Strain clamp X-ray detection device facilitating wire hanging
By designing a tension clamp X-ray detection device including a frame, a rod hanging mechanism, a walking mechanism, etc., the problems of low detection efficiency and difficult line hanging in the prior art are solved, and more efficient detection and easy line hanging process are achieved.
Patent Information
- Application Number
- CN202510270834.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-07
- Publication Date
- 2025-06-06
AI Technical Summary
In the prior art, the X-ray detection device of the four-splitting tension-resistant wire clip has low detection efficiency and is difficult to hang the line process. In particular, the suspension detection mechanism requires the drone to raise a larger height due to its long structure, which makes it easy to shake during the line process, which is difficult to sway.
An X-ray detection device for tension-resistant wire clamping is designed to facilitate wire hanging, including a frame, a rod hanging mechanism, a walking mechanism, a lifting mechanism, a swing mechanism and a detection mechanism. Through the driving of the first rotary driving device and the second rotary driving device, the extension rod and the vertical rod are in a 90° structure, reducing the size of the device; the walking mechanism can adjust the distance to adapt to different line distances; the hanging rod mechanism realizes adaptive hanging line through a linkage locking structure.
After the drone is suspended, the detection device is easier to hang the wire, the detection efficiency is improved, and it can quickly adapt to tension clamps of different line distances, reducing the shaking and difficulty during the hanging process.
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Figure CN120102603A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of wire detection, and in particular to a tension clamp X-ray detection device that is convenient for hanging wires. Background Art
[0002] The four-split tension clamp is a key hardware used to fix and connect four-split conductors in power transmission lines. It is mainly used on tension towers of high-voltage or ultra-high-voltage transmission lines. The four-split tension clamp is usually made of high-strength aluminum alloy or cast steel, which is lightweight and corrosion-resistant. It contains four independent clamp units, which fix four sub-conductors respectively; each unit consists of a crimping sleeve, a U-bolt, and an anchor end; the four-split tension clamp is generally equipped with a grading ring, which can improve the electric field distribution and reduce the corona effect.
[0003] Since high-voltage transmission lines often span across mountains and valleys, have large spans and heavy weight, the main forces pulling the large-span transmission lines are concentrated on the four-split tension clamps. Therefore, the structural strength of the four-split tension clamps is crucial to the transmission reliability of high-voltage transmission lines.
[0004] At present, the defect detection objects of four-split tension clamps are basically in service, and usually a drone is needed to hang the four-split tension clamp on the entire device before defect detection. For example, a transmission line tension clamp live X-ray digital imaging detection device disclosed in Chinese patent publication number CN119224014A can realize high-altitude detection after being hung by a drone, but its X-ray machine and imaging board are respectively arranged on both sides of the equipment frame, and one tension clamp is detected each time it goes online, which has low detection efficiency.
[0005] In addition, some devices, such as the one disclosed in Chinese patent publication number CN210487647U, which is used for X-ray detection of crimped type tension clamps, use a suspended detection mechanism. This detection device has a long suspension structure. When using a drone to hang the line, the drone needs to be lifted to a greater height to place the detection mechanism between the two tension clamps. The hanging process is prone to shaking, making hanging the line difficult.
[0006] Therefore, the prior art still needs to be improved and developed. Summary of the invention
[0007] In view of the above-mentioned deficiencies in the prior art, an object of the present invention is to provide a tension clamp X-ray detection device that is convenient for hanging wires, so as to solve the above-mentioned problems.
[0008] A tension clamp X-ray detection device for convenient wire hanging, comprising:
[0009] The frame comprises a cross bar arranged along the x-direction, a vertical bar fixed to the lower end of the cross bar and arranged along the z-direction, an extension bar hinged to the lower end of the vertical bar, and a first rotation driving device arranged at the lower end of the vertical bar and used for driving the extension bar to rotate around the y-axis direction;
[0010] A hanging rod mechanism, disposed at the upper end of the cross bar and used for hanging the drone;
[0011] The walking mechanism comprises a front walking assembly and a rear walking assembly respectively arranged on both sides of the cross bar along the x direction;
[0012] The front travel assembly includes two front brackets and two front travel wheels, the two front travel wheels are rotatably arranged on the two front brackets respectively, and the distance between the two front brackets in the left and right directions is adjustable;
[0013] The rear travel assembly comprises two rear supports and two rear travel wheels, the two rear travel wheels are rotatably arranged on the two rear supports respectively, and the distance between the two rear supports in the left-right direction is adjustable;
[0014] A lifting mechanism, capable of lifting and lowering along the z-direction on the extension rod;
[0015] A swing mechanism, driven to rise and fall by the lifting mechanism and capable of swinging around the axial direction of the tension clamp;
[0016] The detection mechanism comprises a carrier, a radiation source, an imaging plate and a second rotation driving device, wherein the carrier is connected to the output end of the swing mechanism, the radiation source is arranged at one end of the carrier, the second rotation driving device is arranged at the other end of the carrier, and the imaging plate is connected to the output end of the second rotation driving device;
[0017] The second rotation driving device can drive the imaging plate toward the radiation source, so that a detection area is formed between the radiation source and the imaging plate, and the imaging plate can be adjusted to the side of any one of the four-split tension clamps, so that the tension clamp enters the detection area;
[0018] The second rotation driving device can also drive the imaging plate to be parallel to the length direction of the carrier.
[0019] Specifically, the front traveling assembly further comprises two equipotential wheels, and the two equipotential wheels are respectively arranged at the front sides of the two front traveling wheels in the traveling direction.
[0020] Specifically, the walking mechanism further includes a first left-right linkage component and a second left-right linkage component;
[0021] The two front brackets are configured to move in opposite directions or in opposite directions synchronously via the first left-right linkage assembly;
[0022] The two rear brackets can move in opposite directions or in opposite directions synchronously through the second left-right linkage assembly.
[0023] Specifically, the hanging rod mechanism includes a first mounting seat fixed on the crossbar, a second mounting seat, and a hanging rod connected between the first mounting seat and the second mounting seat;
[0024] The first left-right linkage assembly includes a first front rack fixed to one of the front brackets, a second front rack fixed to the other front bracket, and a first gear rotatably arranged on the first mounting seat, and the first front rack and the second front rack are both meshed and connected with the first gear;
[0025] The hanging rod mechanism further includes a first linkage locking structure, which includes a first movable hole provided on the first mounting seat and allowing the hanging rod to move in the up-down direction, and a first latch connected to one end of the hanging rod, wherein the lower end of the first latch can be inserted into the tooth groove of the first gear to clamp the first gear;
[0026] The second left-right linkage assembly includes a first rear rack fixed to one of the rear brackets, a second rear rack fixed to the other rear bracket, and a second gear rotatably arranged on the second mounting seat, and the first rear rack and the second rear rack are both meshed and connected with the second gear;
[0027] The hanging rod mechanism also includes a second linkage locking structure, which includes a second movable hole provided on the second mounting seat and allowing the hanging rod to move in the up and down directions, and a second latch connected to the other end of the hanging rod, and the lower end of the second latch can be inserted into the tooth groove of the second gear to clamp the second gear.
[0028] Specifically, the tension clamp X-ray detection device further includes a first upper wire guiding mechanism and a second upper wire guiding mechanism;
[0029] The first thread guide mechanism comprises two first guide plates distributed on the front bracket in an eight-shaped pattern, and the front walking wheels are located on the top of the two first guide plates;
[0030] The second thread-guiding mechanism comprises two second guide plates distributed on the rear bracket in an eight-shaped pattern, and the rear walking wheel is located on the top of the two second guide plates.
[0031] Specifically, the tension clamp X-ray detection device also includes a clamping mechanism, which includes a guide rail fixed to the front bracket, two sliders sliding along the guide rail, a forward and reverse screw drive device for driving the two sliders to move synchronously in opposite directions or synchronously in opposite directions along the left and right directions, and a clamping piece connected to the lower end of the slider, the lower ends of the two sliders are in an eight-shaped shape to clamp the upper part of the tension clamp, and the two clamping pieces are in an inverted eight-shaped shape to clamp the lower part of the tension clamp.
[0032] Specifically, the lifting mechanism includes a lifting seat sleeved on the extension rod, a first guide wheel and a sliding wheel rotatably arranged on the lifting seat and abutting against the outer wall of the extension rod, and a first driving device arranged on the lifting seat and used to drive the sliding wheel to move along the extension rod in the z direction.
[0033] Specifically, the tension clamp X-ray detection device also includes a flipping mechanism, which includes a sliding seat fixed to the lower end of the lifting seat, a second guide wheel rotatably arranged on the sliding seat and abutting against the outer wall surface of the extension rod, a first driven wheel fixed to the sliding seat, a rotating frame sleeved on the sliding seat and rotatable around the z-direction of the extension rod, a second driving device arranged on the rotating frame and used to drive the first driven wheel, and the swinging mechanism is connected to one end of the rotating frame.
[0034] Specifically, the swing mechanism includes a rotating shaft, a second driven wheel and a third driving device;
[0035] One end of the rotating shaft is fixed to the supporting frame, and the other end is rotationally matched with the rotating frame;
[0036] The second driven wheel is fixed to the carrier frame;
[0037] The third driving device includes a right-angle motor fixed to the supporting frame, a driving wheel drivingly connected to the output shaft of the right-angle motor, and a transmission belt for linking the driving wheel and the second driven wheel.
[0038] Specifically, a sway-in-place sensor is fixed to one end of the carrier frame close to the imaging plate, and the sway-in-place sensor includes two sensor baffles distributed on both sides of the carrier frame and capable of contacting the tension clamp.
[0039] Beneficial effects of the present invention:
[0040] The tension clamp X-ray detection device of the present application can be used in conjunction with drone suspension to achieve online and offline operation. Before going online, the imaging plate is driven to be parallel to the length direction of the carrier frame by the second rotation drive device, and the extension rod is driven to rotate around the y-axis direction by the first rotation drive device, so that the extension rod and the vertical rod form a 90° structure, thereby reducing the size of the tension clamp X-ray detection device along the z-direction; then the drone's suspension rod is hung on the hanging rod mechanism, and the height of the tension clamp X-ray detection device is raised by the drone taking off, so that the walking mechanism of the device is hung on the two tension clamps at the upper ends of the four-split tension clamp; the present application reduces the size of the entire tension clamp X-ray detection device along the z-direction through the driving of the first rotation drive device and the second rotation drive device, thereby making it easier to hang the entire tension clamp X-ray detection device. BRIEF DESCRIPTION OF THE DRAWINGS
[0041] Figure 1 A three-dimensional diagram of the X-ray detection device for tension clamps of the present application;
[0042] Figure 2 The three-dimensional structure of the frame, hanging rod mechanism and walking mechanism of this application Figure 1 ;
[0043] Figure 3 for Figure 2 A magnified view of part A;
[0044] Figure 4 The three-dimensional structure of the frame, hanging rod mechanism and walking mechanism of this application Figure 2 ;
[0045] Figure 5 for Figure 4 A magnified view of part B;
[0046] Figure 6 for Figure 4 Enlarged view of part C;
[0047] Figure 7 A three-dimensional diagram of the extension rod, lifting mechanism, swing mechanism, detection mechanism and flip mechanism of the present application;
[0048] Figure 8 A schematic diagram of the structure of a UAV hanging a tension clamp X-ray detection device of the present application on a tension clamp;
[0049] Fig. 9 This is a schematic diagram of the structure of the tension clamp X-ray detection device of the present application after the tension clamp is hung;
[0050] Fig.10 The structure diagram of the X-ray detection device for tension clamps in this application Figure 1 ;
[0051] Fig.11The structure diagram of the X-ray detection device for tension clamps in this application Figure 2 .
[0052] The accompanying drawings are marked as: frame 10, cross bar 11, vertical bar 12, extension bar 13, first rotation drive device 14, hanging rod mechanism 20, first mounting seat 21, second mounting seat 22, hanging rod 23, first linkage locking structure 24, first movable hole 241, first latch 242, second linkage locking structure 25, second movable hole 251, second latch 252, walking mechanism 30, front walking assembly 31, front bracket 311, front walking wheel 312, equipotential wheel 313, rear walking assembly 32, rear bracket 321, rear walking wheel 322, first left and right linkage assembly 33, first front rack 331, second front rack 332, first gear 333, second left and right linkage assembly 34, first rear rack 341, first gear 342, second left and right linkage assembly 34, first rear rack 341, second gear 343, first gear 344, first gear 345, second gear 346, first gear 347, first gear 348, first gear 349, first gear 34A, first gear 34B, first gear 34C, first gear 34A, first gear 34B, first gear 34C, first gear 34D, first gear 34E, first gear 34F, first gear 34F, first gear 34B, first gear 34C, first gear 34D, first gear 34A The second rear rack 342, the second gear 343, the first guide plate 35, the second guide plate 36, the lifting mechanism 40, the lifting seat 41, the first guide wheel 42, the sliding wheel 43, the first driving device 44, the swinging mechanism 50, the rotating shaft 51, the second driven wheel 52, the third driving device 53, the detecting mechanism 60, the supporting frame 61, the radiation source 62, the imaging plate 63, the second rotating driving device 64, the sway in place sensor 65, the sensor baffle 66, the clamping mechanism 70, the guide rail 71, the slider 72, the forward and reverse screw driving device 73, the clamping piece 74, the flipping mechanism 80, the sliding seat 81, the second guide wheel 82, the first driven wheel 83, the rotating frame 84, the second driving device 85, the drone 91, and the tension clamp 92. DETAILED DESCRIPTION
[0053] The present invention provides a tension clamp X-ray detection device for convenient wire hanging. In order to make the purpose, technical solution and effect of the present invention clearer and more specific, the present invention is further described in detail with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described here are only used to explain the present invention and are not used to limit the present invention.
[0054] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., and orientations or positional relationships indicated are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0055] Please refer to Figures 1 to 11 , a tension clamp X-ray detection device for convenient wire hanging of this embodiment includes:
[0056] The frame 10 includes a cross bar 11 arranged along the x-direction, a vertical bar 12 fixed to the lower end of the cross bar 11 and arranged along the z-direction, an extension bar 13 hinged to the lower end of the vertical bar 12, and a first rotation driving device 14 arranged at the lower end of the vertical bar 12 and used to drive the extension bar 13 to rotate around the y-axis direction;
[0057] The hanging rod mechanism 20 is disposed at the upper end of the cross bar 11 and is used for hanging the drone 91;
[0058] The walking mechanism 30 includes a front walking assembly 31 and a rear walking assembly 32 respectively arranged on both sides of the cross bar 11 along the x direction;
[0059] The front travel assembly 31 includes two front brackets 311 and two front travel wheels 312. The two front travel wheels 312 are rotatably disposed on the two front brackets 311 respectively. The distance between the two front brackets 311 in the left-right direction is adjustable.
[0060] The rear travel assembly 32 includes two rear brackets 321 and two rear travel wheels 322. The two rear travel wheels 322 are rotatably disposed on the two rear brackets 321 respectively. The distance between the two rear brackets 321 in the left-right direction is adjustable.
[0061] The lifting mechanism 40 can be lifted and lowered along the z-direction on the extension rod 13;
[0062] The swing mechanism 50 is driven to rise and fall by the lifting mechanism 40 and can swing around the axial direction of the tension clamp 92;
[0063] The detection mechanism 60 includes a carrier 61, a ray source 62, an imaging plate 63 and a second rotation drive device 64. The carrier 61 is connected to the output end of the swing mechanism 50, the ray source 62 is provided at one end of the carrier 61, the second rotation drive device 64 is provided at the other end of the carrier 61, and the imaging plate 63 is connected to the output end of the second rotation drive device 64;
[0064] The second rotation driving device 64 can drive the imaging plate 63 toward the radiation source 62, so that a detection area is formed between the radiation source 62 and the imaging plate 63. The imaging plate 63 can be adjusted to the side of any one of the four-split tension clamps 92, so that the tension clamp 92 enters the detection area.
[0065] The second rotation driving device 64 can also drive the imaging plate 63 to be parallel to the length direction of the carrier frame 61 .
[0066] The X-ray detection device for the tension clamp of this embodiment can be used in conjunction with the drone 91 to achieve online and offline operation. Before online operation, Figure 8As shown, the imaging plate 63 is driven to be parallel to the length direction of the carrier frame 61 by the second rotation drive device 64, and the extension rod 13 is driven to rotate around the y-axis direction by the first rotation drive device 14, so that the extension rod 13 and the vertical rod 12 are in a 90° structure, thereby reducing the size of the tension clamp X-ray detection device along the z-direction; then the boom of the drone 91 is hung on the hanging rod mechanism 20, and the height of the tension clamp X-ray detection device is raised by taking off the drone 91, so that the walking mechanism 30 of the device is hung on the two tension clamps 92 at the upper ends of the four-split tension clamps; the present application reduces the size of the entire tension clamp X-ray detection device along the z-direction through the driving of the first rotation drive device 14 and the second rotation drive device 64, making it easier to hang the entire tension clamp X-ray detection device.
[0067] After the wire is hung, the first rotating drive device 14 and the second rotating drive device 64 are driven to reset the wire. The reset structure is as follows: Fig. 9 As shown, the height of the detection mechanism 60 is then controlled by the lifting mechanism 40; Fig.10 As shown, the angle of the detection mechanism 60 is adjusted by the swing mechanism 50 so that the imaging plate 63 is adjusted to the side of any one of the four tension clamps 92; the radiation source 62 is turned on, and a detection area is formed between the radiation source 62 and the imaging plate 63, and the tension clamps 92 in the detection area are detected until the detection of the four tension clamps 92 is completed; then the walking mechanism 20 walks a certain distance along the two tension clamps 92 at the upper end, and then detects the four tension clamps 92 at different positions; the present application realizes the switching detection of the four tension clamps 92 through the cooperation of the lifting mechanism 40 and the swing mechanism 50, without the need for frequent up and down lines, thereby improving the detection efficiency.
[0068] In addition, the spacing between the two front brackets 311 of the present application along the left-right direction is adjustable, and the spacing between the two rear brackets 321 along the left-right direction is adjustable, which can adapt to the movement of tension clamps 92 with different line spacings.
[0069] The front traveling assembly 31 also includes two equipotential wheels 313, which are respectively arranged on the front side of the two front traveling wheels 312 in the traveling direction. The equipotential wheels 313 keep the entire device and the tension clamp 92 at the same potential by closely contacting the tension clamp 92, thereby eliminating the potential difference, and can avoid electric shock, arc discharge or current interference caused by the potential difference in a high-voltage environment, thereby ensuring the safety of the equipment; and the equipotential wheels 313 are also part of the traveling mechanism 30. The equipotential wheels 313 share the weight of the device and help the device move smoothly along the tension clamp 92. The equipotential wheels 313 are combined with the front traveling wheels 312 to form a guiding walking function to prevent the device from deflecting or swinging, especially when crossing the joints or bends of the tension clamp 92 to enhance stability.
[0070] Please refer to Figure 3 and Figure 5The walking mechanism 30 of the present application also includes a first left-right linkage component 33 and a second left-right linkage component 34; the two front brackets 311 are moved synchronously in the opposite direction or in the opposite direction through the first left-right linkage component 33. Through the design of the first left-right linkage component 33, the two front brackets 311 can be automatically centered when adjusting their positions along the left-right direction, so that the centers of the two remain unchanged; the two rear brackets 321 are moved synchronously in the opposite direction or in the opposite direction through the second left-right linkage component 34; through the design of the second left-right linkage component 34, the two rear brackets 321 can be automatically centered when adjusting their positions along the left-right direction, so that the centers of the two remain unchanged.
[0071] Please refer to Figure 1 The hanging rod mechanism 20 of the present application includes a first mounting seat 21 fixed on the cross bar 11, a second mounting seat 22, and a hanging rod 23 connected between the first mounting seat 21 and the second mounting seat 22. The two ends of the hanging rod 23 are rotatably connected to the first mounting seat 21 and the second mounting seat 22 respectively, so as to facilitate rotation and storage.
[0072] Please refer to Figure 3 The first left-right linkage assembly 33 includes a first front rack 331 fixed to one of the front brackets 311, a second front rack 332 fixed to the other front bracket 311, and a first gear 333 rotatably arranged on the first mounting seat 21. The first front rack 331 and the second front rack 332 are both meshed and connected with the first gear 333; the first front rack 331, the second front rack 332 and the first gear 333 cooperate to achieve synchronous opposite or reverse movement of the two front brackets 311, and the structure is ingenious.
[0073] The hanging rod mechanism 20 also includes a first linkage locking structure 24, which includes a first movable hole 241 provided on the first mounting seat 21 and for the hanging rod 23 to move in the up and down directions, and a first latch 242 connected to one end of the hanging rod 23, and the lower end of the first latch 242 can be inserted into the tooth groove of the first gear 333 to clamp the first gear 333; during the process of going online and offline of the device, due to the pulling of the drone 91, the hanging rod 23 can move up along the first movable hole 241, thereby driving the first latch 242 to move up and exit the tooth groove of the first gear 233, thereby realizing the linkage unlocking of the first linkage locking structure 24. The locking structure 24 is in an unlocked state, and the two front brackets 311 of the front walking component 31 can adjust their positions along the x-direction. Therefore, when the drone 91 suspends the entire device, the two front brackets 311 can adjust their spacing according to the line spacing of the two tension wire clamps 92 at the upper end, thereby adaptively hanging the line; after the hanging line is completed, the boom of the drone 91 is unhooked and separated from the hanging rod 23, and under the action of gravity, the lower end of the first pin 242 is inserted into the tooth groove of the first gear 333 to clamp the first gear 333 to achieve locking. The two front brackets 311 of the front walking component 31 cannot move left and right, thereby improving walking stability and having an ingenious structure.
[0074] The second left-right linkage assembly 34 includes a first rear rack 341 fixed to one of the rear brackets 321, a second rear rack 342 fixed to the other rear bracket 321, and a second gear 343 rotatably disposed on the second mounting seat 22, and the first rear rack 341 and the second rear rack 342 are both meshed and connected with the second gear 343;
[0075] The hanging rod mechanism 20 also includes a second linkage locking structure 25, which includes a second movable hole 251 provided on the second mounting seat 22 and for the hanging rod 23 to move in the up and down directions, and a second latch 252 connected to the other end of the hanging rod 23. The lower end of the second latch 252 can be inserted into the tooth groove of the second gear 343 to clamp the second gear 343. The working principle of the second linkage locking structure 25 is similar to the working principle of the above-mentioned first linkage locking structure 24, which will not be repeated below.
[0076] The tension clamp X-ray detection device also includes a first guide online mechanism and a second guide online mechanism; the first guide online mechanism includes two first guide plates 35 distributed in an eight-shaped shape on the front bracket 311, and the front walking wheel 312 is located on the top of the two first guide plates 35; through the guiding effect of the two eight-shaped first guide plates 35, the front walking wheel 312 can quickly hang on the tension clamp 92.
[0077] The second guiding mechanism includes two second guide plates 36 distributed in an eight-shaped manner on the rear bracket 321, and the rear walking wheel 322 is located on the top of the two second guide plates 36; through the guiding effect of the two eight-shaped second guide plates 36, the rear walking wheel 322 can quickly hang on the tension clamp 92.
[0078] Please refer to Figure 6 The tension clamp X-ray detection device also includes a clamping mechanism 70, which includes a guide rail 71 fixed to the front bracket 311, two sliders 72 sliding along the guide rail 71, a forward and reverse screw drive device 73 for driving the two sliders 72 to move synchronously in opposite directions or synchronously in reverse directions along the left and right directions, and a clamping piece 74 connected to the lower end of the slider 72. The lower ends of the two sliders 72 are in an eight-shaped shape to clamp the upper part of the tension clamp 92, and the two clamping pieces 74 are in an inverted eight-shaped shape to clamp the lower part of the tension clamp 92 to prevent the device from falling.
[0079] Please refer to Figure 7 The lifting mechanism 40 includes a lifting seat 41 sleeved on the extension rod 13, a first guide wheel 42 and a sliding wheel 43 rotatably arranged on the lifting seat 41 and abutting against the outer wall surface of the extension rod 13, and a first driving device 44 arranged on the lifting seat 41 and used to drive the sliding wheel 43 to move along the extension rod 13 along the z direction. The first driving device 44 can adopt a combined structure of a right-angle motor, a driving wheel, and a transmission belt. The right-angle motor drives the driving wheel to rotate, and the transmission belt drives the sliding wheel 43 to move along the extension rod 13. The structure is compact and occupies little space.
[0080] Please refer to Figure 7 The X-ray detection device for the tension clamp also includes a flip mechanism 80, which includes a sliding seat 81 fixed to the lower end of the lifting seat 41, a second guide wheel 82 rotatably arranged on the sliding seat 81 and abutting against the outer wall of the extension rod 13, a first driven wheel 83 fixed to the sliding seat 81, a rotating frame 84 sleeved on the sliding seat 81 and rotatable around the z direction of the extension rod 13, and a second driving device 85 arranged on the rotating frame 84 and used to drive the first driven wheel 83. The swing mechanism 50 is connected to one end of the rotating frame 84; when it is necessary to detect the end of the tension clamp 92, such as Fig.11 As shown, the second driving device 85 can be used to drive the rotating frame 84 to rotate 180°, so that the detection mechanism 60 is adjusted to one side of the end of the tension clamp 92 to detect the ends of the four tension clamps 92.
[0081] The swing mechanism 50 includes a rotating shaft 51, a second driven wheel 52 and a third driving device 53; one end of the rotating shaft 51 is fixed to the supporting frame 61, and the other end is rotatably matched with the rotating frame 84; the second driven wheel 52 is fixed to the supporting frame 61; the third driving device 53 includes a right-angle motor fixed to the supporting frame 61, a driving wheel connected to the output shaft of the right-angle motor, and a transmission belt for linking the driving wheel and the second driven wheel 52. When the swing angle of the supporting frame 61 needs to be adjusted, the driving wheel is driven by the right-angle motor, and the transmission belt drives the second driven wheel 52 to rotate, thereby driving the rotating frame 84 to rotate. The structure is ingenious.
[0082] A sway in place sensor 65 is fixed to one end of the carrier frame 61 that is close to the imaging plate 63. The sway in place sensor 65 includes two sensor baffles 66 distributed on both sides of the carrier frame 61 and capable of contacting the tension clamp 92. During the swinging process of the carrier frame 61, when any one of the sensor baffles 66 contacts the tension clamp 92, the sway in place sensor 65 receives an in place signal and then controls the carrier frame 61 to stop swinging.
[0083] The preferred embodiments of the present invention are described in detail above, but the present invention is not limited to the embodiments. Those skilled in the art may make various equivalent modifications or substitutions without violating the spirit of the present invention. These equivalent modifications or substitutions are all included in the scope defined by the claims of the present invention.
Claims
1. A tension clamp X-ray detection device for convenient wire hanging, characterized in that: include: The frame (10) comprises a crossbar (11) arranged along the x-direction, a vertical bar (12) fixed to the lower end of the crossbar (11) and arranged along the z-direction, an extension bar (13) hinged to the lower end of the vertical bar (12), and a first rotation driving device (14) arranged at the lower end of the vertical bar (12) and used for driving the extension bar (13) to rotate around the y-axis direction; A hanging rod mechanism (20) is arranged at the upper end of the cross bar (11) and is used for hanging the drone (91); A walking mechanism (30) comprising a front walking assembly (31) and a rear walking assembly (32) respectively arranged on both sides of the crossbar (11) along the x-direction; The front travel assembly (31) comprises two front brackets (311) and two front travel wheels (312), the two front travel wheels (312) are rotatably disposed on the two front brackets (311) respectively, and the spacing between the two front brackets (311) in the left-right direction is adjustable; The rear walking assembly (32) comprises two rear brackets (321) and two rear walking wheels (322), the two rear walking wheels (322) are rotatably arranged on the two rear brackets (321) respectively, and the distance between the two rear brackets (321) in the left-right direction is adjustable; A lifting mechanism (40) capable of lifting and lowering along the z-direction on the extension rod (13); A swing mechanism (50) driven to rise and fall by the lifting mechanism (40) and capable of swinging around the axial direction of the tension clamp (92); The detection mechanism (60) comprises a carrier (61), a radiation source (62), an imaging plate (63) and a second rotation driving device (64), wherein the carrier (61) is connected to the output end of the swing mechanism (50), the radiation source (62) is arranged at one end of the carrier (61), the second rotation driving device (64) is arranged at the other end of the carrier (61), and the imaging plate (63) is connected to the output end of the second rotation driving device (64); The second rotation driving device (64) can drive the imaging plate (63) toward the radiation source (62), so that a detection area is formed between the radiation source (62) and the imaging plate (63), and the imaging plate (63) can be adjusted to the side of any one of the four-split tension clamps (92), so that the tension clamp (92) enters the detection area; The second rotation driving device (64) can also drive the imaging plate (63) to be parallel to the length direction of the carrier frame (61).
2. The X-ray detection device for tension clamps convenient for hanging wires according to claim 1 is characterized in that: The front traveling assembly (31) further comprises two equipotential wheels (313), wherein the two equipotential wheels (313) are respectively arranged at the front sides of the two front traveling wheels (312) in the traveling direction.
3. The X-ray detection device for tension clamps convenient for hanging wires according to claim 1, characterized in that: The walking mechanism (30) further comprises a first left-right linkage component (33) and a second left-right linkage component (34); The two front brackets (311) are configured to move in opposite directions or in opposite directions synchronously via the first left-right linkage assembly (33); The two rear supports (321) are able to move synchronously in opposite directions or in opposite directions via the second left-right linkage assembly (34).
4. The X-ray detection device for tension clamps convenient for hanging wires according to claim 3 is characterized in that: The hanging rod mechanism (20) comprises a first mounting seat (21) fixed on the cross bar (11), a second mounting seat (22), and a hanging rod (23) connected between the first mounting seat (21) and the second mounting seat (22); The first left-right linkage assembly (33) comprises a first front rack (331) fixed to one of the front brackets (311), a second front rack (332) fixed to the other front bracket (311), and a first gear (333) rotatably arranged on the first mounting seat (21), and the first front rack (331) and the second front rack (332) are both meshedly connected to the first gear (333); The hanging rod mechanism (20) further comprises a first linkage locking structure (24), the first linkage locking structure (24) comprising a first movable hole (241) provided on the first mounting seat (21) and allowing the hanging rod (23) to move in the up and down directions, and a first latch (242) connected to one end of the hanging rod (23), wherein the lower end of the first latch (242) can be inserted into the tooth groove of the first gear (333) to clamp the first gear (333); The second left-right linkage assembly (34) comprises a first rear rack (341) fixed to one of the rear brackets (321), a second rear rack (342) fixed to the other rear bracket (321), and a second gear (343) rotatably disposed on the second mounting seat (22), and the first rear rack (341) and the second rear rack (342) are both meshedly connected with the second gear (343); The hanging rod mechanism (20) also includes a second interlocking locking structure (25), which includes a second movable hole (251) provided on the second mounting seat (22) and allowing the hanging rod (23) to move in the up and down directions, and a second latch (252) connected to the other end of the hanging rod (23), wherein the lower end of the second latch (252) can be inserted into the tooth groove of the second gear (343) to clamp the second gear (343).
5. The X-ray detection device for tension clamps convenient for hanging wires according to claim 1, characterized in that: The tension clamp X-ray detection device also includes a first thread guide mechanism and a second thread guide mechanism; The first thread-guiding mechanism comprises two first guide plates (35) distributed in an eight-shaped pattern on the front bracket (311), and the front running wheels (312) are located on top of the two first guide plates (35); The second thread-guiding mechanism comprises two second guide plates (36) distributed in an eight-shaped pattern on the rear bracket (321), and the rear walking wheel (322) is located on the top of the two second guide plates (36).
6. The X-ray detection device for tension clamps convenient for hanging wires according to claim 1, characterized in that: The tension clamp X-ray detection device also includes a clamping mechanism (70), which includes a guide rail (71) fixed to the front bracket (311), two sliders (72) sliding along the guide rail (71), a forward and reverse screw drive device (73) for driving the two sliders (72) to move synchronously in opposite directions or synchronously in opposite directions along the left and right directions, and a clamping member (74) connected to the lower end of the slider (72), the lower ends of the two sliders (72) clamping the upper part of the tension clamp (92) in an eight-shaped shape, and the two clamping members (74) clamping the lower part of the tension clamp (92) in an inverted eight-shaped shape.
7. The X-ray detection device for tension clamps convenient for hanging wires according to claim 1, characterized in that: The lifting mechanism (40) comprises a lifting seat (41) sleeved on the extension rod (13), a first guide wheel (42) and a sliding wheel (43) rotatably arranged on the lifting seat (41) and abutting against the outer wall surface of the extension rod (13), and a first driving device (44) arranged on the lifting seat (41) and used for driving the sliding wheel (43) to move along the extension rod (13) in the z direction.
8. The X-ray detection device for tension clamps convenient for hanging wires according to claim 7, characterized in that: The tension clamp X-ray detection device also includes a flipping mechanism (80), which includes a sliding seat (81) fixed to the lower end of the lifting seat (41), a second guide wheel (82) rotatably arranged on the sliding seat (81) and abutting against the outer wall surface of the extension rod (13), a first driven wheel (83) fixed to the sliding seat (81), a rotating frame (84) sleeved on the sliding seat (81) and rotatable around the extension rod (13) in the z direction, and a second driving device (85) arranged on the rotating frame (84) and used to drive the first driven wheel (83), and the swinging mechanism (50) is connected to one end of the rotating frame (84).
9. The X-ray detection device for tension clamps convenient for hanging wires according to claim 8, characterized in that: The swing mechanism (50) comprises a rotating shaft (51), a second driven wheel (52) and a third driving device (53); One end of the rotating shaft (51) is fixed to the supporting frame (61), and the other end is rotationally matched with the rotating frame (84); The second driven wheel (52) is fixed to the supporting frame (61); The third driving device (53) comprises a right-angle motor fixed to the supporting frame (61), a driving wheel drivingly connected to the output shaft of the right-angle motor, and a driving belt for linking the driving wheel and the second driven wheel (52).
10. The X-ray detection device for tension clamps convenient for hanging wires according to claim 1, characterized in that: A swing-in-place sensor (65) is fixed to one end of the carrier (61) close to the imaging plate (63), and the swing-in-place sensor (65) comprises two sensor baffles (66) distributed on both sides of the carrier (61) and capable of contacting the tension clamp (92).
Citation Information
Patent Citations
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