable positioning mechanism and the fixing mechanism, the in-situ trimming and precise positioning of the I-beam in the air can be realized, and the operation process that requires multiple lifting in the traditional process is simplified to a single lifting, the processing time of a single piece is shortened, and the construction efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 The usage status of the embodiment of the present invention is shown as follows Figure 1 .
[0013] Figure 2 The usage status of the embodiment of the present invention is shown as follows Figure 2 .
[0014] Figure 3 It is a schematic diagram of the overall structure of an embodiment of the present invention.
[0015] Figure 4 Schematic diagram of a frame and a fixing mechanism according to an embodiment of the present invention.
[0016] Figure 5 Schematic diagram of a fixing mechanism according to an embodiment of the present invention.
[0017] Figure 6 Schematic diagram of a positioning mechanism according to an embodiment of the present invention.
[0018] Figure 7 Schematic diagram of a connection unit according to an embodiment of the present invention.
[0019] Among them, the figure markings are: 1. frame; 2. column; 3. support frame; 4. walking wheel; 5. fixing mechanism; 6. positioning mechanism; 7. active rod; 8. driven rod; 9. adapter frame; 10. connecting unit; 11. adjusting nut; 12. screw rod; 13. large gear; 14. small gear; 15. cross bar; 16. clamping block; 17. adjusting screw; 18. locking screw; 19. clamping arm; 20. sleeve; 21. locking hook; 22. moving nut; 23. support rod; 24. control handle; 25. pry bar; 26. I-beam A; 27. I-beam B. DETAILED DESCRIPTION
[0020] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. Of course, the specific embodiments described here are only used to explain the present invention and are not used to limit the present invention.
[0021] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments may be combined with each other.
[0022] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0023] In the description of the invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the invention can be understood according to specific circumstances.
[0024] See also Figures 1 to 7 The present invention provides an I-beam welding tool for green building construction, comprising a frame 1 that moves on the I-beam A26, the frame 1 comprising a vertically arranged column 2, a support frame 3 fixedly arranged at the lower end of the column 2, a walking wheel 4 for moving on the I-beam is arranged on the support frame 3, and a set of fixing mechanisms 5 for fixing the frame 1 on the I-beam are respectively fixedly arranged on both sides of the support frame 3; A positioning mechanism 6 is also provided on the frame 1, and a detachable connecting I-beam B27 is provided on the positioning mechanism 6.
[0025] The user moves the mobile frame 1 along the I-beam A26 until the target welding position, fixes the frame 1 on the I-beam A26 through the fixing mechanisms 5 on both sides of the support frame 3, and connects the I-beam B27 with the positioning mechanism 6. After the wing plate of the I-beam B27 is cut, there will be surface defects in the cutting area, which makes it impossible to embed the web into the two wing plates, and grinding and trimming are required. Most of them are done by manual grinding. After the manual grinding is completed, splicing is performed, and then it is necessary to determine whether the connection is flush. When the connection is not flush, the I-beam wing plate needs to be polished again and spliced again. The device only needs to adjust the position of the positioning mechanism 6 to achieve the adjustment of the state of the I-beam B27; The device realizes in-situ trimming in the air through dynamic adjustment of the positioning mechanism 6, the number of hoisting times is reduced to one, the work efficiency is improved, and the welding time of the I-beam is shortened.
[0026] The positioning mechanism 6 includes two active rods 7 arranged in parallel, the upper end of the active rod 7 is rotatably connected to the upper end of the frame 1, and the lower ends of the two active rods 7 are rotatably connected through a lower connecting rod; A driven rod 8 is rotatably arranged at the lower end of each active rod 7, and the movable end of the driven rod 8 is rotatably connected through an adapter frame 9, on which a connecting unit 10 is fixedly arranged, and an I-beam B27 is detachably arranged on the connecting unit 10; An adjusting nut 11 is rotatably provided at the middle of an active rod 7 away from one side of the frame 1, the adjusting nut 11 is internally threadedly connected to a screw rod 12, and the lower end of the screw rod 12 is rotatably connected to the frame 1; The user fixes the frame 1 on the I-beam A26, connects the I-beam B27 to the positioning mechanism 6, and a handle is fixedly provided on the upper end of the screw rod 12. The user can rotate the screw rod 12 by turning the handle, thereby driving the adjustment nut 11 to move, so that the active rod 7 rotates around the upper end of the frame 1; Since the active rod 7, the lower connecting rod and the driven rod 8 form a parallel four-bar linkage, the adapter frame 9 remains in a horizontal state, and the position of the I-beam B27 is adjusted to make the I-beam B27 away from the I-beam A26, so that the user can grind and trim the I-beam B27. After the grinding and trimming is completed, the screw rod 12 is rotated in the opposite direction to insert the I-beam B27 into the upper and lower flanges of the I-beam A26. After confirming that the alignment is correct, temporary spot welding is performed to ensure that the I-beam is stably connected. Finally, the I-beam is fully welded.
[0027] A large gear 13 is fixedly provided at the lower end of an active rod 7 away from the frame 1, and a small gear 14 is rotatably provided at the lower end of the other active rod 7. The small gear 14 is fixedly connected to the driven rod 8, and the large gear 13 and the small gear 14 are meshed with each other.
[0028] The number of teeth of the large gear 13 is twice the number of teeth of the small gear 14 .
[0029] Since the gear transmission ratio is 2:1, the rotation angle of the driven rod 8 is twice that of the active rod 7. This transmission relationship ensures that the I-beam B27 maintains parallel movement, so that the horizontal height of the I-beam B27 and the I-beam A26 are always consistent, making it easier for users to observe the docking status.
[0030] The connecting unit 10 includes a cross bar 15 fixedly mounted on the adapter frame 9. Two ends of the cross bar 15 are respectively provided with slots. A clamping block 16 is slidably mounted in each slot. The two clamping blocks 16 are arranged opposite to each other. An adjusting screw 17 is rotatably disposed in the cross bar 15 . Threads are disposed at both ends of the adjusting screw 17 . The threads at both ends of the adjusting screw 17 are threadedly connected to one of the clamping blocks 16 .
[0031] A knob is fixedly disposed at each end of each adjusting screw 17; Place the upper flange of the I-beam B27 between two clamping blocks 16 arranged opposite to each other, rotate the adjusting screw 17, drive the two clamping blocks 16 to move synchronously toward each other through the bidirectional thread, and continue to rotate the adjusting screw 17 until the clamping block 16 is in close contact with the upper flange of the I-beam. The thread transmission provides a stable clamping force to prevent position deviation during welding. A single long screw controls the double clamping blocks 16, and the clamping and releasing operations are simple and fast, which can be adapted to I-beams of different specifications; Moreover, the I-beam B27 can be always located in the middle of the adapter frame 9, ensuring balanced force during clamping, avoiding the phenomenon of sinking due to the shift of the center of gravity, and improving the safety of high-altitude operations.
[0032] The fixing mechanism 5 includes a locking screw 18 fixedly arranged on the frame 1, and a clamping arm 19 is rotatably arranged at one end of the locking screw 18 close to the column 2; A sleeve 20 is sleeved on the locking screw 18 , a locking hook 21 is fixedly arranged on the sleeve 20 , the locking hook 21 is clamped with the upper flange of the I-beam A26 , a movable nut 22 is rotatably arranged in the middle of the sleeve 20 , and the movable nut 22 is threadedly connected with the locking screw 18 .
[0033] Move the frame 1 to the predetermined position of the I-beam A26, ensure that the travel wheel 4 is in contact with the flange of the I-beam, rotate the moving nut 22, drive the sleeve 20 to move toward the column 2, and make the locking hook 21 initially engage with the upper flange of the I-beam; A slot is provided along the axis of the locking screw 18 , and a boss is provided on the sleeve 20 , and the boss slides in the slot.
[0034] The boss on the sleeve 20 moves linearly along the slot of the locking screw 18 to prevent the sleeve 20 from rotating during use.
[0035] The end of the locking screw 18 away from the clamp arm 19 is rotatably provided with a support rod 23, the support rod 23 is "L" shaped, the shorter end of the support rod 23 is rotatably connected to the locking screw 18, and the other end of the support rod 23 is bent upward and rotatably provided with a control handle 24, and the control handle 24 is rotatably connected to the upper end of the clamp arm 19; The operator presses down the control handle 24, and under the action of the support rod 23, the clamp arm 19 is further tightened. When the rotation axis of the support rod 23 and the locking screw 18, the rotation axis of the support rod 23 and the control handle 24, and the rotation axis of the control handle 24 and the clamp arm 19 are in a straight line, the support rod 23, the control handle 24 and the clamp arm 19 are in a dead point position, and the fixing mechanism 5 can firmly clamp the I-beam A26; A pry bar 25 is rotatably disposed in the middle of the handle, and the pry bar 25 abuts against the support rod 23 .
[0036] When the device needs to be unlocked, the movable end of the pry bar 25 is pressed down, and the pry bar 25 pries the control handle 24 to break the dead point state, release the clamp arm 19, and reversely rotate the movable nut 22 to move the sleeve 20 outward, and the locking hook 21 is separated from the I-beam flange to complete the unlocking.
[0037] When the present invention is used, the user moves the frame 1 along the I-beam A26 until the target welding position, fixes the frame 1 on the I-beam A26 through the fixing mechanisms 5 on both sides of the support frame 3, and connects the I-beam B27 with the positioning mechanism 6. After the wing plate of the I-beam B27 is cut, there will be surface defects in the cutting area, which makes it impossible to embed the web into the two wing plates, and grinding and trimming are required. Most of them adopt manual grinding. After the manual grinding is completed, splicing is performed, and then it is necessary to determine whether the connection is flush. When the connection is not flush, the I-beam wing plate needs to be polished again and spliced again. The device only needs to adjust the position of the positioning mechanism 6 to achieve the adjustment of the state of the I-beam B27; The device realizes in-situ trimming in the air through dynamic adjustment of the positioning mechanism 6, the number of hoisting times is reduced to one, the work efficiency is improved, and the welding time of the I-beam is shortened.
[0038] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. An I-beam welding tool for green building construction, characterized in that: The invention comprises a frame (1) that moves on an I-beam A (26), the frame (1) comprising a vertically arranged column (2), a support frame (3) being fixedly arranged at the lower end of the column (2), a travel wheel (4) being arranged on the support frame (3) for moving on the I-beam, and a set of fixing mechanisms (5) for fixing the frame (1) on the I-beam being fixedly arranged on both sides of the support frame (3); The frame (1) is also provided with a positioning mechanism (6), and a detachably connected I-beam B (27) is provided on the positioning mechanism (6).
2. The I-beam welding tool for green building construction according to claim 1 is characterized in that: The positioning mechanism (6) comprises two active rods (7) arranged in parallel, the upper end of the active rod (7) being rotatably connected to the upper end of the frame (1), and the lower ends of the two active rods (7) being rotatably connected via a lower connecting rod; A driven rod (8) is rotatably disposed at the lower end of each active rod (7), and the movable end of the driven rod (8) is rotatably connected via an adapter frame (9), a connecting unit (10) is fixedly disposed on the adapter frame (9), and an I-beam B (27) is detachably disposed on the connecting unit (10); An adjusting nut (11) is rotatably provided in the middle of one of the active rods (7) on a side away from the frame (1); the adjusting nut (11) is internally threadedly connected to a screw rod (12); and the lower end of the screw rod (12) is rotatably connected to the frame (1).
3. The I-beam welding tool for green building construction according to claim 2 is characterized in that: A large gear (13) is fixedly disposed at the lower end of one of the active rods (7) which is located away from the frame (1), and a small gear (14) is rotatably disposed at the lower end of the other active rod (7); the small gear (14) is fixedly connected to the driven rod (8), and the large gear (13) and the small gear (14) are meshed with each other.
4. The I-beam welding tool for green building construction according to claim 3 is characterized in that: The number of teeth of the large gear (13) is twice the number of teeth of the small gear (14).
5. The I-beam welding tool for green building construction according to claim 4 is characterized in that: The connecting unit (10) comprises a cross bar (15) fixedly arranged on the adapter frame (9), and slots are respectively provided at two ends of the cross bar (15), and a clamping block (16) is slidably arranged in each of the slots, and two of the clamping blocks (16) are arranged opposite to each other; An adjusting screw (17) is rotatably arranged in the cross bar (15), and threads are respectively arranged at both ends of the adjusting screw (17). The threads at both ends of the adjusting screw (17) are respectively threadedly connected to one of the clamping blocks (16).
6. The I-beam welding tool for green building construction according to claim 1, characterized in that: The fixing mechanism (5) comprises a locking screw (18) fixedly arranged on the frame (1), and a clamping arm (19) is rotatably arranged at one end of the locking screw (18) close to the column (2); A sleeve (20) is sleeved on the locking screw (18), a locking hook (21) is fixedly arranged on the sleeve (20), the locking hook (21) is clamped with the upper flange of the I-beam A (26), a movable nut (22) is rotatably arranged in the middle of the sleeve (20), and the movable nut (22) is threadedly connected to the locking screw (18).
7. The I-beam welding tool for green building construction according to claim 6 is characterized in that: A slot is provided along the axis of the locking screw (18), and a boss is provided on the sleeve (20), and the boss slides in the slot.
8. The I-beam welding tool for green building construction according to claim 7, characterized in that: A support rod (23) is rotatably arranged at one end of the locking screw (18) away from the clamp arm (19); the support rod (23) is in an "L" shape; a shorter end of the support rod (23) is rotatably connected to the locking screw (18); the other end of the support rod (23) is bent upward and rotatably arranged to form a control handle (24); the control handle (24) is rotatably connected to the upper end of the clamp arm (19); A pry bar (25) is rotatably provided in the middle of the handle, and the pry bar (25) abuts against the support bar (23).
Citation Information
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