An automatic glueing equipment for producing suspension porcelain insulator
By designing an automated gluing equipment with positioning drive components, glue injection components, and switching components, the problem of misalignment between steel caps, porcelain parts, and steel feet in the production of suspension porcelain insulators was solved, achieving precise assembly and efficient production of suspension porcelain insulators.
Patent Information
- Application Number
- CN202510323310.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-19
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2045-03-19
AI Technical Summary
Existing automatic gluing equipment for suspension porcelain insulators cannot ensure that the steel cap, porcelain component, and steel foot are located on the same central axis, which affects the quality of the suspension porcelain insulators after gluing.
An automated gluing device was designed, comprising a positioning drive assembly, a glue injection assembly, and a switching assembly. The positioning drive assembly ensures that the central axes of the steel cap, ceramic part, and steel foot coincide with each other. The glue injection assembly enables rapid glue injection, and the switching assembly enables automatic switching of the steel cap.
This ensures precise assembly and high-quality production of suspension porcelain insulators, improves production efficiency, and enables precise alignment and rapid gluing of steel caps, porcelain components, and steel feet.
Smart Images

Figure CN120108869B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of gluing equipment, in particular to an automatic gluing equipment for producing suspension type porcelain insulators. BACKGROUND
[0002] Suspension type porcelain insulators are generally made of porcelain pieces and metal accessories (such as steel legs, iron caps, flanges, etc.) by using adhesive or mechanical clamping. Insulators are widely used in power systems, generally belong to external insulation, and work in atmospheric conditions. The external live conductors of overhead transmission lines, busbars of power plants and substations and various electrical equipment must be supported by insulators and insulated from the ground (or grounded objects) or other conductors with potential difference.
[0003] In the process of manufacturing suspension type porcelain insulators, the suspension type porcelain insulator gluing machine is a device for installing and fixing suspension type porcelain insulators, mainly used to improve labor productivity. However, the existing automatic gluing equipment for suspension type porcelain insulators cannot ensure that the iron cap, porcelain piece and steel leg are located on the same central axis during actual gluing of the suspension type porcelain insulator, affecting the quality of the suspension type porcelain insulator after gluing.
[0004] Therefore, the present application provides an automatic gluing equipment for producing suspension type porcelain insulators. SUMMARY
[0005] In order to make up for the deficiencies of the prior art and solve at least one technical problem raised in the background art.
[0006] The present application provides an automatic gluing equipment for producing suspension type porcelain insulators, comprising:
[0007] An equipment frame;
[0008] A positioning and driving assembly for fixing the iron cap, porcelain piece and steel leg respectively and driving the porcelain piece and steel leg to be assembled, the positioning and driving assembly comprising two bases, the upper surface of the base being provided with a positioning ring matched with the iron cap, the lower surface of the positioning ring being fixedly provided with four supporting legs, the bottom end of each of the four supporting legs being fixedly connected with the upper surface of the base, the inner wall of the equipment frame being slidably provided with a concave positioning disc for positioning the porcelain piece, the inner wall of the concave positioning disc being circumferentially provided with four arc-shaped positioning plates, the upper surface of the concave positioning disc being fixedly provided with a first motor for driving the four arc-shaped positioning plates to move towards the middle simultaneously, the inner top wall of the equipment frame being provided with a disc for fixing the steel leg, the lower surface of the disc being slidably provided with four clamping blocks, the upper surface of the disc being fixedly provided with a second motor for driving the four clamping blocks to move towards the middle simultaneously, and the central axes of the positioning ring, concave positioning disc and disc coincide with each other.
[0009] Preferably, the inner bottom wall of the concave positioning disc is provided with a through hole matched with the porcelain piece, and the inner part of the concave positioning disc is provided with an annular cavity, the inner wall of the concave positioning disc is provided with a strip-shaped opening corresponding to the arc-shaped positioning plate and extending into the annular cavity, and the inner wall of the strip-shaped opening is slidably provided with a rectangular inner threaded cylinder, and the arc-shaped positioning plate is fixedly arranged at the end of the rectangular inner threaded cylinder.
[0010] By adopting the above technical scheme, the arc-shaped positioning plate can be moved by moving the rectangular inner threaded cylinder.
[0011] Preferably, the inner wall of the annular cavity is rotatably provided with a lead screw corresponding to the rectangular inner threaded cylinder, the outer surface of the lead screw is threadedly connected with the inner wall of the rectangular inner threaded cylinder, the surface of the lead screw is fixedly provided with a bevel gear, and the inner top wall of the annular cavity is rotatably provided with a bevel gear ring meshing with the four bevel gears.
[0012] By adopting the above technical scheme, the rectangular inner threaded cylinder can be moved by rotating the lead screw.
[0013] Preferably, the inner top wall of the annular cavity is rotatably provided with a rotating ring, the output end of the first motor extends into the inner part of the annular cavity and is fixedly provided with a first tooth disc, the inner ring surface of the rotating ring is fixedly provided with an inner tooth ring meshing with the first tooth disc, and the bevel gear ring is fixedly arranged at the bottom end of the rotating ring.
[0014] By adopting the above technical scheme, the rotating ring can be automatically rotated by rotating the first motor.
[0015] Preferably, the inner wall of the equipment rack is provided with a rectangular groove, the inner top wall of the rectangular groove is fixedly provided with a third motor, the output end of the third motor is fixedly provided with a vertical threaded column, the inner wall of the rectangular groove is slidably provided with a rectangular sliding block, the concave positioning disc is fixedly arranged at the end of the rectangular sliding block, the inner wall of the rectangular groove is fixedly provided with two symmetrical limiting rods, the surface of the rectangular sliding block is respectively provided with a threaded hole threadedly connected with the outer surface of the vertical threaded column and a sliding hole slidably connected with the outer surface of the two limiting rods.
[0016] By adopting the above technical scheme, the vertical threaded column can be automatically rotated by rotating the third motor, so as to drive the rectangular sliding block to move.
[0017] Preferably, the lower surface of the disc is provided with four strip-shaped grooves in a circumferential array, and the disc is internally provided with a cavity, the inner walls of the four strip-shaped grooves are rotationally provided with lead screws extending into the cavity, the ends of the four lead screws are fixedly provided with driven bevel gears, the output end of the second motor extends into the cavity and is fixedly provided with driving bevel gears meshing with the four driven bevel gears respectively, the inner walls of the strip-shaped grooves are slidingly provided with moving blocks, the surface of the moving blocks is provided with threaded holes threadedly connected with the outer surfaces of the lead screws, four clamping blocks are fixedly arranged on the surfaces of the four moving blocks respectively, the inner top wall of the equipment rack is fixedly provided with a hydraulic rod, and the upper surface of the connecting frame is fixedly connected with the extension end of the hydraulic rod.
[0018] By adopting the above technical scheme, the second motor can drive the four clamping blocks to move towards the middle simultaneously.
[0019] Preferably, the surface of the equipment rack is provided with a glue injection assembly, the glue injection assembly comprises a storage cylinder fixedly arranged on the top of the equipment rack, and a discharge pipe arranged at the bottom end of the storage cylinder, and the surface of the discharge pipe is provided with a discharge valve, the bottom end of the discharge pipe is rotationally provided with an L-shaped conveying pipe, the bottom end of the storage cylinder is fixedly provided with a fourth motor, and the output end of the fourth motor is fixedly provided with a second toothed disc, and the top end of the L-shaped conveying pipe is fixedly provided with a third toothed disc meshing with the second toothed disc.
[0020] By adopting the above technical scheme, the fourth motor can drive the L-shaped conveying pipe to rotate, so as to conveniently adjust the position of the L-shaped conveying pipe.
[0021] Preferably, the upper surface of the storage cylinder is fixedly provided with a mounting frame, and the inner top wall of the mounting frame is rotationally provided with a rotating rod extending into the storage cylinder, the outer surface of the rotating rod is fixedly provided with a stirring blade and a scraper respectively, the bottom end of the rotating rod is fixedly provided with a connecting shaft extending into the discharge pipe, and the surface of the connecting shaft is fixedly provided with a spiral conveying blade, and the upper surface of the mounting frame is provided with a fifth motor for driving the rotating rod to rotate.
[0022] By adopting the above technical scheme, the rotating rod can drive the spiral conveying blade to rotate.
[0023] Preferably, the inner wall of the mounting frame is fixed with a pressurizing box, and the inner wall of the pressurizing box is slidably provided with a rectangular plate and a sealing plate, the middle of the rectangular plate and the sealing plate is fixed with a top rod, the side of the pressurizing box is rotatably provided with a reciprocating screw rod extending into the pressurizing box, and the end of the reciprocating screw rod and the surface of the rotating rod are fixed with intermeshing helical gears, the surface of the rectangular plate is provided with a threaded hole threadedly connected with the outer surface of the reciprocating screw rod, the side of the pressurizing box is provided with a pressurizing pipe and an air suction pipe, the other end of the pressurizing pipe extends into the inside of the storage cylinder, the end of the air suction pipe is provided with a filter cover, and the surface of the pressurizing pipe and the air suction pipe is respectively provided with an inflation one-way valve and an air suction one-way valve.
[0024] By adopting the above technical scheme, the rotation of the rotating rod can drive the reciprocating screw rod to rotate, so that the inside of the storage cylinder is pressurized.
[0025] Preferably, the surface of the equipment rack is provided with a switching assembly for switching two bases, the switching assembly comprises a switching plate slidably arranged on the inner bottom wall of the equipment rack, the two bases are fixed symmetrically on the upper surface of the switching plate, the surface of the equipment rack is provided with a concave groove, the inner wall of the concave groove is slidably provided with a moving plate, the top end of the moving plate is fixedly connected with the lower surface of the switching plate, the side of the equipment rack is fixedly provided with a sixth motor, the output end of the sixth motor extends into the inside of the concave groove and is fixedly provided with a longitudinal threaded column, and the surface of the moving plate is provided with a threaded hole threadedly connected with the surface of the longitudinal threaded column.
[0026] By adopting the above technical scheme, the rotation of the sixth motor can realize the automatic switching of the two steel caps.
[0027] The beneficial effects of the present application are:
[0028] The automatic glue assembling equipment for producing the suspension type porcelain insulator has the advantages that: the middle axes of the steel cap, the porcelain piece and the steel foot are coincided with each other when the suspension type porcelain insulator is produced, and the accurate assembly of the suspension type porcelain insulator is realized after the glue injection is completed, so that the quality of the produced suspension type porcelain insulator is ensured.
[0029] The automatic glue assembling equipment for producing the suspension type porcelain insulator has the advantages that: after the steel cap, the porcelain piece and the steel foot are fixed, the mortar in the storage cylinder can be delivered to the discharge pipe and then to the steel cap through the L-shaped material conveying pipe, and the inside of the storage cylinder can be injected with air through the pressurizing pipe, so that the mortar can be quickly discharged through the discharge pipe and the L-shaped material conveying pipe.
[0030] The application discloses an automatic glue assembling equipment for producing a suspension type porcelain insulator, which is characterized by the following: when the assembling of one suspension type porcelain insulator is completed, the sixth motor is started to drive the longitudinal threaded column to rotate, the longitudinal threaded column drives the moving plate to move, the moving plate drives the switching plate to move, and the automatic switching of two steel caps is realized. BRIEF DESCRIPTION OF DRAWINGS
[0031] Figure 1 is a three-dimensional structural schematic diagram of the application;
[0032] Figure 2 is a side view structural schematic diagram of the application;
[0033] Figure 3 is a concave positioning disc sectional structural schematic diagram of the application;
[0034] Figure 4 is an enlarged structural schematic diagram of A in the application; Figure 3
[0035] Figure 5 is a bottom view structural schematic diagram of the application;
[0036] Figure 6 is a sectional structural schematic diagram of the application;
[0037] Figure 7 is a storage cylinder sectional structural schematic diagram of the application;
[0038] Figure 8 is an enlarged structural schematic diagram of B in the application; Figure 7
[0039] Figure 9 is an enlarged structural schematic diagram of C in the application; Figure 7
[0040] Figure 10 is a device rack bottom sectional structural schematic diagram of the application.
[0041] MARKS OF THE DRAWINGS:
[0042] 100, device rack;
[0043] 200, positioning drive assembly; 201, base; 202, positioning ring; 203, concave positioning disc; 204, arc-shaped positioning plate; 205, first motor; 206, disc; 207, clamping block; 208, second motor; 209, rectangular internal thread cylinder; 2010, lead screw; 2011, bevel gear; 2012, bevel gear ring; 2013, rotating ring; 2014, first toothed disc; 2015, internal tooth ring; 2016, third motor; 2017, vertical threaded column; 2018, rectangular sliding block; 2019, lead screw; 2020, driven bevel gear; 2021, driving bevel gear; 2022, moving block; 2023, hydraulic rod;
[0044] 300, steel cap;
[0045] 400, porcelain piece;
[0046] 500, steel foot;
[0047] 600, glue injection assembly; 601, storage cylinder; 602, discharge pipe; 603, L-shaped conveying pipe; 604, fourth motor; 605, second toothed disc; 606, third toothed disc; 607, rotating rod; 608, stirring blade; 609, scraper; 6010, connecting shaft; 6011, spiral conveying blade; 6012, fifth motor; 6013, pressurizing box; 6014, rectangular plate; 6015, sealing plate; 6016, ejector rod; 6017, reciprocating lead screw; 6018, helical gear; 6019, pressurizing pipe; 6020, air suction pipe;
[0048] 700, switching assembly; 701, switching plate; 702, moving plate; 703, sixth motor; 704, longitudinal threaded column. DETAILED DESCRIPTION
[0049] The subject matter described herein will now be discussed with reference to example implementations. It should be understood that the discussion of these implementations is merely meant to provide a better understanding of the subject matter described herein and can be changed in function and arrangement without departing from the scope of the present description. Various processes or components can be omitted, substituted, or added according to desired implementations. Additionally, features described with respect to some examples can be combined in other examples.
[0050] EMBODIMENTS
[0051] The technical solutions of the present application will be further described in detail below in conjunction with the accompanying drawings and specific examples. Please refer to Figures 1 to 10 The present application provides an automatic glue mounting equipment for producing suspension porcelain insulator, please refer to Figures 1 to 6, comprising: a device frame 100; a positioning and driving assembly 200 for fixing the steel cap 300, the porcelain piece 400 and the steel leg 500 respectively and driving the porcelain piece 400 and the steel leg 500 to be assembled, the positioning and driving assembly 200 comprising two bases 201, the upper surface of the base 201 being provided with a positioning ring 202 matched with the steel cap 300, and the lower surface of the positioning ring 202 being fixedly provided with four supporting legs, and the bottom end of the four supporting legs being fixedly connected with the upper surface of the base 201, the inner wall of the device frame 100 being slidably provided with a concave positioning disc 203 for positioning the porcelain piece 400, the inner wall of the concave positioning disc 203 being circumferentially provided with four arc-shaped positioning plates 204, and the upper surface of the concave positioning disc 203 being fixedly provided with a first motor 205 for driving the four arc-shaped positioning plates 204 to move towards the middle simultaneously, the inner top wall of the device frame 100 being provided with a disc 206 for fixing the steel leg 500, and the lower surface of the disc 206 being slidably provided with four clamping blocks 207, the upper surface of the disc 206 being fixedly provided with a second motor 208 for driving the four clamping blocks 207 to move towards the middle simultaneously, and the central axes of one positioning ring 202, the concave positioning disc 203 and the disc 206 coinciding with each other.
[0052] Please refer to Figure 3 and Figure 4 , the inner bottom wall of the concave positioning disc 203 being provided with a through hole matched with the porcelain piece 400, and the inside of the concave positioning disc 203 being provided with an annular cavity, the inner wall of the concave positioning disc 203 being provided with a strip-shaped opening corresponding to the arc-shaped positioning plate 204 and extending into the inside of the annular cavity, the inner wall of the strip-shaped opening being slidably provided with a rectangular inner threaded cylinder 209, and the arc-shaped positioning plate 204 being fixedly provided at the end of the rectangular inner threaded cylinder 209.
[0053] Specifically, the arc-shaped positioning plate 204 can be moved by the movement of the rectangular inner threaded cylinder 209.
[0054] Please refer to Figure 3 and Figure 4 , the inner wall of the annular cavity being rotatably provided with a lead screw 2010 corresponding to the rectangular inner threaded cylinder 209, and the outer surface of the lead screw 2010 being threadedly connected with the inner wall of the rectangular inner threaded cylinder 209, the surface of the lead screw 2010 being fixedly provided with a conical gear 2011, and the inner top wall of the annular cavity being rotatably provided with a conical gear ring 2012 meshing with the four conical gears 2011.
[0055] Specifically, the rectangular inner threaded cylinder 209 can be moved by the rotation of the lead screw 2010.
[0056] Please refer to Figure 3 and Figure 4The inner top wall of the annular cavity is rotatably provided with a rotating ring 2013, and the output end of the first motor 205 extends into the interior of the annular cavity and is fixedly provided with a first gear disk 2014. The inner ring surface of the rotating ring 2013 is fixedly provided with an internal gear ring 2015 that meshes with the first gear disk 2014, and a bevel gear ring 2012 is fixedly provided at the bottom end of the rotating ring 2013.
[0057] Specifically, the rotation of the first motor 205 can drive the rotating ring 2013 to rotate automatically.
[0058] Please refer to this carefully. Figure 2 The inner wall of the equipment frame 100 is provided with a rectangular groove, and a third motor 2016 is fixedly installed on the inner top wall of the rectangular groove. A vertical threaded column 2017 is fixedly installed at the output end of the third motor 2016. A rectangular slider 2018 is slidably installed on the inner wall of the rectangular groove. A concave positioning plate 203 is fixedly installed at the end of the rectangular slider 2018. Two symmetrical limiting rods are fixedly installed on the inner wall of the rectangular groove. The surface of the rectangular slider 2018 is provided with threaded holes that are threadedly connected to the outer surface of the vertical threaded column 2017, and sliding holes that are slidably connected to the outer surfaces of the two limiting rods.
[0059] Specifically, the rotation of the third motor 2016 can drive the rotation of the vertical threaded column 2017, thereby causing the rectangular slider 2018 to move automatically.
[0060] Please refer to this carefully. Figure 5 and Figure 6 The lower surface of the disc 206 has four strip-shaped grooves arranged in a circumferential array, and the interior of the disc 206 has a cavity. The inner walls of the four strip-shaped grooves are rotatably provided with lead screws 2019 extending into the cavity, and the ends of the four lead screws 2019 are fixedly provided with driven bevel gears 2020. The output end of the second motor 208 extends into the cavity and is fixedly provided with driving bevel gears 2021 that mesh with the four driven bevel gears 2020 respectively. The inner wall of the strip-shaped grooves is slidably provided with moving blocks 2022, and the surface of the moving blocks 2022 has threaded holes that are threaded to the outer surface of the lead screws 2019. Four clamping blocks 207 are fixedly provided on the surfaces of the four moving blocks 2022 respectively. The inner top wall of the equipment frame 100 is fixedly provided with a hydraulic rod 2023, and the upper surface of the disc 206 is fixedly provided with a connecting frame. The telescopic end of the hydraulic rod 2023 is fixedly connected to the upper surface of the connecting frame.
[0061] Specifically, the rotation of the second motor 208 can drive the four clamping blocks 207 to move towards the center simultaneously.
[0062] The application can place the steel cap 300 in the positioning ring 202, so that the steel cap 300 coincides with the central axis of the positioning ring 202, and then place the porcelain piece 400 in the concave positioning disc 203, start the first motor 205, the rotation of the first motor 205 drives the rotation of the first tooth disc 2014, the rotation of the first tooth disc 2014 drives the rotation of the inner tooth ring 2015 and the rotating ring 2013, the rotation of the rotating ring 2013 drives the rotation of the conical gear ring 2012, the rotation of the conical gear ring 2012 drives the rotation of the four conical gears 2011, thereby driving the rotation of the four lead screws 2010, the rotation of the lead screw 2010 drives the movement of the rectangular internal thread cylinder 209 to the middle, thereby driving the movement of the four arc-shaped positioning plates 204 to the middle at the same time, fixing the porcelain piece 400 at the central position of the concave positioning disc 203, so that the central axis of the porcelain piece 400 coincides with the central axis of the concave positioning disc 203, then place the steel foot 500 on the lower surface of the disc 206, and start the second motor 208, the rotation of the second motor 208 drives the rotation of the driving bevel gear 2021, the rotation of the driving bevel gear 2021 drives the rotation of the four driven bevel gears 2020, thereby driving the rotation of the four lead screws 2019, the rotation of the lead screw 2019 drives the movement of the moving block 2022 to the middle, thereby driving the movement of the four clamping blocks 207 to the middle at the same time, effectively clamping and fixing the top of the steel foot 500, and making the central axis of the steel foot 500 coincide with the central axis of the disc 206, thereby making the central axes of the steel cap 300, the porcelain piece 400 and the steel foot 500 coincide with each other, finally, after the glue injection is completed, start the third motor 2016 and the hydraulic rod 2023 at the same time, the rotation of the third motor 2016 drives the rotation of the vertical threaded column 2017, the rotation of the vertical threaded column 2017 drives the downward movement of the rectangular sliding block 2018, thereby driving the downward movement of the porcelain piece 400 and inserting the porcelain piece 400 into the inside of the steel cap 300, at the same time, the elongation of the hydraulic rod 2023 drives the downward movement of the steel foot 500 and inserting the steel foot 500 into the inside of the steel cap 300 through the porcelain piece 400, thereby realizing the accurate assembly of the suspension type porcelain insulator and ensuring the quality of the suspension type porcelain insulator after production.
[0063] Please refer to Figure 7 and Figure 9 The surface of the equipment rack 100 is provided with a glue injection assembly 600, the glue injection assembly 600 comprises a storage cylinder 601 fixedly arranged on the top of the equipment rack 100, and a discharge pipe 602 arranged at the bottom end of the storage cylinder 601, and the surface of the discharge pipe 602 is provided with a discharge valve, and the bottom end of the discharge pipe 602 is rotatably provided with an L-shaped conveying pipe 603, the bottom end of the storage cylinder 601 is fixedly provided with a fourth motor 604, and the output end of the fourth motor 604 is fixedly provided with a second tooth disc 605, and the top end of the L-shaped conveying pipe 603 is fixedly provided with a third tooth disc 606 which is meshed with the second tooth disc 605.
[0064] Specifically, the fourth motor 604 can drive the L-shaped conveying pipe 603 to rotate, so as to adjust the position of the L-shaped conveying pipe 603.
[0065] Please refer to Figure 7 and Figure 8 The upper surface of the storage cylinder 601 is fixedly provided with a mounting frame, and the inner top wall of the mounting frame is rotatably provided with a rotating rod 607 extending into the inside of the storage cylinder 601. The outer surface of the rotating rod 607 is fixedly provided with a stirring blade 608 and a scraper 609, respectively. The bottom end of the rotating rod 607 is fixedly provided with a connecting shaft 6010 extending into the inside of the discharging pipe 602, and the surface of the connecting shaft 6010 is fixedly provided with a spiral conveying blade 6011. The upper surface of the mounting frame is provided with a fifth motor 6012 for driving the rotating rod 607 to rotate.
[0066] Specifically, the rotating rod 607 can drive the spiral conveying blade 6011 to rotate.
[0067] Please refer to Figure 7 and Figure 9 The inner wall of the mounting frame is fixedly provided with a pressurizing box 6013, and the inner wall of the pressurizing box 6013 is slidably provided with a rectangular plate 6014 and a sealing plate 6015, respectively. The middle of the rectangular plate 6014 and the sealing plate 6015 is fixedly provided with a jacking rod 6016. The side surface of the pressurizing box 6013 is rotatably provided with a reciprocating screw 6017 extending into the inside of the pressurizing box 6013. One end of the reciprocating screw 6017 and the surface of the rotating rod 607 are fixedly provided with intermeshing helical gears 6018, respectively. The surface of the rectangular plate 6014 is provided with a threaded hole screwing with the outer surface of the reciprocating screw 6017. The side surface of the pressurizing box 6013 is provided with a pressurizing pipe 6019 and an air suction pipe 6020, respectively. The other end of the pressurizing pipe 6019 extends into the inside of the storage cylinder 601. The end of the air suction pipe 6020 is provided with a filter cover. The surfaces of the pressurizing pipe 6019 and the air suction pipe 6020 are provided with an air charging one-way valve and an air suction one-way valve, respectively.
[0068] Specifically, the rotating rod 607 can drive the reciprocating screw 6017 to rotate, so as to pressurize the inside of the storage cylinder 601.
[0069] Wherein, the glue injection assembly 600 is arranged, after the steel cap 300, the porcelain piece 400 and the steel foot 500 are fixed, the fifth motor 6012 can be started and the discharge valve is opened, the rotation of the fifth motor 6012 drives the rotation of the rotating rod 607, the rotation of the rotating rod 607 drives the stirring blade 608 and the scraper 609 to stir the inner wall of the storage cylinder 601, the full mixing of the mortar is realized, and simultaneously the rotation of the rotating rod 607 drives the rotation of the connecting shaft 6010, the rotation of the connecting shaft 6010 drives the rotation of the spiral conveying blade 6011, the mortar in the storage cylinder 601 is conveyed to the discharge pipe 602, and is conveyed to the steel cap 300 through the L-shaped conveying pipe 603, and simultaneously the rotation of the rotating rod 607 drives the rotation of the reciprocating screw rod 6017 through the two bevel gears 6018, the rotation of the reciprocating screw rod 6017 drives the back-and-forth movement of the rectangular plate 6014, thereby driving the back-and-forth movement of the sealing plate 6015, when the sealing plate 6015 moves back and forth, the inside of the storage cylinder 601 can be injected with gas through the pressurizing pipe 6019, the inside of the storage cylinder 601 is pressurized, and the mortar can be quickly discharged through the discharge pipe 602 and the L-shaped conveying pipe 603.
[0070] Please refer to Figure 10 The surface of the equipment rack 100 is provided with a switching assembly 700 for switching the two bases 201, the switching assembly 700 comprises a switching plate 701 slidingly arranged on the inner bottom wall of the equipment rack 100, the two bases 201 are symmetrically and fixedly arranged on the upper surface of the switching plate 701, the surface of the equipment rack 100 is provided with a concave groove, and the inner wall of the concave groove is slidingly provided with a moving plate 702, the top end of the moving plate 702 is fixedly connected with the lower surface of the switching plate 701, the side surface of the equipment rack 100 is fixedly provided with a sixth motor 703, the output end of the sixth motor 703 extends into the inside of the concave groove and is fixedly provided with a longitudinal screw column 704, and the surface of the moving plate 702 is provided with a threaded hole in surface screw connection with the surface of the longitudinal screw column 704.
[0071] Specifically, the automatic switching of the two steel caps 300 can be realized through the rotation of the sixth motor 703.
[0072] Wherein, the switching assembly 700 is arranged, when one suspension type porcelain insulator is assembled, the sixth motor 703 can be started, the rotation of the sixth motor 703 drives the rotation of the longitudinal screw column 704, the rotation of the longitudinal screw column 704 drives the movement of the moving plate 702, the movement of the moving plate 702 drives the movement of the switching plate 701, thereby realizing the automatic switching of the two steel caps 300.
[0073] The above describes the embodiments of the specific embodiment, but the specific embodiment is not limited to the above, the above is only illustrative but not limited, and many forms can be made by the person skilled in the art under the inspiration of the specific embodiment, which all belong to the protection of the specific embodiment.
Claims
1. An automatic glue mounting apparatus for producing a suspension porcelain insulator, characterized by, The utility model relates to a device frame (100), the surface of device frame (100) is provided with glue injection subassembly (600); Positioning drive assembly (200) is used for fixing steel cap (300), porcelain piece (400) and steel foot (500) respectively, and drive porcelain piece (400) and steel foot (500) are assembled, positioning drive assembly (200) includes two base (201), the upper surface of base (201) is provided with the positioning ring (202) of adaptation with steel cap (300), and the lower surface of positioning ring (202) is fixed with four support legs, and the bottom of four support legs is fixedly connected with the upper surface of base (201), the inner wall of device frame (100) is slidably provided with concave positioning disc (203) for positioning porcelain piece (400), the inner wall of concave positioning disc (203) is circularly arranged with four arc-shaped positioning plates (204), and the upper surface of concave positioning disc (203) is fixedly provided with the first motor (205) for driving four arc-shaped positioning plates (204) to move to the middle simultaneously, the inner top wall of device frame (100) is provided with disc (206) for fixing steel foot (500), and the lower surface of disc (206) is slidably provided with four clamping blocks (207), the upper surface of disc (206) is fixedly provided with the second motor (208) for driving four clamping blocks (207) to move to the middle simultaneously, and the central axis of one positioning ring (202), concave positioning disc (203) and disc (206) coincide with each other;The inner bottom wall of concave positioning disc (203) is provided with the through hole of adaptation with porcelain piece (400), and the inside of concave positioning disc (203) is provided with annular cavity, the inner wall of concave positioning disc (203) is provided with the strip-shaped opening corresponding with arc-shaped positioning plate (204) and extending to the inside of annular cavity, the inner wall of strip-shaped opening is slidably provided with rectangular inner thread cylinder (209), and arc-shaped positioning plate (204) is fixedly arranged at the end of rectangular inner thread cylinder (209); The surface of device frame (100) is provided with switching assembly (700) for switching two base (201). The inner wall of annular cavity is rotatably provided with lead screw (2010) corresponding with rectangular inner thread cylinder (209), and the outer surface of lead screw (2010) is threadedly connected with the inner wall of rectangular inner thread cylinder (209), the surface of lead screw (2010) is fixedly provided with bevel gear (2011), and the inner top wall of annular cavity is rotatably provided with bevel gear ring (2012) meshing with four bevel gears (2011).
2. An automatic gluing apparatus for producing a suspension type porcelain insulator according to claim 1, wherein The inner top wall of annular cavity is rotatably provided with rotating ring (2013), and the output end of first motor (205) extends to the inside of annular cavity and is fixedly provided with first tooth disc (2014), the inner ring surface of rotating ring (2013) is fixedly provided with inner tooth ring (2015) meshing with first tooth disc (2014), and bevel gear ring (2012) is fixedly arranged at the bottom end of rotating ring (2013).
3. The automatic gluing apparatus for producing a suspension type porcelain insulator according to claim 2, wherein 4. The automatic gluing apparatus for producing a suspension type porcelain insulator according to claim 1, wherein The inner wall of the equipment rack (100) is provided with a rectangular groove, and the inner top wall of the rectangular groove is fixedly provided with a third motor (2016), and the output end of the third motor (2016) is fixedly provided with a vertical threaded column (2017), the inner wall of the rectangular groove is slidably provided with a rectangular sliding block (2018), the concave positioning disc (203) is fixedly arranged at the end of the rectangular sliding block (2018), the inner wall of the rectangular groove is fixedly provided with two symmetrical limiting rods, and the surface of the rectangular sliding block (2018) is respectively provided with a threaded hole in threaded connection with the outer surface of the vertical threaded column (2017), and a sliding hole in sliding connection with the outer surface of the two limiting rods.
5. The automatic gluing apparatus for producing a suspension type porcelain insulator according to claim 1, wherein The lower surface of the disc (206) is circumferentially provided with four strip-shaped grooves, and the disc (206) is internally provided with a cavity, the inner walls of the four strip-shaped grooves are all rotatably provided with a lead screw (2019) extending into the cavity, the end of each of the four lead screws (2019) is fixedly provided with a driven bevel gear (2020), the output end of the second motor (208) extends into the cavity and is fixedly provided with a driving bevel gear (2021) in meshing connection with the four driven bevel gears (2020), the inner wall of the strip-shaped groove is slidably provided with a moving block (2022), and the surface of the moving block (2022) is provided with a threaded hole in threaded connection with the outer surface of the lead screw (2019), four clamping blocks (207) are respectively fixedly arranged on the surface of the four moving blocks (2022), the inner top wall of the equipment rack (100) is fixedly provided with a hydraulic rod (2023), and the upper surface of the disc (206) is fixedly provided with a connecting frame, and the extension end of the hydraulic rod (2023) is fixedly connected with the upper surface of the connecting frame.
6. The automatic gluing apparatus for producing a suspension type porcelain insulator according to claim 1, wherein The glue injection assembly (600) comprises a storage cylinder (601) fixedly arranged at the top of the equipment rack (100), and a discharge pipe (602) arranged at the bottom end of the storage cylinder (601), and the surface of the discharge pipe (602) is provided with a discharge valve, the bottom end of the discharge pipe (602) is rotatably provided with an L-shaped conveying pipe (603), the bottom end of the storage cylinder (601) is fixedly provided with a fourth motor (604), and the output end of the fourth motor (604) is fixedly provided with a second toothed disc (605), and the top end of the L-shaped conveying pipe (603) is fixedly provided with a third toothed disc (606) in meshing connection with the second toothed disc (605).
7. The automatic gluing apparatus for producing a suspension porcelain insulator according to claim 6, wherein The upper surface of the storage cylinder (601) is fixedly provided with a mounting frame, and the inner top wall of the mounting frame is rotatably provided with a rotating rod (607) extending into the storage cylinder (601), the outer surface of the rotating rod (607) is respectively fixedly provided with a stirring blade (608) and a scraper (609), the bottom end of the rotating rod (607) is fixedly provided with a connecting shaft (6010) extending into the discharge pipe (602), and the surface of the connecting shaft (6010) is fixedly provided with a spiral conveying blade (6011), and the upper surface of the mounting frame is provided with a fifth motor (6012) for driving the rotating rod (607) to rotate.
8. The automatic gluing apparatus for producing a suspension porcelain insulator according to claim 7, wherein The inner wall of the mounting frame is fixedly provided with a pressurizing box (6013), and the inner wall of the pressurizing box (6013) is slidably provided with a rectangular plate (6014) and a sealing plate (6015), respectively, the middle of the rectangular plate (6014) and the sealing plate (6015) is fixedly provided with a jacking rod (6016), the side surface of the pressurizing box (6013) is rotatably provided with a reciprocating screw rod (6017) extending into the pressurizing box (6013), and one end of the reciprocating screw rod (6017) and the surface of the rotating rod (607) are fixedly provided with intermeshing helical gears (6018), the surface of the rectangular plate (6014) is provided with a threaded hole threadedly connected with the outer surface of the reciprocating screw rod (6017), the side surface of the pressurizing box (6013) is provided with a pressurizing pipe (6019) and an air suction pipe (6020), respectively, the other end of the pressurizing pipe (6019) extends into the inside of the storage cylinder (601), the end of the air suction pipe (6020) is provided with a filter cover, and the surface of the pressurizing pipe (6019) and the air suction pipe (6020) is respectively provided with an air charging one-way valve and an air suction one-way valve.
9. The automatic gluing apparatus for producing a suspension type porcelain insulator according to claim 1, wherein The switching assembly (700) includes a switching plate (701) slidably arranged on the bottom wall of the equipment rack (100), two bases (201) are symmetrically fixed on the upper surface of the switching plate (701), the surface of the equipment rack (100) is provided with a concave groove, and the inner wall of the concave groove is slidably provided with a moving plate (702), the top end of the moving plate (702) is fixedly connected with the lower surface of the switching plate (701), the side surface of the equipment rack (100) is fixedly provided with a sixth motor (703), and the output end of the sixth motor (703) extends into the inside of the concave groove and is fixedly provided with a longitudinal threaded column (704), and the surface of the moving plate (702) is provided with a threaded hole threadedly connected with the surface of the longitudinal threaded column (704).
Citation Information
Patent Citations
Automatic cementing machine for ultrahigh-voltage high-strength disc suspension porcelain insulator
CN105869801A
Dish type suspended insulator multi- station flow operation cementing machine
CN201117375Y