Industrial enterprise VOCs emission accounting system and method

By installing sensor groups in the exhaust gas emission channels and using multivariate model analysis, combined with optimization algorithms to adjust wind speed, the problem of the lack of real-time monitoring and adjustment mechanism of existing VOCs emission accounting methods is solved, and the precise control of VOCs emissions and the improvement of environmental protection capabilities are achieved.

CN120106378AActive Publication Date: 2025-06-06GUIZHOU NORMAL UNIVERSITY

Patent Information

Application Number
CN202510185839.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-20
Publication Date
2025-06-06
Estimated Expiration
2045-02-20

AI Technical Summary

Technical Problem

The existing VOCs emission accounting methods lack real-time monitoring and adjustment mechanisms, and it is difficult to effectively control the complex nonlinear impact of factors such as wind speed, temperature and humidity on VOCs emissions, resulting in limited optimization effects.

Method used

By installing a sensor group in the exhaust gas emission channel, wind speed, temperature and humidity data are collected in real time and transmitted to the accounting server through a wireless communication network. The server performs data preprocessing and multivariate model analysis, predicts VOCs concentration, and combines optimization algorithms to adjust wind speed to achieve optimized emissions.

Benefits of technology

Real-time monitoring and precise control of VOCs emissions are achieved, the complex relationship between environmental factors is fully taken into account, the emission management level and environmental protection capabilities are improved, and the emissions are controlled within compliance standards.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120106378A_ABST
    Figure CN120106378A_ABST
Patent Text Reader

Abstract

The invention discloses a VOCs emission accounting system and method for an industrial enterprise, and relates to the technical field of VOCs emission accounting. According to the method, after wind speed optimization adjustment is completed, VOCs concentration changes before and after optimization are calculated, an optimization effect percentage E is generated, and the optimization effect percentage E is preliminarily compared with a control threshold value Kz for evaluation. The mechanism can help an enterprise to evaluate the wind speed adjustment effect in real time, and if the optimization effect does not reach an expected target, optimization is carried out again through an iterative adjustment mechanism until the optimal effect is achieved. Furthermore, an enterprise can comprehensively evaluate the VOCs emission amount according to the difference value Gap by combining a VOC treatment upgrading scheme, and analyzes whether equipment upgrading or process adjustment needs to be carried out based on the difference value. Through the continuous optimization mechanism, an enterprise can continuously improve the VOCs emission control effect, it is ensured that the emission amount is controlled within the compliance standard, and finally the emission control target is stably achieved for a long time.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of VOCs emission accounting, and in particular to a VOCs emission accounting system and method for an industrial enterprise. Background Art

[0002] The emission of VOCs volatile organic compounds is an important issue in environmental protection and industrial emission management. With the increasing global attention to environmental pollution control and air quality management, VOCs emissions in the industrial field, especially in the chemical, coatings, solvent and other industries, have become the focus of monitoring. VOCs are not only one of the main components of air pollution, but also a precursor of atmospheric ozone, which has a serious impact on the ecological environment and human health. Therefore, how to accurately calculate the VOCs emissions of industrial enterprises and take effective optimization measures has become a key issue in current industrial environmental protection work. In this context, the monitoring and control technology for VOCs emissions has gradually developed into a comprehensive method including sensor technology, data processing technology, model prediction and optimization algorithms, forming a technical system for industrial VOCs emission accounting and control.

[0003] At present, although many industrial enterprises are equipped with VOCs emission monitoring systems, and some enterprises have taken certain wind speed adjustment or temperature and humidity control measures to reduce VOCs emissions, the existing VOCs emission accounting methods still have certain limitations. First, traditional emission accounting methods usually rely on simple emission factors and historical data, and lack real-time monitoring and adjustment mechanisms for the dynamic changes of VOCs emissions under different working conditions. Secondly, the effects of factors such as wind speed, temperature and humidity on VOCs emissions have complex nonlinear relationships, and existing models often ignore the interactions between these factors, resulting in limited optimization effects. In addition, most of the existing optimization methods are based on experience or rough means, which makes it difficult to achieve fine adjustments for specific working conditions. Due to the lack of scientific algorithm support, it is difficult for enterprises to achieve the best emission control effect through precise adjustments in actual operations. Summary of the invention

[0004] In view of the deficiencies in the prior art, the present invention provides a VOCs emission accounting system and method for industrial enterprises, which solves the problems mentioned in the background technology.

[0005] To achieve the above objectives, the present invention is implemented by the following technical scheme: comprising the following steps:

[0006] S1, by installing a sensor group at the exhaust gas emission channel, collecting the sensor data group in real time, and transmitting the sensor data group to the accounting server through a wireless communication network;

[0007] S2. Receive the sensor data group in real time in the accounting server, pre-process the sensor data group, obtain the digital data group, extract the digital data group and input it into the multivariate model by establishing a multivariate model, and calculate and output the VOCs concentration value Ycnd;

[0008] S3. Based on the obtained VOCs concentration value Ycnd, combined with the optimization algorithm, calculate and output the objective function F(S), and optimize and adjust the wind speed of the exhaust gas emission channel;

[0009] S4. After the optimization adjustment, the change in VOCs concentration before and after the wind speed adjustment is calculated, and the optimization effect percentage E is output. At the same time, a control threshold Kz is set, and a preliminary comparison and evaluation is performed between the control threshold Kz and the optimization effect percentage E, and the optimization adjustment effect of the wind speed of the exhaust gas emission channel is analyzed, and an iterative adjustment mechanism is generated based on the evaluation results;

[0010] S5. After the VOC control is upgraded, S1 and S2 are executed for the second time to output the second VOCs predicted concentration Ycnd2, and a comprehensive calculation is performed to output the total VOCs emission Zpfl within a certain time range. The total VOCs emission Zpfl is then differentially calculated with the target value to obtain the difference value Gap, and the VOCs emission situation is analyzed based on the data results of the difference value Gap.

[0011] Preferably, said S1 includes S11 and S12;

[0012] S21, collecting sensor data groups in real time by installing a sensor group inside the exhaust gas emission channel;

[0013] The sensor group includes a wind speed sensor, a temperature sensor and a humidity sensor;

[0014] The sensor data set includes wind speed S, temperature T and humidity H;

[0015] S12. Utilize the built-in communication modules of all sensors in the sensor group, establish wireless communication connection between the accounting server and the sensor group by setting up a 5G wireless communication network, and then transmit the collected sensor data group to the accounting server.

[0016] Preferably, S2 includes S21 and S22;

[0017] S21, receiving the sensor data group in real time in the accounting server, and preprocessing the sensor data group, wherein the preprocessing includes denoising, data cleaning and standardization processing, and marking the sensor data group with a timestamp according to the sensor acquisition time after the preprocessing to obtain a digital data group;

[0018] The digital data set includes the wind speed S at time t t, Temperature T at time t t and humidity H at time t t ;

[0019] S22, using regression analysis method, calculate the multivariate model of VOCs concentration and wind speed S, temperature T and humidity H, extract digital data group and input it into the multivariate model, calculate and output VOCs concentration value Ycnd, and predict the wind speed S at the current time t t , Temperature T at time t t and humidity H at time t t VOCs concentration under the conditions;

[0020] The VOCs concentration value Ycnd is calculated and output by the following multivariate model;

[0021] ;

[0022] Where, Ycnd t Indicates the VOCs concentration value Ycnd at time t,

[0023] represents the quadratic term of wind speed S at time t, represents the quadratic term of temperature T at time t, represents the quadratic term of humidity H at time t, S t T t Indicates the cross-effect value of wind speed and temperature; S t H t Indicates the cross-effect value of wind speed and humidity; T t H t Indicates the cross-effect value of temperature and humidity;

[0024] It represents the baseline regression coefficient of VOCs concentration in exhaust gas when the independent variable is zero. , and represents the wind speed S at time t t , Temperature T at time t t and humidity H at time t t The regression coefficient of , and represents the wind speed at time t , Temperature T at time t t and humidity H at time t t The regression coefficient of the quadratic term, , and They represent the regression coefficients of the cross-influence value of wind speed and temperature, the cross-influence value of wind speed and humidity, and the cross-influence value of temperature and humidity respectively.

[0025] Preferably, said S3 includes S31;

[0026] S31, based on the obtained VOCs concentration value Ycnd, use the optimization algorithm to calculate and output the target function F(S), and send the obtained target function F(S) to the exhaust gas emission channel control system through the accounting server to optimize and adjust the exhaust gas emission channel wind speed S;

[0027] The VOCs concentration value Ycnd is calculated and output by the following optimization algorithm;

[0028] ;

[0029] In the formula, Ycnd t (S t ) represents the predicted VOCs concentration value under wind speed S at time t, n represents the number of samples, Ycnd target Indicates the target VOCs concentration, represents the trade-off factor, S min Indicates the lower limit of wind speed.

[0030] Preferably, said S4 includes S41 and S42;

[0031] S41. After optimizing and adjusting the wind speed S of the exhaust gas emission channel, re-execute S1 and S2 to output the optimized VOCs concentration value Ycnd after optimization and adjustment. after , when the optimized VOCs concentration value Ycnd after Combined with the VOCs concentration value Ycnd before optimization and adjustment, the optimization effect percentage E is calculated and output, and the effect of wind speed S optimization is analyzed;

[0032] The optimization effect percentage E is calculated and output by the following algorithm formula;

[0033] ;

[0034] In the formula, E (S t ) represents the optimization effect percentage under wind speed S at time t, Ycnd after (S t ) represents the optimized VOCs concentration value under wind speed S at time t.

[0035] Preferably, S42, according to the control target of VOCs emission, a control threshold Kz is set, and the optimization effect percentage E (S t ) and the control pre-threshold Kz for preliminary comparative evaluation, and analyze the emission optimization of VOCs concentration after the wind speed S in the exhaust gas emission channel is optimized and adjusted. The specific evaluation contents are as follows;

[0036] When the optimization effect percentage E (S t )>control threshold Kz, it indicates that the optimization is successful and the optimized wind speed S is maintained;

[0037] When the optimization effect percentage E (S t ) ≤ the control threshold Kz, it indicates that the optimization fails to reach the target. At this time, an iterative adjustment mechanism is executed. The iterative adjustment mechanism iteratively executes steps S2 to S4 based on the wind speed S after each optimization adjustment until the optimization adjustment of the wind speed is successful and the iteration is stopped.

[0038] Preferably, the S5 includes S51, S52 and S53;

[0039] S51, after the wind speed S is optimized and adjusted, S1 and S2 are re-executed to output the second VOCs predicted concentration Ycnd2 for the second time, and the total VOCs emission Zpfl under a specific wind speed within a certain time range is comprehensively calculated and output;

[0040] The total VOCs emission Zpfl is calculated and output by the following algorithm formula;

[0041] ;

[0042] Where Zpfl (S t ) represents the total VOCs emission obtained by optimizing the wind speed S at time t, Ycnd2 t (S t ) represents the second VOCs predicted concentration obtained by optimizing the wind speed S at time t, and △t represents the time interval.

[0043] Preferably, S52, setting the target VOCs total emission Zpfl target , and the total VOCs emission Zpfl (S t ), perform difference calculation and output the difference value Gap;

[0044] The difference value Gap is calculated and output by the following algorithm formula;

[0045] .

[0046] Preferably, S53, based on the output result of the difference value Gap, a secondary comparative evaluation is performed to analyze the total emission of VOCs in the exhaust gas emission channel after the wind speed optimization adjustment, and the specific evaluation content is as follows;

[0047] When the difference value Gap≤0, it means that the total emission is normal after the wind speed S is optimized and adjusted, and the current plan continues to be implemented;

[0048] When the difference value Gap>0, it means that the total emission is abnormal after the optimization adjustment of the wind speed S. At this time, the accounting server prompts to upgrade the equipment and adjust the processing technology to upgrade the VOCs control.

[0049] An industrial enterprise VOCs emission accounting system, including a sensor acquisition module, a data modeling and relationship analysis module, a wind speed optimization module, an effect evaluation and iteration module and a comprehensive analysis module;

[0050] The sensor acquisition module collects sensor data groups in real time by installing a sensor group at the exhaust gas emission channel, and transmits the sensor data groups to the accounting server through a wireless communication network;

[0051] The data modeling and relationship analysis module receives the sensor data group in real time in the accounting server, pre-processes the sensor data group, obtains the digital data group, extracts the digital data group and inputs it into the multivariate model by establishing a multivariate model, and calculates and outputs the VOCs concentration value Ycnd;

[0052] The wind speed optimization module calculates and outputs the objective function F(S) based on the obtained VOCs concentration value Ycnd and combines the optimization algorithm to optimize and adjust the wind speed of the exhaust gas emission channel;

[0053] After the re-optimization adjustment, the effect evaluation and iteration module calculates the change in VOCs concentration before and after the wind speed adjustment, outputs the optimization effect percentage E, and sets the control threshold Kz. After a preliminary comparison and evaluation of the control threshold Kz and the optimization effect percentage E, the optimization adjustment effect of the wind speed of the exhaust gas emission channel is analyzed, and an iterative adjustment mechanism is generated based on the evaluation results;

[0054] After the comprehensive analysis module is upgraded through VOC governance, S1 and S2 are executed for the second time to output the second VOCs predicted concentration Ycnd2, and the total VOCs emissions Zpfl within a certain time range are comprehensively calculated and output, and the difference between the total VOCs emissions Zpfl and the target value is calculated to obtain the difference value Gap, and the VOCs emissions are analyzed based on the data results of the difference value Gap.

[0055] The present invention provides a VOCs emission accounting system and method for industrial enterprises. It has the following beneficial effects:

[0056] (1) This method installs a sensor group in the exhaust gas emission channel to collect data such as wind speed, temperature and humidity in real time, and transmits this data to the accounting server through a wireless communication network, so that enterprises can achieve real-time monitoring of exhaust gas emissions. This method can ensure high-frequency and real-time acquisition of data, which greatly improves the accuracy and timeliness of data compared to traditional manual sampling and data recording methods. Through effective wireless communication means, these important parameters are transmitted to the accounting server in real time, so that subsequent VOCs emission prediction and adjustment plans can be started in time, and the emission situation can be accurately evaluated and managed, thereby improving the company's emission management level and environmental protection capabilities.

[0057] (2) This method can effectively predict VOCs concentration by preprocessing the data and establishing a multivariate model in combination with regression analysis. This model comprehensively considers wind speed, temperature, humidity and their cross-influence, and provides a more accurate VOCs concentration prediction value, thereby providing data support for subsequent wind speed optimization and adjustment. The wind speed of the exhaust gas emission channel is finely adjusted by combining the optimization algorithm. By calculating the objective function F(S), the company can adjust the wind speed in real time according to different emission targets and achieve precise control. Compared with traditional control methods, this method fully considers complex environmental factors, ensures the effective control of VOCs concentration, and can respond to changing operating conditions through real-time adjustments.

[0058] (3) After completing the wind speed optimization adjustment, this method calculates the change in VOCs concentration before and after the optimization, generates the optimization effect percentage E, and makes a preliminary comparative evaluation with the control threshold Kz. This mechanism can help enterprises evaluate the effect of wind speed adjustment in real time. If the optimization effect does not meet the expected goal, it will be optimized again through the iterative adjustment mechanism until the best effect is achieved. Furthermore, enterprises can combine the VOC governance upgrade plan to conduct a comprehensive assessment of VOCs emissions based on the difference value Gap, and analyze whether equipment upgrades or process adjustments are needed based on the difference value. Through this continuous optimization mechanism, enterprises can continuously improve the VOCs emission control effect, ensure that emissions are controlled within the compliance standards, and ultimately achieve long-term and stable emission control goals. BRIEF DESCRIPTION OF THE DRAWINGS

[0059] Figure 1 This is a schematic diagram of the steps of a method for calculating VOCs emissions from industrial enterprises according to the present invention;

[0060] Figure 2 The present invention is a schematic diagram of the process of a VOCs emission accounting system for industrial enterprises. DETAILED DESCRIPTION

[0061] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0062] Example 1

[0063] See also Figure 1 The present invention provides a method for calculating VOCs emissions from industrial enterprises. To achieve the above purpose, the present invention is implemented through the following technical scheme: comprising the following steps:

[0064] S1, by installing a sensor group at the exhaust gas emission channel, collecting the sensor data group in real time, and transmitting the sensor data group to the accounting server through a wireless communication network;

[0065] S2. Receive the sensor data group in real time in the accounting server, pre-process the sensor data group, obtain the digital data group, extract the digital data group and input it into the multivariate model by establishing a multivariate model, and calculate and output the VOCs concentration value Ycnd;

[0066] S3. Based on the obtained VOCs concentration value Ycnd, combined with the optimization algorithm, calculate and output the objective function F(S), and optimize and adjust the wind speed of the exhaust gas emission channel;

[0067] S4. After optimization and adjustment, calculate the change in VOCs concentration before and after wind speed adjustment, output the optimization effect percentage E, set the control threshold Kz, and then conduct a preliminary comparative evaluation of the control threshold Kz and the optimization effect percentage E, analyze the optimization adjustment effect of the wind speed of the exhaust gas emission channel, and generate an iterative adjustment mechanism based on the evaluation results;

[0068] S5. After the VOC control is upgraded, S1 and S2 are executed for the second time to output the second VOCs predicted concentration Ycnd2, and a comprehensive calculation is performed to output the total VOCs emission Zpfl within a certain time range. The total VOCs emission Zpfl is then differentially calculated with the target value to obtain the difference value Gap, and the VOCs emission situation is analyzed based on the data results of the difference value Gap.

[0069] In this embodiment, the method collects sensor data in real time by installing a sensor group at the exhaust gas emission channel, and transmits the data to the accounting server through a wireless communication network. Subsequently, the accounting server performs preprocessing after receiving these real-time data, and calculates the VOCs concentration value Ycnd through a multivariate regression model. This process can accurately predict the VOCs concentration in combination with environmental factors and provide scientific data support. Based on the calculated VOCs concentration value Ycnd, the optimization algorithm is further used to calculate the objective function, and then the wind speed of the exhaust gas emission channel is optimized to ensure that the emission achieves the optimal control effect. After the wind speed is adjusted, the method outputs the optimization effect percentage E by comparing the VOCs concentration before and after optimization, and compares and evaluates it with the preset control threshold Kz to determine whether further wind speed adjustment is needed. If the optimization does not achieve the expected effect, the system will automatically start the iterative adjustment mechanism to further refine the wind speed adjustment until the best effect is achieved. Finally, after the VOC governance upgrade, the system performs data collection and analysis again, combines the new second VOCs predicted concentration Ycnd2, calculates the total VOCs emission Zpfl, and calculates the difference with the target emission to obtain the difference value Gap. This difference value can provide companies with key information on whether VOCs emissions are compliant. If the difference value exceeds the standard, the company will be prompted to upgrade equipment or adjust processes. This method enables real-time monitoring and precise control of VOCs emissions. It can not only dynamically adjust wind speed to optimize exhaust emissions according to environmental changes, but also ensure that VOCs emissions are within the compliance range through continuous iterative optimization and equipment upgrades, thus avoiding environmental pollution and potential legal risks. At the same time, the system optimization process makes corporate emission control more accurate and efficient, which can effectively reduce emission costs and improve environmental benefits.

[0070] Example 2

[0071] Specifically: S1 includes S11 and S12;

[0072] S21, collecting sensor data groups in real time by installing a sensor group inside the exhaust gas emission channel;

[0073] The sensor group includes a wind speed sensor, a temperature sensor, and a humidity sensor;

[0074] The sensor data set includes wind speed S, temperature T, and humidity H;

[0075] S12. Utilize the built-in communication modules of all sensors in the sensor group, establish wireless communication connection between the accounting server and the sensor group by setting up a 5G wireless communication network, and then transmit the collected sensor data group to the accounting server.

[0076] In this embodiment, the method uses a sensor group to accurately measure environmental parameters such as wind speed S, temperature T, and humidity H, ensuring the comprehensiveness and accuracy of data collection. These sensor data are connected to the accounting server through a built-in communication module to ensure real-time and data transmission stability. The use of 5G networks not only improves the rate of data transmission, but also enhances the stability and coverage of the network, ensuring the continuity of remote real-time monitoring and data updates. The core purpose of this implementation method is to provide accurate and real-time environmental parameter data support for subsequent VOCs concentration analysis and emission optimization. Through efficient data collection and transmission, the system can obtain the environmental conditions of the exhaust gas emission channel in real time, providing a basis for the accuracy of the VOCs concentration prediction model, thereby achieving more accurate emission control. In addition, the application of 5G networks greatly improves the real-time and reliability of data transmission, providing a guarantee for subsequent real-time adjustment and optimization.

[0077] Example 3

[0078] Specifically: S2 includes S21 and S22;

[0079] S21, receiving the sensor data group in real time in the accounting server, and preprocessing the sensor data group, the preprocessing includes denoising, data cleaning and standardization processing, and marking the sensor data group with a timestamp according to the sensor acquisition time after the preprocessing to obtain a digital data group;

[0080] The digital data set includes the wind speed S at time t t , Temperature T at time t t and humidity H at time t t ;

[0081] S22, using regression analysis method, calculate the multivariate model of VOCs concentration and wind speed S, temperature T and humidity H, extract digital data group and input it into the multivariate model, calculate and output VOCs concentration value Ycnd, and predict the wind speed S at the current time t t , Temperature T at time t t and humidity H at time t t VOCs concentration under the conditions;

[0082] The VOCs concentration value Ycnd is calculated and output by the following multivariate model;

[0083] ;

[0084] In the formula, Ycnd t Indicates the VOCs concentration value Ycnd at time t,

[0085] represents the quadratic term of wind speed S at time t, represents the quadratic term of temperature T at time t, represents the quadratic term of humidity H at time t, S t T t It represents the cross-effect value of wind speed and temperature, reflecting the synergistic effect of the simultaneous changes of the two on the VOCs concentration. For example, high temperature under high wind speed may lead to higher volatilization. t H t It represents the cross-effect value of wind speed and humidity, and describes the effect of wind speed change on VOCs diffusion under different humidity conditions; T t H t It represents the cross-effect value of temperature and humidity, and describes the compound effect on VOCs concentration under high temperature and high humidity environment;

[0086] It represents the baseline regression coefficient of VOCs concentration in exhaust gas when the independent variable is zero. , and represents the wind speed S at time t t , Temperature T at time t t and humidity H at time t t The regression coefficient of , and represents the wind speed at time t , Temperature T at time t t and humidity H at time t t The regression coefficient of the quadratic term, , and The regression coefficients representing the cross-influence value of wind speed and temperature, the cross-influence value of wind speed and humidity, and the cross-influence value of temperature and humidity, respectively, are calculated by training the fitting machine learning model of the historical digital data set to minimize the error between the predicted value and the actual value, thereby determining the optimal values ​​of these coefficients.

[0087] In this embodiment, the method improves the accuracy and reliability of the data by receiving the sensor data in real time and preprocessing it in the accounting server. The preprocessing steps include denoising, data cleaning and standardization, which ensure the validity of the sensor data, and mark the collection time of each data by timestamp, thereby forming a high-quality digital data set. It provides accurate input for subsequent VOCs concentration prediction. Subsequently, based on the preprocessed data, a multivariate model between VOCs concentration and environmental factors was established using regression analysis. This model can accurately capture the changing law of VOCs concentration under different environmental conditions by considering the quadratic terms and cross terms of each environmental factor. For example, under high wind speed and high temperature conditions, the volatilization of VOCs may increase, and the effect of wind speed changes on VOCs diffusion under different humidity conditions is also different. The regression model optimizes the fitting process of the coefficients by minimizing the error between the predicted value and the actual value, thereby obtaining the optimal regression coefficient. The beneficial effects of this implementation are reflected in the following aspects: first, the data preprocessing step effectively eliminates noise and inconsistency, making the subsequent analysis results more reliable; second, the multivariate model established by the regression analysis method can accurately predict the VOCs concentration, fully considering the complex relationship between wind speed, temperature and humidity, thereby improving the accuracy of VOCs emission monitoring; finally, the use of historical data for model training makes the model have strong adaptability and accuracy, which provides strong support for real-time emission prediction and subsequent optimization and adjustment.

[0088] Example 4

[0089] Specifically: S3 includes S31;

[0090] S31, based on the obtained VOCs concentration value Ycnd, use the optimization algorithm to calculate and output the target function F(S), and send the obtained target function F(S) to the exhaust gas emission channel control system through the accounting server to optimize and adjust the exhaust gas emission channel wind speed S;

[0091] The VOCs concentration value Ycnd is calculated and output by the following optimization algorithm;

[0092] ;

[0093] Where, Ycnd t (S t ) represents the predicted VOCs concentration value under wind speed S at time t, n represents the number of samples, that is, the number of data points considered in one optimization cycle, Ycnd target Indicates the target VOCs concentration, which is the target emission value set according to the enterprise or environmental protection standards. represents the trade-off factor used to balance the penalty cost of VOCs concentration error and wind speed adjustment, S minIndicates the lower limit of wind speed, which is used to avoid the wind speed being too low, causing the exhaust gas to accumulate in the channel.

[0094] In this embodiment, the method implements the core link of wind speed optimization adjustment based on the VOCs concentration value Ycnd. Specifically, the obtained VOCs concentration value is first used to calculate the output objective function F(S) through the optimization algorithm. This objective function F(S) comprehensively considers the target value Ycnd of the VOCs concentration. target The objective function includes a trade-off factor to balance the VOCs concentration error and the penalty cost caused by wind speed adjustment, thereby avoiding the problem of exhaust gas accumulation in the channel due to low wind speed. min The lower limit of wind speed is set to ensure that the wind speed will not be too low, which will affect the fluidity and emission efficiency of exhaust gas. After the objective function F (S) is calculated and output, the function is transmitted to the exhaust gas emission channel control system through the accounting server to optimize the wind speed. This process achieves a dynamic balance between wind speed and VOCs concentration, so that the exhaust gas emission channel can adjust the wind speed in the most economical and effective way while meeting environmental protection standards, reducing unnecessary energy consumption and emissions. The optimization algorithm provides a scientific basis for wind speed adjustment, ensuring that while achieving the VOCs concentration target, wind speed adjustment will not cause additional energy waste or environmental burden; secondly, the setting of the lower limit of wind speed avoids the situation where the wind speed is too low, ensuring that exhaust gas will not accumulate in the emission channel, thereby improving the working efficiency and safety of the emission channel; finally, through the dynamic adjustment of the objective function, the wind speed can be optimized according to different environmental and production conditions during actual operation, making the overall VOCs emission control more flexible and accurate, thereby effectively supporting the company's dual goals of environmental protection and cost control.

[0095] Example 5

[0096] Specifically: S4 includes S41 and S42;

[0097] S41. After optimizing and adjusting the wind speed S of the exhaust gas emission channel, re-execute S1 and S2 to output the optimized VOCs concentration value Ycnd after optimization and adjustment. after , in the optimization of VOCs concentration value Ycnd after Combined with the VOCs concentration value Ycnd before optimization and adjustment, the optimization effect percentage E is calculated and output, and the effect of wind speed S optimization is analyzed;

[0098] The optimization effect percentage E is calculated and output by the following algorithm formula;

[0099] ;

[0100] In the formula, E (St ) represents the optimization effect percentage under wind speed S at time t, Ycnd after (S t ) represents the optimized VOCs concentration value under wind speed S at time t.

[0101] S42, according to the control target of VOCs emission, the control threshold Kz is set, and the optimization effect percentage E (S t ) and the control pre-threshold Kz for preliminary comparative evaluation, and analyze the emission optimization of VOCs concentration after the wind speed S in the exhaust gas emission channel is optimized and adjusted. The specific evaluation contents are as follows;

[0102] When the optimization effect percentage E (S t )>control threshold Kz, it indicates that the optimization is successful and the optimized wind speed S is maintained;

[0103] When the optimization effect percentage E (S t ) ≤ the control threshold Kz, it indicates that the optimization fails to reach the target. At this time, the iterative adjustment mechanism is executed. The iterative adjustment mechanism iteratively executes steps S2 to S4 based on the wind speed S after each optimization adjustment until the wind speed optimization adjustment is successful and the iteration is stopped.

[0104] In this embodiment, the method performs a comprehensive evaluation and feedback mechanism of the optimization effect after the wind speed is optimized and adjusted. First, based on the optimized and adjusted exhaust gas emission channel wind speed S, S1 and S2 are re-executed to obtain a new VOCs concentration value Ycnd after Then, the optimized VOCs concentration value Ycnd after Compare with the concentration value Ycnd before adjustment, and calculate the optimization effect percentage E. This optimization effect percentage E reflects the degree of improvement in VOCs concentration after wind speed adjustment, and can quantify the actual effect of wind speed optimization on VOCs emissions. The calculation formula of the optimization effect percentage E provides an accurate evaluation of the wind speed adjustment effect. By comparing with the preset control threshold Kz, it is determined whether the optimization has achieved the expected goal. If the optimization effect percentage E at a certain moment of wind speed S is greater than the control threshold Kz, it means that the optimization is successful and the optimized wind speed can continue to be maintained. If the optimization effect percentage E is less than or equal to the control threshold Kz, it means that the optimization has not achieved the expected goal and the iterative adjustment mechanism needs to be started. The iterative adjustment mechanism will cyclically execute steps S2 to S4 based on the wind speed S after each optimization until the optimization achieves the expected effect. Through this implementation method, this stage realizes dynamic feedback and optimization iteration of wind speed optimization adjustment, ensuring that the VOCs emission control system can be flexibly adjusted and optimized according to the effect of wind speed adjustment in actual operation.

[0105] Example 6

[0106] Specifically: S5 includes S51, S52 and S53;

[0107] S51, after the wind speed S is optimized and adjusted, S1 and S2 are re-executed to output the second VOCs predicted concentration Ycnd2 for the second time, and the total VOCs emission Zpfl under a specific wind speed within a certain time range is comprehensively calculated and output;

[0108] The total VOCs emission Zpfl is calculated and output by the following algorithm formula;

[0109] ;

[0110] Where Zpfl (S t ) represents the total VOCs emission obtained by optimizing the wind speed S at time t, Ycnd2 t (S t ) represents the second VOCs predicted concentration obtained by optimizing the wind speed S at time t, and △t represents the time interval.

[0111] S52. Set the target VOCs total emission Zpfl target , and the total VOCs emission Zpfl (S t ), perform difference calculation and output the difference value Gap;

[0112] The difference value Gap is calculated and output by the following algorithm formula;

[0113] .

[0114] S53, based on the output result of the difference value Gap, a secondary comparative evaluation is performed to analyze the total emission of VOCs in the exhaust gas emission channel after the wind speed optimization adjustment. The specific evaluation contents are as follows;

[0115] When the difference value Gap≤0, it means that the total emission is normal after the wind speed S is optimized and adjusted, and the current plan continues to be implemented;

[0116] When the difference value Gap>0, it means that the total emission is abnormal after the optimization adjustment of the wind speed S. At this time, the accounting server prompts to upgrade the equipment and adjust the processing technology to upgrade the VOCs treatment. For example, more efficient catalytic combustion devices such as RTO, activated carbon adsorption system or washing tower are introduced to further reduce the VOCs concentration.

[0117] In this embodiment, the method re-executes steps S1 and S2 after optimizing and adjusting the wind speed S to obtain the secondary VOCs predicted concentration Ycnd2, and calculates the total VOCs emission Zpfl at a specific wind speed by combining the concentration value with the set time range. The total VOCs emission Zpfl is an important indicator for evaluating the effect of VOCs emission control, and can fully reflect the actual emission level of exhaust gas emissions after optimizing the wind speed. The application of the calculation formula can clearly show the emission dynamics of VOCs at different wind speeds. Next, by setting the target total VOCs emission Zpfl target , calculate the difference between the actual calculated total VOCs emissions Zpfl and the target emissions to obtain the difference value Gap. As a key evaluation parameter, the difference value Gap can intuitively reflect the gap between the optimization measures and the target emissions, and provide a basis for further decision-making. A secondary comparative evaluation is conducted based on the difference value Gap to further analyze the total VOCs emissions. If the difference value Gap is less than or equal to zero, it means that the optimized VOCs emissions have met or are lower than the target value, indicating that the optimization is successful and the current emission control plan can continue to be implemented. If the difference value Gap is greater than zero, it means that the optimized VOCs emissions have failed to reach the target emission level. At this time, the system will automatically prompt for VOCs governance upgrades, and it is recommended to introduce more efficient equipment or adjust the production process, such as introducing RTO, activated carbon adsorption system or washing tower and other technical means to further reduce VOCs concentrations and ensure that emissions meet standards.

[0118] Example 7

[0119] See also Figure 1 and Figure 2 , an industrial enterprise VOCs emission accounting system, including a sensor acquisition module, a data modeling and relationship analysis module, a wind speed optimization module, an effect evaluation and iteration module and a comprehensive analysis module;

[0120] The sensor acquisition module collects sensor data groups in real time by installing sensor groups at the exhaust gas emission channel, and transmits the sensor data groups to the accounting server through the wireless communication network;

[0121] The data modeling and relationship analysis module receives the sensor data group in real time in the accounting server, pre-processes the sensor data group, obtains the digital data group, establishes a multivariate model, extracts the digital data group and inputs it into the multivariate model to calculate and output the VOCs concentration value Ycnd;

[0122] The wind speed optimization module calculates and outputs the objective function F (S) based on the obtained VOCs concentration value Ycnd and combines the optimization algorithm to optimize and adjust the wind speed of the exhaust gas emission channel;

[0123] After re-optimization and adjustment, the effect evaluation and iteration module calculates the change in VOCs concentration before and after the wind speed adjustment, outputs the optimization effect percentage E, sets the control threshold Kz, and then conducts a preliminary comparative evaluation of the control threshold Kz and the optimization effect percentage E, analyzes the optimization adjustment effect of the wind speed in the exhaust gas emission channel, and generates an iterative adjustment mechanism based on the evaluation results;

[0124] After the comprehensive analysis module is upgraded through VOC governance, S1 and S2 are executed for the second time to output the second VOCs predicted concentration Ycnd2, and the total VOCs emissions Zpfl within a certain time range are comprehensively calculated and output, and the total VOCs emissions Zpfl are then differentially calculated with the target value to obtain the difference value Gap, and the VOCs emissions are analyzed based on the data results of the difference value Gap.

[0125] While the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations can be made to the embodiments without departing from the principles and spirit of the invention.

Claims

1. A method for calculating VOCs emissions from industrial enterprises, characterized by: The following steps are involved: S1, by installing a sensor group at the exhaust gas emission channel, collecting the sensor data group in real time, and transmitting the sensor data group to the accounting server through a wireless communication network; S2. Receive the sensor data group in real time in the accounting server, pre-process the sensor data group, obtain the digital data group, extract the digital data group and input it into the multivariate model by establishing a multivariate model, and calculate and output the VOCs concentration value Ycnd; S3. Based on the obtained VOCs concentration value Ycnd, combined with the optimization algorithm, calculate and output the objective function F(S), and optimize and adjust the wind speed of the exhaust gas emission channel; S4. After the optimization adjustment, the change in VOCs concentration before and after the wind speed adjustment is calculated, and the optimization effect percentage E is output. At the same time, a control threshold Kz is set, and a preliminary comparison and evaluation is performed between the control threshold Kz and the optimization effect percentage E, and the optimization adjustment effect of the wind speed of the exhaust gas emission channel is analyzed, and an iterative adjustment mechanism is generated based on the evaluation results; S5. After the VOC control is upgraded, S1 and S2 are executed for the second time to output the second VOCs predicted concentration Ycnd2, and a comprehensive calculation is performed to output the total VOCs emission Zpfl within a certain time range. The total VOCs emission Zpfl is then differentially calculated with the target value to obtain the difference value Gap, and the VOCs emission situation is analyzed based on the data results of the difference value Gap.

2. The method for calculating VOCs emissions from industrial enterprises according to claim 1, characterized in that: Said S1 includes S11 and S12; S21, collecting sensor data groups in real time by installing a sensor group inside the exhaust gas emission channel; The sensor group includes a wind speed sensor, a temperature sensor and a humidity sensor; The sensor data set includes wind speed S, temperature T and humidity H; S12. Utilize the built-in communication modules of all sensors in the sensor group, establish wireless communication connection between the accounting server and the sensor group by setting up a 5G wireless communication network, and then transmit the collected sensor data group to the accounting server.

3. The method for calculating VOCs emissions from industrial enterprises according to claim 2, characterized in that: The S2 includes S21 and S22; S21, receiving the sensor data group in real time in the accounting server, and preprocessing the sensor data group, wherein the preprocessing includes denoising, data cleaning and standardization processing, and marking the sensor data group with a timestamp according to the sensor acquisition time after the preprocessing to obtain a digital data group; The digital data set includes the wind speed S at time t t , Temperature T at time t t and humidity H at time t t ; S22, using regression analysis method, calculate the multivariate model of VOCs concentration and wind speed S, temperature T and humidity H, extract digital data group and input it into the multivariate model, calculate and output VOCs concentration value Ycnd, and predict the wind speed S at the current time t t , Temperature T at time t t and humidity H at time t t VOCs concentration under the conditions; The VOCs concentration value Ycnd is calculated and output by the following multivariate model; ; Where, Ycnd t Indicates the VOCs concentration value Ycnd at time t, represents the quadratic term of wind speed S at time t, represents the quadratic term of temperature T at time t, represents the quadratic term of humidity H at time t, S t T t Indicates the cross-effect value of wind speed and temperature; S t H t Indicates the cross-effect value of wind speed and humidity; T t H t Indicates the cross-effect value of temperature and humidity; It represents the baseline regression coefficient of VOCs concentration in exhaust gas when the independent variable is zero. , and represents the wind speed S at time t t , Temperature T at time t t and humidity H at time t t The regression coefficient of , and represents the wind speed at time t , Temperature T at time t t and humidity H at time t t The regression coefficient of the quadratic term, , and They represent the regression coefficients of the cross-influence value of wind speed and temperature, the cross-influence value of wind speed and humidity, and the cross-influence value of temperature and humidity respectively.

4. The method for calculating VOCs emissions from industrial enterprises according to claim 3, characterized in that: The S3 includes S31; S31, based on the obtained VOCs concentration value Ycnd, use the optimization algorithm to calculate and output the target function F(S), and send the obtained target function F(S) to the exhaust gas emission channel control system through the accounting server to optimize and adjust the exhaust gas emission channel wind speed S; The objective function F(S) is calculated and output by the following optimization algorithm: ; Where, Ycnd t (S t ) represents the predicted VOCs concentration value under wind speed S at time t, n represents the number of samples, Ycnd target Indicates the target VOCs concentration, represents the trade-off factor, S min Indicates the lower limit of wind speed.

5. The method for calculating VOCs emissions from industrial enterprises according to claim 4, characterized in that: The S4 includes S41 and S42; S41. After optimizing and adjusting the wind speed S of the exhaust gas emission channel, re-execute S1 and S2 to output the optimized VOCs concentration value Ycnd after optimization and adjustment. after , when the optimized VOCs concentration value Ycnd after Combined with the VOCs concentration value Ycnd before optimization and adjustment, the optimization effect percentage E is calculated and output, and the effect of wind speed S optimization is analyzed; The optimization effect percentage E is calculated and output by the following algorithm formula; ; In the formula, E (S t ) represents the optimization effect percentage under wind speed S at time t, Ycnd after (S t ) represents the optimized VOCs concentration value under wind speed S at time t.

6. The method for calculating VOCs emissions from industrial enterprises according to claim 1, characterized in that: S42, according to the control target of VOCs emission, the control threshold Kz is set, and the optimization effect percentage E (S t ) and the control pre-threshold Kz for preliminary comparative evaluation, and analyze the emission optimization of VOCs concentration after the wind speed S in the exhaust gas emission channel is optimized and adjusted. The specific evaluation contents are as follows; When the optimization effect percentage E (S t )>control threshold Kz, it indicates that the optimization is successful and the optimized wind speed S is maintained; When the optimization effect percentage E (S t ) ≤ the control threshold Kz, it indicates that the optimization fails to reach the target. At this time, an iterative adjustment mechanism is executed. The iterative adjustment mechanism iteratively executes steps S2 to S4 based on the wind speed S after each optimization adjustment until the optimization adjustment of the wind speed is successful and the iteration is stopped.

7. A method for calculating VOCs emissions from industrial enterprises according to claim 6, characterized in that: The S5 includes S51, S52 and S53; S51, after the wind speed S is optimized and adjusted, S1 and S2 are re-executed to output the second VOCs predicted concentration Ycnd2 for the second time, and the total VOCs emission Zpfl under a specific wind speed within a certain time range is comprehensively calculated and output; The total VOCs emission Zpfl is calculated and output by the following algorithm formula; ; Where Zpfl (S t ) represents the total VOCs emission obtained by optimizing the wind speed S at time t, Ycnd2 t (S t ) represents the second VOCs predicted concentration obtained by optimizing the wind speed S at time t, and △t represents the time interval.

8. The method for calculating VOCs emissions from industrial enterprises according to claim 6, characterized in that: S52. Set the target VOCs total emission Zpfl target , and the total VOCs emission Zpfl (S t ), perform difference calculation and output the difference value Gap; The difference value Gap is calculated and output by the following algorithm formula; 。 9. The method for calculating VOCs emissions from industrial enterprises according to claim 8, characterized in that: S53, based on the output result of the difference value Gap, a secondary comparative evaluation is performed to analyze the total emission of VOCs in the exhaust gas emission channel after the wind speed optimization adjustment. The specific evaluation contents are as follows; When the difference value Gap≤0, it means that the total emission is normal after the wind speed S is optimized and adjusted, and the current plan continues to be implemented; When the difference value Gap>0, it means that the total emission is abnormal after the optimization adjustment of the wind speed S. At this time, the accounting server prompts to upgrade the equipment and adjust the processing technology to upgrade the VOCs control.

10. A VOCs emission accounting system for industrial enterprises, applied to a VOCs emission accounting method for industrial enterprises as claimed in any one of claims 1 to 9, characterized in that: It includes sensor acquisition module, data modeling and relationship analysis module, wind speed optimization module, effect evaluation and iteration module and comprehensive analysis module; The sensor acquisition module collects sensor data groups in real time by installing a sensor group at the exhaust gas emission channel, and transmits the sensor data groups to the accounting server through a wireless communication network; The data modeling and relationship analysis module receives the sensor data group in real time in the accounting server, pre-processes the sensor data group, obtains the digital data group, extracts the digital data group and inputs it into the multivariate model by establishing a multivariate model, and calculates and outputs the VOCs concentration value Ycnd; The wind speed optimization module calculates and outputs the objective function F(S) based on the obtained VOCs concentration value Ycnd and combines the optimization algorithm to optimize and adjust the wind speed of the exhaust gas emission channel; After the re-optimization adjustment, the effect evaluation and iteration module calculates the change in VOCs concentration before and after the wind speed adjustment, outputs the optimization effect percentage E, and sets the control threshold Kz. After a preliminary comparison and evaluation of the control threshold Kz and the optimization effect percentage E, the optimization adjustment effect of the wind speed of the exhaust gas emission channel is analyzed, and an iterative adjustment mechanism is generated based on the evaluation results; After the comprehensive analysis module is upgraded through VOC governance, S1 and S2 are executed for the second time to output the second VOCs predicted concentration Ycnd2, and the total VOCs emissions Zpfl within a certain time range are comprehensively calculated and output, and the difference between the total VOCs emissions Zpfl and the target value is calculated to obtain the difference value Gap, and the VOCs emissions are analyzed based on the data results of the difference value Gap.

Citation Information

Patent Citations

  • Method for calculating total emission amount of volatile organic compounds

    CN107064046A

  • Volatile pollutant monitoring method and system

    CN115236271A

  • Medium and long term wind power combination prediction method based on multi-meteorological variable model identification

    CN115310648A

  • Industrial enterprise volatile organic compound emission accounting method based on measured data

    CN116046986A

  • Greenhouse gas emission control method and system

    CN117743785A

Cited By

  • VOCs emission dynamic prediction and energy-saving control system of catalytic combustion equipment in casting workshop and medium

    CN120848441A