Soil furnace body processing technology and censer
Through the soil furnace processing technology, the characteristics of soil, sand and gelling agent are used to solve the problems of high energy consumption and environmental pollution in the incense burner processing technology, and low-energy consumption and environmentally friendly incense burner production are achieved, with significant economic and ecological benefits.
Patent Information
- Application Number
- CN202510227080.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-27
- Publication Date
- 2025-06-06
AI Technical Summary
The existing incense burner processing technology has problems of high energy consumption, high water use and environmental pollution, especially in the production process of chemical synthetic materials, which may release toxic and harmful substances, affecting the balance of the ecological environment.
The earth furnace body processing technology is adopted to form a mixed earth material by mixing the earth material, sand material and gelling agent with water. After tamping or extrusion, dehydration and drying, and applying protective agent to obtain the furnace body. This process controls the mass ratio of soil, sand, gelling agent and water to ensure the physical properties and chemical stability of the mixed soil.
It has achieved low energy consumption and pollution-free incense burner production, reduced the cost of main materials, and the product has high physical properties, chemical stability and environmentally friendly and degradable characteristics, filling the industry gap.
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Figure CN120095936A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of incense burner processing, in particular to an earthenware burner body processing technology and an incense burner. Background Art
[0002] At present, in the domestic incense burner handicraft industry, the existing incense burners are made of copper, other metals, ceramics, glass, stone, precious wood, resin and chemical synthesis, etc., which can meet the aesthetic and usage needs of different consumers.
[0003] There are many different methods for making incense burners, but the processing often has the disadvantages of high energy consumption, high water consumption, destruction of natural resources, and pollution to the air, water sources, and land. Whether it is metal smelting, ceramic firing, or the production of chemical synthetic materials, a large amount of energy input is required, which not only increases production costs, but may also cause pollution to the air, water sources, and land. Especially in the production process of chemical synthetic materials, toxic and harmful substances may be released, affecting the balance of the ecological environment. Summary of the invention
[0004] Aiming at the problem of environmental pollution in the processing of incense burners in the prior art, the present invention provides a soil furnace body processing technology and an incense burner.
[0005] The present invention is achieved through the following technical solutions: A soil furnace body processing technology comprises the following steps: Step 1, adding water to soil, sand and gelling agent to form a mixed soil material; Step 2: pouring the mixed soil into a mold, and then tamping or extruding it to obtain a rough furnace body; Step three, after demoulding, the furnace body is dehydrated and dried and a protective agent is applied to obtain the furnace body.
[0006] Preferably, in step 1, by mass, the soil material in the mixed soil material is 10% to 60%, the sand material is 20% to 50%, the gelling agent is 3% to 18%, and the water is 5% to 15%.
[0007] Preferably, in step 1, the soil material is a deep layer of plain soil below the surface humus layer and 80 to 100 cm below the surface; The excavation method is to first dig out the surface humus layer, and then backfill it with the humus layer after the bare soil is taken; The deep-layer soil is mixed after being dried in the sun, ground, sieved and sterilized by high-temperature dry heat.
[0008] Preferably, the moisture content of the deep soil after drying is less than or equal to 3%; The mesh diameter of the sieve used for grinding and sieving is less than or equal to 2 mm; For high-temperature dry heat disinfection, the temperature is 180~200℃ and the time is 0.5~1h.
[0009] Preferably, in step 1, the sand material is preferably washed sand, with a mud content of less than or equal to 3% and a water content of less than or equal to 3%; The sand material is coarse sand alone, medium sand alone, or any combination of coarse sand, medium sand and fine sand, or any combination of the three, and the weight of fine sand when combined shall not exceed 50% of the total mass of the sand material; among which, the particle size of coarse sand is 0.5~3mm, the particle size of medium sand is 0.5~0.35mm, and the particle size of fine sand is 0.35~0.25mm.
[0010] Preferably, in step one, cement-based gelling materials, lime-based gelling materials, gypsum-based gelling materials, water glass, resin-based gelling materials, protein-based gelling materials, sugar-based gelling materials, starch-based gelling materials or derivative enhanced products with the above-class gelling materials as the main materials.
[0011] Preferably, in step 2, when the furnace body is formed by layered manual hammering and compaction or mechanical extrusion molding, the mixed soil material is spread layer by layer and compacted layer by layer.
[0012] Preferably, during tamping or extrusion molding, the compaction ratio between the thickness of the loose soil layer and the thickness of the compacted soil layer is greater than or equal to 1.3:1.
[0013] Preferably, in step 3, the dehydration and drying is carried out by natural air-drying or drying. When the natural air-drying is carried out, the time is greater than or equal to 3 days; when the drying is carried out, the temperature is greater than 200° C., and the drying time is based on the weight of the furnace body no longer decreasing; The protective agent is an environmentally friendly wall protective agent, an interface agent and a protein-based wall protective agent emulsion; When applying, mix the protective agent with water in a ratio of 1:2~1:8, and apply it multiple times by spraying or rolling, with an interval greater than or equal to 24 hours.
[0014] An incense burner comprises a furnace body obtained according to a clay furnace body processing technology; or a furnace body and one or more of a furnace cover, a base, and an inner container.
[0015] Compared with the prior art, the present invention has the following beneficial effects: The earthen furnace body processing technology of the present invention introduces earthen materials and processing technology methods that meet the characteristics of earthen materials into the incense burner handicraft industry, expands new product areas for earthen material science, and ensures the physical properties and chemical stability of the mixed earthen materials by controlling the mass ratio of earthen materials, sand materials, gelling agents and water, so that the furnace body has sufficient strength while maintaining good plasticity and durability. At the same time, it can greatly save the cost of main materials, achieve low energy consumption, pollution-free, environmentally friendly and degradable effects, have clear substantive characteristics, fill the gap in the industry, and compared with the main materials of existing categories of incense burners on the market (taking ordinary copper incense burners with the largest market share as an example), the unit price of materials can be reduced by 99.7%-99.9%, and materials can be obtained locally. Moreover, since the soil used for incense burners requires deep plain soil, it is the preferred type for large-scale foundation leveling and foundation pit excavation in urban construction. This not only meets the recycling of waste soil, but also reduces the cost of incense burner soil materials to 0 or even negative, which is more in line with the requirements of the country's emerging environmental protection technologies. It is a processing method for emerging materials and newly created categories, which not only improves the physical properties and chemical stability of the furnace body, but also enhances the molding effect and durability of the furnace body. At the same time, it meets environmental protection requirements and market demand, and has significant beneficial effects and application prospects.
[0016] The cold processing method of tamping or extrusion molding is adopted in the processing technology. Through layered manual hammering or mechanical extrusion, the mixed soil is laid and compacted layer by layer, which improves the density and strength of the furnace body. High-temperature melting is not used, chemical raw materials are basically not used, and the water consumption is very small. Except for a small amount of electricity, there is no pollution to the air, water source, and land. Dehydration and drying can ensure the drying effect of the furnace body, and the protective agent can prevent the furnace body from moisture, mildew and pollution, which helps to extend the service life of the furnace body.
[0017] Furthermore, the soil material is deep-layer soil with very little organic matter content. Since the surface soil contains a large amount of organic nutrients, rhizomes, and garbage impurities, etc., it will greatly increase the risk of shrinkage and cracking during the production of the finished product. Therefore, the soil material used in the present invention is strictly prohibited from using surface soil, and the soil collection depth is about 80cm-100cm below the surface (depending on the thickness of the humus layer). The excavation method does not damage the agricultural, forestry, animal husbandry, fishery and landscape land, and at the same time, when the product is scrapped, it can still be returned to the field, thereby achieving harmonious coexistence of economy and ecology. At the same time, impurities and moisture in the soil are effectively removed by drying, grinding, screening and high-temperature dry heat treatment, which improves the purity and uniformity of the soil and enhances the molding effect and stability of the furnace body.
[0018] Furthermore, limiting the compaction ratio ensures the uniformity and consistency of the furnace body and helps reduce the occurrence of internal voids and cracks. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1It is a flow chart of a soil furnace body processing process of the present invention; Figure 2 This is a front view of an incense burner of the present invention; Figure 3 is a cross-sectional view of an incense burner of the present invention; Figure 4 It is a top view of an incense burner of the present invention with the cover removed; Figure 5 It is a schematic diagram of a certain layered texture of the furnace body of the present invention; Figure 6 It is a schematic diagram of another kind of laminated texture of the furnace body of the present invention.
[0020] In the picture, 1. furnace body; 2. furnace cover; 3. furnace base; 4. inner tank. DETAILED DESCRIPTION
[0021] The present invention is further described in detail below in conjunction with specific embodiments, which are intended to explain the present invention rather than to limit it.
[0022] The present invention discloses a soil furnace body processing technology, referring to Figure 1 , including the following steps: Step 1: Add water to soil, sand and gelling agent and stir to form a mixed soil material. By mass, the soil material accounts for 10% to 60%, the sand material accounts for 20% to 50%, the gelling agent accounts for 3% to 18%, and the water accounts for 5% to 15%.
[0023] The soil material is the deep soil below the surface humus layer and 80~100cm below the surface; the excavation method is to first dig out the surface humus layer, and then backfill with the humus layer after the soil is taken; the deep soil is successively dried in the sun, ground and screened, and dried at high temperature before mixing. Specifically, the moisture content of the deep soil after drying is less than or equal to 3%; the mesh diameter of the sieve used for grinding and screening is less than or equal to 2mm; during high temperature dry heat disinfection, the temperature is 180~200℃ and the time is 0.5~1h.
[0024] The sand material is coarse sand alone, medium sand alone, or any combination of coarse sand, medium sand and fine sand, or any combination of the three, and the weight of fine sand when combined shall not exceed 50% of the total mass of the sand material; wherein, the particle size of coarse sand is 0.5~3mm, the particle size of medium sand is 0.5~0.35mm, and the particle size of fine sand is 0.35~0.25mm; the weight ratio of coarse sand, medium sand and fine sand is 5:3:2.
[0025] The gelling agent is a cement-based gelling material, lime-based gelling material, gypsum-based gelling material, water glass, resin-based gelling material, protein-based gelling material, sugar-based gelling material, starch-based gelling material or a derivative enhanced product with the above-mentioned types of gelling materials as the main materials.
[0026] The mixing order of the mixed soil material is as follows: when the gelling agent is a dry powder material of cement, lime or gypsum, pour the soil, sand and gelling agent into the mixer together and mix for 1-2 minutes, then add water in small amounts several times under the premise of continuous operation of the mixer, and mix for 3-4 minutes. When the gelling agent is a liquid or protein, sugar or starch gelling material, the soil and sand should be mixed for 1-2 minutes first, then the gelling agent aqueous solution should be added in small amounts several times under the premise of continuous operation of the mixer, and mix for 3-4 minutes.
[0027] Step 2: pour the mixed soil into a mold, and then obtain a rough furnace body by tamping or extrusion molding so that the compaction ratio between the thickness of the loose soil layer and the thickness of the compacted soil layer is greater than or equal to 1.3:1.
[0028] Among them, when the furnace body is formed by layered manual hammering or mechanical extrusion molding, the mixed soil is loosely spread and compacted layer by layer. Specifically, the mixed soil is first poured into the mold and loosely spread at the bottom, with a loose spreading thickness of ≤8cm; the loosely spread mixed soil is then compacted by manual hammering, with a height of ≥1cm after compaction, and a compaction ratio of the loose spreading thickness to the compacted thickness of ≥1.3:1; finally, the loose spreading of the mixed soil and manual compaction are performed alternately until the required height is reached. When loosely spreading the mixed soil, while ensuring that the above conditions are met, the thickness of each layer is adjusted so that the outer surface of the furnace body can show the corresponding layered texture and pattern shape after compaction (such as Figure 5 , 6 as shown).
[0029] The process of forming the furnace body by extrusion molding is as follows: first, the mixed soil material is spread into the mold with a virtual bottom, and the virtual thickness is ≥1cm; then the mixed soil material used to produce patterns and patterns is spread into the mold layer by layer, and the total virtual thickness of each pressing is ≤15cm. Finally, the mixed soil material is squeezed in the mold by mechanical equipment and pressed to the required height.
[0030] Step three, after demoulding, the furnace body is dehydrated and dried and a protective agent is applied to obtain the furnace body.
[0031] Specifically, first remove the formed earth furnace body from the mold; then use a brush to clean the dust on the surface, and repair the surface defects before the furnace body is dry and hardened; then use natural drying or drying to dehydrate and dry. When drying naturally, the time is greater than or equal to 3 days; when drying, the temperature is greater than 200℃, and the drying time is based on the weight of the furnace body no longer decreasing. Finally, apply a protective agent on the furnace body. The protective agent is an environmentally friendly wall protective agent, interface agent and protein wall protective agent emulsion. You can choose a colorless, odorless, non-volatile, and non-toxic environmentally friendly wall protective agent, interface agent and protein wall protective agent emulsion. When applying, mix the protective agent with water in a ratio of 1:2~1:8, and use spraying or rolling to apply multiple times, with an interval of greater than or equal to 24 hours.
[0032] Example 1 Now, an incense burner embodiment in which the furnace body has a cylindrical outer contour, the gelling agent is ordinary silicate cement, and the incense burner is manually hammered and rammed is described in detail as one of the preferred embodiments, so that the advantages and features of the present invention can be more easily understood by those skilled in the art. The accompanying drawings are shown in the accompanying drawings of the specification, and specifically include the following steps: Step 1: Add water to soil, sand and gelling agent to form mixed soil. The specific implementation method is as follows: Step 1.1, collect deep soil below the surface humus layer outdoors, and the excavation depth is greater than the humus layer depth of 80cm.
[0033] Step 1.2, the collected raw soil material is air-dried, and the moisture content is 2.8%.
[0034] Step 1.3, crush the dried soil and sieve it with a sieve hole diameter of 2 mm.
[0035] Step 1.4, sterilize the sieved fine soil material with high temperature dry heat at 180°C for 1 hour, and then cool it for later use.
[0036] Step 1.5, mix coarse, medium and fine sand in a mass ratio of 5:3:2 and dry them for later use. The particle size of coarse sand is 0.5~3mm, the particle size of medium sand is 0.5~0.35mm, and the particle size of fine sand is 0.35~0.25mm. The sand material contains 3% mud and should not contain mud lumps.
[0037] In step 1.6, ordinary Portland cement with grade 42.5 is selected as the gelling agent.
[0038] Step 1.7, in the mixed soil material, the mass of soil, sand, ordinary Portland cement (dry powder) and water account for 43%, 40%, 9% and 8% of the total mass respectively.
[0039] Step 1.8, use a mechanical mixer to prepare the mixture. The mixing order is: pour soil, sand, and ordinary Portland cement (dry powder) into the mixer together, stir for 2 minutes, and then add water in small amounts multiple times while the mixer is running continuously, and the mixing time is 4 minutes.
[0040] Step 2: Pour the mixed soil into the mold and tamp it to form a rough furnace body. The specific implementation method is as follows: Step 2.1, pour the mixed soil into the mold and spread the bottom loosely with a thickness of 4cm.
[0041] Step 2.2, compact the loose mixed soil material by manual hammering, the height after compaction is 2.7cm, and the compaction ratio of loose thickness to compacted thickness is 1.5:1.
[0042] Step 2.3, alternately spread the mixed soil material and manually tamp it until the required height is reached, and the thickness of each layer is ≤8cm. When spreading the mixed soil material, while ensuring that the above conditions are met, adjust the thickness of each layer so that the outer surface of the furnace body shows the corresponding layered texture and pattern shape after compaction to meet the product appearance and artistic requirements. For the sake of intuitive understanding, only the rammed earth layered texture is used as an example. For a detailed schematic diagram, please refer to the attached figure of the specification. Figure 5 , Figure 6 .
[0043] Step 3: After demoulding, the rough furnace body is dehydrated and dried, and a protective agent is applied to obtain a finished furnace body. The specific implementation method is as follows: Step 3.1, remove the formed furnace body from the mold.
[0044] Step 3.2: Use a brush to clean the dust on the surface and repair the surface defects before the furnace body dries and hardens.
[0045] Step 3.3, water spraying and curing. After step 3.2 is completed, repeat the water spraying and curing for 3 days, and each time the water is sprayed, the furnace body surface is moist without dripping.
[0046] Step 3.4: After the curing period, dry the product in natural ventilation and avoid direct sunlight for 3 days. Alternatively, dry the product in a mechanical drying method at a temperature of 200°C until the weight stops decreasing. Step 3.5, apply protective agent. Choose an environmentally friendly wall protective agent that is colorless, odorless, non-volatile, and non-toxic to the human body. When applying, first mix the protective agent with water in a ratio of 1:4, and use spraying to apply two coats, with an interval of 24 hours between each coat.
[0047] Step 4: Assemble the finished incense burner cover, base, inner tank and body.
[0048] Example 2 Now, an incense burner embodiment in which the furnace body has a cylindrical outer contour, the gelling agent is lime, and the mechanical extrusion molding is described in detail as one of the preferred embodiments, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, and specifically includes the following steps: Step 1: Add water to soil, sand and gelling agent to form mixed soil. The specific implementation method is as follows: Step 1.1, collect deep soil below the surface humus layer outdoors, and the excavation depth is greater than the humus layer depth of 85cm.
[0049] Step 1.2, the collected raw soil material is air-dried, and the moisture content is 2.8%.
[0050] Step 1.3, crush the dried soil and sieve it with a sieve hole diameter of 2 mm.
[0051] Step 1.4, sterilize the sieved fine soil material with high temperature dry heat at 180°C for 1 hour, and then cool it for later use.
[0052] Step 1.5, mix the coarse sand and fine sand in a mass ratio of 1:1 and dry them for later use. The particle size of the coarse sand is 0.5~3mm, and the particle size of the fine sand is 0.35~0.25mm. The sand contains 3% mud and should not contain mud lumps.
[0053] Step 1.6, select high-quality slaked lime as the gelling agent.
[0054] Step 1.7: In the mixed soil material, the mass of soil, sand, slaked lime and water account for 40%, 38%, 12% and 10% of the total mass respectively.
[0055] Step 1.8, use a mechanical mixer to prepare the mixture, the mixing order is: pour the soil, sand, and slaked lime into the mixer together, stir for 2 minutes, and then add water in small amounts multiple times while the mixer is running continuously, and the stirring time is 4 minutes.
[0056] Step 2: Pour the mixed soil into a mold and obtain a rough furnace body through mechanical extrusion molding. The specific implementation method is as follows: Step 2.1, pour the mixed soil into the mold and spread the bottom loosely with a thickness of 4 cm.
[0057] Step 2.2: Spread the required color soil into the mold to the required height, and the total thickness of the pavement is 15 cm. The thickness of each pavement layer, as well as the corresponding layered texture and pattern shape on the outer surface of the furnace body after compaction are determined by the product appearance and artistic requirements. Step 2.3, adopt mechanical one-time extrusion or multiple extrusion molding, and the compaction ratio of the total virtual thickness to the total compacted thickness is 1.4:1.
[0058] Step 3: After demoulding, the rough furnace body is dehydrated and dried, and a protective agent is applied to obtain a finished furnace body. The specific implementation method is as follows: Step 3.1, remove the formed furnace body from the mold.
[0059] Step 3.2: Use a brush to clean the dust on the surface and repair the surface defects before the furnace body dries and hardens.
[0060] Step 3.3, use natural ventilation to dry, avoid direct sunlight, and the drying time is 3 days.
[0061] Step 3.4, apply protective agent. Choose an environmentally friendly wall protective agent that is colorless, odorless, non-volatile, and non-toxic to the human body. When applying, first mix the protective agent with water in a ratio of 1:4, and use spraying to apply 2 coats, with an interval of 24 hours between each coat.
[0062] Step 4: Assemble the finished incense burner cover, base, inner tank and body.
[0063] Example 3 Now, the incense burner embodiment with the furnace body having a cylindrical outer contour, the gelling agent being ordinary silicate cement + lime + glutinous rice glue powder, and mechanical extrusion molding is described in detail as one of the preferred embodiments, so that the advantages and features of the present invention can be more easily understood by those skilled in the art. The accompanying diagram is shown in the accompanying drawings of the specification, and specifically includes the following steps: Step 1: Add water to soil, sand and gelling agent to form mixed soil. The specific implementation method is as follows: Step 1.1, collect deep soil below the surface humus layer outdoors, and the excavation depth is greater than the humus layer depth of 90cm.
[0064] Step 1.2, dry the collected raw soil material in the sun, with a moisture content of 3%.
[0065] Step 1.3, crush the dried soil and sieve it with a sieve hole diameter of 2 mm.
[0066] Step 1.4, the sieved fine soil material is sterilized by high temperature dry heat at a temperature of 200°C for 0.5 hours, and then cooled for use.
[0067] Step 1.5, mix medium sand and fine sand in a mass ratio of 1:1 and dry them for later use. The particle size of the sand is 0.5-0.35mm for medium sand and 0.35-0.25mm for fine sand. The mud content of the sand is 3%, and there should be no mud lumps.
[0068] Step 1.6: Use ordinary Portland cement, high-quality slaked lime and glutinous rice glue powder as gelling agents.
[0069] Step 1.7 In the mixed soil material, the mass of soil, sand, ordinary Portland cement, slaked lime and water account for 36%, 40%, 8%, 6% and 10% of the total mass respectively.
[0070] Step 1.8 Use a mechanical mixer to prepare the mixture. The mixing order is: pour the soil, sand, ordinary Portland cement, and slaked lime into the mixer together, stir for 2 minutes and set aside, then add the glutinous rice glue liquid formed by mixing glutinous rice glue powder and water in small amounts and multiple times while the mixer is running continuously. The concentration of the glutinous rice glue liquid is 3%, and the stirring time is 4 minutes.
[0071] Step 2: Pour the mixed soil into the mold and form the rough furnace body through mechanical extrusion. The specific implementation method is as follows: Step 2.1, pour the mixed soil into the mold and spread the bottom loosely with a thickness of 4cm.
[0072] Step 2.2: Spread the soil materials of the required color into the mold to the required height, and the total thickness of the loose spreading should be ≤15cm.
[0073] Step 2.3, adopt mechanical one-time extrusion or multiple extrusion molding, and the compaction ratio of the total virtual thickness to the total compacted thickness is 1.4:1.
[0074] Step 3: After demoulding, the rough furnace body is dehydrated and dried, and a protective agent is applied to obtain a finished furnace body. The specific implementation method is as follows: Step 3.1, remove the formed furnace body from the mold.
[0075] Step 3.2: Use a brush to clean the dust on the surface and repair the surface defects before the furnace body dries and hardens.
[0076] Step 3.3, water spraying and curing. After step 3.2 is completed, repeat the water spraying and curing for 3 days, and each time the water is sprayed, the furnace body surface is moist without dripping.
[0077] Step 3.4: After the curing period, dry the product in natural ventilation and avoid direct sunlight for 3 days. Alternatively, dry the product in a mechanical drying method at a temperature of 180°C. The drying time should be based on the weight no longer decreasing.
[0078] Step 3.5, apply protective agent. Choose an environmentally friendly wall protective agent that is colorless, odorless, non-volatile, and non-toxic to the human body. When applying, first mix the protective agent with water in a ratio of 1:4, and spray it in 2 coats, with an interval of 24 hours between each coat.
[0079] Step 4: Assemble the finished incense burner cover, base, inner liner and body into a finished incense burner; The present invention also discloses an incense burner, referring to Figure 2 ,3 4. It includes a furnace body obtained according to the earthen furnace body processing technology, that is, a finished incense burner including only the furnace body; or a furnace body and one or more of a furnace cover, a base, and an inner liner, that is, a finished incense burner consisting of a furnace body and any one of other incense burner components (furnace cover, furnace base, inner liner); or a finished incense burner consisting of any two of the furnace body and other incense burner components (furnace cover, furnace base, inner liner); or a finished incense burner consisting of a furnace body, a furnace cover, a furnace base, and an inner liner. The furnace body, furnace cover, furnace base, and inner liner can be formed by one-piece processing. A variety of incense burners can meet different occasions and usage requirements, thereby improving the practicality and ornamental value of the incense burner.
[0080] The furnace cover, furnace base and inner tank can be manufactured in advance or synchronously with the furnace body, and the shapes are not limited. The main materials of the furnace cover and furnace base can be earth materials, metal materials, wood materials, stone materials, glass materials, resin organic materials, and ceramic materials.
[0081] The above description is only a preferred embodiment of the present invention and is not intended to impose any limitation on the technical solution of the present invention. Those skilled in the art should understand that, without departing from the spirit and principles of the present invention, the technical solution can also be subjected to several simple modifications and substitutions, and these modifications and substitutions are also within the scope of protection covered by the claims.
Claims
1. A soil furnace body processing technology, characterized in that: The following steps are involved: Step 1, adding water to soil, sand and gelling agent to form a mixed soil material; Step 2: pouring the mixed soil into a mold, and then tamping or extruding it to obtain a rough furnace body; Step three, after demoulding, the rough furnace body is dehydrated and dried, and a protective agent is applied to obtain a finished furnace body.
2. The earthen furnace body processing process according to claim 1, characterized in that: In step 1, by mass, the soil material in the mixed soil material is 10% to 60%, the sand material is 20% to 50%, the gelling agent is 3% to 18%, and the water is 5% to 15%.
3. The earthen furnace body processing process according to claim 1, characterized in that: In step 1, the soil material is the deep soil below the surface humus layer and 80-100 cm below the surface; The excavation method is to first dig out the surface humus layer, and then backfill it with the humus layer after the bare soil is taken; The deep-layer soil is mixed after being dried in the sun, ground, sieved and sterilized by high-temperature dry heat.
4. The earthen furnace body processing process according to claim 3 is characterized in that: The moisture content of the deep soil after drying is less than or equal to 3%; The mesh diameter of the sieve used for grinding and sieving is less than or equal to 2 mm; For high-temperature dry heat disinfection, the temperature is 180~200℃ and the time is 0.5~1h.
5. The earthen furnace body processing process according to claim 1, characterized in that: In step 1, the sand material is preferably washed sand, with a mud content of less than or equal to 3% and a water content of less than or equal to 3%; The sand material is coarse sand alone, medium sand alone, or any combination of coarse sand, medium sand and fine sand, or any combination of the three, and the weight of fine sand when combined shall not exceed 50% of the total mass of the sand material; among which, the particle size of coarse sand is 0.5~3mm, the particle size of medium sand is 0.5~0.35mm, and the particle size of fine sand is 0.35~0.25mm.
6. The earthen furnace body processing process according to claim 1, characterized in that: In step one, the gelling agent material is a cement-based gelling material, a lime-based gelling material, a gypsum-based gelling material, water glass, a resin-based gelling material, a protein-based gelling material, a sugar-based gelling material, a starch-based gelling material, or a derivative enhanced product with the above-mentioned types of gelling materials as the main material.
7. The earthen furnace body processing process according to claim 1, characterized in that: In step 2, when the furnace body is formed by layered manual hammering or mechanical extrusion, the mixed soil material is spread out layer by layer and compacted layer by layer.
8. The earthen furnace body processing process according to claim 1, characterized in that: In step 2, during tamping or extrusion molding, the compaction ratio between the thickness of the loose soil layer and the thickness of the compacted soil layer is greater than or equal to 1.3:
1.
9. The earthen furnace body processing process according to claim 1, characterized in that: In step 3, the dehydration and drying is carried out by natural air drying or drying. When the natural air drying is carried out, the time is greater than or equal to 3 days; when the drying is carried out, the temperature is greater than 200° C., and the drying time is based on the weight of the furnace body no longer decreasing; The protective agent is an environmentally friendly wall protective agent, an interface agent and a protein-based wall protective agent emulsion; When applying, mix the protective agent with water in a ratio of 1:2~1:8, and apply it multiple times by spraying or rolling, with an interval greater than or equal to 24 hours.
10. An incense burner, characterized in that: It comprises a furnace body obtained by the earthen furnace body processing process according to any one of claims 1 to 9; or a furnace body and one or more of a furnace cover, a base, and an inner tank.