Special-shaped steel rail forging mold inventory management system and method

Abstract

The invention provides a special-shaped steel rail forging and pressing mold inventory management system and method. A mobile phone terminal is provided with a special-shaped steel rail forging and pressing mold inventory management platform; the platform comprises a material ledger management module. A mold serial number management unit and a goods shelf management unit of the material ledger management module adopt a storage location management mode to enable information to be correspondingly associated; maintaining and updating according to the serial number and the state information; the state information comprises receiving, maintenance, experiment and use; and all the state information is correspondingly provided with a state information maintenance function unit. According to the invention, the technical problem that the die is difficult to manage and use due to lack of perfect and scientific management in the aspects of factory entering, receiving, spare parts, use and maintenance of the die is solved; the die management level and management efficiency are effectively improved, stable production of products is guaranteed, cost is reduced, and efficiency is improved.

Description

Technical Field

[0001] The present invention specifically relates to an inventory management system and method for special-shaped rail forging dies. Background Art

[0002] Special-shaped rails refer to rails that are formed from one rail section into another rail section through forging. Taking our company's existing two-station compound extrusion live block die as an example, a special-shaped rail forging die usually consists of 6-10 modules (such as Figure 1 (As shown in the figure), the left-hand heel-end mold mainly consists of two long and short limb pre-forging molds, two long and short limb final forging molds, three rail head molds, four shaping plate molds and one rolling plate mold. The right-hand mold is manufactured symmetrically according to the left-hand mold, and the number of modules for a single product reaches 14.

[0003] Among them, the daily mold procurement cycle is 3-6 months, and the molds are usually spare parts in the quantity of 1-2 sets. The number of modules for a single special-shaped rail forging product will reach about 40. Since 2010, the company has nearly 30 types of domestic and foreign rail ends, and the number of existing molds has roughly reached thousands. These more than 1,000 mold materials are stored in 4-5 different locations in reality due to their large quantity, different frequencies of use, and different combinations. Commonly used molds are generally stored around the press equipment in the workshop, and other uncommonly used molds are stored in idle areas such as the general warehouse and factory vacant land. The mold procurement sources are diverse, the marking information is chaotic, the placement management is disordered, there is no effective ledger, there is no effective management, there are long-term difficulties in finding and combining molds, quality traceability, and extensive spare parts resource management. Except for a few long-term operators, others cannot perform mold-related work at all.

[0004] Forging dies have special operational characteristics in turnout processing, with long procurement cycles, high procurement costs, strong professionalism, and the need for regular replacement; the inventory value of rail forging dies of various turnout manufacturers is more than 10 million yuan, and the dies are constantly consumed and spare parts are needed every year, which has a special impact on the company's production and operation. However, due to operational factors such as strong professionalism, cumbersome paper ledger information, and untimely updates, mold management can only be concentrated in the hands of very few personnel for a long time. The company's various management units and on-site operators are unable to accurately grasp the relevant information of the molds, and the development of mold business is extremely closed and restricted everywhere.

[0005] Therefore, there have always been many types of AT rail heel end profiling dies, which require high skills in use and management. Without training, it is difficult for non-professional or non-position personnel to clearly distinguish the types of dies, as well as the supporting maintenance and spare parts management. There is a lack of a complete and scientific management system for dies from factory entry, use, spare parts management, use and maintenance, to scrapping, and each manufacturer has long been seriously lacking professional management personnel on the die site. This situation has caused the management and use of dies by each turnout manufacturer to be in a difficult situation.

[0006] In this regard, the following technical solution is now proposed. Summary of the invention

[0007] The technical problem solved by the present invention is to provide an inventory management system and method for special-shaped rail forging dies, which solves the technical problem that the lack of complete and scientific management of dies from factory entry, collection, spare parts, use and maintenance leads to difficulties in die management and use.

[0008] The technical solution adopted by the present invention is: a special-shaped rail forging die inventory management system, including a mobile phone terminal, mobile Internet, database and user interface, the mobile phone terminal is provided with a special-shaped rail forging die inventory management platform; the platform includes a material ledger management module; the material ledger management module is composed of a shelf management unit and a die serial number management unit, and the die serial number management unit and the shelf management unit adopt a storage location management method to make the information correspondingly associated. The material ledger management module is maintained and updated according to the die serial number and die status information; wherein, the die status information includes die collection status information, die maintenance status information, die experiment status information, and die use status information; and all the status information of the die is correspondingly provided with a status information maintenance function unit, and the status information maintenance function unit is used to maintain all the status information of the die material.

[0009] In the above technical scheme, further: it also includes a mold shelf, the mold shelf has a square column frame structure, and the four corners of the square column frame structure are provided with upper and lower insertion guide structures; the upper and lower insertion guide structures are composed of a large-diameter tube body and a small-diameter tube body; wherein the large-diameter tube body is arranged on the upper end surfaces of the four corners of the square column frame structure, and the small-diameter tube body is arranged on the lower end surfaces of the four corners of the square column frame structure; the mold shelves can be stacked, wherein the small-diameter tube body guide of the upper mold shelf is inserted into the large-diameter tube body of the lower mold shelf to realize the stacking of the mold shelves; the mold placement surface of the square column frame structure is flattened with steel plates; the square column frame structure is a double-layer tie rod structure; the double-layer tie rod structure is provided with forklift fork teeth, and the forklift fork teeth are arranged in the gap between the upper and lower layers of the tie rod; and lifting hooks are arranged at the four corners of the double-layer tie rod structure.

[0010] In the above technical scheme, further: when the mold shelf places a set of mold materials, the middle of the mold shelf is used to place the rail head mold, the left side of the mold shelf is used to place the pre-forging mold, and the right side of the mold shelf is used to place the final forging mold; the top of the rail head mold is used to stack the rolling board mold, and the top of the final forging mold is used to stack the shaping board mold.

[0011] When placing incomplete molds on mold shelves, they should be placed in the form that best matches the usage requirements.

[0012] Each mold material corresponds to a mold serial number, and multiple mold serial numbers are combined according to the actual placement status of the mold materials and grouped into one shelf number.

[0013] In the above technical solution, further: it also includes a signboard, the signboard is provided with a signboard hole, the signboard hole is connected to the magnetic buckle through a wire rope chain, and the magnetic buckle is magnetically connected to the mold material or the mold shelf; each mold material and each mold shelf is marked with a dedicated signboard.

[0014] In the above technical solution, further: the mold signboard is provided with mold serial number information, mold and end product type information, mold material coding information, mold name information, and mold QR code information.

[0015] In the above technical solution, further: the mold status information also includes mold storage shelf location information, mold storage time information, and mold location information.

[0016] The present invention also claims a method for managing inventory of special-shaped rail forging dies, which is managed using any system, and the steps are as follows:

[0017] Step 1: The mold enters the factory.

[0018] Step 2: Receive.

[0019] Step 3. Register.

[0020] Step 4, mold definition, mold number, shelf number, mold combination: Through the material ledger management module, a single mold material corresponds to a mold serial number, and multiple mold serial numbers are combined according to the actual placement status and grouped into a shelf number; the mold serial number and shelf number are managed using the location management method.

[0021] Step 5: Delivery from warehouse: including maintenance, testing, and maintenance of usage status information during mold delivery.

[0022] Step 6: Return to the database.

[0023] In the above technical solution, the present invention further includes:

[0024] Step 7: Maintenance and adjustment: including outsourcing repair steps or on-site repair steps;

[0025] Step 8, mold application: Repeat steps 1 to 4 for the mold that has been maintained and adjusted in step 7.

[0026] In the above technical solution, further: Step 5 and Step 6 include a "usage record maintenance function". Through the "usage record maintenance function", the operator can record the mold status, product status, and special matters in the form of text and photos before and after the mold is returned.

[0027] In the above technical solution, the present invention further includes:

[0028] Step 9, mold query: For mold materials, you can query according to mold and end product types, in and out of storage time periods, operators, and maintenance processes.

[0029] The advantages of the present invention compared with the prior art are:

[0030] 1. The inventory management platform for special-shaped rail forging dies of the present invention improves the management level and efficiency of dies, effectively avoids the occurrence of production suspension and downtime problems caused by missing dies, ensures stable production of products, reduces costs and increases efficiency.

[0031] 2. The present invention uses mobile phone terminals as carriers to provide first-hand, comprehensive and integrated mold management information to all mold on-site users, engineering and technical personnel, and quality management personnel, thereby improving the optimization, quality management and daily maintenance efficiency of molds, thereby effectively ensuring the quality stability of rail forging products, improving productivity, and improving production efficiency.

[0032] 3. The present invention adopts a storage location management method to manage molds. When a new mold is put into storage, the mold serial number of the new mold must be entered and combined with the shelf number, which effectively improves the efficiency of mold inventory management, optimizes the production process, reduces costs, improves resource utilization, and improves safety and compliance. It helps companies improve production efficiency, reduce operating costs and enhance market competitiveness.

[0033] 4. The material ledger management module adopted by the present invention can be maintained and updated according to the mold serial number and mold status information, which can improve information accuracy and traceability, optimize inventory management and resource allocation, improve production efficiency and flexibility, and enhance data security and compliance.

[0034] 5. The mold shelf of the present invention has a stable structure, strong bearing capacity, convenient stacking, high space utilization, convenient mold management and storage, and strong adaptability.

[0035] 6. The signboard of the present invention marks mold materials or mold shelves by connecting magnetic buckles with steel wire chains, and has advantages in convenience, durability, clarity of identification, aesthetics and uniformity.

[0036] 7. The mold signboard of the present invention is equipped with multiple information, which is accurately traceable, convenient and quick to find, reduces misoperation, and realizes refined inventory management of molds; the application of the two-dimensional code on the signboard of the present invention realizes digital management, which can be integrated with the company's production management system, quality management system, etc., to realize intelligent management; the signboard of the present invention reflects the standardization and professionalism of the company's mold management, which helps to enhance the company's brand image and market competitiveness.

[0037] 8. The method steps of the present invention can realize the unique identification serial number editing and management of the actual mold, and realize the detailed segmentation and block division of the mold by category, combined with the shelf number combination classification; the shelf number is again implemented with unique identification shelf number editing and management, thereby realizing the grading and classification of molds in blocks and completing the establishment of mold storage locations.

[0038] 9. The specific warehousing and storage method of the present invention can realize the warehousing, return and use of molds according to time and operator, and can realize dynamic graphic editing of mold status in the entire use process, from static numbers, dynamic status, corresponding shifts, corresponding time periods, and corresponding usage records to complete mold inventory and status management. The whole process management information is fully shared and open to all business personnel, so as to achieve transparent management of mold management without information blind spots and omissions.

[0039] 10. The present invention has a reasonable structure, is simple and practical, has strong versatility, is easy to use and maintain, and is convenient to design and construct. It is not only suitable for the production of rail turnouts, but can also be widely used in the field of rail material management. The present invention is fully suitable for the overall management of templates, cutting tools, tooling, measuring tools, and pressure instruments with high-frequency, periodic, long-life dynamic update and other working conditions. BRIEF DESCRIPTION OF THE DRAWINGS

[0040] Figure 1 It is a schematic diagram of a movable block extrusion die assembly;

[0041] Figure 2 A three-dimensional diagram of the mold shelf without the flat steel plate of the present invention;

[0042] Figure 3 This is a front view of the mold placement state of the single-layer mold shelf of the present invention;

[0043] Figure 4 This is a front view of the stacking state of the multi-layer mold shelf of the present invention;

[0044] Figure 5 This is a diagram showing the use status of the magnetic sign of the mold material of the present invention;

[0045] Figure 6 For the present invention Figure 5 The enlarged details of the logo plate including the mold serial number;

[0046] Figure 7 This is a screenshot of the "Mold Serial Number Management" chart of the present invention;

[0047] Figure 8 This is a screenshot of the "Mold Definition" function interface of the present invention;

[0048] Fig. 9 This is a screenshot of the "Mold Shelf Combination" diagram of the present invention;

[0049] Fig.10 This is a screenshot of the "Mold Information Update" function interface of the present invention;

[0050] Fig.11 This is a screenshot of the diagram of the "Mold Information Management System" of the present invention;

[0051] Fig.12 This is a screenshot of the "Mold Management" function interface of the present invention;

[0052] Fig.13 This is a screenshot of the "Mold Recipe Management" chart of the present invention;

[0053] Fig.14 This is a screenshot of the "Mold Information Change Log" function interface of the present invention;

[0054] Fig.15 This is a screenshot of the "Usage Log" function interface of the present invention;

[0055] Fig.16 This is a screenshot of the "Create Production Requisition Form" function interface of the present invention;

[0056] Fig.17 This is a screenshot of the "take and return" function interface of the present invention;

[0057] Fig.18 This is a screenshot of the "Mold Query" chart of the present invention;

[0058] Fig.19 This is a screenshot of the "mold collection" function interface of the present invention. Figure 1 ;

[0059] Fig. 20 This is a screenshot of the "mold collection" function interface of the present invention. Figure 2 ;

[0060] Fig.21 Screenshots of the "Mold Physical Ledger" and "Scrapped Mold" charts of the present invention;

[0061] Fig. 22 is a flow chart of the method of the present invention;

[0062] Fig.23 This is a block diagram of the system structure principle of the present invention;

[0063] In the figure: 1-final forging die, 2-pre-forging die, 3-rail head die, 4-shaping board die, 4-1 rolling board die, 5-square column frame structure, 6-large diameter pipe body, 7-small diameter pipe body, 8-die placement surface, 9-forklift fork teeth, 10-lifting hook, 11-die material, 12-die serial number, 13-die heel product type, 14-signboard, 15-wire rope chain, 16-magnetic buckle, 17-signboard hole, 18-die material code, 19-die name, 20-die QR code, DETAILED DESCRIPTION

[0064] The following will be combined with the attached embodiment of the present invention Figure 1-23 , the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0065] A special-shaped rail forging die inventory management system includes a mobile phone terminal, mobile Internet, a database and a user interface. Among them, using the existing technology, the mobile phone terminal is interactively connected to the database through the mobile Internet (preferably 5G), and the user interface referred to in the present invention includes but is not limited to the user interface of the mobile phone terminal.

[0066] The improvement of the present invention is: Fig.23 As shown in the figure, the mobile terminal is provided with an inventory management platform for special-shaped rail forging dies; the platform includes a material ledger management module; the material ledger management module is composed of a shelf management unit and a die serial number management unit, and the die serial number management unit and the shelf management unit adopt a location management method to make the information corresponding and associated.

[0067] Preferably, each mold material 11 corresponds to a mold serial number 12, and a plurality of mold serial numbers 12 are grouped together according to the physical placement status of the mold materials 11 and then grouped into one shelf number.

[0068] About the material ledger management module: The material ledger management module is an important tool in the enterprise management system for recording and tracking material flow, inventory status, and material cost accounting. The material ledger management module is a system module that integrates multiple functions such as material information entry, query, analysis, and report generation. It can help enterprises achieve refined management of materials and ensure the accuracy and traceability of material flow. The material ledger management module can record the entire life cycle information of the mold from warehousing, use, maintenance to scrapping. Once there is a problem with the mold or the historical record needs to be traced, the system can quickly provide relevant information to support quality improvement and responsibility tracing. The system can update inventory data in real time according to the mold serial number and status information to ensure the accuracy of inventory information, which helps enterprises to accurately grasp the inventory status of the mold, reasonably adjust the procurement plan, and avoid inventory backlog or shortage. The material ledger management module can update the mold status information in real time, such as whether the mold is in use and whether it needs maintenance, which helps enterprises to quickly respond to production needs and reduce production waiting time caused by unclear mold status. Based on the mold status information, enterprises can flexibly adjust production plans to ensure the smooth progress of production tasks, which helps to improve the production efficiency and flexibility of enterprises and respond to market changes. The material ledger management module usually adopts advanced data encryption technology and permission management mechanism to ensure the security of mold data. Only authorized personnel can access and modify relevant data to prevent data leakage or abuse. In summary, the technical advantages of the material ledger management module for maintenance and updating based on mold serial number and mold status information are mainly reflected in improving information accuracy and traceability, optimizing inventory management and resource allocation, improving production efficiency and flexibility, and enhancing data security and compliance. These advantages help enterprises achieve efficient management of mold assets, optimize production processes, improve production efficiency, and reduce operating costs.

[0069] (like Figure 7 , Figure 8 The material ledger management of the present invention can be subdivided into shelf management and mold serial number management. A single mold material corresponds to a mold serial number, and multiple mold serial numbers are grouped together according to the physical placement status and aggregated to a shelf number. The mold serial number has multiple material description attributes, including mold and end product types, such as 60AT1-60, 60AT2-60, 50AT1-50, 60-50, 54E1A1-115RE, 54E1A1-54E1, 60E1A1-60E1 twist, 54E1-BS80A, etc., including left, right, general types, key mold dimensions, such as height, width, thickness, etc., mold drawing number, and mold procurement source.

[0070] The improvement of the present invention also lies in: the material ledger management module is maintained and updated according to the mold serial number and mold status information; wherein the mold status information includes mold collection status information, mold maintenance status information, mold experiment status information, and mold use status information; and all the status information of the mold is correspondingly provided with a status information maintenance function unit, and the status information maintenance function unit is used to maintain all the status information of the mold material 11.

[0071] (like Fig. 9 , Fig.10 (As shown) The combination of mold serial number and shelf is referred to as combination definition, which mainly defines the status of molds on different shelves. According to actual production, the status of a single mold serial number can be divided into five types: reserve, experiment, completed experiment, in use, and expired. The operator will promptly perform status maintenance and update according to the status of the mold; the system will automatically record the operation flow of each information change for traceability query and status confirmation. Changes include the status of the mold, the location of the mold's storage shelf, the mold's storage time, the placement of the mold, etc. The status of the mold serial number on a single shelf is a mold status. During use, if necessary, molds from different shelves can be borrowed for combined operations; after the operation is completed, the combination information of the mold shelf and the mold status will be changed in time.

[0072] (like Figure 2-4 As shown in the above embodiment, further: it also includes a mold shelf, the mold shelf has a square column frame structure 5, and the four corners of the square column frame structure 5 are provided with upper and lower insertion guide structures; the upper and lower insertion guide structures are composed of a large-diameter tube body 6 and a small-diameter tube body 7; wherein the large-diameter tube body 6 is arranged on the upper end faces of the four corners of the square column frame structure 5, and the small-diameter tube body 7 is arranged on the lower end faces of the four corners of the square column frame structure 5; the mold shelves can be stacked, wherein the small-diameter tube body 7 of the upper mold shelf is guided to be inserted into the large-diameter tube body 6 of the lower mold shelf to realize the stacking of the mold shelves; the mold placement surface 8 of the square column frame structure 5 is flattened with a 5mm steel plate; the square column frame structure 5 is a double-layer tie rod structure; the double-layer tie rod structure is provided with forklift fork teeth 9, and the forklift fork teeth 9 are arranged in the gap between the upper and lower layers of the tie rod; the four corners of the double-layer tie rod structure are provided with lifting hooks 10.

[0073] For example, the maximum load-bearing capacity of a single mold shelf is 8 tons, and usually a set of 6-8 mold modules weighs about 0.7-1 ton. The double-layer tie rod structure makes it easy for the forklift to insert the fork teeth into the gap between the upper and lower layers of the tie rods for moving operations. A 3-ton forklift can forklift 2 layers of mold shelves at a time. There are 4 lifting hooks designed at the four corners of the mold shelf, which can facilitate the workshop to hoist the four corners for smooth operation and prevent the mold from slipping. When operating, 4 layers of mold shelves can be lifted at the same time.

[0074] In the above embodiment, further: when the mold shelf is used to place a complete set of mold materials 11, the middle of the mold shelf is used to place the rail head mold 3, the left side of the mold shelf is used to place the pre-forging mold 2, and the right side of the mold shelf is used to place the final forging mold 1; the top of the rail head mold 3 is used to stack the rolling plate mold 4-1, and the top of the final forging mold 1 is used to stack the shaping plate mold 4. When the mold shelf is used to place non-complete sets of molds, they are placed in the form that is closest to the use requirements.

[0075] Specifically: Each shelf can hold 6-8 molds, so more than 1,000 mold materials can be stored on more than 120 mold shelves. These 120 mold shelves are divided into two categories: commonly used and spare parts. Common molds are placed in two layers, left and right, up and down, and uncommon molds or spare parts molds are stacked in four layers.

[0076] All multi-layer mold racks can be concentrated in the same area and placed in different areas according to domestic, foreign, production and spare parts. The inner side is for spare parts and spare parts with low frequency of use and multi-layer mold racks for foreign products, and the outer side is for domestic and commonly used multi-layer mold racks for foreign products, which are convenient for access.

[0077] In the above embodiment, further: (such as Figure 5 As shown) also includes a signboard 14, the signboard 14 is provided with a signboard hole 17, the signboard hole 17 is connected to a magnetic buckle 16 through a wire rope chain 15, and the magnetic buckle 16 is magnetically connected to the mold material 11 or the mold shelf; each mold material 11 and each mold shelf is marked with a dedicated signboard 14.

[0078] Specifically, the mold serial number and mold shelf number are marked with a special signboard 14. The information content of the signboard 14 is a paper-printed sticker, and after being pasted on the stainless steel hanging plate, it corresponds to each mold and shelf through a strong magnetic hanging method of a steel wire chain 15 and a magnetic buckle 16. When the mold is used, the magnetic buckle is removed, and the signboard 14 is re-adsorbed after the mold is used.

[0079] In the above embodiment, further: (such as Figure 6 The mold signboard 14 is provided with mold serial number 12 information, mold and end product type 13 information, mold material code 18 information, mold name 19 information, and mold QR code 20 information.

[0080] (like Fig.11 , Fig.12(as shown) The mold serial number 12 and the shelf number are managed in a storage location manner, and the multi-layer shelf storage area is collectively referred to as the mold storage area. When a new mold is put into storage, the mold serial number 12 of the new mold needs to be entered and combined with the shelf number; when it is used daily, the in-and-out management mode is adopted. When the mold is taken out of the warehouse, the mold is mainly divided into two categories, namely production and experimental. When taking, enter (scan code recognition or manual input) the mold serial number M00000 or the shelf number H0000, and the system will present the mold serial number placed on the mold shelf on the taking interface according to the mold entry information. Increase or decrease the selection according to the needs of taking. After confirmation, click "Submit" to complete the out-of-warehouse taking. After use, when returning to the warehouse, enter (scan code or manually) the random mold serial number that has been out of the warehouse again, and the system will automatically obtain the chained out-of-warehouse mold. In order to ensure the accuracy of the mold in-and-out data, the serial number of each mold must be confirmed one by one before the return operation can be performed.

[0081] In the above embodiment, further: the mold status information also includes mold storage shelf location information, mold storage time information, and mold location information.

[0082] (like Fig. 22 The present invention also claims a method for managing inventory of special-shaped rail forging dies, which is managed using any of the above systems, and the steps are as follows:

[0083] Step 1: The mold enters the factory.

[0084] Step 2: Receive.

[0085] Step 3. Register.

[0086] Step 4, mold definition, mold number, shelf number, mold combination: through the material ledger management module, a single mold material 11 corresponds to a mold serial number 12, and multiple mold serial numbers 12 are combined according to the actual placement status and grouped into a shelf number; the mold serial number 12 and the shelf number are managed by location management.

[0087] Step 5: Delivery from warehouse: including maintenance, testing, and maintenance of usage status information during mold delivery.

[0088] Step 6: Return to the database.

[0089] In the above embodiment, further, the present invention also includes:

[0090] Step 7: Maintenance and adjustment: including outsourcing repair steps or on-site repair steps;

[0091] Step 8, mold application: Repeat steps 1 to 4 for the mold that has been maintained and adjusted in step 7.

[0092] In the above embodiment, further: Step 5 and Step 6 include a "usage record maintenance function". Through the "usage record maintenance function", the operator can record the mold status, product status, and special matters in the form of text and photos before and after the mold is returned.

[0093] Step 9, mold query: For mold material 11, you can query according to the mold and end product type, in and out of storage time period, operator, and maintenance process.

[0094] (like Figure 13-17 The maintenance of information on the maintenance, experimentation, and usage status involved in the use of molds (as shown). A "usage record maintenance function" has been specially developed, and operators can record the mold status, product status, and special matters corresponding to the relevant molds in the form of text and photos before and after the molds are returned. The recorded information will automatically generate a usage record, which will be retained along with the corresponding mold shelf number, so that the mold user can review and confirm the mold's historical status and related information the next time. Ensure that the mold usage information is fully retained. Special note: Anyone can log in to the system at any time to maintain the mold after logging into the system, so as to summarize and share the mold's dynamic information in a timely manner. Help the mold to be used and maintained better and more efficiently in the long term.

[0095] (like Figure 18-21 When querying molds, you can query by mold and end product type, in and out time period, operator, mold material type, maintenance process, etc., which is convenient for analysis, summary and spare parts management. The mold ledger will be summarized and exported according to mold serial number, shelf number, product type, mold material type, mold quantity, procurement source and other information.

[0096] The present invention transforms the mode of daily manual management into fixed storage location management, realizes the physical classification and partition storage of molds, the informatization storage location management of mold accounts, the management of mold in and out of the warehouse, the management of mold use, out of the warehouse, and the management of mold test process status and maintenance graphic information. From static numbers, dynamic status, corresponding shifts, corresponding time periods, and corresponding usage records, the complete mold inventory and status management, the whole process management information is fully shared and open to all business personnel, so that the mold management has no information blind spots and no missing blind spots, and transparent management is achieved.

[0097] The inventory management platform for special-shaped rail forging dies of the present invention improves the management level and efficiency of dies, effectively avoids the occurrence of production suspension and downtime problems caused by missing dies, ensures stable production of products, and reduces costs and increases efficiency.

[0098] The present invention uses mobile phone terminals as carriers and can provide first-hand, comprehensive and integrated mold management information to all mold on-site users, engineering and technical personnel, and quality management personnel, thereby improving the optimization, quality management and daily maintenance efficiency of molds, thereby effectively ensuring the quality stability of rail forging products, improving productivity, and improving production efficiency.

[0099] The present invention adopts a warehouse location management method to manage molds. When a new mold is put into storage, the mold serial number of the new mold needs to be entered and combined with the shelf number, which effectively improves the efficiency of mold inventory management, optimizes the production process, reduces costs, improves resource utilization, and improves safety and compliance. It helps enterprises improve production efficiency, reduce operating costs and enhance market competitiveness.

[0100] The material ledger management module adopted by the present invention can maintain and update according to the mold serial number and mold status information, thereby improving information accuracy and traceability, optimizing inventory management and resource allocation, improving production efficiency and flexibility, and enhancing data security and compliance.

[0101] The mold shelf of the present invention has a stable structure, a strong bearing capacity, is convenient for stacking, has a high space utilization rate, is convenient for mold management and storage and retrieval, and has strong adaptability.

[0102] The signboard of the present invention marks mold materials or mold shelves by connecting magnetic buckles with steel wire chains, and has advantages in convenience, durability, clarity of identification, aesthetics, uniformity and the like.

[0103] The mold signboard of the present invention is provided with multiple information, and the identification is accurate and traceable, which is convenient and quick to find, reduces misoperation, and realizes refined inventory management of molds; the application of the two-dimensional code on the signboard of the present invention realizes digital management, which can be integrated with the company's production management system, quality management system, etc., to realize intelligent management; the signboard of the present invention reflects the standardization and professionalism of the company's mold management, which helps to enhance the company's brand image and market competitiveness.

[0104] The method steps of the present invention can realize the unique identification serial number editing and management of the actual mold, and realize the detailed segmentation and block division of the mold by category, combined with the shelf number combination classification; the shelf number is again implemented with unique identification shelf number editing and management, thereby realizing the grading and classification of molds in blocks and completing the establishment of mold storage locations.

[0105] The specific warehousing and storage method of the present invention can realize the warehousing, returning and use of molds according to time and operator, and can realize dynamic graphic editing of mold status in the entire use process, from static numbers, dynamic status, corresponding shifts, corresponding time periods, and corresponding usage records to complete mold inventory and status management. The whole management information is fully shared and open to all business personnel, so as to achieve transparent management of mold management without information blind spots and omissions.

[0106] The present invention has a reasonable structure, is simple and practical, has strong versatility, is easy to use and maintain, is convenient to design and construct, and is not only suitable for the production of rail turnouts, but can also be widely used in the field of rail material management. The present invention is fully suitable for the coordinated management of templates, cutting tools, tooling, measuring tools, and pressure instruments and meters with working conditions characteristics such as high frequency, periodicity, and long-life dynamic updates.

[0107] It should be understood that although the present specification is described according to an implementation method, the implementation method does not only include an independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in this embodiment can also be appropriately arranged and combined to form other implementation methods that can be understood by those skilled in the art.

[0108] The above preferred embodiments are not intended to limit the scope of implementation of the present invention, so all equivalent changes made to the contents described in the claims of the present invention should be included in the scope of the claims of the present invention; it should be noted that the components and materials used in the above embodiments are commercially available unless otherwise specified.

Claims

1. A special-shaped rail forging die inventory management system, comprising a mobile terminal, mobile Internet, database and user interface, characterized in that: The mobile terminal is provided with an inventory management platform for special-shaped rail forging dies; the platform includes a material ledger management module; the material ledger management module is composed of a shelf management unit and a die serial number management unit, and the die serial number management unit and the shelf management unit adopt a storage location management method to make the information correspondingly associated; The material ledger management module is maintained and updated according to the mold serial number and mold status information; wherein the mold status information includes mold collection status information, mold maintenance status information, mold experiment status information, and mold use status information; and a status information maintenance function unit is provided corresponding to all the status information of the mold, and the status information maintenance function unit is used to maintain all the status information of the mold material (11).

2. The system according to claim 1, characterized in that: The invention also comprises a mould shelf, wherein the mould shelf has a square column frame structure (5), and the four corners of the square column frame structure (5) are provided with upper and lower insertion guide structures; the upper and lower insertion guide structures are composed of a large-diameter tube body (6) and a small-diameter tube body (7); wherein the large-diameter tube body (6) is arranged on the upper end faces of the four corners of the square column frame structure (5), and the small-diameter tube body (7) is arranged on the lower end faces of the four corners of the square column frame structure (5); the mould shelves can be stacked, wherein the small-diameter tube body (7) of the upper mould shelf is guided to be inserted into the large-diameter tube body (6) of the lower mould shelf to realize the stacking of the mould shelves; the mould placement surface (8) of the square column frame structure (5) is flatly paved with steel plates; the square column frame structure (5) is a double-layer tie rod structure; the double-layer tie rod structure is provided with forklift fork teeth (9), and the forklift fork teeth (9) are arranged in the gap between the upper and lower layers of the tie rod; and the four corners of the double-layer tie rod structure are provided with lifting hooks (10).

3. The system according to claim 2, characterized in that: When the mold shelf is used to place a set of mold materials (11), the middle of the mold shelf is used to place the rail head mold (3), the left side of the mold shelf is used to place the pre-forging mold (2), and the right side of the mold shelf is used to place the final forging mold (1); wherein the top of the rail head mold (3) is used to stack the rolling plate mold (4-1), and the top of the final forging mold (1) is used to stack the shaping plate mold (4); When placing incomplete molds on the mold shelf, they should be placed in a form that is closest to the usage requirements; Each mold material (11) corresponds to a mold serial number (12), and multiple mold serial numbers (12) are combined according to the physical placement status of the mold materials (11) and then collected on a shelf number.

4. The system according to claim 1, 2 or 3, characterized in that: It also comprises a signboard (14), wherein the signboard (14) is provided with a signboard hole (17), wherein the signboard hole (17) is connected to a magnetic buckle (16) via a steel wire chain (15), and the magnetic buckle (16) is magnetically connected to the mold material (11) or the mold shelf; each mold material (11) and each mold shelf are marked with a dedicated signboard (14).

5. The system according to claim 4, characterized in that: The mold signboard (14) is provided with mold serial number (12) information, mold and end product type (13) information, mold material code (18) information, mold name (19) information, and mold QR code (20) information.

6. The system according to claim 1, characterized in that: The mold status information also includes mold storage shelf location information, mold storage time information, and mold location information.

7. A method for managing inventory of special-shaped rail forging dies, characterized in that: Management is performed using a system as described in any one of claims 1 to 6, and the steps are as follows: Step 1: The mold enters the factory; Step 2: Collect; Step 3: Register; Step 4, mold definition, mold number, shelf number, mold combination: through the material ledger management module, a single mold material (11) corresponds to a mold serial number (12), and multiple mold serial numbers (12) are combined according to the physical placement status and then grouped into a shelf number; the mold serial number (12) and the shelf number are managed in a warehouse location management manner; Step 5: Delivery and use: including maintenance, testing, and maintenance of usage status information during mold delivery and use; Step 6: Return to the database.

8. The method according to claim 7, characterized in that: Also includes: Step 7: Maintenance and adjustment: including outsourcing repair steps or on-site repair steps; Step 8, mold application: Repeat steps 1 to 4 for the mold that has been maintained and adjusted in step 7.

9. The method according to claim 7, characterized in that: Steps 5 and 6 include the "usage record maintenance function". Through the "usage record maintenance function", the operator can record the mold status, product status, and special matters in the form of text and photos before and after the mold is returned.

10. The method according to claim 7, characterized in that: Also includes: Step 9, mold query: For mold materials (11), you can query according to mold and end product types, storage time periods, operators, and maintenance processes.

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