Device and method for adsorbing residues by water flow during rock breaking
By laying residue adsorption ports on the surface of the broken rock head and designing a circulating water flow system, the traditional salt cavity bottom residue treatment methods have been solved, and the effects of efficient removal of residues, saving water resources and reducing environmental impacts have been achieved.
Patent Information
- Application Number
- CN202510084389.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-20
- Publication Date
- 2025-06-06
AI Technical Summary
Traditional salt cavity base residue treatment methods have low efficiency, great environmental impact, and excessive water resources consumption.
A device for adsorbing residues by using water flow when breaking rocks is designed, including a rotatable body and a rock breaking head. A multiple residue adsorption ports are provided on the surface of the rock breaking head. The residue adsorption ports are communicated with the ground treatment device through a pipeline system. The ground treatment device includes a filtration unit and a circulating water flow system.
It realizes efficient removal of residues during the rock breaking process, reduces the impact on the environment, improves work safety and efficiency, and saves water resources.
Smart Images
Figure CN120100329A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of salt cave bottom residue treatment, and in particular to a device and method for using water flow to absorb residue during rock breaking. Background Art
[0002] During the rock breaking process, the residues generated need to be effectively removed to ensure operational efficiency and environmental safety. In the traditional salt cavern bottom residue treatment method, the removal of residues often relies on mechanical cleaning, which is not only time-consuming and labor-intensive, but also causes great damage to the environment. At the same time, a large amount of water resources are consumed during the cleaning process, which is particularly unreasonable today when water resources are increasingly scarce. Therefore, a new method is needed that can effectively remove residues while breaking rocks and reduce the impact on the environment. Summary of the invention
[0003] The embodiments of the present application provide a device and method for using water flow to absorb residues during rock breaking, so as to solve the problems of low efficiency, large environmental impact and excessive water resource consumption in the existing salt cavern bottom residue treatment technology.
[0004] In order to solve the above-mentioned technical problems, on the first aspect, an embodiment of the present application provides a device for using water flow to absorb residues when breaking rocks, comprising: a rotatable body, the body comprising a rock breaking head extending along the rotation axis of the body; a plurality of residue adsorption ports are provided on the surface of the rock breaking head; the residue adsorption ports are connected to a ground processing device through a pipeline system; the ground processing device comprises a filter unit, the filter unit is used to filter the residues, and the filtered water is transported to the rock breaking head again through a circulation system, so as to form a closed loop and ensure efficient use of water resources.
[0005] In some exemplary embodiments, a plurality of residue adsorption ports are arranged along the circumferential direction of the rock breaking head.
[0006] In some exemplary embodiments, the diameter of the residue adsorption port is 5 mm to 5 cm.
[0007] In some exemplary embodiments, the filter unit includes two layers of mesh devices with different mesh sizes, and the filter unit screens residues of different sizes through the two layers of mesh devices to achieve effective separation of the residues.
[0008] In some exemplary embodiments, when the rock breaking head rotates about the rotation axis of the body to drill the medium, the residue is sucked through the residue suction port and transported to the surface for processing.
[0009] In some exemplary embodiments, a plurality of protrusions for grinding drilling media are distributed on the rock breaking head.
[0010] In some exemplary embodiments, threads are provided on the surface of the rock breaking head.
[0011] On the second aspect, an embodiment of the present application also provides a method for using water flow to absorb residues during rock breaking, which is applied to a device for using water flow to absorb residues during rock breaking as described in the above embodiment, and includes the following steps: first, collecting key operating parameters; the key operating parameters include drill bit speed, water pressure, flow rate and physical property data of rock; then, preprocessing the collected key operating parameters to obtain preprocessed data; next, obtaining calculation results based on the preprocessed data; the calculation results include the layout of the adsorption port, the pipeline size, and the mesh structure parameters of the ground processing device; then, based on the calculation results, adjusting the device, and testing the device to evaluate the performance of the device; finally, adjusting and optimizing the device according to the actual operating data to improve the efficiency and effect of residue treatment.
[0012] In some exemplary embodiments, key operation parameters are collected by sensors before the rock breaking operation begins.
[0013] In some exemplary embodiments, the device is adjusted, including: adjusting the position and size of the suction port, optimizing the pipeline layout, and adjusting the screening parameters of the ground processing device.
[0014] The technical solution provided by the embodiments of the present application has at least the following advantages:
[0015] The embodiment of the present application provides a device and method for using water flow to absorb residues when breaking rocks, comprising: a rotatable body, the body comprising a rock breaking head extending along the rotation axis of the body; a plurality of residue absorption ports are provided on the surface of the rock breaking head; the residue absorption ports are connected to a ground processing device through a pipeline system; the ground processing device comprises a filter unit, the filter unit is used to filter the residues, and the filtered water is transported to the rock breaking head again through a circulation system to form a closed loop, thereby ensuring efficient use of water resources. The device and method for using water flow to absorb residues when breaking rocks provided in the present application can effectively remove residues while breaking rocks, reduce the impact on the environment, and improve work safety and efficiency.
[0016] Compared with the prior art, the device and method for using water flow to absorb residues during rock breaking provided by the present application have the following advantages:
[0017] (1) Efficient residue treatment: The device and method provided in the present application utilize water flow to absorb residue during rock breaking. By arranging a residue absorption port on the surface of the rock breaking head, the residue is directly sucked in during the rock breaking process and transported to the ground for treatment, which significantly improves the efficiency of residue treatment and reduces the time and labor required for residue cleaning.
[0018] (2) Conservation and recycling of water resources: This application designs a circulating water flow system, and the water screened by the ground treatment unit can be recycled again, which saves water resources to a great extent, reduces operating costs, and also meets environmental protection requirements.
[0019] (3) Optimized ground processing design: The ground processing unit design of the present application takes into account the physical properties and processing efficiency of the residue. The screening area is increased by designing a multi-layer mesh screening device, thereby improving the separation efficiency of the residue. This is an important improvement over traditional residue processing methods.
[0020] (4) Wide applicability: The device and method are not only suitable for salt cave rock breaking operations, but can also be extended to other fields that require rock breaking, such as mining and tunnel construction, and have broad application prospects.
[0021] (5) Improve equipment stability and long-term operation capability: By effectively removing the residue at the bottom of the cavity, this application helps to keep the rock breaking equipment clean and operate efficiently, extend the service life of the equipment, and improve the stability and long-term operation capability of the equipment, which is crucial to improving the economic benefits of the operation and the maintenance efficiency of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] One or more embodiments are exemplarily described by pictures in the corresponding drawings, and these exemplifications do not constitute limitations on the embodiments. Unless otherwise stated, the pictures in the drawings do not constitute proportional limitations.
[0023] Figure 1 A schematic structural diagram of a rock breaking head of a device for using water flow to absorb residues when breaking rocks provided in one embodiment of the present application.
[0024] Figure 2 A schematic flow chart of a method for using water flow to absorb residues during rock breaking provided in one embodiment of the present application.
[0025] Among them, 1. Rock breaking head; 2. Residue adsorption port. DETAILED DESCRIPTION
[0026] As can be seen from the background technology, the traditional salt cave bottom residue treatment method usually relies on mechanical cleaning, which is inefficient and has a great impact on the environment. Therefore, a new method is needed that can effectively remove the residue while breaking the rock and reduce the impact on the environment.
[0027] In order to solve the above technical problems, the embodiments of the present application provide a device and method for using water flow to absorb residues when breaking rocks, comprising: a rotatable body, the body comprising a rock breaking head extending along the rotation axis of the body; a plurality of residue absorption ports are provided on the surface of the rock breaking head; the residue absorption ports are connected to a ground processing device through a pipeline system; the ground processing device comprises a filter unit, the filter unit is used to filter the residues, and the filtered water is transported to the rock breaking head again through a circulation system to form a closed loop, thereby ensuring the efficient use of water resources. The device and method for using water flow to absorb residues when breaking rocks provided in the present application can effectively remove residues while breaking rocks, reduce the impact on the environment, and improve work safety and efficiency.
[0028] The following will describe the various embodiments of the present application in detail with reference to the accompanying drawings. However, it will be appreciated by those skilled in the art that in the various embodiments of the present application, many technical details are provided in order to enable the reader to better understand the present application. However, even without these technical details and various changes and modifications based on the following embodiments, the technical solution claimed in the present application can be implemented.
[0029] See also Figure 1 The embodiment of the present application provides a device for absorbing residues by water flow during rock breaking, comprising: a rotatable body, the body comprising a rock breaking head 1 extending along the rotation axis of the body; a plurality of residue absorption ports 2 are provided on the surface of the rock breaking head 1; the residue absorption ports 2 are connected to a ground processing device through a pipeline system; the ground processing device comprises a filtering unit, the filtering unit is used to filter the residues, and the filtered water is transported to the rock breaking head 1 again through a circulation system, forming a closed loop, thereby ensuring efficient use of water resources.
[0030] Figure 1 The present application provides a schematic diagram of a rock breaking head (drill bit) structure that utilizes water flow to absorb residues when breaking rocks. In some embodiments, a plurality of residue absorption ports 2 are arranged along the circumferential direction of the rock breaking head 1 .
[0031] In some embodiments, the diameter of the residue adsorption port 2 is 5 mm to 5 cm.
[0032] In some embodiments, the filtration unit includes two layers of mesh devices with different mesh sizes, and the filtration unit screens residues of different sizes through the two layers of mesh devices to achieve effective separation of the residues.
[0033] In some embodiments, when the rock breaking head 1 rotates around the rotation axis of the body to drill the medium, the residue is sucked through the residue suction port and transported to the ground for processing.
[0034] In some embodiments, a plurality of protrusions for grinding drilling media are distributed on the rock breaking head 1 .
[0035] In some embodiments, the surface of the rock breaking head 1 is provided with threads.
[0036] See also Figure 2 The embodiment of the present application also provides a method for using water flow to absorb residues during rock breaking, which is applied to the device for using water flow to absorb residues during rock breaking as described in the above embodiment, and includes the following steps:
[0037] Step S1, collecting key operating parameters; the key operating parameters include drill bit speed, water pressure, flow rate and physical property data of rocks.
[0038] Step S2: preprocess the collected key operation parameters to obtain preprocessed data.
[0039] Step S3, obtaining calculation results based on the preprocessed data; the calculation results include the layout of the adsorption ports, the size of the pipeline, and the mesh structure parameters of the ground processing device.
[0040] Step S4: Based on the calculation results, the device is adjusted and tested to evaluate the performance of the device.
[0041] Step S5: According to the actual operation data, the device is adjusted and optimized to improve the efficiency and effect of residue treatment.
[0042] In some embodiments, in step S1 , before the rock breaking operation begins, key operation parameters are collected through sensors.
[0043] In some embodiments, in step S4, the device is adjusted, including: adjusting the position and size of the adsorption port, optimizing the pipeline layout, and adjusting the screening parameters of the ground processing device.
[0044] The operation of the rock breaking device according to the embodiment of the present invention is described below, which specifically includes the following steps:
[0045] Step 1: Start the device: Start the rock breaking device and the water flow system at the same time, and suck the water flow and residue through the residue adsorption port on the surface of the mechanical drill bit.
[0046] Step 2: Residue transportation: The adsorbed residue is transported to the ground treatment device through the pipeline system.
[0047] Step 3: Residue screening: In the ground processing device, residues of different sizes are screened through a two-layer mesh device to achieve effective separation of the residues.
[0048] Step 4: Water circulation: The filtered water is transported to the drill bit again through the circulation system, forming a closed loop to ensure efficient use of water resources.
[0049] Step 5: System optimization: Adjust and optimize the device according to actual operating data to improve the efficiency and effect of residue treatment.
[0050] The present application provides a device and method for using water flow to absorb residues during rock breaking, which can effectively remove the residues at the bottom of the salt cavern, optimize the rock breaking operation environment, enhance the safety and efficiency of the operation, and improve the efficiency of residue treatment, providing an innovative and efficient solution for rock breaking operations in salt caverns and other similar environments. This method is not only applicable to conventional salt cave rock breaking, but is also particularly applicable to rock breaking projects under deep or complex geological conditions, and has broad application value and promotion prospects.
[0051] Based on the above technical scheme, the embodiment of the present application provides a device and method for using water flow to absorb residues when breaking rocks, and the device includes: a rotatable body, the body includes a rock breaking head extending along the rotation axis of the body; the surface of the rock breaking head is provided with multiple residue absorption ports; the residue absorption ports are connected to the ground processing device through a pipeline system; the ground processing device includes a filter unit, the filter unit is used to filter the residue, and the filtered water is transported to the rock breaking head again through a circulation system to form a closed loop, ensuring the efficient use of water resources. The device and method for using water flow to absorb residues when breaking rocks provided in the present application can effectively remove residues while breaking rocks, reduce the impact on the environment, and improve work safety and efficiency.
[0052] Compared with the prior art, the device and method for using water flow to absorb residues during rock breaking provided by the present application have the following advantages:
[0053] (1) Efficient residue treatment: The device and method provided in the present application utilize water flow to absorb residue during rock breaking. By arranging a residue absorption port on the surface of the rock breaking head, the residue is directly sucked in during the rock breaking process and transported to the ground for treatment, which significantly improves the efficiency of residue treatment and reduces the time and labor required for residue cleaning.
[0054] (2) Conservation and recycling of water resources: This application designs a circulating water flow system, and the water screened by the ground treatment unit can be recycled again, which saves water resources to a great extent, reduces operating costs, and also meets environmental protection requirements.
[0055] (3) Optimized ground processing design: The ground processing unit design of the present application takes into account the physical properties and processing efficiency of the residue. The screening area is increased by designing a multi-layer mesh screening device, thereby improving the separation efficiency of the residue. This is an important improvement over traditional residue processing methods.
[0056] (4) Wide applicability: The device and method are not only suitable for salt cave rock breaking operations, but can also be extended to other fields that require rock breaking, such as mining and tunnel construction, and have broad application prospects.
[0057] (5) Improve equipment stability and long-term operation capability: By effectively removing the residue at the bottom of the cavity, this application helps to keep the rock breaking equipment clean and operate efficiently, extend the service life of the equipment, and improve the stability and long-term operation capability of the equipment, which is crucial to improving the economic benefits of the operation and the maintenance efficiency of the equipment.
[0058] Those skilled in the art can understand that the above-mentioned embodiments are specific examples for implementing the present application, and in practical applications, various changes can be made to them in form and detail without departing from the spirit and scope of the present application. Any person skilled in the art can make their own changes and modifications without departing from the spirit and scope of the present application, so the scope of protection of the present application shall be based on the scope defined in the claims.
Claims
1. A device for absorbing residues by water flow during rock breaking, characterized in that: include: A rotatable body, the body including a rock breaking head extending along a rotation axis of the body; The surface of the rock breaking head is provided with a plurality of residue adsorption ports; The residue adsorption port is connected to a ground processing device through a pipeline system; The ground treatment device comprises a filtering unit, which is used to filter the residue and transport the filtered water to the rock breaking head again through the circulation system to form a closed loop, thereby ensuring the efficient use of water resources.
2. The device for absorbing residues by water flow during rock breaking according to claim 1, characterized in that: A plurality of residue adsorption ports are arranged along the circumferential direction of the rock breaking head.
3. The device for absorbing residues by water flow during rock breaking according to claim 1, characterized in that: The pore diameter of the residue adsorption port is 5 mm to 5 cm.
4. The device for absorbing residues by water flow during rock breaking according to claim 1, characterized in that: The filtering unit comprises two layers of mesh devices with different mesh openings. The filtering unit screens residues of different sizes through the two layers of mesh devices to achieve effective separation of the residues.
5. The device for absorbing residues by water flow during rock breaking according to claim 1, characterized in that: When the rock breaking head rotates around the rotation axis of the body to drill the medium, the residue is sucked through the residue suction port and transported to the ground for processing.
6. The device for absorbing residues by water flow during rock breaking according to claim 1, characterized in that: The rock breaking head is provided with a plurality of protrusions for grinding drilling media.
7. The device for absorbing residues by water flow during rock breaking according to claim 1, characterized in that: The surface of the rock breaking head is provided with threads.
8. A method for using water flow to absorb residues during rock breaking, applied to the device for using water flow to absorb residues during rock breaking as claimed in any one of claims 1 to 7, characterized in that: The following steps are involved: Collect key operating parameters; Key operating parameters include drill bit speed, water pressure, flow rate, and rock physical property data; Preprocessing the collected key operating parameters to obtain preprocessed data; Based on the preprocessed data, a calculation result is obtained; the calculation result includes the layout of the adsorption port, the pipe size, and the mesh structure parameters of the ground processing device; Based on the calculation results, the device is adjusted and the device is tested to evaluate the performance of the device; According to the actual operation data, the equipment is adjusted and optimized to improve the efficiency and effect of residue treatment.
9. The method for using water flow to absorb residues during rock breaking according to claim 8, characterized in that: Before rock breaking operations begin, sensors are used to collect key operating parameters.
10. The method for using water flow to absorb residues during rock breaking according to claim 8, characterized in that: Adjustments were made to the device, including: adjusting the location and size of the suction ports, optimizing the piping layout, and adjusting the screening parameters of the ground processing device.