Automatic powder ton bag packaging machine

By designing an automated powder bag packaging machine, the arc rod and inclined limit frame driven by hydraulic rods and servo motors can be used to achieve efficient degassing and storage of ton bags, solving the problem of inefficient degassing efficiency in the existing technology, improving storage capacity and protecting the working environment.

CN120096855APending Publication Date: 2025-06-06GUANGXI LONGSHENG NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202510487286.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-17
Publication Date
2025-06-06

AI Technical Summary

Technical Problem

The current ton bag degassing packaging machine has low degassing efficiency and is difficult to meet the needs of efficient storage.

Method used

An automated powder bag packaging machine is designed, which intermittently lands the bag through the retracting of the hydraulic rod. Combined with the arc rod driven by the servo motor and the inclined limit frame, the effective degassing of the bag is achieved, and the air dust content is reduced through the dust-resistant fan and the filtration system.

Benefits of technology

It achieves efficient degassing of ton bags, ensures the firmness of storage, greatly improves storage capacity, and protects the working environment and personnel through inhalation and dust removal.

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Abstract

The invention discloses an automatic powder ton bag packaging machine, and belongs to the technical field of powder processing, the automatic powder ton bag packaging machine comprises a storage tower used for storing powder materials, and the bottom end of the storage tower is communicated with a discharge pipe with a valve; the supporting frame is fixedly connected to the periphery of the material storage tower, a plurality of hydraulic rods for providing power for up-down movement of the ton bags are installed at the bottom end of the supporting frame in an embedded mode, and moving parts of the hydraulic rods are connected with pressure sensors; the connecting frame is arranged below the supporting frame and is fixedly connected with the bottom end of the measuring part of the pressure sensor; the four servo motors are all installed at the bottom end of the connecting frame, output shafts of the servo motors are connected with L-shaped connecting rods, and arc-shaped rods are welded to the side faces of the connecting rods; and the four connecting blocks are welded to the bottom end of the connecting frame, and two inclined limiting frames allowing the arc-shaped rods to penetrate through are welded to the bottom ends of the connecting blocks. According to the automatic powder ton bag packaging machine, ton bag degassing can be carried out, the storage amount is greatly increased, and air suction and dust removal can be carried out.
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Description

Technical Field

[0001] The invention belongs to the technical field of powder processing, in particular to an automatic powder bulk bag packaging machine. Background Art

[0002] The ton bag packaging machine is a large-scale weighing packaging equipment used for ton bag packaging of materials. It is a multi-purpose packaging machine that integrates electronic weighing, automatic bag removal and dust removal. It has a high degree of automation, high packaging accuracy, adjustable packaging speed, superior structure, and a unique hydraulic lifting system that makes it particularly easy to handle ton bag packaging and is very convenient for subsequent processing. The ton bag packaging machine is suitable for ton bag packaging of materials in the mining, chemical, building materials, grain, and feed industries. At present, ton bag degassing packaging machines generally use negative pressure degassing or variable pitch spirals to achieve the degassing effect, and the degassing efficiency is low.

[0003] After searching, a Chinese patent document (authorization announcement number CN217706427U) discloses a ton bag degassing packaging machine, comprising a packaging machine frame, a feed buffer bin is arranged in the middle of the upper part of the packaging machine frame, the feed buffer bin comprises a bin body, a feeding pipe is connected to the lower part of the bin body, a feeding spiral mechanism suitable for stirring materials is arranged in the middle of the bin body and the feeding pipe, a degassing pipe suitable for secondary degassing is sleeved on the outer part of the feeding pipe, a connecting pipe is connected to the side of the degassing pipe; a negative pressure degassing mechanism suitable for degassing ton bags is arranged on the upper part of the bin body, the negative pressure degassing mechanism comprises a degassing filter element and a vacuum pump, the degassing filter element is arranged on the top of the feed buffer bin, the vacuum pump is fixed to the upper part of the packaging machine frame, and the degassing filter element is connected to the vacuum pump; the utility model performs degassing in upper and lower sections through the negative pressure degassing mechanism and the feed buffer bin, thereby reducing the degassing workload, achieving sufficient degassing and high degassing efficiency. The above patents use negative pressure degassing or variable pitch spirals to achieve the degassing effect, but the degassing efficiency is low. Summary of the invention

[0004] The object of the present invention is to provide an automatic powder bulk bag packaging machine to solve the problems raised in the background technology.

[0005] To achieve the above object, the present invention provides the following technical solution: an automatic powder bulk bag packaging machine, comprising:

[0006] The material storage tower is used to store powder materials. The bottom of the material storage tower is connected to a discharge pipe with a valve;

[0007] The support frame is fixedly connected to the outer periphery of the storage tower. A plurality of hydraulic rods for providing power for the upward and downward movement of the ton bag are embedded in the bottom of the support frame. The moving part of the hydraulic rod is connected to a pressure sensor.

[0008] A connection frame is arranged below the support frame and is connected and fixed to the bottom end of the measuring part of the pressure sensor;

[0009] Four servo motors are installed at the bottom of the connection frame. The output shaft of the servo motor is connected to an L-shaped connecting rod, and an arc rod is welded on the side of the connecting rod;

[0010] Four connecting blocks are welded at the bottom of the connecting frame and correspond to the position of the servo motor. Two inclined limit frames for the arc rod to pass through are welded at the bottom of the connecting block. The two inclined limit frames are symmetrically arranged about the connecting block. After the arc rod is rotated, it is used to pass through the handle of the ton bag.

[0011] As a preferred embodiment, the support frame comprises:

[0012] An assembly frame, connected and fixed with a plurality of hydraulic rods;

[0013] Multiple fixed diagonal connecting plates are welded on the outside of the storage tower;

[0014] A plurality of movable oblique connecting plates are respectively arranged on one side of a plurality of fixed oblique connecting plates, and the movable oblique connecting plates are detachably connected to the fixed oblique connecting plates through two fixing bolts.

[0015] As a preferred embodiment, the movable oblique connecting plate is connected and fixed to the assembly frame via an oblique connecting rod.

[0016] As a preferred implementation scheme, a plurality of auxiliary frames are installed at the bottom end of the assembly frame of the support frame, dust-resistant fans and filter frames are installed on the inner walls of the auxiliary frames, and dust-proof nets are connected to the inner walls of the filter frames.

[0017] As a preferred embodiment, a dust filter bag is detachably connected to one side of the auxiliary frame, and an auxiliary rod is connected to the top of the auxiliary frame.

[0018] As a preferred embodiment, a draw rope is tied to the outer periphery of the auxiliary rod, and the draw rope is tied to the outer periphery of the dust filter bag.

[0019] As a preferred embodiment, the side of the auxiliary frame away from the dust filter bag is connected to a ventilation hopper, the side of the ventilation hopper is connected to multiple air inlet pipes, and the bottom end of the auxiliary frame is connected to a material receiving bag.

[0020] As a preferred embodiment, two binding ropes are fixedly connected to the outer periphery of the discharge pipe, and after the two binding ropes are tied together, they are used to fix the ton bag.

[0021] As a preferred embodiment, the connection frame is arranged below the discharge pipe.

[0022] Compared with the prior art, the technical effects and advantages of the present invention are as follows:

[0023] When the automatic powder bulk bag packaging machine is in use, the hydraulic rod is controlled to extend and retract back and forth, so that the bulk bag can touch the ground intermittently, degassing the bulk bag can be achieved, the compactness of the storage can be ensured, and the storage capacity can be greatly increased;

[0024] When the automatic powder bulk bag packaging machine is in use, the arc rod can hook the handle of the bulk bag, and the two inclined limit frames can not only ensure the stability of the arc rod, but also limit the handle of the bulk bag to prevent the handle from being separated from the arc rod when the bulk bag touches the ground. When it is necessary to release the machine, the servo motor drives the connecting rod to rotate, and then drives the arc rod to rotate, exposing the space between the two inclined limit frames;

[0025] The automatic powder bulk bag packaging machine benefits from the operation of the dust-resistant fan, which allows the air inlet pipe to evacuate air, reducing the dust content of the air near the discharge pipe and the bulk bag, thus protecting the working environment and the staff. When the dust-resistant fan is working, the filter net can pre-filter the air, and the dust filter bag can re-filter. Regular cleaning and replacement of the dust filter bag and the receiving bag can meet the continuous work.

[0026] This automatic powder ton bag packaging machine can not only degas ton bags, greatly increasing the storage capacity, but also perform vacuum dust removal. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a structural schematic diagram of the present invention;

[0028] Figure 2 It is a structural schematic diagram of a material storage tower of the present invention;

[0029] Figure 3 For the present invention Figure 1 A magnified schematic diagram of the structure at center A;

[0030] Figure 4 is a cross-sectional view of the auxiliary frame of the present invention;

[0031] Figure 5 It is a front view of the connection frame of the present invention;

[0032] Figure 6 It is a schematic structural diagram of the servo motor of the present invention.

[0033] Description of reference numerals:

[0034] In the figure:

[0035] 1. Storage tower; 2. Discharge pipe; 3. Support frame; 4. Hydraulic rod; 5. Connection frame; 7. Pressure sensor; 9. Servo motor; 10. Connection rod; 11. Curved rod; 12. Connection block; 13. Tilt limit frame; 14. Auxiliary frame; 15. Dust-resistant fan; 16. Filter frame; 17. Dust-proof net; 18. Dust filter bag; 19. Auxiliary rod; 20. Draw rope; 21. Ventilation bucket; 22. Inlet pipe; 23. Receiving bag; 24. Binding rope;

[0036] 31. Assembly frame; 32. Fixed diagonal connecting plate; 33. Movable diagonal connecting plate; 34. Diagonal connecting rod. DETAILED DESCRIPTION

[0037] In the following description, a large number of specific details are provided to provide a more thorough understanding of the present invention. However, it is apparent to those skilled in the art that the present invention can be implemented without one or more of these details. In other examples, in order to avoid confusion with the present invention, some technical features well known in the art are not described.

[0038] The connection method can be bonding, welding, bolt connection, etc., depending on actual needs.

[0039] See also Figures 1 to 6 , an automatic powder bulk bag packaging machine, this embodiment includes:

[0040] The storage tower 1 is used to store powder materials. The bottom of the storage tower 1 is connected to a discharge pipe 2 with a valve. The outer periphery of the storage tower 1 is installed with supporting equipment. Support measuring components and other equipment for supporting and weighing ton bags can also be installed between the supporting equipment. They are not described in detail in this application.

[0041] The support frame 3 is fixedly connected to the outer periphery of the storage tower 1. A plurality of hydraulic rods 4 for providing power for the upward and downward movement of the ton bag are embedded in the bottom end of the support frame 3. The installation method is not subject to the diagram. The stability of the hydraulic rod 4 is ensured. The moving part of the hydraulic rod 4 is connected to a pressure sensor 7. If the stability is insufficient, the pressure sensor 7 can be removed;

[0042] The connecting frame 5 is arranged below the supporting frame 3 and is connected and fixed to the bottom end of the measuring part of the pressure sensor 7. The connecting frame 5 is arranged below the discharge pipe 2. The solenoid valve of the discharge pipe 2 is opened, and the powder material in the storage tower 1 falls into the packaging bag along the discharge pipe 2. After the discharge is completed, the solenoid valve is closed, and the hydraulic rod 4 is controlled to extend and retract back and forth, so that the ton bag touches the ground intermittently, degassing the ton bag is achieved, and the compactness of the storage is ensured, which can greatly increase the storage capacity. Then, the solenoid valve of the discharge pipe 2 is opened again to discharge the material again. The above operation is repeated to meet the specified amount of powder storage;

[0043] Four servo motors 9 are installed at the bottom of the connection frame 5. The output shaft of the servo motor 9 is connected to an L-shaped connecting rod 10, and an arc rod 11 is welded to the side of the connecting rod 10;

[0044] Four connecting blocks 12 are welded to the bottom end of the connecting frame 5 and correspond to the position of the servo motor 9. Two inclined limit frames 13 for the arc rod 11 to pass through are welded to the bottom end of the connecting block 12. The two inclined limit frames 13 are symmetrically arranged about the connecting block 12. After the arc rod 11 rotates, it is used to pass through the handle of the ton bag. The handle of the ton bag is placed between the two inclined limit frames 13 of the connecting block 12. The servo motor 9 is controlled to drive the connecting rod 10 to rotate, so that the arc rod 11 passes through the handle of the ton bag and the two inclined limit frames 13. After the storage is completed, the servo motor 9 is controlled to drive the connecting rod 10 to rotate, and then drive the arc rod 11 to rotate, exposing the space between the two inclined limit frames 13, so as to take away the ton bag.

[0045] The support frame 3 comprises:

[0046] An assembly frame 31 is connected and fixed to a plurality of hydraulic rods 4;

[0047] A plurality of fixed oblique connecting plates 32 are welded to the outside of the storage tower 1;

[0048] The plurality of movable oblique connecting plates 33 are respectively arranged on one side of the plurality of fixed oblique connecting plates 32 . The movable oblique connecting plates 33 are detachably connected to the fixed oblique connecting plates 32 via two fixing bolts. The movable oblique connecting plates 33 are fixedly connected to the assembly frame 31 via oblique connecting rods 34 .

[0049] In order to perform air suction and dust removal, a plurality of auxiliary frames 14 are installed at the bottom end of the assembly frame 31 of the support frame 3, and a dust-resistant fan 15 and a filter frame 16 are installed on the inner wall of the auxiliary frame 14. The inner wall of the filter frame 16 is connected to a dustproof net 17, and a dust filter bag 18 is detachably connected to one side of the auxiliary frame 14. An auxiliary rod 19 is connected to the top of the auxiliary frame 14, and a pull rope 20 is tied to the outer periphery of the auxiliary rod 19. The pull rope 20 is tied to the outer periphery of the dust filter bag 18. By removing the pull rope 20, it is convenient to open the dust filter bag 18 and take away the filtered material, and the auxiliary frame 14 is away from the dust filter bag 1 The side of 8 is connected to a ventilation hopper 21, and the side of the ventilation hopper 21 is connected to multiple air inlet pipes 22. The bottom end of the auxiliary frame 14 is connected to a receiving bag 23. When unloading, the dust-resistant fan 15 works to cause the air inlet pipe 22 to evacuate air, thereby reducing the dust content in the air near the discharge pipe 2 and the ton bag, thereby protecting the working environment and the staff. During this process, the filter net 17 can pre-filter the air, and the dust filter bag 18 can re-filter. Regularly cleaning and replacing the dust filter bag 18 and the receiving bag 23 can meet the continuous progress of the work.

[0050] In order to meet the use requirements, two binding ropes 24 are fixedly connected to the outer periphery of the discharge pipe 2. After the two binding ropes 24 are tied together, they are used to fix the ton bag.

[0051] The storage tower 1, solenoid valve, hydraulic rod 4, pressure sensor 7, servo motor 9, and dust-resistant fan 15 are all configured according to the prior art. The working principle, size, and model are irrelevant to the function of the present application, so they will not be described in detail. The control method of the present invention is controlled by a controller. The control circuit of the controller can be implemented by simple programming by technicians in this field. The provision of power is also common knowledge in this field. The present invention is mainly used to protect mechanical devices, so the present invention will no longer explain the control method and circuit connection in detail.

[0052] How it works

[0053] The automatic powder ton bag packaging machine uses two binding ropes 24 to bind and fix the packaging bags, puts the handle of the ton bag between the two inclined limit frames 13 of the connecting block 12, controls the servo motor 9 to drive the connecting rod 10 to rotate, so that the arc rod 11 passes through the handle of the ton bag and the two inclined limit frames 13, opens the solenoid valve of the discharge pipe 2, and the powder material in the storage tower 1 falls into the packaging bag along the discharge pipe 2. After the discharge is completed, the solenoid valve is closed, and the hydraulic rod 4 is controlled to retract back and forth, so that the ton bag intermittently touches the ground, realizes the degassing of the ton bag, ensures the compactness of the storage, and can greatly increase the storage capacity, and then opens the solenoid valve of the discharge pipe 2 to discharge again, repeats the above operation, and meets the specified amount of powder storage. After the storage is completed, the servo motor 9 is controlled to drive the connecting rod 10 to rotate, and then drives the arc rod 11 to rotate, exposing the space between the two inclined limit frames 13;

[0054] When unloading, the dust-resistant fan 15 works, so that the air inlet pipe 22 is sucked, reducing the dust content in the air near the discharge pipe 2 and the ton bag, thereby protecting the working environment and the staff. During this process, the filter 17 can pre-filter the air, and the dust filter bag 18 can re-filter. Regular cleaning and replacement of the dust filter bag 18 and the receiving bag 23 can meet the needs of continuous work.

[0055] It should be noted that, in this document, relational terms such as one and two are merely used to distinguish one entity or operation from another entity or operation, but do not necessarily require or imply any actual relationship or order between these entities or operations.

[0056] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic powder bulk bag packaging machine, characterized by: include: A material storage tower (1) is used to store powder materials, and the bottom end of the material storage tower (1) is connected to a discharge pipe (2) with a valve; A support frame (3) is fixedly connected to the outer periphery of the storage tower (1), and a plurality of hydraulic rods (4) for providing power for the upward and downward movement of the ton bags are embedded in the bottom end of the support frame (3), and a pressure sensor (7) is connected to the moving part of the hydraulic rod (4); A connection frame (5) is arranged below the support frame (3) and is connected and fixed to the bottom end of the measuring part of the pressure sensor (7); Four servo motors (9) are all installed at the bottom end of the connection frame (5); the output shafts of the servo motors (9) are connected to L-shaped connecting rods (10), and the sides of the connecting rods (10) are welded with arc rods (11); Four connecting blocks (12) are welded to the bottom end of the connecting frame (5) and correspond to the position of the servo motor (9). Two inclined limit frames (13) for the arc rod (11) to pass through are welded to the bottom end of the connecting block (12). The two inclined limit frames (13) are symmetrically arranged with respect to the connecting block (12). After the arc rod (11) is rotated, it is used to pass through the handle of the ton bag.

2. The automatic powder bulk bag packaging machine according to claim 1, characterized in that: The support frame (3) comprises: An assembly frame (31) is connected and fixed to a plurality of hydraulic rods (4); A plurality of fixed oblique connecting plates (32) are welded to the outside of the material storage tower (1); A plurality of movable oblique connecting plates (33) are respectively arranged on one side of a plurality of fixed oblique connecting plates (32), and the movable oblique connecting plates (33) are detachably connected to the fixed oblique connecting plates (32) via two fixing bolts.

3. The automatic powder bulk bag packaging machine according to claim 2 is characterized in that: The movable oblique connecting plate (33) is connected and fixed to the assembly frame (31) via an oblique connecting rod (34).

4. The automatic powder bulk bag packaging machine according to claim 2, characterized in that: A plurality of auxiliary frames (14) are installed at the bottom end of the assembly frame (31) of the support frame (3), a dust-resistant fan (15) and a filter frame (16) are installed on the inner wall of the auxiliary frame (14), and a dustproof net (17) is connected to the inner wall of the filter frame (16).

5. The automatic powder bulk bag packaging machine according to claim 4, characterized in that: A dust filter bag (18) is detachably connected to one side of the auxiliary frame (14), and an auxiliary rod (19) is connected to the top of the auxiliary frame (14).

6. The automatic powder bulk bag packaging machine according to claim 5, characterized in that: A drawstring (20) is tied to the outer periphery of the auxiliary rod (19), and the drawstring (20) is tied to the outer periphery of the dust removal filter bag (18).

7. The automatic powder bulk bag packaging machine according to claim 5, characterized in that: The side of the auxiliary frame (14) away from the dust filter bag (18) is connected to a ventilation hopper (21), the side of the ventilation hopper (21) is connected to a plurality of air inlet pipes (22), and the bottom end of the auxiliary frame (14) is connected to a material receiving bag (23).

8. The automatic powder bulk bag packaging machine according to claim 1, characterized in that: Two binding ropes (24) are fixedly connected to the outer periphery of the discharge pipe (2), and after the two binding ropes (24) are tied together, they are used to fix the ton bag.

9. The automatic powder bulk bag packaging machine according to claim 1, characterized in that: The connection frame (5) is arranged below the discharge pipe (2).

Citation Information

Patent Citations

  • Ton bag degassing packaging machine

    CN217706427U