Die cutting device for narrow double-faced adhesive tape product and using method of die cutting device
By setting up two punching machines in the die-cutting device, dicing and waste discharge in two times, the problem of narrow double-sided adhesive products being easily taken away by waste discharge during die-cutting processing is solved, and the yield rate and the applicability of the device are improved.
Patent Information
- Application Number
- CN202311621028.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-30
- Publication Date
- 2025-06-06
AI Technical Summary
When die-cutting and processing narrow double-sided adhesive products, it is easy to cause product displacement and waste removal, resulting in a decrease in yield.
A die-cutting device including two punching machines is designed, and the waste is discharged in two times through a combination of the first cut line and the second cut line to ensure that the product area is not taken away by the waste.
It effectively avoids the risk of product being taken away by waste discharge, improves yield, and simplifies the device structure and is highly applicable.
Smart Images

Figure CN120095911A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of die-cutting technology, and in particular relates to a die-cutting device for narrow double-sided adhesive products and a use method thereof. Background Art
[0002] Double-sided tape is a roll of adhesive tape made of paper, cloth, or plastic film as the base material, and then elastomeric pressure-sensitive adhesive or resin-based pressure-sensitive adhesive is evenly coated on the above base material. It is composed of three parts: base material, adhesive, and release paper (film). Die-cutting is to form customized parts of different sizes of materials through precision processing and cutting according to the predetermined shape. When die-cutting double-sided tape products within a width of 1-3MM, there will be displacement and the waste will take away the product.
[0003] The product shifts during the manufacturing process. The reason for the shift is that the product is too narrow and there is no support on the carrier film. The reason why the waste takes the product away during waste discharge is that the double-sided adhesive layers stick to each other after the material is processed, or the pulling force of the waste due to the small product discharge is greater than the supporting force of the product on the carrier film, causing the product to be taken away by the waste.
[0004] Existing technology is used when discharging waste. Figure 6 As shown, after the material is punched, the double-sided adhesive layers stick to each other, and some products are easily taken away when the waste is discharged. Summary of the invention
[0005] The purpose of the present invention is to overcome the defects of the above-mentioned prior art and provide a die-cutting device for narrow double-sided adhesive products and a method of using the same.
[0006] The purpose of the present invention can be achieved by the following technical solutions:
[0007] The present invention provides a die-cutting device for narrow double-sided adhesive products, comprising a feeding assembly, a first die-cutting assembly, a first waste discharge assembly, a second die-cutting assembly, a second waste discharge assembly, and a flattening and winding assembly which are sequentially arranged along the material feeding direction;
[0008] The first die-cutting component comprises:
[0009] A first upper mold, comprising a first upper mold body and a first cutting line provided on the first upper mold body; and
[0010] A first lower mold, which is used to fix the material to be punched by the first upper mold;
[0011] The second die-cutting assembly comprises:
[0012] A second upper mold, comprising a second upper mold body and a second cutting line provided on the second upper mold body; and
[0013] A second lower mold, which is used to fix the material to allow the second upper mold to perform punching;
[0014] Wherein, after the first knife line is punched, the first waste discharge component removes the waste, and after the second knife line is punched, the second waste discharge component removes the waste, so as to obtain a narrower double-sided adhesive product.
[0015] Furthermore, the first knife line includes:
[0016] The first section is in the shape of a straight line section and protrudes from the first upper mold body;
[0017] A second section, which is vertically connected to one end of the first section and protrudes from the first upper mold body;
[0018] A third section, which is vertically connected to one end of the first section and protrudes from the first upper mold body; and
[0019] The fourth section has two parts, and the fourth sections are respectively located at both ends of the second section and the third section to separate two adjacent products and protrude from the first upper mold body;
[0020] The second knife line is in the shape of a straight line segment and protrudes from the second upper mold body;
[0021] The first section has the same length as the second knife line, and the first section,
[0022] The lengths of the second section, the third section, and the fourth section protruding from the first upper mold body are the same and equal to the length of the second knife line protruding from the second upper mold body;
[0023] The position of the second knife line punching is between the second section and the third section and is parallel to the first section.
[0024] Furthermore, the first die-cutting assembly also includes a first punching machine, and the first upper mold and the first lower mold are installed on the first punching machine.
[0025] Furthermore, the second die-cutting assembly also includes a second punching machine, and the second upper mold and the second lower mold are installed on the second punching machine.
[0026] Furthermore, the feed assembly includes a material feed roller and a material feed roller drive motor drivingly connected to the material feed roller, and the material fed by the feed assembly is a "cover film-double-sided adhesive-carrier film" that is adhered to each other.
[0027] Furthermore, the first waste discharge assembly includes a first waste row roller and a first waste row roller driving motor drivingly connected to the first waste row roller.
[0028] Furthermore, the second waste discharge assembly includes a second waste row roller and a second waste row roller driving motor drivingly connected to the second waste row roller.
[0029] Furthermore, the flattening and winding assembly includes a finished product winding roller and a finished product winding drive motor connected to the finished product winding transmission, which is used to roll up the narrower double-sided adhesive product after the second knife line is punched.
[0030] Furthermore, the first upper mold, the first lower mold, the second upper mold, and the second lower mold are in a rectangular shape.
[0031] The present invention also provides a method for using a die-cutting device for narrow double-sided adhesive products, which is implemented by using the above-mentioned die-cutting device for narrow double-sided adhesive products. The method for using is as follows:
[0032] S1: the feeding assembly delivers a material of the "cover film-double-sided adhesive tape-carrier film" structure, and the first cutting line punches the material to obtain a preliminary punched product;
[0033] S2: material jump distance, the first waste discharge component discharges the waste material after the first knife line punching;
[0034] S3: the material jump distance, the second knife line punches the preliminary punched product, the material jump distance, the second waste discharge component discharges the material waste after the second knife line punching, and obtains a narrower double-sided adhesive product;
[0035] S4: the flattening and winding component performs finished product winding processing on the narrow double-sided adhesive product obtained in S3, and the process is completed.
[0036] The working principle of the present invention is as follows:
[0037] It should be noted that the present application sets up two punching machines, and the punching method of the original single punching machine is performed on the two punching machines. At this time, the combination of the first knife line and the second knife line is the knife line on the original punching machine.
[0038] It should be noted that the first knife line performs the first punching of the material and does not punch out a formed product. Therefore, when the first row of waste components is discharged, a relatively large part of the waste is removed, and the part of the material that has not been punched out will not stick to it. Then the second knife line continues to punch out a complete product. Since the product is obtained after the second knife line is punched out, only the end of the material that has not been punched out away from the product will be discharged during the waste discharge. When the punching is completed at one time, there will not be waste on both sides of the product, which is easy to stick to and take away the product.
[0039] It should be noted that the fourth section is the distance between two adjacent products, and the length is adjusted according to the actual required products.
[0040] Compared with the prior art, the present invention has the following beneficial effects:
[0041] (1) This application changes the original one-time punching and forming product into two-time punching and forming, and the product area is discharged twice to avoid the risk of the glue area of the product area being carried away by the waste area.
[0042] (2) The present application has a simple structure and can be completed by simply adding a punching machine to the original production line, and has strong applicability.
[0043] (3) This application saves material usage and improves the yield rate. BRIEF DESCRIPTION OF THE DRAWINGS
[0044] Figure 1 This is a schematic diagram of the structure of the device in Example 1.
[0045] Figure 2 This is a cross-sectional schematic diagram of the first upper mold of the device in Example 1.
[0046] Figure 3 It is a cross-sectional schematic diagram of the first upper mold of the device in Example 1 when punching a material.
[0047] Figure 4 This is a cross-sectional schematic diagram of the second upper mold of the device in Example 1.
[0048] Figure 5 It is a cross-sectional schematic diagram of the second upper mold of the device in Example 1 when punching a material.
[0049] Figure 6 This is a schematic diagram of waste discharge after one punching in the prior art.
[0050] Numbers in the figure:
[0051] 1-feeding assembly, 2-first die-cutting assembly, 201-first upper mold, 202-first upper mold body, 203-first knife line, 204-first lower mold, 205-first section, 206-second section, 207-third section, 208-fourth section, 209-first punching machine, 3-first waste discharge assembly, 4-second die-cutting assembly, 401-second upper mold, 402-second upper mold body, 403-second knife line, 404-second lower mold, 405-second punching machine, 5-second waste discharge assembly, 6-flattening and winding assembly. DETAILED DESCRIPTION
[0052] The present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments. This embodiment is implemented based on the technical solution of the present invention, and provides a detailed implementation method and specific operation process, but the protection scope of the present invention is not limited to the following embodiments.
[0053] Features such as component models, material names, connection structures, control methods, etc. that are not clearly stated in this technical solution shall be deemed as common technical features disclosed in the prior art.
[0054] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "vertical", "horizontal", "top", "bottom" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0055] In the description of the present invention, "multiple" means two or more than two, unless otherwise specifically defined. In addition, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a bolt connection or a welding connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal communication of two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0056] In order to prevent the product from being taken away by waste and save costs, this application provides a narrow double-sided adhesive product die-cutting device, the structure of which can be seen in Figures 1 to 5 As shown, it includes a feeding assembly 1, a first die-cutting assembly 2, a first waste discharge assembly 3, a second die-cutting assembly 4, a second waste discharge assembly 5, and a flattening and winding assembly 6 which are sequentially arranged along the material feeding direction;
[0057] The first die-cutting component 2 comprises:
[0058] A first upper mold 201, comprising a first upper mold body 202 and a first cutting line 203 provided on the first upper mold body 202; and
[0059] A first lower mold 204, which is used to fix the material for punching by the first upper mold 201;
[0060] The second die-cutting component 4 comprises:
[0061] A second upper mold 401 includes a second upper mold body 402 and a second knife line 403 provided on the second upper mold body 402; and
[0062] A second lower mold 404, which is used to fix the material so as to be punched by the second upper mold 401;
[0063] After the first knife line 203 is punched, the first waste discharge component 3 removes the waste, and after the second knife line 403 is punched, the second waste discharge component 5 removes the waste, so as to obtain a narrower double-sided adhesive product.
[0064] In some specific implementations, please refer to Figures 2 to 4 As shown, the first knife line 201 includes:
[0065] The first section 205 is in the shape of a straight line and protrudes from the first upper mold body 202;
[0066] A second section 206, which is vertically connected to one end of the first section 205 and protrudes from the first upper mold body 202;
[0067] A third section 207, which is vertically connected to one end of the first section 205 and protrudes from the first upper mold body 202; and
[0068] There are two fourth sections 208, which are respectively located at both ends of the second section 206 and the third section 207 to separate two adjacent products and protrude from the first upper mold body 202;
[0069] The second knife line 403 is in the shape of a straight line segment and protrudes from the second upper mold body 402;
[0070] The first section 205 and the second knife line 403 have the same length.
[0071] The lengths of the second section 206, the third section 207, and the fourth section 208 protruding from the first upper mold body 202 are the same and equal to the length of the second knife line 403 protruding from the second upper mold body 402;
[0072] The punching position of the second knife line 403 is between the second section 206 and the third section 207 and is parallel to the first section 205 .
[0073] In some specific implementations, please refer to Figure 1 As shown, the first die-cutting assembly 2 further includes a first punching machine 209 , and the first upper mold 201 and the first lower mold 204 are installed on the first punching machine 209 .
[0074] In some specific implementations, please refer to Figure 1 As shown, the second die-cutting assembly 4 further includes a second punching machine 405 , and the second upper mold 401 and the second lower mold 404 are installed on the second punching machine 405 .
[0075] In some specific implementations, please refer to Figure 1 As shown, the feed assembly 1 includes a material feeding roller and a material feeding roller driving motor drivingly connected to the material feeding roller. The material fed by the feed assembly 1 is a "cover film-double-sided adhesive-carrier film" that is bonded to each other.
[0076] In some specific implementations, please refer to Figure 1 As shown, the first waste row assembly 3 includes a first waste row roller and a first waste row roller driving motor drivingly connected to the first waste row roller.
[0077] In some specific implementations, please refer to Figure 1 As shown, the second waste row assembly 5 includes a second waste row roller and a second waste row roller driving motor drivingly connected to the second waste row roller.
[0078] In some specific implementations, please refer to Figure 1 As shown, the flattening and winding assembly 6 includes a finished product winding roller and a finished product winding drive motor connected to the finished product winding transmission, which is used to roll up the narrow double-sided adhesive product after the second knife line 403 is punched.
[0079] In some specific implementations, please refer to Figure 1 As shown, the first upper mold 201 , the first lower mold 204 , the second upper mold 401 , and the second lower mold 404 are in a rectangular shape.
[0080] The present application also provides a method for using a die-cutting device for narrow double-sided adhesive products, which is performed using the above-mentioned die-cutting device for narrow double-sided adhesive products. The method for using is as follows:
[0081] S1: the feeding assembly 1 delivers a material of the "cover film-double-sided adhesive tape-carrier film" structure, and the first cutting line 201 punches the material to obtain a preliminary punched product;
[0082] S2: material jump distance, the first waste discharge component 3 discharges the material waste after the first knife line 201 punches;
[0083] S3: the material jump distance, the second knife line 403 punches the preliminary punched product, the material jump distance, the second waste discharge component 5 discharges the material waste after the second knife line 403 punches, and obtains a narrower double-sided adhesive product;
[0084] S4: the flattening and winding component 6 performs a finished product winding process on the narrow double-sided adhesive product obtained in S3, and the process is completed.
[0085] The above embodiments may be implemented individually or in any combination of two or more.
[0086] The above implementation is described in more detail below in conjunction with specific examples.
[0087] Example 1
[0088] In order to prevent the product from being carried away by waste and save costs, this embodiment provides a narrow double-sided adhesive product die-cutting device, the structure of which can be seen in FIG. Figures 1 to 5 As shown, it includes a feeding assembly 1, a first die-cutting assembly 2, a first waste discharge assembly 3, a second die-cutting assembly 4, a second waste discharge assembly 5, and a flattening and winding assembly 6 which are sequentially arranged along the material feeding direction;
[0089] The first die-cutting component 2 comprises:
[0090] A first upper mold 201 includes a first upper mold body 202 and a first cutting line 203 disposed on the first upper mold body 202; and
[0091] A first lower mold 204, which is used to fix the material for punching by the first upper mold 201;
[0092] The second die-cutting assembly 4 comprises:
[0093] A second upper mold 401 includes a second upper mold body 402 and a second knife line 403 disposed on the second upper mold body 402; and
[0094] The second lower mold 404 is used to fix the material so as to be punched by the second upper mold 401;
[0095] Among them, after the first knife line 203 is punched, the waste is removed by the first waste discharge component 3, and after the second knife line 403 is punched, the waste is removed by the second waste discharge component 5, so that a narrower double-sided adhesive product is obtained.
[0096] Please see again Figures 2 to 4 As shown, the first knife line 201 includes:
[0097] The first section 205 is in the shape of a straight line and protrudes from the first upper mold body 202;
[0098] The second section 206 is vertically connected to one end of the first section 205 and protrudes from the first upper mold body 202;
[0099] A third section 207, which is vertically connected to one end of the first section 205 and protrudes from the first upper mold body 202; and
[0100] There are two fourth sections 208, which are respectively located at both ends of the second section 206 and the third section 207 to separate two adjacent products and protrude from the first upper mold body 202;
[0101] The second cutting line 403 is in the shape of a straight line segment and protrudes from the second upper mold body 402;
[0102] The first section 205 has the same length as the second knife line 403, and the first section 205, the second section 206, the third section 207, and the fourth section 208 have the same length protruding from the first upper mold body 202 and are equal to the length of the second knife line 403 protruding from the second upper mold body 402;
[0103] The punching position of the second knife line 403 is between the second section 206 and the third section 207 and is parallel to the first section 205 .
[0104] Please see again Figure 1 As shown, the first die-cutting assembly 2 further includes a first punching machine 209 , and the first upper die 201 and the first lower die 204 are installed on the first punching machine 209 .
[0105] Please see again Figure 1 As shown, the second die-cutting assembly 4 further includes a second punching machine 405 , and the second upper mold 401 and the second lower mold 404 are installed on the second punching machine 405 .
[0106] Please see again Figure 1 As shown, the feed assembly 1 includes a material feeding roller and a material feeding roller driving motor drivingly connected to the material feeding roller. The material fed by the feed assembly 1 is a "cover film-double-sided adhesive-carrier film" that is bonded to each other.
[0107] Please see again Figure 1 As shown, the first waste row assembly 3 includes a first waste row roller and a first waste row roller driving motor drivingly connected to the first waste row roller.
[0108] Please see again Figure 1 As shown, the second waste discharge assembly 5 includes a second waste row roller and a second waste row roller driving motor drivingly connected to the second waste row roller.
[0109] Please see again Figure 1 As shown, the flattening and winding assembly 6 includes a finished product winding roller and a finished product winding drive motor connected to the finished product winding transmission, which is used to roll up the narrow double-sided adhesive product after the second knife line 403 is punched.
[0110] Please see again Figure 1 As shown, the first upper mold 201 , the first lower mold 204 , the second upper mold 401 , and the second lower mold 404 are in a rectangular shape.
[0111] The working principle of this embodiment is as follows:
[0112] See also Figures 1 to 5As shown, two punching machines are provided, and the punching method of the original single punching machine is performed on the two punching machines. At this time, the combination of the first knife line 203 and the second knife line 403 is the knife line on the original punching machine.
[0113] It should be noted that the first knife line 203 performs the first punching of the material and does not punch out a formed product. Therefore, when the first waste discharge component 3 is used to discharge waste, a relatively large part of the waste is removed, and the part of the material that has not been punched out will not stick to it. Then the second knife line 403 continues to punch out a complete product. Since the product is obtained only after the second knife line 403 is punched out, only the end of the material that has not been punched out away from the product will be discharged during the waste discharge. When the punching is completed at one time, there will not be waste on both sides of the product, which is easy to stick to and carry away the product.
[0114] It should be noted that the fourth section 208 is the distance between two adjacent products, and the length is adjusted according to the actual required products.
[0115] Example 2
[0116] This embodiment provides a method for using a die-cutting device for narrow double-sided adhesive products, which is performed using a die-cutting device for narrow double-sided adhesive products in Embodiment 1. The method is as follows:
[0117] S1: the feeding component 1 delivers a material of the "cover film-double-sided adhesive-carrier film" structure, and the first cutting line 201 punches the material to obtain a preliminary punched product;
[0118] S2: material jump distance, the first waste discharge component 3 discharges the material waste after the first knife line 201 punches;
[0119] S3: the material jumps, the second knife line 403 punches the preliminary punched product, the material jumps, and the second waste discharge component 5 discharges the material waste after the second knife line 403 punches, and obtains a narrower double-sided adhesive product;
[0120] S4: The flattening and winding component 6 performs a finished product winding process on the narrow double-sided adhesive product obtained in S3, and the process is completed.
[0121] The above description of the embodiments is to facilitate the understanding and use of the invention by those skilled in the art. It is obvious that those skilled in the art can easily make various modifications to these embodiments and apply the general principles described herein to other embodiments without creative work. Therefore, the present invention is not limited to the above embodiments, and improvements and modifications made by those skilled in the art based on the disclosure of the present invention without departing from the scope of the present invention should be within the scope of protection of the present invention.
Claims
1. A die-cutting device for narrow double-sided adhesive products. It is characterized in that It comprises a feeding assembly (1), a first die-cutting assembly (2), a first waste discharge assembly (3), a second die-cutting assembly (4), a second waste discharge assembly (5), and a flattening and winding assembly (6) which are sequentially arranged along the material feeding direction; The first die-cutting component (2) comprises: A first upper mold (201), comprising a first upper mold body (202), and a first cutting line (203) arranged on the first upper mold body (202); and A first lower mold (204) used to fix the material so as to be punched by the first upper mold (201); The second die-cutting component (4) comprises: A second upper mold (401), comprising a second upper mold body (402), and a second cutting line (403) provided on the second upper mold body (402); and A second lower mold (404) is used to fix the material so as to be punched by the second upper mold (401); After the first knife line (203) is punched, the first waste discharge component (3) discharges the waste, and after the second knife line (403) is punched, the second waste discharge component (5) discharges the waste, thereby obtaining a narrower double-sided adhesive product.
2. A die-cutting device for narrow double-sided adhesive products according to claim 1, It is characterized in that The first knife line (201) comprises: A first section (205) which is in the shape of a straight line and protrudes from the first upper mold body (202); A second section (206) vertically connected to one end of the first section (205) and protruding from the first upper mold body (202); a third section (207), which is vertically connected to one end of the first section (205) and protrudes from the first upper mold body (202); and The fourth sections (208) are arranged in two pieces, and the fourth sections (208) are respectively located at the two ends of the second section (206) and the third section (207) to separate two adjacent products and protrude from the first upper mold body (202); The second knife line (403) is in the shape of a straight line segment and protrudes from the second upper mold body (402); The first section (205) and the second knife line (403) have the same length, and the lengths of the first section (205), the second section (206), the third section (207), and the fourth section (208) protruding from the first upper mold body (202) are the same and equal to the length of the second knife line (403) protruding from the second upper mold body (402); Wherein, the punching position of the second knife line (403) is between the second section (206) and the third section (207) and is parallel to the first section (205).
3. A die-cutting device for narrow double-sided adhesive products according to claim 1, It is characterized in that The first die-cutting assembly (2) further comprises a first punching machine (209), and the first upper die (201) and the first lower die (204) are mounted on the first punching machine (209).
4. A die-cutting device for narrow double-sided adhesive products according to claim 1, It is characterized in that The second die-cutting assembly (4) further comprises a second punching machine (405), and the second upper die (401) and the second lower die (404) are mounted on the second punching machine (405).
5. A die-cutting device for narrow double-sided adhesive products according to claim 1, It is characterized in that The feed assembly (1) comprises a material feeding roller and a material feeding roller driving motor which is transmission-connected to the material feeding roller. The material fed out by the feed assembly (1) is a "covering film-double-sided adhesive-carrier film" which is bonded to each other.
6. A die-cutting device for narrow double-sided adhesive products according to claim 1, It is characterized in that The first waste discharge assembly (3) comprises a first waste row roller and a first waste row roller driving motor drivingly connected to the first waste row roller.
7. A die-cutting device for narrow double-sided adhesive products according to claim 1, It is characterized in that The second waste row assembly (5) comprises a second waste row roller and a second waste row roller driving motor drivingly connected to the second waste row roller.
8. A die-cutting device for narrow double-sided adhesive products according to claim 1, It is characterized in that The flattening and winding assembly (6) comprises a finished product winding roller and a finished product winding drive motor connected to the finished product winding transmission, and is used to roll up the narrow double-sided adhesive product after being punched by the second knife line (403).
9. A die-cutting device for narrow double-sided adhesive products according to claim 1, It is characterized in that The first upper mold (201), the first lower mold (204), the second upper mold (401), and the second lower mold (404) are in a rectangular shape.
10. A method for using a die-cutting device for narrow double-sided adhesive products, using the die-cutting device for narrow double-sided adhesive products as claimed in any one of claims 1 to 9, It is characterized in that The usage is as follows: S1: the feeding component (1) delivers a material piece of the "cover film-double-sided adhesive tape-carrier film" structure, and the first cutting line (201) punches the material piece to obtain a preliminary punched product; S2: material jump distance, the first waste discharge component (3) discharges the material waste after the first knife line (201) is punched; S3: the material jumps, the second knife line (403) punches the preliminary punched product, the material jumps, the second waste discharge component (5) discharges the material waste after the second knife line (403) punches, and a narrower double-sided adhesive product is obtained; S4: the flattening and winding component (6) performs a finished product winding process on the narrow double-sided adhesive product obtained in S3, and the process is completed.