Lead-acid battery tray loading conveyor
By designing a lead-acid battery tray loading conveyor, using the combination of conveyor belt, handling components and pallet transfer components, the low automation and low efficiency problems caused by manual handling in the prior art are solved, and an efficient and automated tray loading process is achieved.
Patent Information
- Application Number
- CN202510388675.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2025-06-06
AI Technical Summary
Existing lead-acid battery trays are mostly handled manually, resulting in low automation and low production efficiency.
A lead-acid battery tray conveyor is designed, including a rack, conveyor belt, handling assembly and pallet transfer assembly. An adjustment rack is installed on the conveyor belt to adjust the battery position; the handling assembly is equipped with a clamping mechanism for clamping the battery; the tray transfer assembly includes a fixing rack and a tray outlet mechanism for automatic transfer and sorting of the tray.
It realizes an automated tray loading process without manual operation, improves production efficiency and improves the degree of automation.
Smart Images

Figure CN120097084A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field related to lead-acid battery processing, in particular to a lead-acid battery tray conveyor. Background Art
[0002] Lead-acid battery is a device that converts chemical energy directly into electrical energy. It is a battery designed to be rechargeable and can be recharged through a reversible chemical reaction. It is a type of battery and belongs to a secondary battery. Its working principle: when charging, it uses external electrical energy to regenerate the internal active substances and store the electrical energy as chemical energy. When it needs to be discharged, it converts the chemical energy into electrical energy output again. After the power source is removed, it returns to the state before discharge, forming a chemical battery. The storage battery can be charged and discharged repeatedly. The battery is a battery pack composed of one or more monomers.
[0003] In the process of lead-acid battery processing, the acid filling operation of lead-acid battery is a more important link in the battery processing quality. After the battery acid filling is completed, the battery needs to be placed on a pallet and transported to the next process for the convenience of subsequent operations. The existing battery pallet loading operation mostly uses manual handling, which is time-consuming and labor-intensive, resulting in a low degree of automation and low production efficiency. Summary of the invention
[0004] The invention aims to overcome the shortcomings of the prior art of manual handling, low automation and low production efficiency, and provides a lead-acid battery tray conveyor which does not require manual operation, has a high degree of automation and high production efficiency.
[0005] In order to achieve the above object, the present invention adopts the following technical scheme: a lead-acid battery tray conveyor, comprising a frame, on which are mounted: A conveyor belt, on which an adjustment frame for adjusting the position of the battery is installed; A transport assembly, the transport assembly is placed at the tail end of the conveyor belt, the transport assembly is slidably connected to a rotatable clamping mechanism, and the clamping mechanism is used to clamp the battery; A pallet transfer assembly is placed on the right side of the transport assembly, the pallet transfer assembly is provided with a fixed frame for storing the pallet, a tray ejection mechanism for moving the pallet out of the fixed frame is provided below the pallet transfer assembly, and a tray pushing mechanism is provided on the front side of the pallet transfer assembly.
[0006] The conveyor includes a frame, on which a conveyor belt, a transport assembly and a pallet transfer assembly are installed, wherein the conveyor belt is installed at the left front of the frame, and the conveyor belt can transport batteries. At the same time, an adjustment frame is installed on the conveyor belt, and the adjustment frame can adjust the position of the batteries on the conveyor belt. The batteries on the conveyor belt can be arranged into three batteries arranged side by side through the adjustment frame. The transport assembly is placed at the left rear of the frame, and the transport assembly is placed above the conveyor belt. A clamping mechanism is provided in the transport assembly, and the clamping mechanism can slide. The clamping mechanism can clamp and transfer the batteries arranged by the adjustment frame to one side of the pallet transfer assembly. At the same time, the pallet transfer assembly is arranged on the right side of the transport assembly, and a fixed frame is provided in the pallet transfer assembly, and the fixed frame is used to store the pallet. At the same time, a tray discharging mechanism is provided in the pallet transfer assembly, and the tray discharging mechanism can push out the pallet on the fixed frame to hold the batteries transferred by the clamping mechanism. At the same time, a tray pushing mechanism is provided on the pallet transfer assembly, and the tray pushing mechanism can push the pallet filled with batteries to the next process, so as to complete the transportation, arrangement and transfer of the batteries. In this structural process, no manual operation is required and the degree of automation is high, which can effectively improve the processing and production efficiency.
[0007] Preferably, the front end of the conveyor belt is provided with a guide plate, the guide plate is provided with a guide slope, the rear end of the conveyor belt is provided with a blocking plate, and the blocking plate is placed in front of the clamping mechanism. The conveyor belt is a conveyor belt driven by a motor, a guide plate is provided at the front end of the conveyor belt, and the side of the guide plate is provided with a guide slope. The guide plate serves to guide the batteries entering the conveyor belt, so that the position of the batteries when entering the conveyor belt is convenient for subsequent adjustment. At the same time, a blocking plate is provided at the rear end of the conveyor belt, and the blocking plate can block the movement of the batteries, so that the batteries stop moving when they move to the rear end on the conveyor belt, which is convenient for the handling assembly to be handled and transferred.
[0008] Preferably, a mounting frame is provided at the front end of the adjustment frame, a telescopic cylinder is provided at the top of the mounting frame, an adjustment plate is installed at the end of the telescopic cylinder, the adjustment plate is parallel to the movement direction of the conveyor belt, a conical adjustment block is provided at the bottom of the adjustment plate, and parallel guide columns are provided at the rear end of the adjustment frame, and the guide columns are parallel to the adjustment plate. Among them, a mounting frame is installed on the adjustment frame, and the mounting frame is formed by welding of profiles. The mounting frame is installed on the frame, and a telescopic cylinder 1 is arranged on the top of the mounting frame. The telescopic end of the telescopic cylinder 1 is connected with an adjustment plate, and the adjustment plate is arranged parallel to the moving direction of the conveyor belt. At the same time, an adjustment block is arranged at the bottom of the adjustment plate, and the adjustment block is conical. The batteries on the conveyor belt can be pushed to move on the conveyor belt by the movement of the telescopic cylinder 1, so that the batteries are arranged in three parallel pieces on the conveyor belt. At the same time, two guide columns are arranged at the rear end of the adjustment frame, and a guide rod is connected to the lower end of the guide column. The front end of the guide rod is also conical. The two guide columns together with the guide rod can guide the three batteries to pass through, so as to adjust the position of the batteries, thereby ensuring that the subsequent batteries stably enter the clamping mechanism position of the conveying component to ensure the completion of the conveying.
[0009] Preferably, a blocking frame is hinged at the tail of the adjustment frame, and the blocking frame is arranged vertically with the conveyor belt. A telescopic cylinder 2 is hinged at the top of the adjustment frame, and the telescopic end of the telescopic cylinder 2 is hinged with the blocking frame. A blocking frame is arranged at the tail of the adjustment frame, and a blocking rod arranged in parallel is arranged on the blocking frame. The blocking rod at the upper end is hinged with the telescopic cylinder 2. At the same time, the side of the blocking frame is a triangular plate, and the triangular plate is hinged with the adjustment frame. The telescopic cylinder 2 is pushed outward to push the blocking frame, so that the blocking rod at the lower end of the blocking frame contacts the adjustment frame, so that the battery is adjusted on the conveyor line by the adjustment plate, so that the three batteries are temporarily stopped on both sides of the guide column and blocked by the blocking frame, so that the three batteries can be synchronously entered into the clamping mechanism of the handling assembly, and the battery conveying effect is good after sorting. The sorting process does not require manual operation, has a high degree of automation, and has high production efficiency.
[0010] Preferably, a guide frame is installed on the top of the transport component, and a guide rail is installed on the guide frame, and a guide slider is connected to the guide rail. A movable bottom plate is installed on the top of the guide slider, and the movable bottom plate is connected to a rotating motor 1. The rotating end of the rotating motor 1 passes through the movable bottom plate and is connected to a driving gear. A driving rack is installed on the guide frame, and the driving gear is meshed with the driving rack. Wherein, a guide frame is provided on the top of the transport component, and a guide rail is installed on the guide frame. The guide rail is arranged in a vertical direction with the conveyor belt. A guide slider is installed on the guide rail. The guide slider can slide on the guide rail and can play a guiding role. A movable bottom plate is installed on the top of the guide slider, and a rotating motor 1 is installed on the movable bottom plate. The rotating end of the rotating motor 1 passes through the movable bottom plate and is connected to the driving gear. At the same time, a driving rack is installed on the guide frame, and the driving gear is meshed with the driving rack. The rotation of the rotating motor 1 can drive the movable bottom plate to move along the guide rail, thereby realizing the moving action of the transport component, realizing the transport of batteries, and thereby realizing the absence of manual operation, high degree of automation, and high production efficiency.
[0011] Preferably, the movable base plate is installed with a rear telescopic cylinder three, the telescopic cylinder three is connected to an upper mounting plate, the upper mounting plate is connected to a pull rod, the pull rod passes through the movable base plate and is connected to a lower mounting plate, the lower mounting plate is installed with a rotating motor two, the rotating motor two passes through the lower mounting plate and is connected to a rotating gear, the clamping mechanism is provided with a clamping frame, the top of the clamping frame is connected to a driven gear, and the rotating gear is meshed with the driven gear. Among them, a telescopic cylinder three is installed on the moving base plate, and the telescopic end of the telescopic cylinder three is connected to the upper mounting plate, and a pull rod is connected to the upper mounting plate, and the pull rod passes through the moving base plate. The lower end of the pull rod is connected to the lower mounting plate, and a rotating motor two is installed on the lower mounting plate. The rotating end of the rotating motor two is connected to a rotating gear. A clamping frame is provided in the clamping mechanism, and the clamping frame is used to clamp the battery. A driven gear is provided on the outer top of the clamping frame, and the driven gear is meshed with the rotating gear. The rotation of the rotating motor two can drive the clamping frame to rotate, thereby realizing the adjustment of the battery arrangement, and then the handling component can grab the battery and put it on the tray of the tray transfer component to realize the transfer of the battery, which is convenient for subsequent operations. It can be realized without manual operation, with high degree of automation and high production efficiency.
[0012] Preferably, a telescopic cylinder 4 is installed on the outside of the clamping frame, a guide rod is provided at the upper end of the clamping frame, a plurality of clamping plates are slidably connected to the guide rod, the telescopic cylinder 4 is connected to the clamping plates arranged on the two outer sides, and a spring is installed between adjacent clamping plates. The clamping frame is a U-shaped frame, a guide rod is provided at the top of the inner wall of the clamping frame, two clamping plates are slidably connected to the guide rod, a spring is installed between adjacent clamping plates, and the spring is sleeved with the guide rod. At the same time, a telescopic cylinder 4 is installed on the outer side of the two side walls of the clamping frame, the telescopic cylinder 4 is connected to the clamping plates arranged on the outer side, and the clamping plates can be driven to clamp the battery through the telescopic action of the telescopic cylinder 4, and the provided spring can play a role of buffering and separating the clamping plates, so as to ensure a better effect when clamping and grabbing the battery, thereby achieving a high degree of automation and high production efficiency without manual operation.
[0013] Preferably, the pallet transfer assembly is provided with a transfer table, which is mounted on the right side of the frame. The fixed frame includes a guide block and a side plate mounted on the guide block. The guide block is mounted on the upper surface of the transfer table. A telescopic cylinder five is mounted on the top surface of the guide block. The telescopic end of the telescopic cylinder five is connected to a material dividing plate for supporting the pallet. The upper end of the telescopic cylinder five is connected to a telescopic cylinder six. The telescopic end of the telescopic cylinder six is connected to a clamping block for clamping the pallet. In the pallet transfer assembly, a transfer table is provided, which is mounted on the right side of the frame. At the same time, the fixed frame includes two guide blocks arranged in parallel. The guide blocks play a guiding role in the movement of the pallets. Side plates are mounted on the guide blocks. The side plates play a role in limiting the stacked pallets to ensure that the pallets are stored neatly. The guide block is mounted on the transfer table. A telescopic cylinder five is mounted on the top surface of the guide block. The telescopic end of the telescopic cylinder five is connected to the material dividing plate. The telescopic cylinder five extends outward. The material dividing plate holds the pallet. At the same time, the telescopic cylinder A telescopic cylinder six is installed on the top of the five, and the telescopic end of the telescopic cylinder six is connected to a clamping block. The telescopic cylinder six extends outward so that the clamping block clamps the pallet; when the pallet needs to fall from the fixed frame, the clamping block clamps the pallet, and the dividing plate retracts, so that the unclamped pallet falls between the guide blocks. After the fall is completed, the dividing plate extends out, and the clamping block retracts, so that the pallet falls onto the dividing plate, and the falling transfer of the pallet is completed in sequence. This structure realizes the autonomous movement and transfer of the pallet without manual operation, thereby improving the automation effect and improving production efficiency.
[0014] Preferably, the transfer table is provided with a plurality of clearance slots, and the tray discharging mechanism is provided with a telescopic cylinder seven, which is installed below the transfer table, and the telescopic end of the telescopic cylinder seven is connected with a pallet paddle, and the pallet paddle is placed in the clearance slot. Among them, a plurality of clearance slots are provided on the table top of the transfer table, and at the same time, a telescopic cylinder seven is provided on the tray discharging mechanism, which is installed below the transfer table and fixed on the frame, and the telescopic end of the telescopic cylinder seven is connected with a pallet paddle, and the pallet paddle is placed in the clearance slot. Through the telescopic action of the telescopic cylinder seven, the pallet paddle can be driven to push the pallet out from the bottom of the fixed frame to realize the transfer of the pallet, thereby realizing the autonomous movement and transfer of the pallet without manual operation, thereby improving the automation effect and the production efficiency.
[0015] Preferably, the push plate mechanism is provided with a mounting plate, the mounting plate is mounted on the left side of the front end surface of the transfer platform, the mounting plate is provided with a telescopic cylinder eight, the telescopic end of the telescopic cylinder eight is connected to a push plate, the two ends of the push plate are connected to push guide rods, the mounting plate is provided with a push guide seat, and the push guide rod is sleeved with the push guide seat. Among them, the push plate mechanism is provided with a mounting plate, the mounting plate is mounted on the front end surface of the transfer platform, a telescopic gas rod eight is installed on the mounting plate, the telescopic end of the telescopic cylinder eight is connected to the push plate, and the telescopic action of the telescopic cylinder eight can drive the push plate to move, so as to push the tray with the batteries stored therein out of the transfer platform and push it to the next process, thereby completing the transfer operation of the tray. At the same time, a push guide rod is connected to the push plate, and the push guide rod is sleeved with the push guide seat on the mounting plate. This structure plays a guiding role to ensure the stability of the outward push of the push plate.
[0016] The beneficial effects of the present invention are: no manual operation is required, the degree of automation is high, and the processing production efficiency can be effectively improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a stereoscopic view of the present invention; Figure 2 It is a partial view of the adjustment frame of the present invention; Figure 3 It is a partial view of the handling assembly of the present invention; Figure 4 It is a partial view of the tray transfer assembly in the present invention; Figure 5 It is a partial view of the fixing frame in the present invention; Figure 6 It is a cross-sectional view of the tray discharging mechanism in the present invention.
[0018] In the attached drawings, 1. frame, 2. conveyor belt, 3. adjustment frame, 4. handling assembly, 5. clamping mechanism, 6. tray transfer assembly, 7. fixed frame, 8. tray discharging mechanism, 9. tray pushing mechanism, 20. guide plate, 21. guide slope, 22. blocking plate, 30. mounting frame, 31. telescopic cylinder 1, 32. adjustment plate, 33. adjustment block, 34. guide column, 35. blocking frame, 36. telescopic cylinder 2, 40. guide frame, 41. guide rail, 42. guide slider, 43. moving bottom plate, 44. rotating motor 1, 45. driving gear, 46. driving rack, 47. telescopic cylinder 3, 48. upper mounting plate, 49. pull rod, 50. clamping frame, 51. telescopic gas rod 4, 52. guide rod, 53. clamping plate, 60. Transfer table, 61. Make way slot, 70. Guide block, 71. Side plate, 72. Telescopic cylinder five, 73. Dividing plate, 74. Telescopic cylinder six, 75. Clamping block, 80. Telescopic cylinder seven, 81. Pallet plate, 90. Mounting plate, 91. Telescopic cylinder eight, 92. Pushing plate, 93. Pushing guide rod, 94. Pushing guide seat, 490. Lower mounting plate, 491. Rotating motor two, 492. Rotating gear, 493. Driven gear. DETAILED DESCRIPTION
[0019] The present invention is further described below in conjunction with the accompanying drawings and specific embodiments. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is by no means intended to limit the present application and its application or use. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present application.
[0020] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0021] Unless otherwise specifically stated, the relative arrangement of the parts, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present application. At the same time, it should be understood that, for ease of description, the sizes of the various parts shown in the accompanying drawings are not drawn according to the actual proportional relationship. The technology, methods and equipment known to those of ordinary skill in the relevant art may not be discussed in detail, but in appropriate cases, the technology, methods and equipment should be considered as a part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as being merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so that once a certain item is defined in an accompanying drawing, it does not need to be further discussed in subsequent drawings.
[0022] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of this application.
[0023] Embodiment 1, as Figure 1-6 As shown, a lead-acid battery loading conveyor comprises a frame 1, on which are mounted: a conveyor belt 2, on which is mounted an adjustment frame 3 for adjusting the position of the battery; a transport assembly 4, which is placed at the rear end of the conveyor belt 2, and which is slidably connected to a rotatable clamping mechanism 5, and which is used to clamp the battery; a pallet transfer assembly 6, which is placed on the right side of the transport assembly 4, and which is provided with a fixed frame 7 for storing the pallet, and a tray discharging mechanism 8 for moving the pallet out of the fixed frame 7 is provided below the pallet transfer assembly 6, and a tray pushing mechanism 9 is provided on the front side of the pallet transfer assembly 6.
[0024] A guide plate 20 is provided at the front end of the conveyor belt 2 , and the guide plate 20 is provided with a guide slope 21 . A blocking plate 22 is provided at the end of the conveyor belt 2 , and the blocking plate 22 is placed at the front side of the clamping mechanism 5 .
[0025] A mounting frame 30 is provided at the front end of the adjustment frame 3, a telescopic cylinder 31 is provided at the top of the mounting frame 30, an adjustment plate 32 is installed at the end of the telescopic cylinder 31, the adjustment plate 32 is parallel to the movement direction of the conveyor belt 2, a conical adjustment block 33 is provided at the bottom of the adjustment plate 32, and parallel guide columns 34 are provided at the rear end of the adjustment frame 3, and the guide columns 34 are parallel to the adjustment plate 32.
[0026] A blocking frame 35 is hinged at the tail of the adjustment frame 3 , and the blocking frame 35 is arranged vertically with the conveyor belt 2 . A telescopic cylinder 36 is hinged at the top of the adjustment frame 3 , and the telescopic end of the telescopic cylinder 36 is hinged with the blocking frame 35 .
[0027] A guide frame 40 is installed on the top of the conveying component 4, and a guide rail 41 is installed on the guide frame 40. The guide rail 41 is connected to a guide slider 42. A movable base plate 43 is installed on the top of the guide slider 42. The movable base plate 43 is connected to a rotating motor 44. The rotating end of the rotating motor 44 passes through the movable base plate 43 and is connected to a driving gear 45. A driving rack 46 is installed on the guide frame 40, and the driving gear 45 is meshed with the driving rack 46.
[0028] The movable base plate 43 is installed with a telescopic cylinder three 47, and the telescopic cylinder three 47 is connected to an upper mounting plate 48, and the upper mounting plate 48 is connected to a pull rod 49, and the pull rod 49 passes through the movable base plate 43 and is connected to a lower mounting plate 490, and the lower mounting plate 490 is installed with a rotating motor two 491, and the rotating motor two 491 passes through the lower mounting plate 490 and is connected to a rotating gear 492, and the clamping mechanism 5 is provided with a clamping frame 50, and a driven gear 493 is connected to the top of the clamping frame 50, and the rotating gear 492 is meshed with the driven gear 493.
[0029] A telescopic gas rod 51 is installed on the outer side of the clamping frame 50, and a guide rod 52 is provided at the upper end of the clamping frame 50. The guide rod 52 is slidably connected to a plurality of clamping plates 53, and springs are installed between adjacent clamping plates 53.
[0030] The pallet transfer assembly 6 is provided with a transfer table 60, and the transfer table 60 is installed on the right side of the frame 1. The fixed frame 7 includes a guide block 70 and a side plate 71 installed on the guide block 70. The guide block 70 is installed on the upper surface of the transfer table 60. A telescopic cylinder 5 72 is installed on the top surface of the guide block 70. The telescopic end of the telescopic cylinder 5 72 is connected to a material dividing plate 73 for supporting the pallet. The upper end of the telescopic cylinder 5 72 is connected to a telescopic cylinder 6 74, and the telescopic end of the telescopic cylinder 6 74 is connected to a clamping block 75 for clamping the pallet.
[0031] The transfer platform 60 is provided with a plurality of clearance grooves 61 , and the tray discharging mechanism 8 is provided with a telescopic cylinder 7 80 , which is installed below the transfer platform 60 , and the telescopic end of the telescopic cylinder 7 80 is connected with a tray shift plate 81 , which is placed in the clearance groove 61 .
[0032] The pushing plate mechanism 9 is provided with a mounting plate 90, and the mounting plate 90 is installed on the left side of the front end surface of the transfer platform 60. The mounting plate 90 is installed with a telescopic cylinder 8 91, and the telescopic end of the telescopic cylinder 8 91 is connected to a pushing plate 92, and both ends of the pushing plate 92 are connected to pushing guide rods 93. The mounting plate 90 is provided with a pushing guide seat 94, and the pushing guide rod 93 is sleeved with the pushing guide seat 94.
[0033] The working principle of the present invention is: Figure 1-6 As shown, the conveyor includes a frame 1, on which a conveyor belt 2, a handling assembly 4 and a pallet transfer assembly 6 are installed, wherein the conveyor belt 2 is installed at the left front of the frame 1, and the conveyor belt 2 can transport batteries. At the same time, an adjustment frame 3 is installed on the conveyor belt 2, and the adjustment frame 3 can adjust the position of the batteries on the conveyor belt 2. The batteries on the conveyor belt 2 can be arranged into three batteries arranged side by side through the adjustment frame 3. The handling assembly 4 is placed at the left rear of the frame 1, and the handling assembly 4 is placed above the conveyor belt 2. A clamping mechanism 5 is provided in the handling assembly 4, and the clamping mechanism 5 can realize sliding. The clamping mechanism 5 can clamp and transfer the batteries arranged by the adjustment frame 3 to the side of the pallet transfer assembly 6. At the same time, the pallet transfer assembly 6 is arranged on the right side of the transport assembly 4, and a fixed frame 7 is arranged in the pallet transfer assembly 6, and the fixed frame 7 is used to store the pallet. At the same time, a tray discharging mechanism 8 is arranged in the pallet transfer assembly 6, and the tray discharging mechanism 8 can push out the pallet on the fixed frame 7 to hold the battery transferred by the clamping mechanism 5. At the same time, a tray pushing mechanism 9 is arranged on the pallet transfer assembly 6, and the tray pushing mechanism 9 can push the pallet full of batteries to the next process to complete the transportation, sorting and transfer of the batteries. In this structural process, no manual operation is required, and the degree of automation is high, which can effectively improve the processing and production efficiency.
[0034] Among them, the conveyor belt 2 is a conveyor belt driven by a motor, and a guide plate 20 is arranged at the front end of the conveyor belt 2. The side of the guide plate 20 is provided with a guide slope 21. The guide plate 20 serves to guide the batteries entering the conveyor belt 2, so that the position of the batteries when entering the conveyor belt 2 is convenient for subsequent adjustment. At the same time, a blocking plate 22 is arranged at the rear end of the conveyor belt 2. The blocking plate 22 can block the movement of the battery, so that the battery stops moving when it moves to the rear end on the conveyor belt 2, which is convenient for the handling component 4 to carry out the handling and transfer.
[0035] Among them, a mounting frame 30 is installed on the adjustment frame 3, and the mounting frame 30 is formed by welding of profiles. The mounting frame 30 is installed on the frame 1, and a telescopic cylinder 31 is arranged on the top of the mounting frame 30. The telescopic end of the telescopic cylinder 31 is connected with an adjustment plate 32. The adjustment plate 32 is arranged parallel to the moving direction of the conveyor belt 2. At the same time, an adjustment block 33 is arranged at the bottom of the adjustment plate 32. The adjustment block 33 is conical. The batteries on the conveyor belt 2 can be pushed to move on the conveyor belt 2 by the movement of the telescopic cylinder 31, so that the batteries are arranged in three parallel blocks on the conveyor belt 2. At the same time, two guide columns 34 are arranged at the rear end of the adjustment frame 3, and a guide rod is connected to the lower end of the guide column 34. The front end of the guide rod is also conical. The two guide columns 34 together with the guide rod can guide the three batteries to pass through, so as to adjust the position of the batteries, thereby ensuring that the subsequent batteries stably enter the clamping mechanism 5 position of the conveying component 4 to ensure the completion of the conveying.
[0036] Among them, a blocking frame 35 is arranged at the tail of the adjustment frame 3, and the blocking frame 35 is provided with blocking rods arranged in parallel. The blocking rod at the upper end is hinged with the telescopic cylinder 36. At the same time, the side of the blocking frame 35 is a triangular plate, which is hinged with the adjustment frame 3. The telescopic cylinder 36 is pushed outward to push the blocking frame 35, so that the blocking rod at the lower end of the blocking frame 35 contacts the adjustment frame 3, so that the battery is adjusted in position by the adjustment plate 32 on the conveyor line, so that the three batteries are temporarily stopped on both sides of the guide column 34 and blocked by the blocking frame 35, ensuring that the three batteries can synchronously enter the clamping mechanism 5 of the conveying assembly 4, ensuring that the battery conveying effect is good after sorting, and the sorting process does not require manual operation, has a high degree of automation, and has high production efficiency.
[0037] Among them, a guide frame 40 is provided on the top of the conveying component 4, and a guide slide rail 41 is installed on the guide frame 40. The guide slide rail 41 is arranged in a vertical direction with the conveyor belt 2, and a guide slider 42 is installed on the guide slide rail 41. The guide slider 42 can slide on the guide slide rail 41, which can play a guiding role. A movable base plate 43 is installed on the top of the guide slider 42, and a rotating motor 44 is installed on the movable base plate 43. The rotating end of the rotating motor 44 passes through the movable base plate 43 to connect the driving gear 45. At the same time, a driving rack 46 is installed on the guide frame 40, and the driving gear 45 is meshed with the driving rack 46. The rotation of the rotating motor 44 can drive the movable base plate 43 to move along the guide slide rail 41, thereby realizing the moving action of the conveying component 4 and realizing the conveying of batteries, thereby realizing the no need for manual operation, high degree of automation and high production efficiency.
[0038] Among them, a telescopic cylinder 3 47 is installed on the moving base plate 43, and the telescopic end of the telescopic cylinder 3 47 is connected to the upper mounting plate 48, and a pull rod 49 is connected to the upper mounting plate 48, and the pull rod 49 passes through the moving base plate 43. The lower end of the pull rod 49 is connected to the lower mounting plate 490, and a rotating motor 2 491 is installed on the lower mounting plate 490. The rotating end of the rotating motor 2 491 is connected to a rotating gear 492, and a clamping frame 50 is provided in the clamping mechanism 5, and the clamping frame 50 is used to clamp the battery. A driven gear 493 is provided on the outer top of the clamping frame 50, and the driven gear 493 is meshed with the rotating gear 492. The rotation of the rotating motor 2 491 can drive the clamping frame 50 to rotate, thereby realizing the adjustment of the battery arrangement, and then the conveying component 4 can grab the battery and put it on the tray of the tray transfer component 6, so as to realize the transfer of the battery and facilitate subsequent operations. It can be realized without manual operation, with high degree of automation and high production efficiency.
[0039] Among them, the clamping frame 50 is a U-shaped frame, and a guide rod 52 is arranged on the top of the inner wall of the clamping frame 50. Two clamping plates 53 are slidably connected to the guide rod 52. A spring is installed between adjacent clamping plates 53, and the spring is sleeved with the guide rod 52. At the same time, a telescopic cylinder four 51 is installed on the outer side of the two side walls of the clamping frame 50. The telescopic cylinder four 51 is connected to the clamping plate 53 placed on the outer side. The clamping plate 53 can be driven to clamp the battery through the telescopic action of the telescopic cylinder four 51. The arranged spring can play a role of buffering and separating the clamping plates 53, thereby ensuring a better effect when clamping and grasping the battery, thereby achieving a high degree of automation and high production efficiency without manual operation.
[0040] Among them, a transfer table 60 is set in the pallet transfer component 6, and the transfer table 60 is installed on the right side of the frame 1. At the same time, the fixed frame 7 includes two parallel guide blocks 70, and the guide blocks 70 play a guiding role in the movement of the pallet. A side plate 71 is installed on the guide block 70, and the side plate 71 plays a role in limiting the stacked pallets to ensure that the pallets are stored neatly. The guide block 70 is installed on the transfer table 60, and a telescopic cylinder 5 72 is installed on the top surface of the guide block 70. The telescopic end of the telescopic cylinder 5 72 is connected to a material dividing plate 73. The telescopic cylinder 5 72 extends outward, and the material dividing plate 73 holds the pallet. At the same time, A telescopic cylinder six 74 is installed on the top of the telescopic cylinder five 72, and a clamping block 75 is connected to the telescopic end of the telescopic cylinder six 74. The telescopic cylinder six 74 extends outward so that the clamping block 75 clamps the pallet; when the pallet needs to fall from the fixed frame 7, the clamping block 75 clamps the pallet, and the dividing plate 73 retracts, so that the unclamped pallet falls between the guide blocks 70. After the fall is completed, the dividing plate 73 extends out and the clamping block 75 retracts, so that the pallet falls onto the dividing plate 73, and the falling transfer of the pallet is completed in sequence. This structure realizes the autonomous movement and transfer of the pallet without manual operation, thereby improving the automation effect and improving production efficiency.
[0041] Among them, a plurality of yielding grooves 61 are arranged on the table surface of the transfer table 60. At the same time, a telescopic cylinder 7 80 is arranged on the tray discharging mechanism 8. The telescopic cylinder 7 80 is installed below the transfer table 60 and fixed on the frame 1. The telescopic end of the telescopic cylinder 7 80 is connected with a pallet shifting plate 81. The pallet shifting plate 81 is placed in the yielding groove 61. Through the telescopic action of the telescopic cylinder 7 80, the pallet shifting plate 81 can be driven to push the pallet out from the bottom of the fixed frame 7 to realize the transfer of the pallet, and then realize the autonomous movement and transfer of the pallet without manual operation, thereby improving the automation effect and improving production efficiency.
[0042] Among them, a mounting plate 90 is provided on the pushing plate mechanism 9, and the mounting plate 90 is installed on the front end surface of the transfer platform 60. A telescopic gas rod 91 is installed on the mounting plate 90. The telescopic end of the telescopic cylinder 91 is connected to the pushing plate 92. At the same time, the telescopic action of the telescopic cylinder 91 can drive the pushing plate 92 to move, and push the tray with batteries stored thereon out of the transfer platform 60 and push it to the next process to complete the transfer operation of the tray. At the same time, a pushing guide rod 93 is connected to the pushing plate 92, and the pushing guide rod 93 is socketed with the pushing guide seat 94 on the mounting plate 90. This structure plays a guiding role to ensure the stability of the outward push of the pushing plate 92.
[0043] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features thereof may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A lead-acid battery tray conveyor, comprising a frame (1), characterized in that: The frame (1) is equipped with: A conveyor belt (2), wherein an adjustment frame (3) for adjusting the position of batteries is installed on the conveyor belt (2); A transport assembly (4), the transport assembly (4) being disposed at the rear end of the conveyor belt (2), the transport assembly (4) being slidably connected to a rotatable clamping mechanism (5), the clamping mechanism (5) being used to clamp the battery; A pallet transfer assembly (6), the pallet transfer assembly (6) being disposed on the right side of the transport assembly (4), the pallet transfer assembly (6) being provided with a fixed frame (7) for storing the pallet, a tray ejection mechanism (8) for removing the pallet from the fixed frame (7) being provided below the pallet transfer assembly (6), and a tray pushing mechanism (9) being provided on the front side of the pallet transfer assembly (6).
2. A lead-acid battery tray conveyor according to claim 1, characterized in that: The front end of the conveyor belt (2) is provided with a guide plate (20), the guide plate (20) is provided with a guide slope (21), and the rear end of the conveyor belt (2) is provided with a blocking plate (22), the blocking plate (22) is placed on the front side of the clamping mechanism (5).
3. A lead-acid battery tray conveyor according to claim 1, characterized in that: A mounting frame (30) is arranged at the front end of the adjustment frame (3), a telescopic cylinder (31) is arranged at the top of the mounting frame (30), an adjustment plate (32) is installed at the end of the telescopic cylinder (31), the adjustment plate (32) is parallel to the movement direction of the conveyor belt (2), a conical adjustment block (33) is arranged at the bottom of the adjustment plate (32), and parallel guide columns (34) are arranged at the rear end of the adjustment frame (3), and the guide columns (34) are parallel to the adjustment plate (32).
4. A lead-acid battery tray conveyor according to claim 1, characterized in that: A blocking frame (35) is hingedly connected to the rear of the adjustment frame (3), and the blocking frame (35) is arranged vertically to the conveyor belt (2). A second telescopic cylinder (36) is hingedly connected to the top of the adjustment frame (3), and the telescopic end of the second telescopic cylinder (36) is hingedly connected to the blocking frame (35).
5. A lead-acid battery tray conveyor according to claim 1, characterized in that: A guide frame (40) is installed on the top of the transport assembly (4), and a guide rail (41) is installed on the guide frame (40). The guide rail (41) is connected to a guide slider (42). A movable base plate (43) is installed on the top of the guide slider (42). The movable base plate (43) is connected to a rotating motor (44). The rotating end of the rotating motor (44) passes through the movable base plate (43) and is connected to a driving gear (45). A driving rack (46) is installed on the guide frame (40), and the driving gear (45) is meshed with the driving rack (46).
6. A lead-acid battery tray conveyor according to claim 5, characterized in that: The movable base plate (43) is installed with a telescopic cylinder three (47), and the telescopic cylinder three (47) is connected to an upper mounting plate (48), and the upper mounting plate (48) is connected to a pull rod (49), and the pull rod (49) passes through the movable base plate (43) and is connected to a lower mounting plate (490), and the lower mounting plate (490) is installed with a rotating motor two (491), and the rotating motor two (491) passes through the lower mounting plate (490) and is connected to a rotating gear (492), and the clamping mechanism (5) is provided with a clamping frame (50), and the top of the clamping frame (50) is connected to a driven gear (493), and the rotating gear (492) is meshed with the driven gear (493).
7. A lead-acid battery tray conveyor according to claim 6, characterized in that: A telescopic cylinder (51) is installed on the outer side of the clamping frame (50), a guide rod (52) is provided at the upper end of the clamping frame (50), and a plurality of clamping plates (53) are slidably connected to the guide rod (52). The telescopic cylinder (51) is connected to the clamping plates (53) arranged on the two outer sides, and a spring is installed between adjacent clamping plates (53).
8. The lead-acid battery tray conveyor according to claim 1, characterized in that: The pallet transfer assembly (6) is provided with a transfer platform (60), the transfer platform (60) is mounted on the right side of the frame (1), the fixed frame (7) comprises a guide block (70) and a side plate (71) mounted on the guide block (70), the guide block (70) is mounted on the upper surface of the transfer platform (60), a telescopic cylinder (72) is mounted on the top surface of the guide block (70), the telescopic end of the telescopic cylinder (72) is connected to a material dividing plate (73) for supporting the pallet, the upper end of the telescopic cylinder (72) is connected to a telescopic cylinder (74), and the telescopic end of the telescopic cylinder (74) is connected to a clamping block (75) for clamping the pallet.
9. A lead-acid battery tray conveyor according to claim 8, characterized in that: The transfer platform (60) is provided with a plurality of clearance grooves (61), and the tray discharging mechanism (8) is provided with a telescopic cylinder seven (80), the telescopic cylinder seven (80) is installed below the transfer platform (60), the telescopic end of the telescopic cylinder seven (80) is connected to a tray shifting plate (81), and the tray shifting plate (81) is placed in the clearance grooves (61).
10. A lead-acid battery tray conveyor according to claim 9, characterized in that: The push plate mechanism (9) is provided with a mounting plate (90), the mounting plate (90) being mounted on the left side of the front end surface of the transfer platform (60), the mounting plate (90) being provided with a telescopic cylinder eight (91), the telescopic end of the telescopic cylinder eight (91) being connected with a push plate (92), both ends of the push plate (92) being connected with a push guide rod (93), the mounting plate (90) being provided with a push guide seat (94), the push guide rod (93) being sleeved with the push guide seat (94).