Full-automatic intelligent dosing and draining device and system thereof
By designing a fully automatic intelligent dosing and drainage device and using an impeller-driven dosing piston for automatic dosing, the problem of inaccurate dosing in the existing technology is solved, and efficient and accurate cleaning effect is achieved.
Patent Information
- Application Number
- CN202510519170.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-24
- Publication Date
- 2025-06-06
AI Technical Summary
The existing fully automatic water treatment intelligent dosing device depends on the experience and judgment of the staff, which may lead to inaccurate dosing and affect the cleaning effect.
A fully automatic intelligent dosing and drainage device is designed, which drives the connecting shaft and drive seat to rotate through the impeller, drives the dosing piston to reciprocate and lower, realizes automatic mixing of descaling agent and water, and automatically adjusts the dosage amount according to the water flow speed.
It improves the accuracy and efficiency of dosing medicine, ensuring that the condenser pipeline can achieve appropriate cleaning results under different water flow conditions.
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Figure CN120101355A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of condenser cleaning equipment, and in particular to a fully automatic intelligent dosing and drainage device and a system thereof. Background Art
[0002] After long-term use, dirt will form inside the condenser pipe. In order to prevent scaling of the condenser pipe, regular cleaning with a descaling agent is a necessary maintenance measure. However, the existing method requires mixing the descaling agent with water for cleaning, which is cumbersome and reduces the cleaning efficiency.
[0003] Prior art CN117258600A discloses a fully automatic intelligent dosing device for water treatment; it includes an intelligent control box, a base, a dosing barrel, a diaphragm metering pump, a connecting pipe, a delivery pipe and a mixing assembly, the intelligent control box and the diaphragm metering pump are respectively arranged on the base, the two ends of the connecting pipe are respectively connected to the input ends of the dosing barrel and the diaphragm metering pump, and the delivery pipe is connected to the output end of the diaphragm metering pump; the mixing assembly includes a driving member, a driving shaft, a plurality of stirring rods, a first fixed sleeve, a connecting rod and a first scraper, the driving member is arranged above the dosing barrel, the driving shaft is connected to the driving member, the plurality of stirring rods are fixedly connected to the driving shaft, the first fixed sleeve is fixedly connected to the driving shaft and sleeved on the outer wall of the driving shaft, the connecting rod is fixedly connected to the first fixed sleeve, and the first scraper is fixedly connected to the connecting rod. The above device mixes the corrosion inhibitor and scale inhibitor in the dosing barrel evenly, and then starts the diaphragm metering pump on the base, and the diaphragm metering pump transports the corrosion inhibitor and scale inhibitor in the dosing barrel to the pipeline of the condensation equipment through the connecting rod and the delivery pipe.
[0004] The above-mentioned device can mix the agent and water and transport the diluted agent into the pipeline, but the staff needs to manually adjust the dosage and mixing ratio according to the changes in the water level and agent concentration inside the dosing barrel to ensure the effectiveness of the agent. This not only increases the complexity of the operation, but also relies on the experience and judgment of the staff, which may lead to inaccurate dosing and affect the cleaning effect. Summary of the invention
[0005] The purpose of the present invention is to provide a fully automatic intelligent dosing and drainage device and a system thereof, which solves the problem that the existing fully automatic water treatment intelligent dosing device relies on the experience and judgment of the staff, which may lead to inaccurate dosing and affect the cleaning effect.
[0006] To achieve the above-mentioned purpose, the present invention provides a fully automatic intelligent dosing and drainage device and a system thereof, comprising a frame and a dosing component; the dosing component comprises a water inlet pipe, an impeller, a connecting shaft, an adjusting component, a driving seat, a lifting seat, a dosing piston, a dosing cylinder, a conveying component and a medicine storage component, the water inlet pipe is fixedly mounted on the frame, the connecting shaft is rotatably mounted on the water inlet pipe, the impeller is fixedly connected to the connecting shaft and is located inside the water inlet pipe, the adjusting component is arranged at one end of the connecting shaft away from the impeller, the driving seat is connected to the connecting shaft through the adjusting component, the dosing cylinder is fixedly connected to the water inlet pipe and is located on one side of the water inlet pipe; the dosing piston is slidably connected to the dosing cylinder and is located inside the dosing cylinder, the lifting seat is fixedly connected to the dosing piston and is slidably connected to the driving seat, the conveying component is respectively connected to the dosing cylinder and the water inlet pipe, and the medicine storage component is arranged on the frame and is connected to the dosing cylinder.
[0007] Among them, the medicine storage component includes a first one-way valve, a connecting pipe and a medicine storage cartridge, the medicine storage cartridge is fixedly connected to the frame and is located on one side of the frame; the first one-way valve is fixedly connected to the medicine dosing cylinder and is communicated with the medicine dosing cylinder; the two ends of the connecting pipe are respectively communicated with the first one-way valve and the medicine storage cartridge.
[0008] Wherein, the medicine storage component also includes an air intake valve, which is fixedly installed on the top of the medicine storage cartridge and is connected to the medicine storage cartridge.
[0009] Wherein, the conveying component includes a second one-way valve and a dosing pipe, the second one-way valve is fixedly connected to the dosing cylinder and communicated with the dosing cylinder; the two ends of the dosing pipe are respectively communicated with the second one-way valve and the water inlet pipe.
[0010] Wherein, the dosing component also includes a shell and an inspection cover, the shell is fixedly connected to the water inlet pipe and is sleeved on the dosing cylinder; the inspection cover is fixedly connected to the shell and is located on the top of the shell.
[0011] The guide member includes a guide rod and a guide seat, wherein the guide rod is fixedly connected to the shell and is located inside the shell; the guide seat is slidably connected to the guide rod and fixedly connected to the lifting seat, and is sleeved on the guide rod.
[0012] The present invention also includes a fully automatic intelligent dosing and drainage system, including the fully automatic intelligent dosing and drainage device.
[0013] The fully automatic intelligent dosing and drainage device and its system of the present invention, when water enters the water inlet pipe, the impeller rotates under the impact of the water flow, the impeller drives the connecting shaft to rotate, and then drives the adjusting member and the driving seat to rotate, so that the driving seat performs a circular motion, at which time the horizontal movement of the driving seat is offset by the slide groove, and the vertical movement drives the lifting seat to lift and lower, and then drives the dosing piston to lift and lower back and forth; during the rising process of the dosing piston, the descaling agent in the drug storage member is sucked into the dosing cylinder, and during the descending process of the dosing piston, the descaling agent in the drug storage member is sucked into the dosing cylinder The descaling agent inside the dosing cylinder is transported to the water inlet pipe through the conveying component, so that the descaling agent can enter the water inlet pipe and mix with water. At the same time, when the water flow rate is fast, the rotation speed of the impeller increases, thereby increasing the rotation speed of the connecting shaft and the driving seat, and increasing the lifting frequency of the lifting seat and the dosing piston, thereby increasing the dosing amount. When the water flow rate decreases, the dosing speed decreases, thereby realizing automatic adjustment and matching of the dosing amount and the water flow rate, which not only improves the accuracy and efficiency of dosing, but also ensures that the condenser pipe can obtain a suitable cleaning effect under different water flow conditions. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.
[0015] Figure 1 It is a schematic diagram of the overall structure of the fully automatic intelligent dosing and drainage device of the first embodiment of the present invention.
[0016] Figure 2 It is a schematic structural diagram of the dosing assembly of the first embodiment of the present invention.
[0017] Figure 3 It is a schematic diagram of the installation structure of the water inlet pipe of the first embodiment of the present invention.
[0018] Figure 4 The first embodiment of the present invention Figure 3 Enlarged view of point A.
[0019] Figure 5 It is a schematic diagram of the installation structure of the impeller of the first embodiment of the present invention.
[0020] Figure 6 Schematic diagram of the structure of a hybrid component according to a second embodiment of the present invention.
[0021] Figure 7 The second embodiment of the present invention Figure 6 Enlarged view of point B.
[0022] Figure 82 is a schematic structural diagram of an adjusting component according to a second embodiment of the present invention.
[0023] In the figure: 101-frame, 102-dosing assembly, 103-water inlet pipe, 104-impeller, 105-connecting shaft, 106-adjusting member, 107-driving seat, 108-lifting seat, 109-dosing piston, 110-dosing cylinder, 111-conveying member, 112-drug storage member, 113-water pump, 114-first one-way valve, 115-connecting pipe, 116-drug storage cylinder, 117-intake valve, 118-second one-way valve, 119-dosing pipe, 120-housing, 121-inspection cover, 122-guide member, 123-guide rod, 124-guide seat, 125-chute, 201-mixing member, 202-motor, 203-stirring shaft, 204-turntable, 205-threaded rod, 206-moving seat. DETAILED DESCRIPTION
[0024] Embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be construed as limiting the present invention.
[0025] First embodiment:
[0026] See also Figures 1 to 5 ,in Figure 1 This is the overall structural diagram of the fully automatic intelligent dosing and drainage device. Figure 2 It is a schematic diagram of the structure of the dosing component. Figure 3 This is a schematic diagram of the installation structure of the water inlet pipe. Figure 4 yes Figure 3 A magnified image of Figure 5 It is a schematic diagram of the impeller installation structure.
[0027] The present invention provides a fully automatic intelligent dosing and drainage device and a system thereof, comprising a frame 101 and a dosing component 102, wherein the dosing component 102 comprises a water inlet pipe 103, an impeller 104, a connecting shaft 105, an adjusting component 106, a driving seat 107, a lifting seat 108, a dosing piston 109, a dosing cylinder 110, a conveying component 111 and a drug storage component 112, wherein the drug storage component 112 comprises a first one-way valve 114, a connecting pipe 115, a drug storage cartridge 116 and an air inlet valve 117, wherein the conveying component 111 comprises a second one-way valve 118 and a dosing pipe 119, wherein the dosing component 102 further comprises a housing 120 and an inspection cover 121, wherein the The dosing component 102 also includes a guide member 122, which causes the impeller 104 to rotate under the action of the water flow, thereby driving the connecting shaft 105, the adjusting member 106 and the driving seat 107 to rotate, so that the driving seat 107 drives the lifting seat 108 and the dosing piston 109 to rise and fall, thereby pumping the medicine inside the medicine storage member 112 into the dosing cylinder 110, and when the dosing piston 109 descends, the medicine is pushed into the water inlet pipe 103 through the conveying member 111 to mix the medicine with water. It can be understood that the above-mentioned scheme can be used for convenient dosing, and can also be used to adjust the dosage.
[0028] According to this specific embodiment, the bottom of the frame 101 is provided with moving wheels to facilitate the movement of the device. The frame 101 is also equipped with a display screen and a control panel for controlling and displaying the working status of the device.
[0029] The water inlet pipe 103 is fixedly mounted on the frame 101, the connecting shaft 105 is rotatably mounted on the water inlet pipe 103, the impeller 104 is fixedly connected to the connecting shaft 105 and is located inside the water inlet pipe 103, the adjusting member 106 is arranged at one end of the connecting shaft 105 away from the impeller 104, the driving seat 107 is connected to the connecting shaft 105 through the adjusting member 106, the dosing cylinder 110 is fixedly connected to the water inlet pipe 103 and is located on one side of the water inlet pipe 103; the dosing piston 109 is slidably connected to the dosing cylinder 110 and is located inside the dosing cylinder 110, the lifting seat 108 is fixedly connected to the dosing piston 109 and is slidably connected to the driving seat 107, and the conveying member 111 They are respectively connected with the dosing cylinder 110 and the water inlet pipe 103, and the medicine storage component 112 is arranged on the frame 101 and connected with the dosing cylinder 110; the water inlet pipe 103 has a water inlet and a water outlet, and a water pump 113 is also installed on the water inlet pipe 103. When in use, the water inlet of the water inlet pipe 103 is connected to a water storage container or a water pipe, and the water outlet is connected to the condenser pipe, and water is transported to the water outlet through the water pump 113, and water is transported to the condenser pipe through the water outlet; the adjusting component 106 can adjust the distance between the driving seat 107 and the connecting shaft 105, the medicine storage component 112 is used to hold the descaling agent, and the lifting seat 108 is provided with a transverse slide groove 125, and the driving seat 107 can slide in the slide groove 125.
[0030] When water enters the water inlet pipe 103 under the action of the water pump 113, the impeller 104 rotates under the impact of the water flow, and the impeller 104 drives the connecting shaft 105 to rotate, thereby driving the adjusting member 106 and the driving seat 107 to rotate, so that the driving seat 107 performs a circular motion. At this time, the horizontal movement of the driving seat 107 is offset by the slide groove 125, and the vertical movement drives the lifting seat 108 to move up and down, thereby driving the dosing piston 109 to move back and forth; during the rising process of the dosing piston 109, the descaling agent in the drug storage member 112 is sucked into the dosing cylinder 110, and the dosing piston 109 is lowered. The descaling agent in the dosing cylinder 110 is transported to the water inlet pipe 103 through the conveying member 111, so that the descaling agent can enter the water inlet pipe 103 and mix with water. At the same time, when the water flow rate is fast, the rotation speed of the impeller 104 increases, thereby increasing the rotation speed of the connecting shaft 105 and the driving seat 107, and increasing the lifting frequency of the lifting seat 108 and the dosing piston 109, thereby increasing the dosing amount. When the water flow rate decreases, the dosing speed decreases, thereby realizing automatic adjustment and matching of the dosing amount and the water flow rate, which not only improves the accuracy and efficiency of dosing, but also ensures that the condenser pipe can obtain a suitable cleaning effect under different water flow conditions.
[0031] Secondly, the medicine storage cartridge 116 is fixedly connected to the frame 101 and is located on one side of the frame 101; the first one-way valve 114 is fixedly connected to the dosing cylinder 110 and is communicated with the dosing cylinder 110; the two ends of the connecting pipe 115 are respectively communicated with the first one-way valve 114 and the medicine storage cartridge 116; the medicine storage cartridge 116 is filled with a descaling agent, and when the dosing piston 109 rises inside the dosing cylinder 110, a negative pressure is formed inside the dosing cylinder 110. At this time, the descaling agent inside the medicine storage cartridge 116 enters the dosing cylinder 110 through the first one-way valve 114 and the connecting pipe 115, and at the same time, the first one-way valve 114 is passed through to prevent the descaling agent inside the dosing cylinder 110 from entering the medicine storage cartridge 116.
[0032] At the same time, the air inlet valve 117 is fixedly installed on the top of the medicine storage cartridge 116 and is connected to the medicine storage cartridge 116; through the air inlet valve 117, outside air can enter the medicine storage cartridge 116 to ensure that the descaling agent inside the medicine storage cartridge 116 can flow out smoothly, preventing the descaling agent from being blocked due to negative pressure.
[0033] In addition, the second one-way valve 118 is fixedly connected to the dosing cylinder 110 and communicated with the dosing cylinder 110; the two ends of the dosing pipe 119 are respectively communicated with the second one-way valve 118 and the water inlet pipe 103; when the dosing piston 109 descends, the dosing piston 109 pushes the descaling agent inside the dosing cylinder 110 into the water inlet pipe 103 through the second one-way valve 118 and the dosing pipe 119, and at the same time, the second one-way valve 118 is used to prevent the water inside the water inlet pipe 103 from flowing back into the dosing cylinder 110.
[0034] Then, the shell 120 is fixedly connected to the water inlet pipe 103 and is sleeved on the dosing cylinder 110; the inspection cover 121 is fixedly connected to the shell 120 and is located on the top of the shell 120; the inspection cover 121 is fixedly connected to the shell 120 by bolts, and the dosing component 102 is protected by the shell 120 to prevent external factors from interfering with the operation of the dosing component 102. At the same time, the shell 120 is easily opened through the inspection cover 121, and the dosing component 102 is inspected and repaired.
[0035] Finally, the guide member 122 includes a guide rod 123 and a guide seat 124. The guide rod 123 is fixedly connected to the shell 120 and is located inside the shell 120; the guide seat 124 is slidably connected to the guide rod 123, and is fixedly connected to the lifting seat 108, and is sleeved on the guide rod 123; there are two guide members 122, which are respectively located on the left and right sides of the lifting seat 108. The guide rod 123 guides the lifting and lowering of the guide seat 124, and then guides the lifting and lowering of the lifting seat 108, so that the lifting seat 108 can only move along the length direction of the guide rod 123, thereby improving the stability of the lifting seat 108 when it is lifted and lowered.
[0036] When using the fully automatic intelligent dosing and drainage device of this embodiment, the water pump 113 sucks water from the water inlet of the water inlet pipe 103 and sends the water into the condenser pipe through the water outlet. As the water flows into the water inlet pipe 103, the impeller 104 begins to rotate due to the impact of the water flow, thereby driving the connecting shaft 105, the adjusting member 106 and the driving seat 107 to rotate together, and the driving seat 107 begins to make a circular motion. The horizontal movement of the driving seat 107 is offset by the slide groove 125, while the vertical movement drives the lifting seat 108 and the dosing piston 109 to perform a reciprocating lifting motion; when the dosing piston 109 rises, a negative pressure is formed inside the dosing cylinder 110, and the descaling agent in the storage cylinder 116 is discharged under the action of the first one-way valve 114. The dosing cylinder 110 is sucked in, and at the same time, the air inlet valve 117 allows outside air to enter the drug storage cylinder 116 to ensure that the descaling agent can flow out smoothly. Subsequently, when the dosing piston 109 descends, the descaling agent in the dosing cylinder 110 is pushed into the water inlet pipe 103 through the second one-way valve 118 and the dosing pipe 119, and is mixed with water to form a cleaning liquid; when the water flow rate increases, the speed of the impeller 104 is accelerated, thereby driving the lifting frequency of the driving seat 107 and the lifting seat 108 to increase, making the reciprocating motion of the dosing piston 109 more frequent, thereby increasing the amount of dosing. Conversely, when the water flow rate decreases, the amount of dosing is also reduced accordingly, ensuring that under different water flow conditions, the condenser pipeline can obtain a suitable cleaning effect, achieving accurate dosing and improving the purpose of cleaning effect.
[0037] Second embodiment:
[0038] Based on the first embodiment, please refer to Figures 6 to 8 , Figure 6 is a schematic structural diagram of a hybrid component of a second embodiment, Figure 7 The second embodiment of the Figure 6 The enlarged view of point B, Figure 8 It is a schematic diagram of the structure of the regulating component of the second embodiment. The dosing component 102 of this embodiment also includes a mixing component 201, and the mixing component 201 includes a motor 202 and a stirring shaft 203. The regulating component 106 includes a turntable 204, a threaded rod 205 and a movable seat 206.
[0039] According to this specific embodiment, the motor 202 is connected to the frame 101 and is located on one side of the frame 101; the stirring shaft 203 is arranged on the motor 202, connected to the output end of the motor 202, and passes through the water inlet pipe 103; the stirring shaft 203 extends into the water inlet pipe 103, and the stirring shaft 203 is driven to rotate by the motor 202, thereby stirring the water and descaling agent inside the water inlet pipe 103, so that the mixing of water and descaling agent is more uniform, and the cleaning effect of the condenser pipe is further improved.
[0040] Among them, the turntable 204 is fixedly connected to the connecting shaft 105 and is located on the side of the connecting shaft 105 away from the impeller 104; the threaded rod 205 is rotatably connected to the turntable 204 and is arranged on the turntable 204; the moving seat 206 is threadedly connected to the threaded rod 205, slidably connected to the turntable 204, and fixedly connected to the driving seat 107; a knob is also installed at one end of the threaded rod 205, and the threaded rod 205 is driven to rotate by turning the knob, so that the threaded rod 205 drives the moving seat 206 to move, and the moving seat 206 drives the driving seat 107 to move, thereby adjusting the distance between the driving seat 107 and the connecting shaft 105. When the position of the driving seat 107 is changed, the lifting The lifting stroke of the lowering seat 108 and the dosing piston 109 changes accordingly; in actual operation, the operator can change the lifting stroke of the dosing piston 109 by adjusting the knob according to the cleaning requirements of the condenser pipe. When the dosage needs to be increased, the knob can be rotated to move the drive seat 107 away from the connecting shaft 105, thereby increasing the lifting stroke of the lifting seat 108 and the dosing piston 109, so that more descaling agent is drawn in and pushed into the water inlet pipe 103; conversely, when the dosage needs to be reduced, the threaded rod 205 can be rotated in the opposite direction to move the drive seat 107 toward the connecting shaft 105, reducing the lifting stroke of the lifting seat 108 and the dosing piston 109, thereby reducing the concentration of the descaling agent.
[0041] The present invention also includes a fully automatic intelligent dosing and drainage system, including the fully automatic intelligent dosing and drainage device.
[0042] What is disclosed above is only one or more preferred embodiments of the present application, and cannot be used to limit the scope of rights of the present application. Ordinary technicians in this field can understand that all or part of the processes of implementing the above embodiments and equivalent changes made according to the claims of the present application are still within the scope covered by the present application.
Claims
1. A fully automatic intelligent dosing and drainage device, comprising a frame, characterized in that: Also included is a dosing component; The dosing assembly includes a water inlet pipe, an impeller, a connecting shaft, an adjusting component, a driving seat, a lifting seat, a dosing piston, a dosing cylinder, a conveying component and a medicine storage component. The water inlet pipe is fixedly installed on the frame, and the connecting shaft is rotatably installed on the water inlet pipe. The impeller is fixedly connected to the connecting shaft and is located inside the water inlet pipe. The adjusting component is arranged at an end of the connecting shaft away from the impeller. The driving seat is connected to the connecting shaft through the adjusting component. The dosing cylinder is fixedly connected to the water inlet pipe and is located on one side of the water inlet pipe; the dosing piston is slidably connected to the dosing cylinder and is located inside the dosing cylinder. The lifting seat is fixedly connected to the dosing piston and is slidably connected to the driving seat. The conveying component is respectively connected to the dosing cylinder and the water inlet pipe. The medicine storage component is arranged on the frame and connected to the dosing cylinder.
2. The fully automatic intelligent dosing and drainage device according to claim 1, characterized in that: The medicine storage component includes a first one-way valve, a connecting pipe and a medicine storage cartridge. The medicine storage cartridge is fixedly connected to the frame and is located on one side of the frame. The first one-way valve is fixedly connected to the medicine dosing cylinder and is communicated with the medicine dosing cylinder. Both ends of the connecting pipe are respectively communicated with the first one-way valve and the medicine storage cartridge.
3. The fully automatic intelligent dosing and drainage device according to claim 2, characterized in that: The medicine storage component also includes an air intake valve, which is fixedly mounted on the top of the medicine storage cartridge and communicated with the medicine storage cartridge.
4. The fully automatic intelligent dosing and drainage device according to claim 1, characterized in that: The conveying component includes a second one-way valve and a dosing pipe. The second one-way valve is fixedly connected to the dosing cylinder and communicated with the dosing cylinder. Both ends of the dosing pipe are respectively communicated with the second one-way valve and the water inlet pipe.
5. The fully automatic intelligent dosing and drainage device according to claim 1, characterized in that: The dosing assembly also includes a shell and an inspection cover. The shell is fixedly connected to the water inlet pipe and sleeved on the dosing cylinder; the inspection cover is fixedly connected to the shell and located on the top of the shell.
6. The fully automatic intelligent dosing and drainage device according to claim 5, characterized in that: The dosing assembly also includes a guide component, which includes a guide rod and a guide seat. The guide rod is fixedly connected to the shell and is located inside the shell; the guide seat is slidably connected to the guide rod and fixedly connected to the lifting seat, and is sleeved on the guide rod.
7. A fully automatic intelligent dosing and drainage system, characterized in that: It comprises a fully automatic intelligent dosing and drainage device as described in any one of claims 1-6.
Citation Information
Patent Citations
Full-automatic water treatment intelligent dosing device
CN117258600A