Tunnel dust fall and spray-mixing maintenance tool and construction method

By designing a tunnel dust reduction and spray mixing maintenance tool including a mobile bracket, a telescopic rack and a spray assembly, the problem of safety hazards in the air environment in the tunnel is solved, the stability and accuracy of the atomized spray head is achieved, the spray flexibility and uniformity are improved, and the use cost is reduced.

CN120100503APending Publication Date: 2025-06-06CCCC ROAD & BRIDGE CONSTRUCTION CO LTD +1
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Patent Information

Application Number
CN202510411004.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-02
Publication Date
2025-06-06

AI Technical Summary

Technical Problem

During the construction of modern tunnels, due to the small space and complex environment, the air environment in the tunnel has a certain degree of safety hazards, and a simple water mist spray system and its support are needed with a simple structure, easy to operate and convenient to move.

Method used

A tunnel dust reduction and spray mixing maintenance tool is designed, including mobile brackets, telescopic brackets, universal rollers, spray components, etc. The spray components are composed of support frames, bidirectional screws, bearings, handles, cross rods, fixed water pipes, atomized spray heads, etc. The flexible fixing and adjustment of the cross rods is achieved through rotating handles and bidirectional screws, ensuring the stability and accuracy of the atomized spray head.

Benefits of technology

The stability and accuracy of the atomized spray head is achieved, the flexibility and uniformity of spraying is improved, the water-saving effect is significant, the structure is simple, easy to operate and maintain, the cost of use is reduced, and it is suitable for tunnel environments of different heights.

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Abstract

The invention provides a tunnel dust fall and spray-mixing maintenance tool and a construction method, and relates to the technical field of tunnel construction equipment, the tunnel dust fall and spray-mixing maintenance tool comprises a movable support, a telescopic frame is arranged at the upper end of the movable support, universal rolling wheels are connected to the four corners of the bottom of the movable support, and a spraying assembly is connected to the top surface of the telescopic frame; and the spraying assembly comprises a supporting frame, a two-way screw rod is inserted into the supporting frame, the rear end of the two-way screw rod is connected with a bearing, and the front end of the two-way screw rod is connected with a rotating handle. According to the spraying device, the transverse rod can be flexibly fixed and adjusted by rotating the rotating handle, the stability and accuracy of the atomizing nozzle are ensured, the simple atomizing nozzle is adopted, the atomizing nozzle can be easily moved to different areas, the spraying flexibility is improved, the atomizing nozzle is reasonable in design, the fine spraying effect similar to water mist can be generated, and the spraying effect is good. And the water-saving spraying device is simple in structure and easy to operate and maintain, and the use cost is reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of tunnel construction equipment, and in particular to a tunnel dust reduction and spray-mixing maintenance tool and a construction method. Background Art

[0002] Tunnel construction equipment refers to the engineering machinery equipment used to build tunnels. These equipment can be divided into two categories according to their functions and uses: general tunnel machinery and special machinery.

[0003] In the process of modern tunnel construction, due to the narrow space and complex environment, the air environment in the tunnel has a certain degree of safety hazards. In addition, as the scale of engineering projects continues to expand, the demand for a safe air environment is growing; therefore, a simple water mist spray system and its bracket with simple structure, easy operation and convenient movement are particularly important.

[0004] Therefore, we proposed a new type of tunnel dust reduction and spray-mix maintenance tool and construction method. Summary of the invention

[0005] The purpose of the present invention is to solve the problem that the existing space is small and the environment is complex, and the air environment in the tunnel has a certain degree of potential safety hazards.

[0006] In order to achieve the above objectives,

[0007] On the one hand, the present invention provides a tunnel dust reduction and spray-mixing maintenance tool, including a mobile bracket, a telescopic bracket is provided at the upper end of the mobile bracket, universal rollers are connected at the four corners of the bottom of the mobile bracket, the top surface of the telescopic bracket is connected to a spray assembly, and the spray assembly includes a support frame, a bidirectional screw is inserted into the interior of the support frame, a bearing is connected to the rear end of the bidirectional screw, a handle is connected to the front end of the bidirectional screw, two groups of cross bars are symmetrically connected to the surface of the bidirectional screw, fixed water pipes are connected to the upper and lower ends of the cross bars, atomizing nozzles are equidistantly connected to the surface of the fixed water pipes, a group of hoses are connected to one end of the two groups of fixed water pipes, a valve switch is connected to one end of the hose, and sliders are connected to both sides of the two groups of cross bars.

[0008] Furthermore, the bidirectional screw is fixedly connected to the handle, and the bidirectional screw is rotationally connected to the bearing.

[0009] Furthermore, the cross bar has an M-shaped outer shape, and the bidirectional screw rod and the two groups of cross bars are threadedly connected.

[0010] Furthermore, both inner walls of the supporting frame and the sliding block that match each other are provided with sliding grooves, and a sliding connection is formed between the sliding block and the sliding grooves.

[0011] Furthermore, a lifting assembly is connected to the surface of the movable bracket, and the lifting assembly includes a bolt, and one end of the bolt is connected to a nut.

[0012] Furthermore, a slot is longitudinally opened inside the telescopic frame, and the inner wall of the movable bracket is in contact with the outer surface of the movable bracket.

[0013] Another aspect of the present invention provides: a construction method of a tunnel dust reduction and spray-mixing maintenance tool:

[0014] Move the mobile support (1) to the area that needs dust reduction or spray-mixing maintenance, adjust the position of the telescopic frame (2) and the angle of the crossbar (410), and ensure that the atomizing nozzle (404) can cover the area that needs dust reduction and spray-mixing maintenance;

[0015] The valve switch (409) of the water pipe is turned on, and the atomizing nozzle (404) sprays the coverage area.

[0016] Compared with the prior art, the advantages and positive effects of the present invention are:

[0017] 1. In the present invention, the cross bar can be flexibly fixed and adjusted by turning the handle, thereby ensuring the stability and accuracy of the atomizing nozzle. A simple atomizing nozzle is adopted, so that the atomizing nozzle can be easily moved to different areas, thereby improving the flexibility of spraying. The atomizing nozzle is reasonably designed and can produce a fine spraying effect similar to water mist, thereby improving the uniformity of spraying and the water-saving effect. The structure is simple, and it is easy to operate and maintain, thereby reducing the cost of use.

[0018] 2. In the present invention, according to different use environments, the overall height can be adjusted by the cooperation of bolts and nuts, which is suitable for different tunnel environments and further improves the overall practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A three-dimensional structural schematic diagram of a tunnel dust reduction and spray-mixing maintenance tool and a construction method proposed by the present invention;

[0020] Figure 2 A schematic diagram of the first partial explosion structure of a tunnel dust reduction and spray-mixing maintenance tool and construction method proposed by the present invention;

[0021] Figure 3 The present invention provides a second partial explosion structure schematic diagram of a tunnel dust reduction and spray-mixing maintenance tool and a construction method.

[0022] Legend: 1. Mobile bracket; 2. Telescopic bracket; 3. Universal roller; 4. Spraying assembly; 401. Support frame; 402. Sliding block; 403. Fixed water pipe; 404. Atomizing nozzle; 405. Bidirectional screw; 406. Bearing; 407. Turning handle; 408. Hose; 409. Valve switch; 410. Cross bar; 411. Slide; 5. Lifting assembly; 501. Bolt; 502. Nut; 503. Slot. DETAILED DESCRIPTION

[0023] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0024] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0025] Embodiment 1, as Figure 1 - Figure 3 As shown, the present invention provides a tunnel dust reduction and spray-mixing maintenance tool and construction method, including a mobile bracket 1, a telescopic bracket 2 is arranged on the upper end of the mobile bracket 1, universal rollers 3 are connected to the four corners of the bottom of the mobile bracket 1, the top surface of the telescopic bracket 2 is connected to a spray assembly 4, the spray assembly 4 includes a support frame 401, a bidirectional screw 405 is inserted into the interior of the support frame 401, a bearing 406 is connected to the rear end of the bidirectional screw 405, a handle 407 is connected to the front end of the bidirectional screw 405, two groups of cross bars 410 are symmetrically connected to the surface of the bidirectional screw 405, and the upper and lower ends of the cross bars 410 are connected to fixed water pipes 403, and the fixed water pipes 404 are connected to the upper and lower ends of the fixed water pipes 403. 03's surface is equidistantly connected with atomizing nozzles 404, one end of the two groups of fixed water pipes 403 is connected with a group of hoses 408, one end of the hose 408 is connected with a valve switch 409, both sides of the two groups of cross bars 410 are connected with sliders 402, a fixed connection is formed between the bidirectional screw 405 and the turning handle 407, a rotation connection is formed between the bidirectional screw 405 and the bearing 406, the cross bar 410 is M-shaped, and a threaded connection is formed between the bidirectional screw 405 and the two groups of cross bars 410, and the inner walls on both sides matching the support frame 401 and the slider 402 are provided with sliding grooves 411, and a sliding connection is formed between the slider 402 and the sliding groove 411.

[0026] The effect achieved by the entire embodiment 1 is that after the hose 408 is connected to the external water pipe, the valve switch 409 can be opened to ensure that the water source can enter the two sets of fixed water pipes 403 through the hose 408, and then the water source is sprayed out through the atomizing nozzle 404, so as to reduce the dust inside the tunnel. At the same time, when it is necessary to adjust the position of the two sets of cross bars 410 according to actual conditions, the handle 407 can be turned to drive the bidirectional screw 405 to rotate, and the bearing 406 can improve the stability of the bidirectional screw 405 when rotating. When the bidirectional screw 405 rotates, the threaded holes and the two sets of cross bars 410 will rotate at the same time, and then the two sets of cross bars 410 will be driven to move by the threaded rotation, so as to realize the movement of the atomizing nozzle 404. The design of the slider 402 and the slide groove 411 can improve the stability of the two sets of cross bars 410 when adjusting the position, so that the two sets of cross bars 410 can be adjusted according to actual conditions. The simple mobile bracket 1 is used to enable the spray system to be easily moved to different areas, thereby improving the flexibility of spraying.

[0027] Embodiment 2, as Figure 1 - Figure 3 As shown, the surface of the mobile bracket 1 is connected to a lifting assembly 5, which includes a bolt 501, one end of which is connected to a nut 502, a slot 503 is longitudinally opened inside the telescopic bracket 2, and the inner wall of the mobile bracket 1 is in contact with the outer surface of the mobile bracket 1.

[0028] The effect achieved by the entire embodiment 2 is that, in different environments, the overall height of the mobile bracket 1 can be adjusted by removing the bolts 501 and the nuts 502. Through the height adjustment function, it can be suitable for tunnel environments of different heights. After raising, the atomizing nozzle 404 on the top of the cross bar 410 is used to spray and maintain the structure on the top of the tunnel. After the overall height of the mobile bracket 1 is lowered, the atomizing nozzle 404 at the bottom of the cross bar 410 is used to reduce dust and maintain the ground. After adjusting to the appropriate position, the bolt 501 can be passed through the slot 503 and fixed with the nut 502.

[0029] Working principle: By turning the handle 407, the cross bar 410 can be flexibly fixed and adjusted to ensure the stability and accuracy of the atomizing nozzle 404. The simple atomizing nozzle 404 is used, so that the atomizing nozzle 404 can be easily moved to different areas to improve the flexibility of spraying. The atomizing nozzle 404 is reasonably designed to produce a fine spraying effect similar to water mist, improve the uniformity of spraying and the water-saving effect, have a simple structure, are easy to operate and maintain, and reduce the cost of use. According to different use environments, the overall height can also be adjusted through the cooperation of the bolt 501 and the nut 502, which is suitable for different tunnel environments and further improves the overall practicality.

[0030] The above are only preferred embodiments of the present invention and are not intended to limit the present invention in other forms. Any technician familiar with the profession may use the technical contents disclosed above to change or modify them into equivalent embodiments with equivalent changes and apply them to other fields. However, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention without departing from the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A tunnel dust reduction and spray-mixing maintenance tool and construction method, comprising a mobile support (1), characterized in that: A telescopic frame (2) is provided at the upper end of the mobile bracket (1), and universal rollers (3) are connected to the four corners of the bottom of the mobile bracket (1); The top surface of the telescopic frame (2) is connected to a spray assembly (4), and the spray assembly (4) comprises a support frame (401), a bidirectional screw (405) is inserted into the interior of the support frame (401), a bearing (406) is connected to the rear end of the bidirectional screw (405), a handle (407) is connected to the front end of the bidirectional screw (405), and two groups of cross bars (410) are symmetrically connected to the surface of the bidirectional screw (405), and the upper and lower ends of the cross bars (410) are both connected to fixed water pipes (403). , the surface of the fixed water pipe (403) is equidistantly connected with atomizing nozzles (404), one end of the two groups of fixed water pipes (403) is connected with a group of hoses (408), one end of the hoses (408) is connected with a valve switch (409), and both sides of the two groups of cross bars (410) are connected with sliders (402); the inner walls of both sides of the supporting frame (401) and the slider (402) are matched with sliding grooves (411), and the slider (402) and the sliding groove (411) form a sliding connection; The construction method comprises: moving the mobile support (1) to an area requiring dust reduction or spray-mixing maintenance, adjusting the position of the telescopic support (2) and the angle of the crossbar (410), and ensuring that the atomizing nozzle (404) can cover the area requiring dust reduction and spray-mixing maintenance; The valve switch (409) of the water pipe is turned on, and the atomizing nozzle (404) sprays the coverage area.

2. A tunnel dust reduction and spray-mixing maintenance tool and construction method according to claim 1, characterized in that: The bidirectional screw (405) and the turning handle (407) are fixedly connected, and the bidirectional screw (405) and the bearing (406) are rotatably connected.

3. A tunnel dust reduction and spray-mixing maintenance tool and construction method according to claim 2, characterized in that: The crossbar (410) has an M-shaped appearance, and the bidirectional screw (405) and the two groups of crossbars (410) are threadedly connected.

4. A tunnel dust reduction and spray-mixing maintenance tool and construction method according to claim 1, characterized in that: A lifting assembly (5) is connected to the surface of the movable bracket (1), and the lifting assembly (5) comprises a bolt (501), and one end of the bolt (501) is connected to a nut (502).

5. A tunnel dust reduction and spray-mixing maintenance tool and construction method according to claim 15, characterized in that: A slot (503) is longitudinally provided inside the telescopic frame (2), and the inner wall of the movable bracket (1) is in contact with the outer surface of the movable bracket (1).