Lift shaft measuring device
By designing an elevator shaft measuring device including a moving seat, a measurement assembly, a climbing assembly and a limit assembly, the problem of cumbersome and low efficiency in the prior art is solved, automatic height adjustment and precise measurement are realized, and work efficiency is improved.
Patent Information
- Application Number
- CN202510578865.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-07
- Publication Date
- 2025-06-06
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, multiple measuring devices are required to be installed during the measurement of elevator shafts, and debugging and calibration are performed separately. The operation process is cumbersome and complicated, which increases the workload of disassembly and installation, consumes more time, and reduces work efficiency.
An elevator shaft measuring device is designed, including a moving seat, a measurement assembly, a climbing assembly and a limit assembly. The climbing motor drives the climbing gear to rotate upwards, and the moving seat and measuring components automatically move upwards, adjust the height position, the laser rangefinder measures the distance, and automatically adjusts the position of the measuring equipment to achieve measurement at different heights.
There is no need to install multiple measuring devices, the operation process is simple, time and manpower are saved, and work efficiency is improved. Through automatic climbing and laser ranging, accurate measurement of elevator shafts is achieved.
Smart Images

Figure CN120097176A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of elevator shaft measurement, in particular to an elevator shaft measurement device. Background Art
[0002] The elevator shaft is a dedicated passage for installing elevators. It is generally a vertical space surrounded by the structural walls, beams, and plates of the building. Its size is determined according to the selected elevator. Elevator tracks and counterweight tracks are installed on the shaft wall. The reserved door opening is used to install the elevator door. There is usually an elevator machine room at the top of the shaft. The size of the shaft is determined according to the selection of elevator parameters. Measuring the elevator shaft can ensure that after the elevator is installed, there is a suitable safety gap between the car and the shaft wall during operation to avoid the car colliding with the shaft wall during operation, and prevent safety accidents such as people being trapped and falling.
[0003] In the prior art, when measuring an elevator shaft, it is necessary to install a measuring device at the position to be measured in the shaft, and then measure through the measuring device. When it is necessary to measure at different heights in the shaft, it is necessary to install measuring devices at different heights. Many measuring devices need to be debugged and calibrated separately, and the operation process becomes cumbersome and complicated. Or after completing a measurement, the measuring device is removed from the measurement location and then installed again at another location for measurement, which increases the workload of disassembly and installation, consumes more time, and greatly reduces work efficiency.
[0004] Therefore, we propose an elevator shaft measuring device to solve the problems raised in the above background technology. Summary of the invention
[0005] The object of the present invention is to provide an elevator shaft measuring device to solve the problem raised in the above-mentioned background technology that when it is necessary to measure at different heights in the elevator shaft, multiple measuring devices need to be installed and debugged and calibrated separately, and the operation process becomes cumbersome and complicated, or after completing a measurement, the measuring device is removed from the measuring position and then installed at other positions, which increases the workload of disassembly and installation, consumes more time, and greatly reduces the work efficiency.
[0006] To achieve the above object, the present invention provides the following technical solutions: an elevator shaft measuring device, comprising a moving seat, a measuring assembly is arranged on the top of the moving seat, a climbing assembly and a limiting assembly are arranged on the bottom of the moving seat, and splicing assemblies are arranged on the outer surfaces of both sides of the moving seat; The measuring assembly comprises a linear track, an angle rotation mechanism is arranged on the top of the linear track, and a three-dimensional laser scanner and a camera are arranged on the top of the angle rotation mechanism in sequence; The climbing assembly includes a fixed seat, two first connecting gears are arranged inside the fixed seat, and a limiting shaft is movably embedded inside the two first connecting gears, a rotating shaft is fixedly installed at one end of the two limiting shafts, a driving gear is fixedly installed on the outer surfaces of the two rotating shafts, a chain is meshed and connected to the outer surfaces of the two first connecting gears, and the second connecting gears are meshed and connected inside the two chains, a rotating rod is fixedly installed inside the two second connecting gears, climbing gears are fixedly installed on the outer surfaces of the two rotating rods near both ends, annular grooves are opened on the outer surfaces of the four climbing gears, and a climbing motor is installed on the bottom surface of the fixed seat near the rear wall by bolts.
[0007] Preferably, a mounting block is provided on a movable sleeve at one end of one of the limit shafts, the output end of the climbing motor is fixedly connected to one end of the other limit shaft, a fixing block is provided on the movable sleeves at the other ends of the two limit shafts, and fixing plates are provided on both ends of the two rotating rods, a laser rangefinder is fixedly installed on the bottom of the movable seat near the front surface, a detection hole is provided on the bottom of the fixed seat, two ultrasonic sensors are installed on the front surface of the linear rail through an auxiliary plate, the top of the fixed seat is fixedly installed on the bottom of the movable seat, the bottom of the mounting block is fixedly installed on the bottom surface inside the fixed seat, the bottom of the fixed block is fixedly installed on the bottom surface inside the fixed seat near the detection hole, and the tops of the four fixed plates are respectively fixedly installed on both sides of the bottom of the fixed seat.
[0008] Preferably, the splicing assembly includes four first climbing teeth, second climbing teeth are arranged on the top of the four first climbing teeth, third climbing teeth are arranged on the top of the four second climbing teeth, connecting blocks are fixedly installed on the front surfaces of the four second climbing teeth and the four third climbing teeth near the bottom, two clamping rods are fixedly installed on the rear surfaces of the eight connecting blocks, and two clamping grooves are provided on the front surfaces of the four first climbing teeth and the four second climbing teeth near the top.
[0009] Preferably, outer surfaces of the plurality of clamping rods are movably embedded in the interiors of the plurality of clamping grooves, respectively, and outer surfaces of one side of two of the first climbing teeth are respectively provided with a clamping tooth block, the two clamping tooth blocks are connected to two of the first climbing teeth by bolts, and limiting grooves are provided at the centers of the outer surfaces of one side of the four first climbing teeth, the four second climbing teeth and the four third climbing teeth, and the outer surfaces of the four climbing gears are respectively meshed with the outer surfaces of one side of the four first climbing teeth.
[0010] Preferably, the limit assembly includes two reinforcement plates, an electric push rod is fixedly installed on the outer surface of one side of the two reinforcement plates, a movable plate is fixedly installed on one end of the two electric push rods, two limit rods are fixedly installed on the outer surface of one side of the two movable plates, and two sliding blocks are installed on the top of the two movable plates through auxiliary rods.
[0011] Preferably, the four sliders are movably embedded with slide rails, the tops of the four slide rails are fixedly mounted on the bottom of the moving seat, the tops of the two reinforcement plates are respectively fixedly mounted on the bottom of the moving seat near the center, and one ends of the four limit rods are respectively movably embedded in the four annular grooves.
[0012] Preferably, a forward and reverse motor is installed on the bottom surface of the moving seat by bolts, a turntable is fixedly installed on the output end of the forward and reverse motor, a PLC controller is arranged at the top of the moving seat near the front surface, and a wireless communicator is arranged at the top of the moving seat near the PLC controller.
[0013] Preferably, lighting lamps are fixedly installed at the four corners of the top of the movable seat, a battery is installed on the bottom surface of the fixed seat near the front wall by bolts, a plurality of sliding rods are installed on the bottom of the turntable by screws, a rotating groove is opened on the top of the movable seat, one end of the plurality of sliding rods are movably embedded in the rotating groove, and the bottom of the linear rail is fixedly installed on the top of the turntable.
[0014] An elevator shaft measurement system, comprising: an image shooting module, a three-dimensional scanning module, a central processing module, a fill light module, a wireless communication module and an intelligent terminal module; The image capture module is used to capture images of the interior of the elevator shaft, the three-dimensional scanning module is used to collect three-dimensional spatial data of the elevator shaft, the central processing module is used to centrally process and analyze the data collected by the image capture module and the three-dimensional scanning module, the fill light module is used to provide sufficient light for the interior of the elevator shaft, the wireless communication module is used for wireless connection between the central processing module and the intelligent terminal module, and the intelligent terminal module provides a human-computer interaction interface for the operator.
[0015] Preferably, the central processing module includes a data acquisition module, a data analysis module and an automatic learning module, and the intelligent terminal module includes an instruction sending module and a result display module; The data acquisition module is responsible for acquiring raw data from the image capture module and the three-dimensional scanning module. The data analysis module is used to perform in-depth analysis and processing on the acquired images and three-dimensional data. The automatic learning module uses machine learning algorithms and historical data to automatically learn and identify the characteristics and laws of the elevator shaft. The instruction sending module realizes remote control and operation of the measurement system through the wireless communication module. The result display module is used to display the result information to the operator in an intuitive manner.
[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. When the present invention is used, the climbing motor is started to drive the limit shaft, rotating shaft, driving gear and first connecting gear on the left to rotate counterclockwise, and the driving gear, rotating shaft, limit shaft and first connecting gear on the right to rotate clockwise. Through the left and right chains, the second connecting gear and rotating rod on both sides are driven to rotate counterclockwise and clockwise respectively, and the climbing gears on both sides are further driven to rotate upward on the first climbing tooth, the second climbing tooth and the third climbing tooth at the same time, driving the moving seat and the measuring assembly to move upward. Start the laser rangefinder to measure the distance between the measuring device and the bottom surface of the well. When the distance data meets the requirements of the staff, turn off the climbing motor to adjust the height position of the measuring assembly. Measurements can be made at different heights inside the well without installing multiple measuring devices. Under the automatic climbing of the climbing assembly, there is no need to repeatedly disassemble and assemble the measuring device. The operation process is simpler, saving time and manpower, and improving work efficiency.
[0017] 2. When the present invention is used, the camera and the three-dimensional laser scanner are started. The three-dimensional laser scanner obtains a large amount of distance data by scanning the well at different positions and angles, forms point cloud data, and then constructs a three-dimensional model of the well through calculation and processing by the PLC controller, thereby obtaining the contour information of the well. The camera shoots the well at different positions and angles, and the PLC controller analyzes and processes the images to extract the contour of the well. Four lighting lamps are started to provide sufficient brightness for measurement. By starting the linear track, the camera and the three-dimensional laser scanner are driven to move back and forth to measure different positions. The angle rotation mechanism can drive the camera and the three-dimensional laser scanner to rotate angles to achieve different measurements. By starting the forward and reverse motors and driving the turntable to rotate, the camera and the three-dimensional laser scanner can be rotated forward and backward, and rotation measurement can be performed on the horizontal plane, which further expands the coverage of the measurement, obtains more comprehensive data, and improves the overall measurement efficiency.
[0018] 3. When the present invention is used, start the two electric push rods to push the two moving plates outward, and push the limit rod through the annular groove into the limit groove, so as to limit the climbing gear to prevent the climbing gear from being misaligned with the first climbing tooth, the second climbing tooth or the third climbing tooth during the subsequent rotation process, thereby affecting the stability of the moving seat and thus affecting the accuracy of the measurement result. Start the two ultrasonic sensors to measure the distance to the wellbore walls on both sides respectively, and add the two to obtain the wellbore width. The two ultrasonic sensors are driven by the forward and reverse motors to rotate, so as to facilitate the width measurement of the other two opposite sides inside the wellbore.
[0019] 4. When the present invention is used, the first climbing tooth is installed on the inner wall of the shaft by bolts, and then the clamping rod is inserted into the clamping slot to realize the connection between the first climbing tooth and the second climbing tooth. According to the depth of the shaft, the corresponding number of second climbing teeth are selected, and multiple second climbing teeth are connected together according to the above-mentioned installation method. Finally, the third climbing tooth is installed and fixed by bolts to form a vertical track. The first climbing tooth, the second climbing tooth and the third climbing tooth are spliced and can be disassembled into several smaller parts for easy transportation. For elevator shafts of different heights, the total length can be adjusted by increasing or decreasing the number of splicing sections of the second climbing teeth, so as to meet the measurement requirements of different shafts, which is more flexible and applicable. Under the positioning action of the clamping tooth block, it is convenient for the limit rod in the limit assembly to be accurately inserted into the limit groove. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 A first angle stereogram of an elevator shaft measuring device according to the present invention; Figure 2 A second angle stereogram of an elevator shaft measuring device according to the present invention; Figure 3 It is a structural unfolded stereogram of a measuring assembly in an elevator shaft measuring device of the present invention; Figure 4 It is a schematic cross-sectional view of the structure of a turntable in an elevator shaft measuring device of the present invention; Figure 5 It is a structural unfolded stereogram of a splicing assembly in an elevator shaft measuring device of the present invention; Figure 6 It is a structural schematic diagram of a climbing assembly in an elevator shaft measuring device of the present invention; Figure 7 It is a structural unfolded stereoscopic diagram of a fixing seat in an elevator shaft measuring device of the present invention; Figure 8 It is a structural expansion stereogram of a limit assembly in an elevator shaft measuring device of the present invention; Fig. 9 It is a structural expansion stereogram of a limit shaft in an elevator shaft measuring device of the present invention; Fig.10 A measurement system diagram of an elevator shaft measurement device according to the present invention; Fig.11 A system diagram of a central processing module in an elevator shaft measuring device of the present invention; Fig.12 The present invention is a system diagram of an intelligent terminal module in an elevator shaft measuring device.
[0021] In the figure: 1. Moving seat; 2. Measuring component; 201. Linear rail; 202. Angle rotation mechanism; 203. 3D laser scanner; 204. Camera; 205. Forward and reverse motor; 206. Turntable; 207. Sliding rod; 3. Climbing component; 301. Fixed seat; 302. First connecting gear; 303. Limiting shaft; 304. Rotating shaft; 305. Driving gear; 306. Chain; 307. Second connecting gear; 308. Rotating rod; 309. Climbing gear; 310. Annular groove; 311. Climbing motor; 312. Mounting block; 313. Fixed block; 314. Fixed plate; 315. Laser rangefinder; 316. Detection hole; 317. Ultrasonic sensor; 4. Splicing component; 401. First climbing tooth; 402. Second climbing tooth ; 403, the third climbing tooth; 404, the connecting block; 405, the clamping rod; 406, the clamping slot; 407, the clamping tooth block; 408, the limiting slot; 5, the limiting assembly; 501, the reinforcement plate; 502, the electric push rod; 503, the moving plate; 504, the limiting rod; 505, the slider; 506, the slide rail; 6, the rotating slot; 7, the PLC controller; 8, the wireless communicator; 9, the lighting; 10, the battery; 11, the image capture module; 12, the three-dimensional scanning module; 13, the central processing module; 1301, the data acquisition module; 1302, the data analysis module; 1303, the automatic learning module; 14, the fill light module; 15, the wireless communication module; 16, the intelligent terminal module; 1601, the command sending module; 1602, the result display module. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0023] Example 1: Please refer to Figure 1-Figure 12As shown, the present invention provides a technical solution: an elevator shaft measuring device, comprising a moving seat 1, a measuring component 2 is arranged on the top of the moving seat 1, a climbing component 3 and a limiting component 5 are arranged on the bottom of the moving seat 1, and splicing components 4 are arranged on the outer surfaces of both sides of the moving seat 1; the measuring component 2 comprises a linear rail 201, an angle rotation mechanism 202 is arranged on the top of the linear rail 201, and a three-dimensional laser scanner 203 and a camera 204 are arranged on the top of the angle rotation mechanism 202 in sequence; the climbing component 3 comprises a fixed seat 301, two first connecting gears 302 are arranged inside the fixed seat 301, and limiting shafts 303 are movably embedded in the two first connecting gears 302, and one end of the two limiting shafts 303 is fixedly installed with a rotating shaft 304, and the two limiting shafts 303 are fixedly installed with a rotating shaft 304. The outer surfaces of the rotating shafts 304 are fixedly installed with driving gears 305, the outer surfaces of the two first connecting gears 302 are meshed with chains 306, the interiors of the two chains 306 are meshed with second connecting gears 307, the interiors of the two second connecting gears 307 are fixedly installed with rotating rods 308, the outer surfaces of the two rotating rods 308 are fixedly installed with climbing gears 309 near both ends, the outer surfaces of the four climbing gears 309 are provided with annular grooves 310, and the bottom surface of the fixed seat 301 is near the rear wall. A climbing motor 311 is installed with bolts, one end of one of the limiting shafts 303 is movably sleeved with a mounting block 312, and the output end of the climbing motor 311 is fixedly connected to one end of the other limiting shaft 303. The other end of the limit shaft 303 is movably sleeved with a fixed block 313, and both ends of the two rotating rods 308 are movably sleeved with fixed plates 314. A laser rangefinder 315 is fixedly installed on the bottom of the moving seat 1 near the front surface. A detection hole 316 is opened at the bottom of the fixed seat 301. Two ultrasonic sensors 317 are installed on the front surface of the linear rail 201 through an auxiliary plate. The top of the fixed seat 301 is fixedly installed on the bottom of the moving seat 1, the bottom of the mounting block 312 is fixedly installed on the bottom surface inside the fixed seat 301, and the bottom of the fixed block 313 is fixedly installed on the bottom surface inside the fixed seat 301 near the detection hole 316. The tops of the four fixed plates 314 are respectively fixedly installed on both sides of the bottom of the fixed seat 301. The four first climbing teeth 40 1. A limiting groove 408 is provided at the center of the outer surface of one side of the four second climbing teeth 402 and the four third climbing teeth 403. The limiting assembly 5 includes two reinforcing plates 501. An electric push rod 502 is fixedly installed on the outer surface of one side of the two reinforcing plates 501. A moving plate 503 is fixedly installed at one end of the two electric push rods 502. Two limiting rods 504 are fixedly installed on the outer surface of one side of the two moving plates 503. Two sliders 505 are installed on the top of the two moving plates 503 through auxiliary rods. Slide rails 506 are movably embedded in the interior of the four sliders 505. The tops of the four slide rails 506 are fixedly installed on the bottom of the moving seat 1. The tops of the two reinforcing plates 501 are respectively fixedly installed at the bottom of the moving seat 1 near the center.One end of the four limit rods 504 is movably embedded in the four annular grooves 310 respectively. The bottom surface of the moving seat 1 is installed with a forward and reverse motor 205 by bolts. The output end of the forward and reverse motor 205 is fixedly installed with a turntable 206. The top of the moving seat 1 is provided with a PLC controller 7 near the front surface. The top of the moving seat 1 is provided with a wireless communication device 8 near the PLC controller 7. The four corners of the top of the moving seat 1 are fixedly installed with lighting lamps 9. The bottom surface of the fixed seat 301 is installed with a battery 10 near the front wall by bolts. The bottom of the turntable 206 is installed with multiple slide bars 207 by screws. The top of the moving seat 1 is provided with a turntable 6. One end of the multiple slide bars 207 is movably embedded in the turntable 6. The bottom of the linear rail 201 is fixedly installed on the top of the turntable 206.
[0024] In this embodiment, when in use, the linear rail 201, the angle rotation mechanism 202, the three-dimensional laser scanner 203, the camera 204, the forward and reverse motor 205, the climbing motor 311, the laser rangefinder 315, the electric push rod 502, the wireless communication device 8, the lighting lamp 9, the PLC controller 7 and the battery 10 are electrically connected, and the battery 10 is used to power other devices, and the PLC controller 7 is wirelessly connected to the external control terminal through the wireless communication device 8. The angle rotation mechanism 202 and the linear rail 201 are both existing mature technologies, and will not be described in detail here. The camera 204 and the three-dimensional laser scanner 203 are started. The three-dimensional laser scanner 203 emits a laser beam to the shaft wall, measures the time from the laser being emitted to being reflected and received, and calculates the distance from the scanner to each point on the shaft wall according to the speed of light. By scanning at different positions and angles, a large amount of distance data is obtained to form point cloud data, and then after calculation and processing by the PLC controller 7, a three-dimensional model of the shaft is constructed, thereby obtaining the contour information of the shaft. The camera 204 uses the optical imaging principle to image the scene inside the shaft on the photosensitive element of the camera 204 to form an image. The PLC controller 7 analyzes and processes the image. For example, the edge detection algorithm can identify the edge of the shaft wall, and the contour extraction algorithm can extract the contour of the shaft. The four lighting lamps 9 are started to provide sufficient brightness for the measurement. By starting the linear track 201, the angle rotation mechanism 202 can be driven to move back and forth, driving the camera 204 and the three-dimensional laser scanner 203 to move back and forth to measure different positions. By starting the angle rotation mechanism 202, the camera 204 and the three-dimensional laser scanner 203 can be driven to rotate angles to achieve different measurements. By starting the forward and reverse motors 205, the turntable 206 is driven to rotate, and the linear track 201, the angle rotation mechanism 202, the camera 204 and the three-dimensional laser scanner 203 are further driven to rotate, so that rotation measurement can be performed on the horizontal plane, further expanding the coverage of the measurement. Under the action of the measuring component 2, it is convenient to adjust the measuring direction and measuring position, observe and scan from different angles, obtain more comprehensive data, not only can measure different positions in the well, but also can focus on scanning and detailed measurement of specific areas when necessary, obtain richer data information, and improve overall measurement efficiency. When it is necessary to measure a high position, start the two electric push rods 502, push the two moving plates 503 to move outward, and push the limit rods 504 on both sides to move outward, so that they pass through the corresponding annular groove 310 and enter the limit groove 408, thereby limiting the climbing gear 309 to prevent the climbing gear 309 from being staggered with the first climbing tooth 401, the second climbing tooth 402 or the third climbing tooth 403 during the subsequent rotation process, affecting the stability of the moving seat 1, thereby affecting the accuracy of the measurement result.Then, the climbing motor 311 is started, and the output end of the climbing motor 311 drives the connected limit shaft 303 to rotate counterclockwise, and drives the rotating shaft 304, the driving gear 305 and the first connecting gear 302 on the left to rotate counterclockwise at the same time. Under the rotation of the left driving gear 305, the meshing right driving gear 305 rotates clockwise, and drives the rotating shaft 304, the limit shaft 303 and the first connecting gear 302 on the right to rotate clockwise. Through the left and right chains 306, the second connecting gear 307 and the rotating rod 308 on the left are driven to rotate counterclockwise, and the second connecting gear 307 and the rotating rod 308 on the right are driven to rotate clockwise, and further drive the climbing gears 309 on both sides to rotate upward on the first climbing tooth 401, the second climbing tooth 402 and the third climbing tooth 403 at the same time, and further drive the moving seat 1 to move upward, thereby driving the measuring component 2 to move upward to adjust its height position. When the climbing component 3 is started, the laser rangefinder 315 is started at the same time. The laser rangefinder 315 will emit a beam of laser through the detection hole 316 to the bottom surface of the shaft, and by receiving the reflected laser, the distance between the entire measuring device and the bottom surface of the shaft is calculated, and the distance is transmitted to the PLC controller 7. The PLC controller 7 transmits the data to the control terminal by wireless means, and the staff can see the distance data between the measuring device and the bottom surface of the shaft through the control terminal. As the moving seat 1 moves upward, the distance between the measuring device and the bottom surface of the shaft will change. When the distance data meets the requirements of the staff, that is, the measuring device moves to the height position to be measured, the climbing motor 311 is turned off, so that the measuring device stays there and measures the place. Ultrasonic sensors 317 are symmetrically installed on both sides of the auxiliary plate at the center of the front surface of the linear track 201. The two ultrasonic sensors 317 are started, and two ultrasonic pulses are emitted to the two sides of the well. When the ultrasonic wave encounters the reverse surface of the well, reflection occurs. The sensor receives the returned reflected wave, and measures the distance to the well walls on both sides according to the time difference between the ultrasonic wave emission and reception. The two are added to obtain the well width. The forward and reverse motors 205 in the measuring component 2 can drive the turntable 206 and the linear track 201 to rotate, thereby driving the two ultrasonic sensors 317 to rotate together, so as to facilitate the measurement of the width of the other two opposite sides inside the well. Through the climbing component 3, the height position of the measuring component 2 can be adjusted, and different heights inside the well can be measured, and the well width dimensions at different positions can also be measured. There is no need to install multiple measuring devices, and there is no need to perform multiple debugging and calibration. Under the automatic climbing of the climbing component 3, there is no need to repeatedly disassemble and assemble the measuring device, and the operation process is simpler, saving time and manpower, and improving work efficiency.The invention solves the problem that when it is necessary to measure at different heights in the elevator shaft, multiple measuring devices need to be installed and debugged and calibrated separately, which makes the operation process cumbersome and complicated, or after completing a measurement, the measuring device is removed from the measuring position and installed at another position, which increases the workload of disassembly and installation, consumes more time and greatly reduces work efficiency.
[0025] Embodiment 2: Figure 1-Figure 3 and Figure 5 As shown, the splicing component 4 includes four first climbing teeth 401, second climbing teeth 402 are arranged on the tops of the four first climbing teeth 401, third climbing teeth 403 are arranged on the tops of the four second climbing teeth 402, connecting blocks 404 are fixedly installed near the bottoms of the front surfaces of the four second climbing teeth 402 and the four third climbing teeth 403, two clamping rods 405 are fixedly installed on the rear surfaces of the eight connecting blocks 404, two clamping grooves 406 are provided near the tops of the front surfaces of the four first climbing teeth 401 and the four second climbing teeth 402, and the outer surfaces of the plurality of clamping rods 405 are respectively movably embedded in the interiors of the plurality of clamping grooves 406, wherein the outer surfaces of one side of the two first climbing teeth 401 are respectively provided with clamping tooth blocks 407, the two clamping tooth blocks 407 are connected to two of the first climbing teeth 401 by bolts, and the outer surfaces of the four climbing gears 309 are respectively meshed with the outer surfaces of one side of the four first climbing teeth 401.
[0026] In this embodiment, when in use, the inner walls of the limiting grooves 408 at the first climbing teeth 401 and the third climbing teeth 403 are provided with embedded threaded holes, such as Figure 5As shown, the first climbing tooth 401 is installed on the inner wall of the well through bolts, and then the second climbing tooth 402 is pushed to the top of the first climbing tooth 401, so that the clamping rod 405 is inserted into the clamping groove 406 on the side of the first climbing tooth 401, which can not only realize the connection between the first climbing tooth 401 and the second climbing tooth 402, but also play a limiting role, so that the upper and lower limiting grooves 408 are aligned, and the subsequent sliding of the limiting rod 504 in the limiting groove 408 is not affected. According to the depth of the well, the corresponding number of second climbing teeth 402 is selected, and multiple second climbing teeth 402 are connected together according to the above installation method. Finally, the third climbing tooth 403 is installed and fixed by bolts. At this time, the first climbing tooth 401, the second climbing tooth 402 and the third climbing tooth 403 form a vertical track, which is convenient for the subsequent climbing movement of the climbing component 3, thereby adjusting the height position of the measuring component 2. The first climbing tooth 401, the second climbing tooth 402 and the third climbing tooth 403 are spliced and can be disassembled into several smaller parts for easy transportation. For elevator shafts of different heights, the total length can be adjusted by increasing or decreasing the number of splicing sections of the second climbing tooth 402, so as to meet the measurement requirements of different shafts and be more flexible and applicable. After the splicing assembly 4 is installed, the moving seat 1 is pushed to move so that the climbing gear 309 is inserted into the first climbing tooth 401. A tooth block 407 is inserted at the bottom of the two first climbing teeth 401 at the rear position, and is bolted on the first climbing tooth 401. When two of the climbing gears 309 are in contact with the two tooth blocks 407, the moving seat 1 cannot be pushed further. At this time, the limit groove 408 is aligned with the annular groove 310. Under the positioning effect of the tooth block 407, the limit rod 504 in the limit assembly 5 is conveniently inserted into the limit groove 408 accurately.
[0027] Embodiment 3: Figure 10-12As shown, an elevator shaft measurement system includes: an image shooting module 11, a three-dimensional scanning module 12, a central processing module 13, a fill light module 14, a wireless communication module 15 and an intelligent terminal module 16; the image shooting module 11 is used to shoot images inside the elevator shaft, the three-dimensional scanning module 12 is used to collect three-dimensional spatial data of the elevator shaft, the central processing module 13 is used to centrally process and analyze the data collected by the image shooting module 11 and the three-dimensional scanning module 12, the fill light module 14 is used to provide sufficient light inside the elevator shaft, the wireless communication module 15 is used for wireless connection between the central processing module 13 and the intelligent terminal module 16, the intelligent terminal module 16 provides a human-computer interaction interface for operators, and the central processing module 1 3 includes a data acquisition module 1301, a data analysis module 1302 and an automatic learning module 1303, and the intelligent terminal module 16 includes an instruction sending module 1601 and a result display module 1602; the data acquisition module 1301 is responsible for acquiring raw data from the image shooting module 11 and the three-dimensional scanning module 12, the data analysis module 1302 is used to perform in-depth analysis and processing on the acquired images and three-dimensional data, the automatic learning module 1303 uses machine learning algorithms and historical data to automatically learn and identify the characteristics and laws of the elevator shaft, the instruction sending module 1601 realizes remote control and operation of the measurement system through the wireless communication module 15, and the result display module 1602 is used to display the display result information to the operator in an intuitive manner.
[0028] In this embodiment, when in use, the image capture module 11 captures images of the interior of the elevator shaft, records the structure of the shaft, component status, presence or absence of foreign matter, and other information, provides intuitive visual data for subsequent analysis and judgment, and helps identify key features and abnormal conditions in the shaft. The three-dimensional scanning module 12 collects three-dimensional spatial data of the elevator shaft, obtains accurate information such as the shape, size, and spatial position relationship of the shaft, and is used to construct a three-dimensional model of the shaft to detect whether the spatial structure of the shaft meets the standards and design requirements. Then the image capture module 11 and the three-dimensional scanning module 12 transmit the image data and the three-dimensional data to the data acquisition module 1301, which performs preliminary sorting and caching of the data to ensure the integrity and accuracy of the data in preparation for subsequent analysis and processing. The data analysis module 1302 performs in-depth analysis and processing on the collected images and three-dimensional data, performs preprocessing on the image data, removes noise interference in the image, performs grayscale and normalization operations, converts the color image into a grayscale image, unifies the brightness and contrast of the image, and uses the edge detection algorithm to extract the edge information of the shaft structure, such as the edge of the shaft wall and the edge of the guide rail. The corner point detection algorithm is used to identify the key corner points in the shaft, and the image is segmented into different regions through the region segmentation algorithm, such as distinguishing the shaft wall and the car. Based on template matching or deep learning algorithms, the elevator components and structures in the image are identified, such as identifying floor signs, leveling switches, etc. Through geometric calculations, the actual size and distance of objects in the shaft are calculated based on the known size and proportional relationship in the image. The three-dimensional data is pre-processed with point cloud, outliers and noise points in the three-dimensional point cloud data are removed, and the data is smoothed; through coordinate transformation and registration algorithms, the point cloud data collected at different positions and angles are unified into the same coordinate system, and a triangular mesh reconstruction algorithm is used to construct a three-dimensional surface model of the well according to the point cloud data, intuitively display the shape and structure of the well, and then calculate the spatial dimensions of the well, such as height, width, depth, etc.; analyze the verticality, flatness, inclination and other indicators of the well; and detect whether there are obstacles or spatial anomalies in the well. Among them, the automatic learning module 1303 is based on machine learning algorithms such as neural networks and decision trees, and trains a large amount of labeled data, adjusts the parameters and weights of the model, so that the model can accurately classify, predict and analyze new data, and improves the precision and accuracy of measurement by continuously optimizing the model and algorithm of data analysis, and automatically adapts to different well environments and measurement requirements. The wireless communication module 15 transmits the data processed by the central processing module 13 to the intelligent terminal module 16 through wireless signals, so that the staff can view the measurement results and data in real time and realize remote control and monitoring.The instruction sending module 1601 converts the instructions input by the operator through buttons, touch screens, etc. into digital signals, encapsulates and encodes them according to the communication protocol, and sends the signals to the central processing module 13 through the wireless communication module 15. The result display module 1602 receives the data from the central processing module 13, and displays the measurement results, analysis reports, image data and other information processed by the central processing module 13 to the operator in an intuitive manner, including numbers, charts, images, three-dimensional models, etc., so that the operator can view and understand the measurement results. The fill light module 14 provides sufficient light inside the elevator shaft to ensure that the image capture module 11 can capture clear images, and the three-dimensional scanning module 12 can accurately collect data and eliminate the influence of shadows.
[0029] The effect and working principle of the whole mechanism are as follows: the first climbing tooth 401 is installed on the inner wall of the well by bolts, and then the second climbing tooth 402 is pushed to the top of the first climbing tooth 401, so that the clamping rod 405 is inserted into the clamping groove 406 on the side of the first climbing tooth 401, and finally the third climbing tooth 403 is installed and fixed by bolts, at which time the first climbing tooth 401, the second climbing tooth 402 and the third climbing tooth 403 form a vertical track. Push the moving seat 1 to move, so that the climbing gear 309 is inserted into the first climbing tooth 401, and when two of the climbing gears 309 are in contact with the two clamping tooth blocks 407, the moving seat 1 cannot be pushed further. The camera 204 and the three-dimensional laser scanner 203 are started. The three-dimensional laser scanner 203 emits a laser beam to the shaft wall, measures the time from the laser being emitted to being reflected and received, calculates the distance from the scanner to each point on the shaft wall according to the speed of light, and obtains a large amount of distance data by scanning at different positions and angles to form point cloud data. The camera 204 uses the principle of optical imaging to image the scene inside the shaft on the photosensitive element of the camera 204 to form an image. The PLC controller 7 analyzes and processes the data to extract the contour of the shaft. By starting the linear track 201, the angle rotation mechanism 202 can be driven to move back and forth, driving the camera 204 and the three-dimensional laser scanner 203 to move back and forth to measure different positions. By starting the angle rotation mechanism 202, the camera 204 and the three-dimensional laser scanner 203 can be driven to rotate angles to achieve different measurements. By starting the forward and reverse motors 205, the turntable 206 is driven to rotate, and the linear track 201, the angle rotation mechanism 202, the camera 204 and the three-dimensional laser scanner 203 are further driven to rotate, so that rotation measurement can be performed on the horizontal plane. When it is necessary to measure a high position, the two electric push rods 502 are started to push the two moving plates 503 outward, and the limiting rods 504 on both sides are pushed outward to pass through the corresponding annular grooves 310 and enter the limiting grooves 408, thereby limiting the climbing gear 309. Then start the climbing motor 311, driving the limiting shaft 303, rotating shaft 304, driving gear 305 and first connecting gear 302 on the left to rotate counterclockwise, while the driving gear 305 on the right drives the rotating shaft 304, limiting shaft 303 and first connecting gear 302 on the right to rotate clockwise, through the left and right chains 306, driving the second connecting gear 307 and rotating rod 308 on the left to rotate counterclockwise, and the second connecting gear 307 and rotating rod 308 on the right to rotate clockwise, further driving the climbing gears 309 on both sides to rotate upward on the first climbing tooth 401, the second climbing tooth 402 and the third climbing tooth 403 at the same time, further driving the moving seat 1 to move upward, thereby driving the measuring component 2 to move upward to adjust its height position.At the same time, the laser rangefinder 315 is started to calculate the distance between the entire measuring device and the bottom surface of the well, and the distance is transmitted to the PLC controller 7, which transmits the data to the control terminal by wireless. As the moving seat 1 moves upward, the distance between the measuring device and the bottom surface of the well will change. When the distance data meets the requirements of the staff, that is, when the measuring device moves to the height position to be measured, the climbing motor 311 is turned off, so that the measuring device stays at this place and measures the place. Two ultrasonic sensors 317 are started, and two ultrasonic pulses are emitted to the two sides of the well respectively. When the ultrasonic wave encounters the reverse surface of the well, reflection occurs. The sensor receives the returned reflected wave, and according to the time difference between the ultrasonic wave emission and reception, the distance to the well wall on both sides is measured respectively, and the two are added to obtain the well width. Through the forward and reverse motors 205 in the measuring assembly 2, the turntable 206 and the linear track 201 can be driven to rotate, thereby driving the two ultrasonic sensors 317 to rotate together, so as to facilitate the width measurement of the other two opposite sides inside the well.
[0030] Among them, the linear rail 201, the angle rotation mechanism 202, the three-dimensional laser scanner 203, the camera 204, the forward and reverse motor 205, the climbing motor 311, the laser rangefinder 315, the electric push rod 502, the wireless communicator 8, the lighting lamp 9, the PLC controller 7 and the battery 10 are all existing technologies, and their components and usage principles are all public technologies, which will not be explained in detail here.
[0031] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An elevator shaft measuring device, comprising a movable seat (1), characterized in that: A measuring component (2) is arranged on the top of the mobile seat (1), a climbing component (3) and a limiting component (5) are arranged on the bottom of the mobile seat (1), and splicing components (4) are arranged on the outer surfaces of both sides of the mobile seat (1); The measuring component (2) comprises a linear track (201), an angle rotation mechanism (202) is arranged on the top of the linear track (201), and a three-dimensional laser scanner (203) and a camera (204) are arranged in sequence on the top of the angle rotation mechanism (202); The climbing assembly (3) comprises a fixing seat (301), two first connecting gears (302) are arranged inside the fixing seat (301), limiting shafts (303) are movably embedded inside the two first connecting gears (302), rotating shafts (304) are fixedly mounted on one end of the two limiting shafts (303), driving gears (305) are fixedly mounted on the outer surfaces of the two rotating shafts (304), chains (306) are meshedly connected to the outer surfaces of the two first connecting gears (302), second connecting gears (307) are meshedly connected to the inner surfaces of the two chains (306), rotating rods (308) are fixedly mounted inside the two second connecting gears (307), climbing gears (309) are fixedly mounted on the outer surfaces of the two rotating rods (308) near both ends, annular grooves (310) are provided on the outer surfaces of the four climbing gears (309), and a climbing motor (311) is mounted on the bottom surface of the fixing seat (301) near the rear surface wall by bolts.
2. The elevator shaft measuring device according to claim 1, characterized in that: One end of one of the limit shafts (303) is movably sleeved with a mounting block (312), the output end of the climbing motor (311) is fixedly connected to one end of the other limit shaft (303), the other ends of the two limit shafts (303) are movably sleeved with a fixing block (313), both ends of the two rotating rods (308) are movably sleeved with a fixing plate (314), a laser rangefinder (315) is fixedly installed at the bottom of the movable seat (1) near the front surface, and a detection hole (315) is opened at the bottom of the fixed seat (301). 16), two ultrasonic sensors (317) are installed on the front surface of the linear rail (201) through an auxiliary plate, the top of the fixed seat (301) is fixedly installed on the bottom of the movable seat (1), the bottom of the mounting block (312) is fixedly installed on the bottom surface inside the fixed seat (301), the bottom of the fixed block (313) is fixedly installed on the bottom surface inside the fixed seat (301) near the detection hole (316), and the tops of the four fixed plates (314) are respectively fixedly installed on both sides of the bottom of the fixed seat (301).
3. The elevator shaft measuring device according to claim 2, characterized in that: The splicing assembly (4) comprises four first climbing teeth (401), the tops of the four first climbing teeth (401) are each provided with a second climbing tooth (402), the tops of the four second climbing teeth (402) are each provided with a third climbing tooth (403), the front surfaces of the four second climbing teeth (402) and the four third climbing teeth (403) are each fixedly mounted with a connecting block (404) near the bottom, the rear surfaces of the eight connecting blocks (404) are each fixedly mounted with two clamping rods (405), and the front surfaces of the four first climbing teeth (401) and the four second climbing teeth (402) are each provided with two clamping grooves (406) near the top.
4. The elevator shaft measuring device according to claim 3, characterized in that: The outer surfaces of the plurality of clamping rods (405) are movably embedded in the interior of the plurality of clamping grooves (406), wherein one side outer surfaces of two of the first climbing teeth (401) are provided with a clamping tooth block (407), the two clamping tooth blocks (407) are connected to two of the first climbing teeth (401) by bolts, and the centers of the outer surfaces of one side of the four first climbing teeth (401), the four second climbing teeth (402) and the four third climbing teeth (403) are provided with a limiting groove (408), and the outer surfaces of the four climbing gears (309) are respectively meshed with the outer surfaces of one side of the four first climbing teeth (401).
5. The elevator shaft measuring device according to claim 4, characterized in that: The limiting assembly (5) comprises two reinforcing plates (501), one side outer surface of each of the two reinforcing plates (501) is fixedly mounted with an electric push rod (502), one end of each of the two electric push rods (502) is fixedly mounted with a moving plate (503), one side outer surface of each of the two moving plates (503) is fixedly mounted with two limiting rods (504), and the tops of each of the two moving plates (503) are mounted with two sliding blocks (505) via auxiliary rods.
6. The elevator shaft measuring device according to claim 5, characterized in that: The four sliders (505) are each movably embedded with a slide rail (506), the tops of the four slide rails (506) are each fixedly mounted on the bottom of the moving seat (1), the tops of the two reinforcement plates (501) are each fixedly mounted on the bottom of the moving seat (1) near the center, and one end of the four limit rods (504) is each movably embedded in the inside of the four annular grooves (310).
7. The elevator shaft measuring device according to claim 6, characterized in that: A forward and reverse motor (205) is installed on the bottom surface of the interior of the moving seat (1) by means of bolts, a turntable (206) is fixedly installed on the output end of the forward and reverse motor (205), a PLC controller (7) is arranged at the top of the moving seat (1) near the front surface, and a wireless communicator (8) is arranged at the top of the moving seat (1) near the PLC controller (7).
8. The elevator shaft measuring device according to claim 7, characterized in that: Lighting lamps (9) are fixedly mounted at the four corners of the top of the movable seat (1); a battery (10) is installed on the bottom surface of the fixed seat (301) near the front wall by means of bolts; a plurality of slide bars (207) are installed on the bottom of the turntable (206) by means of screws; a rotation groove (6) is provided on the top of the movable seat (1); one end of each of the plurality of slide bars (207) is movably embedded in the inside of the rotation groove (6); and the bottom of the linear rail (201) is fixedly mounted on the top of the turntable (206).
9. The elevator shaft measuring device according to claim 8, characterized in that: Also includes: An elevator shaft measurement system, comprising: an image capturing module (11), a three-dimensional scanning module (12), a central processing module (13), a fill light module (14), a wireless communication module (15), and an intelligent terminal module (16); The image capture module (11) is used to capture images of the interior of an elevator shaft, the three-dimensional scanning module (12) is used to collect three-dimensional spatial data of the elevator shaft, the central processing module (13) is used to centrally process and analyze the data collected by the image capture module (11) and the three-dimensional scanning module (12), the fill light module (14) is used to provide sufficient light for the interior of the elevator shaft, and the wireless communication module (15) is used for wireless connection between the central processing module (13) and an intelligent terminal module (16), and the intelligent terminal module (16) provides a human-computer interaction interface for an operator.
10. The elevator shaft measuring device according to claim 9, characterized in that: The central processing module (13) comprises a data acquisition module (1301), a data analysis module (1302) and an automatic learning module (1303); the intelligent terminal module (16) comprises an instruction sending module (1601) and a result display module (1602); The data acquisition module (1301) is responsible for acquiring raw data from the image capture module (11) and the three-dimensional scanning module (12); the data analysis module (1302) is used to perform in-depth analysis and processing on the acquired images and three-dimensional data; the automatic learning module (1303) uses machine learning algorithms and historical data to automatically learn and identify the characteristics and laws of the elevator shaft; the instruction sending module (1601) remotely controls and operates the measurement system through the wireless communication module (15); and the result display module (1602) is used to display the display result information to the operator in an intuitive manner.
Citation Information
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