A weaving equipment for reducing the labor intensity of workers using a specific knitting technique.
By using an electronic embroidery machine and an automatic cleaning system, the problems of low efficiency and high labor intensity of traditional embroidery weaving equipment have been solved, achieving efficient and safe automated production.
Patent Information
- Application Number
- CN202510491898.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-18
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2045-04-18
AI Technical Summary
Traditional cross-stitch weaving equipment has low production efficiency, high labor intensity for workers, and poses risks of mis-stitching and health problems.
The system employs an electronic yarn picking machine combined with a rectangular suction tube, a collection box, a vacuum pump, and an automatic cleaning mechanism to achieve automatic removal of yarn impurities and automatic cleaning of the screen. The production process is controlled by computer programming.
It improved production efficiency, reduced the labor intensity of workers, reduced the risk of mishandling, improved the working environment, and protected the health of workers.
Smart Images

Figure CN120099687B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of weaving technology, and in particular relates to a weaving device for picking patterns and knots that reduces the labor intensity of workers. Background Technology
[0002] The traditional embroidery method involves drawing several squares on a pattern paper, dividing it into several sections, and calculating the number of warp and weft threads in each section. The embroidery artist relies entirely on their rich experience to measure and calculate the dimensions as they draw the pattern. Using a bamboo hook, they lift the warp threads and guide the weft threads to form the embroidery. This traditional embroidery weaving process has low production efficiency. With a limited number of lead threads, traditional embroidery can only produce a maximum of about 200 lead threads per day. If there are many lead threads, even fewer lead threads can be produced. In particular, when making a very large pattern book, the traditional process may take several months or even a year to complete.
[0003] Currently, traditional cross-stitch weaving equipment relies on manual knitting, which is labor-intensive, time-consuming, and can cause physical strain on workers. Furthermore, the accuracy of cross-stitching is not high enough; due to fatigue from prolonged work, workers may misread the patterns, leading to incorrect cross-stitching. This can affect subsequent processes and increase the burden on the weaving process. Additionally, the weaving equipment generates a large amount of lint and other impurities during production, which can affect the health of workers and make prolonged operation unsuitable. Summary of the Invention
[0004] This invention provides a weaving device for picking and knotting patterns that reduces the labor intensity of workers, aiming to solve the problems mentioned in the background art, such as the low knitting efficiency of traditional weaving equipment and the high labor intensity of workers.
[0005] To solve the above problems, the present invention is implemented as follows: a weaving device for reducing the labor intensity of workers by using a twill weaving technique, comprising: an electronic twill weaving machine; a rectangular suction tube disposed on the yarn of the electronic twill weaving machine for removing impurities around the yarn, the rectangular suction tube being sleeved on the yarn; a collection box disposed on one side of the electronic twill weaving machine for collecting impurities; a set of partitions fixedly installed in the collection box for separating the collection box into a cleaning chamber and two collection chambers; two sets of screens slidably disposed in the two collection chambers for classifying and filtering impurities; a vacuum pump disposed on one side of the electronic twill weaving machine for sucking impurities into the collection box; and a cleaning mechanism disposed on the collection box for automatically cleaning impurities from the screens.
[0006] Preferably, both the collection box and the rectangular suction tube are equipped with connecting pipes. The two connecting pipes on the collection box are respectively connected to the two collection chambers. Multiple connecting pipes are connected through a three-way valve. Suction pipes are fixedly installed on one side of the collection box and on the suction end of the vacuum pump. The two suction pipes on the collection box are respectively connected to the two collection chambers. Multiple suction pipes are connected through a three-way valve.
[0007] Preferably, the cleaning mechanism includes: a water tank fixedly installed at the bottom of the collection box; a drain pipe fixedly installed in the collection chamber for rinsing impurities on the screen; a connecting pipe fixedly installed on one side of the collection box, the connecting pipe being connected to the drain pipe; and a first water pump fixedly installed in the water tank for supplying water to the drain pipe, the drain end of the first water pump being fixedly connected to the connecting pipe.
[0008] Preferably, a guide plate for guiding water is fixedly installed in the collection chamber, the guide plate is located below the screen, the partition plate has a plurality of drain outlets for discharging impurities on the screen, the drain outlets are located on one side of the screen, and a plurality of filter screens for collecting impurities are slidably installed in the cleaning chamber.
[0009] Preferably, the collection chamber is provided with a recycling mechanism for recycling the cleaning water. The recycling mechanism includes: a multi-media filter box disposed in the collection chamber for secondary filtration of impurities in the water; a second water pump fixedly installed at the bottom of the collection chamber for draining water from the cleaning chamber into the multi-media filter box, the two ends of the second water pump being fixedly connected to the inlet pipes of the cleaning chamber and the multi-media filter box, respectively; and a return pipe fixedly installed at the bottom of the inner wall of the collection tank and extending into the water tank for recycling water, the return pipe being connected to the drain end of the multi-media filter box.
[0010] Preferably, an electric telescopic rod is fixedly installed on one side of the partition, and a sealing plate for sealing the drain outlet is provided on one side of the partition. The sealing plate is fixedly connected to the electric telescopic rod. A guide rod for guiding the sealing plate is fixedly installed on one side of the partition. A guide block is slidably sleeved on the guide rod, and the guide block is fixedly connected to the sealing plate.
[0011] Preferably, a notification mechanism is provided on one side of the collection box to indicate that the cleaning mechanism is in operation. The notification mechanism includes: a warning sign fixedly installed on one side of the collection box to remind workers that the cleaning mechanism is in operation; a baffle provided on one side of the warning sign to cover the warning sign; a connecting box fixedly installed on one side of the collection box, the connecting box being slidably connected to the baffle; a threaded rod rotatably installed in the connecting box to drive the baffle to move up and down, the threaded rod being threadedly connected to the baffle; and a drive mechanism provided on the threaded rod and the guide block to drive the threaded rod to rotate.
[0012] Preferably, the driving mechanism includes: a rack fixedly mounted on one side of the guide block; a driven gear rotatably mounted on one side of the partition, the driven gear meshing with the rack; a rotating rod rotatably mounted on one side of the collection box, one end of the rotating rod extending into the connecting box; and two sets of bevel gears respectively fixedly sleeved on both ends of the threaded rod, the driven gear, and the rotating rod, the two sets of bevel gears meshing with each other.
[0013] Preferably, a limiting seat for installing a screen is fixedly installed on one side of the collecting chamber, the limiting seat is slidably connected to the clamping plate at the bottom of the screen, and an L-shaped plate is fixedly installed on one side of both the collecting chamber and the multi-media filter box, and the two L-shaped plates are interlocked.
[0014] Preferably, a plurality of covers are provided on one side of the collection tank, and the plurality of covers are adapted to the cleaning chamber and the two collection chambers respectively. A glass plate for observing the water quality is installed on one side of the water tank.
[0015] Compared with related technologies, the weaving equipment for picking patterns and knots provided by the present invention, which reduces the labor intensity of workers, has the following beneficial effects:
[0016] Compared with existing technologies, the weaving equipment for picking and knotting patterns provided by this solution reduces the labor intensity of workers. Through the setting of two collection chambers, it enables the other set of screens to continue collecting impurities while the cleaning mechanism cleans one set of screens, thereby improving the overall working efficiency of the equipment. The automated production of the electronic picking machine completely replaces the tedious labor of traditional manual picking and knotting, greatly reducing the labor intensity of workers. Direct production control through computer programming allows for faster pattern changes, meeting the needs of industrial production and improving production efficiency. The impurity removal system and automatic cleaning mechanism effectively reduce impurities such as lint in the working environment, protecting the health of workers. The application of the automatic cleaning mechanism reduces the frequency of manual screen cleaning, improving equipment maintenance efficiency and continuous working capacity.
[0017] In summary, the weaving equipment for picking and knotting patterns of the present invention, which reduces the labor intensity of workers, achieves automated picking and knotting through an electronic picking machine, significantly improving production efficiency, reducing labor intensity, and avoiding the problem of mispicking caused by manual picking. At the same time, the impurity removal process effectively purifies the working environment and protects the health of the workers. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the main structure of a weaving equipment for reducing the labor intensity of workers, as provided by the present invention.
[0019] Figure 2This is a schematic diagram of the right-side cross-sectional structure of the collection box provided by the present invention;
[0020] Figure 3 This is a schematic diagram of the main sectional view of the collection box provided by the present invention;
[0021] Figure 4 This is a schematic diagram of the right side view of the collection box provided by the present invention;
[0022] Figure 5 This is a schematic diagram of the left side view of the collection box provided by the present invention;
[0023] Figure 6 This is an assembly drawing of the baffle and threaded rod provided by the present invention;
[0024] Figure 7 This is an assembly drawing of the rectangular straw, arc-shaped frame, and limiting block provided by the present invention;
[0025] Figure 8 This is an assembly drawing of the rectangular straw, bracket, and support plate provided by the present invention;
[0026] Figure 9 for Figure 2 An enlarged structural diagram of part A shown in the figure;
[0027] Figure 10 for Figure 3 The diagram shows an enlarged view of part B.
[0028] Reference numerals: 1. Electronic flower picking machine; 2. Rectangular suction tube; 3. Collection box; 4. Partition; 5. Screen; 6. Connecting pipe; 7. Vacuum pump; 8. Suction pipe; 9. Three-way valve; 10. Water tank; 11. Drain pipe; 12. Connecting pipe; 13. First water pump; 14. Drain outlet; 15. Filter screen; 16. Multi-media filter box; 17. Second water pump; 18. Guide plate; 19. Electric telescopic rod; 20. Sealing plate; 21. Guide rod; 22. Guide block; 23. Warning sign; 24. Baffle; 25. Connecting box; 26. Threaded rod; 27. Rack; 28. Driven gear; 29. Rotating rod; 30. Bevel gear; 31. Limit seat; 32. Arc frame; 33. Limit block; 34. Bracket; 35. Slide rod; 36. Slider; 37. Support plate; 38. L-shaped plate; 39. Cover plate. Detailed Implementation
[0029] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to limit the application; the terms "comprising" and "having," and any variations thereof, in the specification, claims, and foregoing description of the drawings are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the specification, claims, or foregoing drawings are used to distinguish different objects, not to describe a particular order; the terms "inner," "outer," "left," and "right" indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention.
[0030] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.
[0031] This invention provides a weaving device for picking patterns and knots that reduces the labor intensity of workers, such as... Figure 1-10 As shown, the weaving equipment for reducing the labor intensity of workers includes: an electronic picking machine 1; a rectangular suction tube 2 disposed on the yarn of the electronic picking machine 1 for removing impurities around the yarn, the rectangular suction tube 2 being sleeved on the yarn; a collection box 3 disposed on one side of the electronic picking machine 1 for collecting impurities; a set of partitions 4 fixedly installed inside the collection box 3 for separating the collection box 3 into a cleaning chamber and two collection chambers; two sets of screens 5 slidably disposed in the two collection chambers for classifying and filtering impurities; a vacuum pump 7 disposed on one side of the electronic picking machine 1 for sucking impurities into the collection box 3; and a cleaning mechanism disposed on the collection box 3 for automatically cleaning impurities on the screens 5.
[0032] In this embodiment, the electronic embroidery machine 1 uses data-driven mechanical punching or knotting devices to automatically generate physical embroidery books similar to "embroidery books," such as punched cards or knotted structures. This process is achieved by directly controlling solenoid valves or piezoelectric ceramic heddles through computer programming (CAD design), completely replacing the tedious labor of traditional manual embroidery book making. In addition, to improve the working environment, a rectangular suction tube 2 is set on the yarn of the electronic embroidery machine 1 to remove impurities around the yarn. The rectangular suction tube 2 is sleeved on the yarn and connected to the vacuum pump 7. When the electronic embroidery machine 1 is running, the vacuum pump 7 starts and sucks the impurities around the rectangular suction tube 2 into the collection box 3. The impurities in the collection box 3 are filtered by a set of screens 5 to classify the sucked-in impurities. In this way, impurities of different sizes can be collected and processed separately.
[0033] In addition, to improve the maintenance efficiency and continuous working capacity of the equipment, an automatic cleaning mechanism is also set on the collection box 3. When the impurities on the screen 5 accumulate to a certain level, the cleaning mechanism is activated to clean the impurities on the screen 5, ensuring smooth ventilation of the screen 5. With the setting of two collection chambers, it is possible to clean one set of screens 5 while the other set of screens 5 continues to collect impurities, thereby improving the overall working efficiency of the equipment. The automated production of the electronic flower picking machine 1 completely replaces the tedious labor of traditional manual flower picking and knotting, greatly reducing the labor intensity of workers. The production is directly controlled by computer programming, making pattern changes faster, which is suitable for the needs of industrial production and improves production efficiency. Through the impurity removal system and automatic cleaning mechanism, the impurities such as flying fluff in the working environment are effectively reduced, protecting the health of the workers. The application of the automatic cleaning mechanism reduces the frequency of manual cleaning of the screens 5, improving the maintenance efficiency and continuous working capacity of the equipment.
[0034] In a further preferred embodiment of the present invention, connecting pipes 6 are installed on both the collection box 3 and the rectangular suction pipe 2. The two connecting pipes 6 on the collection box 3 are respectively connected to the two collection chambers. The multiple connecting pipes 6 are connected through a three-way valve 9. Suction pipes 8 are fixedly installed on one side of the collection box 3 and on the suction end of the vacuum pump 7. The two suction pipes 8 on the collection box 3 are respectively connected to the two collection chambers. The multiple suction pipes 8 are connected through a three-way valve 9.
[0035] In this embodiment, when the electronic picking machine 1 is running, the rectangular suction tube 2 adsorbs impurities around the yarn. These impurities are sucked into the corresponding collection chamber in the collection box 3 through the connecting tube 6. The vacuum pump 7 draws air from the collection chamber through the suction tube 8 to form a negative pressure, thereby accelerating the intake of impurities. After the impurities are filtered by the screen 5 in the collection chamber, the purified air is discharged by the vacuum pump 7. When it is necessary to clean the impurities on the screen 5, the airflow path can be adjusted by the three-way valve 9 so that the cleaning mechanism can clean the screen 5 smoothly. The application of the three-way valve 9 allows the system to flexibly adjust the airflow path as needed, which is convenient for equipment maintenance and cleaning. The automatic cleaning mechanism and the design of two collection chambers ensure that the collection of impurities is not interrupted during the cleaning process of the screen 5, improving the overall cleaning efficiency of the equipment. The effective impurity collection and treatment system reduces the impact of flying lint and impurities generated during the weaving process on the health of workers and improves the working environment.
[0036] In a further preferred embodiment of the present invention, the cleaning mechanism includes: a water tank 10 fixedly installed at the bottom of the collection box 3; a drain pipe 11 fixedly installed in the collection chamber for rinsing impurities on the screen 5; a connecting pipe 12 fixedly installed on one side of the collection box 3, the connecting pipe 12 being connected to the drain pipe 11; and a first water pump 13 fixedly installed in the water tank 10 for supplying water to the drain pipe 11, the drain end of the first water pump 13 being fixedly connected to the connecting pipe 12.
[0037] In this embodiment, when a certain amount of impurities accumulate on the screen 5 and need to be cleaned, the first water pump 13 is started. The first water pump 13 draws clean water from the water tank 10 and delivers it to the drain pipe 11 through the connecting pipe 12. The water flow released by the drain pipe 11 directly washes the screen 5, washing away the impurities on the screen 5 and allowing them to enter the cleaning chamber of the collection box 3 with the water flow. In this way, the mesh of the screen 5 is kept unobstructed, ensuring the smooth filtration and collection of impurities. The design of the automatic cleaning mechanism makes the cleaning of the screen 5 simple and quick, greatly improving the cleaning efficiency. Through regular rinsing, the mesh of the screen 5 is kept unobstructed, extending the service life of the screen 5 and reducing maintenance costs.
[0038] In a further preferred embodiment of the present invention, a guide plate 18 for guiding water is fixedly installed in the collection chamber. The guide plate 18 is located below the screen 5. A plurality of drain ports 14 for discharging impurities on the screen 5 are provided on the partition plate 4. The drain ports 14 are located on one side of the screen 5. A plurality of filter screens 15 for collecting impurities are slidably installed in the cleaning chamber.
[0039] In this embodiment, when the screen 5 needs cleaning, the first water pump 13 is started to draw clean water from the water tank 10 and rinse the screen 5 through the drain pipe 11. The rinsed water carries impurities and is discharged into the filter screen 15 below through the drain outlet 14. The guide plate 18 ensures that the water can flow smoothly to the drain outlet 14, avoiding water accumulation in the collection chamber. The filter screen 15 collects impurities. When the impurities on the filter screen 15 accumulate to a certain amount, the filter screen 15 can be slid out for centralized cleaning and treatment. Through the design of the drain outlet 14 and the filter screen 15, impurities can be collected in a concentrated manner, improving the efficiency of impurity collection. Through the setting of the guide plate 18, it is ensured that all water in the collection chamber can be discharged, avoiding equipment failure and safety hazards caused by water accumulation. The sliding installation method of the filter screen 15 makes the cleaning work simple and quick, reducing the difficulty and cost of manual cleaning.
[0040] In a further preferred embodiment of the present invention, a recycling mechanism for recycling cleaning water is provided in the collection chamber. The recycling mechanism includes: a multi-media filter box 16 disposed in the collection chamber for secondary filtration of impurities in the water; a second water pump 17 fixedly installed at the bottom of the collection chamber for draining water from the cleaning chamber into the multi-media filter box 16, the two ends of the second water pump 17 being fixedly connected to the inlet pipes of the cleaning chamber and the multi-media filter box 16 respectively; and a return pipe fixedly installed at the bottom of the inner wall of the collection tank 3 and extending into the water tank 10 for recycling water, the return pipe being connected to the drain end of the multi-media filter box 16.
[0041] In this embodiment, after the screen 5 is rinsed, the water carrying impurities is discharged through the drain outlet 14 onto the filter screen 15 below. The filter screen 15 performs preliminary filtration of the impurities, and then the water flows into the cleaning chamber. The second water pump 17 is started, drawing the water in the cleaning chamber into the multi-media filter box 16 for secondary filtration. The multi-media filter box 16 effectively removes suspended solids, organic matter, and other impurities from the water through a combination of different media, ensuring that the water quality is clear. The water after secondary filtration is transported back to the water tank 10 through the return pipe so that it can be recycled in subsequent rinsing processes. The recycling mechanism enables the recycling of rinsing water, greatly reducing the waste of water resources. By recycling rinsing water, the demand for fresh water is reduced, thereby reducing production costs. It also reduces dependence on and pollution of natural water resources, which is in line with the concept of sustainable development. Secondary filtration ensures that the water quality is clear and avoids equipment failures caused by water quality problems.
[0042] In a further preferred embodiment of the present invention, an electric telescopic rod 19 is fixedly installed on one side of the partition 4, and a sealing plate 20 for sealing the drain outlet 14 is provided on one side of the partition 4. The sealing plate 20 is fixedly connected to the electric telescopic rod 19. A guide rod 21 for guiding the sealing plate 20 is fixedly installed on one side of the partition 4. A guide block 22 is slidably sleeved on the guide rod 21, and the guide block 22 is fixedly connected to the sealing plate 20.
[0043] In this embodiment, when it is necessary to clean impurities on the screen 5, the electric telescopic rod 19 is first activated. The output rod of the electric telescopic rod 19 retracts, causing the sealing plate 20, which is fixedly connected to it, to slide upward. Since the sealing plate 20 is fixedly connected to the guide block 22, the guide block 22 slides on the guide rod 21, ensuring that the sealing plate 20 can move smoothly and accurately. When the sealing plate 20 slides upward to a certain position, the drain outlet 14 is fully exposed. At this time, the water flow after rinsing the screen 5 can smoothly flow through the drain outlet 14 into the filter screen 15 below. After the cleaning operation is completed, the electric telescopic rod 19 is activated again. The telescopic rod 19 extends its output rod, causing the sealing plate 20 to slide down and fit tightly against the drain outlet 14, thus sealing the drain outlet 14. Through the combined use of the electric telescopic rod 19 and the guide rod 21, precise control of the drain outlet 14 is achieved, ensuring the smooth progress of drainage operations. The design of the guide rod 21 and the guide block 22 ensures that the sealing plate 20 remains stable and accurate during movement, avoiding equipment failure caused by shaking. The automatic control of the electric telescopic rod 19 realizes the automation of drainage control, reducing the difficulty and cost of manual operation.
[0044] In a further preferred embodiment of the present invention, a notification mechanism for indicating that the cleaning mechanism is in operation is provided on one side of the collection box 3. The notification mechanism includes: a warning sign 23 fixedly installed on one side of the collection box 3 to remind workers that the cleaning mechanism is in operation; a baffle 24 provided on one side of the warning sign 23 to cover the warning sign 23; a connecting box 25 fixedly installed on one side of the collection box 3, the connecting box 25 being slidably connected to the baffle 24; a threaded rod 26 rotatably installed in the connecting box 25 to drive the baffle 24 to move up and down, the threaded rod 26 being threadedly connected to the baffle 24; and a driving mechanism provided on the threaded rod 26 and the guide block 22 to drive the threaded rod 26 to rotate.
[0045] In this embodiment, when it is necessary to clean impurities on the screen 5, the electric telescopic rod 19 is activated, causing the sealing plate 20 to slide upward. At the same time, the guide block 22, which is fixedly connected to the sealing plate 20, also moves. The movement of the guide block 22 synchronously drives the threaded rod 26 to rotate within the connecting box 25 through the drive mechanism. The rotation of the threaded rod 26 causes the baffle 24, which is threadedly connected to it, to slide downward within the connecting box 25, thereby exposing the warning sign 23. The exposure of the warning sign 23 reminds the worker that the cleaning mechanism is running and that they should pay attention to safety and avoid misoperation. By setting up the reminder mechanism, the worker is effectively reminded of the equipment status, the risk of misoperation is reduced, and the safety of the workplace is improved. The automatic display and hiding of the warning sign without additional manual operation simplifies the operation process and improves work efficiency.
[0046] In a further preferred embodiment of the present invention, the driving mechanism includes: a rack 27 fixedly installed on one side of the guide block 22; a driven gear 28 rotatably installed on one side of the partition 4, the driven gear 28 meshing with the rack 27; a rotating rod 29 rotatably installed on one side of the collection box 3, one end of the rotating rod 29 extending into the connecting box 25; and two sets of bevel gears 30 respectively fixedly sleeved on both ends of the threaded rod 26, the driven gear 28 and the rotating rod 29, the two sets of bevel gears 30 meshing with each other.
[0047] In this embodiment, when the electric telescopic rod 19 is activated and drives the sealing plate 20 to slide upward, the guide block 22, which is fixedly connected to the sealing plate 20, also moves accordingly. The movement of the guide block 22 drives the rack 27 to slide upward synchronously. The meshing action of the rack 27 and the driven gear 28 causes the driven gear 28 to rotate. The rotation of the driven gear 28 drives a set of bevel gears 30 to rotate through the transmission shaft connected to it. The rotating bevel gears 30 drive another set of bevel gears 30 to rotate through meshing action. This set of bevel gears 30 is connected to the threaded rod 26. The rotation of the threaded rod 26 causes the baffle 24, which is threadedly connected to it, to slide down in the connecting box 25, thereby exposing the warning sign 23. Through the combined design of the rack 27, driven gear 28, rotating rod 29 and bevel gears 30, the mechanical linkage between the upward sliding of the sealing plate 20 and the downward sliding of the baffle 24 is realized, which enhances the overall integrity and coordination of the equipment. The meshing action of the bevel gears 30 makes the transmission process more stable and efficient, and reduces energy loss.
[0048] In a further preferred embodiment of the present invention, a limiting seat 31 for installing a screen 5 is fixedly installed on one side of the collection cavity. The limiting seat 31 is slidably connected to the clamping plate at the bottom of the screen 5. An L-shaped plate 38 is fixedly installed on one side of both the collection cavity and the multi-media filter box 16, and the two L-shaped plates 38 are engaged with each other.
[0049] In this embodiment, when installing the screen 5, the bottom plate of the screen 5 is aligned with the slide rail of the limiting seat 31, and then it is slid in. This installation method is simple and quick, and no additional tools or fasteners are required. When it is necessary to connect the collection chamber and the multi-media filter box 16, the L-shaped plates 38 of the two are aligned and snapped together. This connection method is not only firm and reliable, but also easy to disassemble and clean.
[0050] In a further preferred embodiment of the present invention, a plurality of cover plates 39 are provided on one side of the collection tank 3, and the plurality of cover plates 39 are respectively adapted to the cleaning chamber and the two collection chambers. A glass plate for observing the water quality is installed on one side of the water tank 10.
[0051] In this embodiment, when the collection tank 3 needs to be cleaned or maintained, the user can open the corresponding cover 39 and enter the cleaning chamber or collection chamber to operate. This design makes cleaning and maintenance work more convenient and efficient. In addition, the user can evaluate the water quality by observing the glass plate on one side of the water tank 10. If there is a problem with the water quality or the treatment parameters need to be adjusted, the user can perform corresponding operations based on the observation results.
[0052] To further improve the performance of this device, in addition to the above-mentioned solutions, this solution also includes the following embodiments:
[0053] In another embodiment of the present invention, the rectangular straw 2 is composed of two half-shells, an arc-shaped frame 32 and a limiting block 33. A sealing ring is installed on one side of each of the two half-shells, and the two sealing rings are in close contact. The arc-shaped frame 32 and the limiting block 33 are respectively disposed on the two half-shells, and the arc-shaped rod of the arc-shaped frame 32 is rotatably inserted into the limiting block 33.
[0054] In this embodiment, under normal conditions, the two half-shells are tightly contacted and fixed by rotating the arc-shaped rod of the arc-shaped frame 32 into the limiting block 33, forming a complete rectangular hollow component. When the yarn needs to be tidied, the user can rotate the arc-shaped frame 32 to disengage the arc-shaped rod from the limiting block 33. This operation allows the two half-shells to separate, thereby opening the rectangular component. After opening the rectangular component, the user can adjust or move it away from the yarn as needed for tidiness or other operations.
[0055] In another embodiment of the present invention, the electronic flower picking machine 1 is equipped with a bracket 34, the top of the support plate of the bracket 34 is provided with a sliding groove, a sliding rod 35 is fixedly installed in the sliding groove, a slider 36 is slidably installed on the sliding rod 35, a support plate 37 is installed on one side of the rectangular suction tube 2, and the support plate 37 is fixedly connected to the slider 36.
[0056] In this embodiment, when it is necessary to move the rectangular straw 2 away from the yarn for sorting or other operations, the rectangular straw 2 is first opened as described above. Then, the rectangular straw 2 is moved by sliding the support plate 37. Since the support plate 37 is fixedly connected to the slider 36, and the slider 36 is slidably mounted on the slide rod 35, the support plate 37 can drive the rectangular straw 2 to move linearly along the slide rod 35. During the sliding process, the anti-slip pad at the bottom of the support plate 37 generates friction with the contact surface of the slide rod 35 or the slide groove, providing a certain resistance for the sliding. This design allows the support plate 37 to remain stable when it stops sliding at a certain position and will not move arbitrarily due to external forces or vibrations.
[0057] In summary, compared with related technologies, this weaving equipment achieves automated pattern picking and knotting through an electronic pattern picking machine, which significantly improves production efficiency, reduces labor intensity, and avoids the problem of mispicking caused by manual pattern picking. At the same time, the impurity removal process effectively purifies the working environment and protects the health of the workers.
[0058] It should be understood, in the several embodiments provided in this application, that the disclosed apparatus may be implemented in other ways.
[0059] The above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit the scope of protection of the invention. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add, delete, or otherwise adjust the features of the various embodiments of the present invention according to the circumstances without conflict or creative effort, thereby obtaining different technical solutions that do not fundamentally depart from the concept of the present invention. These technical solutions also fall within the scope of protection of the present invention.
Claims
1. A weaving device for reducing the labor intensity of workers by using a single-stitch pattern, characterized in that, include: Electronic flower picking machine; A rectangular suction tube is provided on the yarn of the electronic picking machine for removing impurities around the yarn, and the rectangular suction tube is sleeved on the yarn; A collection box for collecting impurities is provided on one side of the electronic picking machine; A set of partitions fixedly installed inside the collection box to separate the collection box into a cleaning chamber and two collection chambers; Two sets of screens, respectively slidably disposed within the two collection chambers, are used for graded filtration of impurities. A vacuum pump located on one side of the electronic cotton picking machine is used to draw impurities into the collection box. A cleaning mechanism for automatically cleaning impurities on a screen, mounted on the collection box, includes: a water tank fixedly installed at the bottom of the collection box; a drain pipe fixedly installed in the collection chamber for rinsing impurities on the screen; a connecting pipe fixedly installed on one side of the collection box, the connecting pipe being connected to the drain pipe; and a first water pump fixedly installed in the water tank for supplying water to the drain pipe, the drain end of the first water pump being fixedly connected to the connecting pipe. A guide plate for guiding water is fixedly installed inside the collection chamber. The guide plate is located below the screen. Multiple drain outlets for discharging impurities from the screen are opened on the partition plate. The drain outlets are located on one side of the screen. Multiple filter screens for collecting impurities are slidably installed inside the cleaning chamber. A notification mechanism is provided on one side of the collection box to indicate that the cleaning mechanism is in operation. The notification mechanism includes: a warning sign fixedly installed on the side of the collection box to remind workers that the cleaning mechanism is in operation; a baffle on the side of the warning sign to cover the warning sign; a connecting box fixedly installed on the side of the collection box, the connecting box being slidably connected to the baffle; a threaded rod rotatably installed in the connecting box to drive the baffle to move up and down, the threaded rod being threadedly connected to the baffle; and a drive mechanism provided on the threaded rod and a guide block to drive the threaded rod to rotate. An electric telescopic rod is fixedly installed on one side of the partition, and a sealing plate for sealing the drain outlet is provided on one side of the partition. The sealing plate is fixedly connected to the electric telescopic rod. A guide rod for guiding the sealing plate is fixedly installed on one side of the partition. A guide block is slidably sleeved on the guide rod, and the guide block is fixedly connected to the sealing plate.
2. The weaving equipment for reducing worker labor intensity using the pick-and-knot pattern as described in claim 1, characterized in that, Both the collection box and the rectangular suction tube are equipped with connecting pipes. The two connecting pipes on the collection box are respectively connected to the two collection chambers. Multiple connecting pipes are connected through a three-way valve. Suction pipes are fixedly installed on one side of the collection box and on the suction end of the vacuum pump. The two suction pipes on the collection box are respectively connected to the two collection chambers. Multiple suction pipes are connected through a three-way valve.
3. The weaving equipment for reducing worker labor intensity using the zither pattern as described in claim 1, characterized in that, The collection chamber is equipped with a recycling mechanism for recycling cleaning water, the recycling mechanism comprising: A multi-media filter box for secondary filtration of impurities in the water is provided in the collection chamber; A second water pump is fixedly installed at the bottom of the collection chamber to drain the water in the cleaning chamber into the multi-media filter box. The two ends of the second water pump are fixedly connected to the inlet pipes of the cleaning chamber and the multi-media filter box, respectively. A return pipe is fixedly installed at the bottom of the inner wall of the collection box and extends into the water tank for water recycling. The return pipe is connected to the drain end of the multi-media filter box.
4. The weaving equipment for reducing worker labor intensity using the pick-and-knot pattern as described in claim 3, characterized in that, The drive mechanism includes: A rack fixedly installed on one side of the guide block; A driven gear mounted on one side of the partition is rotated, and the driven gear meshes with the rack; Rotate the rotating rod installed on one side of the collection box, with one end of the rotating rod extending into the connecting box; Two sets of bevel gears are respectively fixedly sleeved at both ends of the threaded rod, driven gear and rotating rod, and the two sets of bevel gears mesh with each other.
5. The weaving equipment for reducing worker labor intensity using the pick-and-knot pattern as described in claim 3, characterized in that, A limiting seat for installing a screen is fixedly installed on one side of the collection chamber. The limiting seat is slidably connected to the clamping plate at the bottom of the screen. An L-shaped plate is fixedly installed on one side of both the collection chamber and the multi-media filter box, and the two L-shaped plates are interlocked.
6. The weaving equipment for reducing worker labor intensity using the zigzag weave pattern as described in claim 1, characterized in that, The collection tank has multiple covers on one side, which are adapted to the cleaning chamber and the two collection chambers respectively. A glass plate for observing the water quality is installed on one side of the water tank.
Citation Information
Patent Citations
Electronic brocade puller loom
CN109371525A
System and method for rapidly generating brocade makeup satin fabric pattern
CN114622322A