Automatic winding equipment for miniature transformer coil
By designing a micro transformer coil automatic winding device combining the drive mechanism and the top pressure mechanism, the problem of inconvenient coil slippage and installation and disassembly is solved, and an efficient and accurate winding process is achieved.
Patent Information
- Application Number
- CN202510222796.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-27
- Publication Date
- 2025-06-06
AI Technical Summary
The existing micro-transformer coil winding equipment is prone to slipping during the winding process, difficult to wind accurately, and inconvenient installation and disassembly, which affects winding efficiency.
A micro transformer coil automatic winding device is designed, and the driving mechanism and the top pressure mechanism are combined to limit and support the coil frame through limiting cones and ring-shaped springs. The conductor is pressed and tightened by the tensioning component and arc-shaped shrapnel to achieve automatic winding.
The device can effectively prevent the coil frame from slipping and loose wires, ensure the accuracy and efficiency of the winding, and simplify the installation and disassembly of the coil.
Smart Images

Figure CN120108928A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of winding equipment, in particular to an automatic winding equipment for a micro transformer coil. Background Art
[0002] The transformer commonly used in the power industry is a conversion device that uses the principle of electromagnetic induction to change the AC voltage. It has the functions of voltage conversion, current conversion, impedance conversion, etc. The main components of the transformer are the primary coil, the secondary coil and the iron core. The main functions of the transformer are: voltage conversion, current conversion, impedance conversion, isolation, voltage stabilization, etc. The micro transformer is a miniaturized power conversion device that plays an important role in modern electronic technology and power systems. With the development of electronic equipment towards miniaturization and thinness, higher requirements are placed on the volume and weight of micro transformers. In the future, micro transformers will continue to develop in the direction of smaller size and higher integration to meet the needs of various portable and high-density integrated electronic devices. In the process of transformer manufacturing, the wire needs to be wound around the coil frame to form a coil to complete the preparation work for transformer manufacturing.
[0003] At present, during the existing winding process of the micro transformer coil, the coil frame is easily pulled by the wire, causing the coil frame to slip, making it difficult to accurately wind the wire, and the installation and disassembly of the coil frame is not convenient enough, which affects the winding efficiency of the micro transformer coil. Summary of the invention
[0004] To achieve the above objectives, the present invention is implemented through the following technical solutions:
[0005] A micro transformer coil automatic winding device comprises a body, wherein a rectangular hole is opened at the side of the top of the body;
[0006] A driving mechanism, which is used to drive the coil frame to automatically wind the wire, and the driving mechanism is installed on the top of the machine body and close to the rectangular hole;
[0007] Wherein, the driving mechanism comprises a main machine and a tensioning assembly, wherein the main machine is fixedly mounted on the side of the top of the machine body, and the position of the main machine corresponds to the position of the rectangular hole, the tensioning assembly is mounted on the side of the outer surface of the main machine, the output end of the main machine is fixedly mounted with a cylinder through a coupling, a straight hole is provided in the middle of the outer surface of the cylinder, a support sheet is hingedly connected to the inner wall of the cylinder near the straight hole, a through hole is provided in the middle of the surface of the support sheet, a coil spring is mounted on the outer surface of the support sheet near the through hole, and the coil spring passes through the center of the through hole;
[0008] A pressing mechanism, which is used to limit the position of the coil frame, and is installed on the top of the machine body and close to the rectangular hole;
[0009] Among them, the top pressing mechanism includes a cylinder and an I-shaped slider, the cylinder is fixedly installed at the bottom of the inner cavity of the machine body and close to the rectangular hole, the I-shaped slider is slidably installed between the rectangular hole and the top of the machine body, the bottom of the I-shaped slider is fixedly connected to the telescopic end of the cylinder, a connecting plate is fixedly installed on the top of the I-shaped slider, a limiting cone is rotatably installed on the surface of the connecting plate and on one side close to the cylinder, a bracket is fixedly installed in the middle of the edge of the surface of the connecting plate, and a rolling wheel is rollingly installed on the end of the bracket away from the connecting plate, the coil skeleton is put on the cylinder, and the conical end of the limiting cone is inserted into the inside of the cylinder to limit the coil skeleton, so that the coil skeleton is not easy to deviate and fall off, which is helpful for accurate winding of the micro transformer coil, and the interaction between the structures is used to connect the structures together.
[0010] Preferably, the cylinder is installed horizontally, there are three support plates, and the three support plates are evenly installed inside the cylinder.
[0011] Preferably, there are three straight-line holes, and the three straight-line holes are evenly arranged on the outer circumferential surface of the cylinder, and the position of the support sheet corresponds to the position of the straight-line holes.
[0012] Preferably, the tensioning assembly comprises a rectangular guide rail, which is fixedly connected to the side of the outer surface of the main machine by screws, a strip-shaped notch is opened in the middle of the surface of the rectangular guide rail, a slide seat is slidably installed in the inner cavity of the rectangular guide rail, an arc-shaped spring piece is fixedly installed between the bottom of the slide seat and the bottom of the inner side of the strip notch, a sleeve is rollingly installed on the end of the slide seat away from the rectangular guide rail through a round rod, a reinforcing rod is fixedly installed between the bottom of the slide seat and the end of the round rod and close to the sleeve, and a force-bearing plate is fixedly installed on the end of the reinforcing rod away from the slide seat, and the force-bearing plate The position corresponds to the position of the rolling wheel. As the connecting plate moves to the side away from the cylinder and under the connection of the bracket, the rolling wheel moves to the side close to the force-bearing plate, and contacts the force-bearing plate through the rolling wheel. As the rolling wheel continues to move, the force-bearing plate is subjected to the rolling force of the rolling wheel, and under the sliding connection of the slide seat, the sleeve and the reinforcing rod move downward together, and the arc-shaped spring sheet is compressed and elastically deformed. As the sleeve moves downward, the coil-wound wire can be pressed and tensioned, and the wire is not likely to become loose, and the interaction between the structures is fully utilized to connect the structures together.
[0013] Preferably, the position of the arc-shaped spring piece corresponds to the position of the strip-shaped notch, the reinforcing rod is installed directly below the sleeve, and the force-bearing plate is installed at an angle.
[0014] By utilizing the contraction of the telescopic end of the cylinder, a pulling force is applied to the I-shaped slider, and under the limitation and guidance of the rectangular hole, the I-shaped slider drives the connecting plate to move toward the side close to the cylinder, so that the limiting cone can move with the connecting plate, and the tip of the limiting cone is inserted into the interior of the cylinder. The conical surface of the limiting cone applies a pushing force to the supporting sheet, so that the supporting sheet rotates outward from the I-shaped hole to adjust the angle, and the ring spring is stretched, and the edge of the supporting sheet is used to contact the inner side of the coil frame, so that the inner side of the coil frame can be supported and fixed, thereby preventing the coil frame from slipping.
[0015] Preferably, the tip of the limiting cone faces the cylinder, and the limiting cone and the cylinder are installed at the same height. The inner side of the coil skeleton is supported and fixed by the supporting plate, and under the limitation of the limiting cone, the output end of the main engine is rotated, and under the fixed installation of the coupling, the cylinder is driven to rotate, thereby driving the coil skeleton to rotate together, so that automatic winding work can be carried out, and the limiting cone can be used for rotation, so that the cylinder drives the coil skeleton to rotate smoothly, and the structure is not prone to jamming.
[0016] When the winding of the coil skeleton is completed, the cylinder is turned on again to work, and the extension of the telescopic end of the cylinder is used to make the telescopic end of the cylinder apply a pushing force to the I-shaped slider. The I-shaped slider drives the connecting plate to move to the side away from the cylinder, so that the limiting cone can move with the connecting plate, and the limiting cone is moved out of the interior of the cylinder. The limiting cone is separated from the cylinder, which makes it easy to remove the wound micro transformer coil, making it convenient to install and disassemble the material.
[0017] Preferably, an auxiliary mechanism is installed on the top of the body and at one end away from the rectangular hole, and the auxiliary mechanism includes a screw rod and a guide slot body, the screw rod is rotatably installed on the top of the body and at one end away from the rectangular hole through a base, the guide slot body is fixedly installed on the top of the body and close to the screw rod, and a servo motor is fixedly installed on the side of the top of the body and close to the screw rod, and the output end of the servo motor is fixedly installed between a coupling and the screw rod, and a moving block is threadedly installed at the threaded groove on the outer cylindrical surface of the screw rod, and supporting legs are fixedly installed on the corresponding two sides of the moving block, and a ball is rollingly installed at the bottom end of the supporting leg, and a guide assembly is installed on the top of the moving block, and a wire is used to bypass the groove at the top of the guide wheel and pass through the center hole of the wire barrel, and under the guiding action of the wire barrel, the wire can be limited, so that the wire is not easy to be skewed, and when winding, as the wire moves, the guide wheel will roll, and rolling friction is adopted to reduce friction, which helps the wire to move smoothly and facilitates the transportation and feeding of the wire.
[0018] Preferably, there are two guide groove bodies, and the two guide groove bodies are symmetrically installed along the screw rod, and the spherical surface of the bottom of the sphere fits with the inner cavity of the guide groove body.
[0019] Preferably, the guide assembly includes a flat plate, which is fixedly mounted to the top of the moving block by bolts, a bending rod is fixedly mounted on the side of the top of the flat plate, a wire tube is fixedly mounted on the top of the bending rod, a Y-shaped frame is fixedly mounted on the top of the flat plate and close to the bending rod, and a guide wheel is rollingly mounted on the top of the Y-shaped frame.
[0020] Preferably, the wire barrel is installed at an angle, the wire inlet of the wire barrel is an arc-shaped curled wire, and the wire outlet of the wire barrel is conical, and is rotated by utilizing the output end of the servo motor, and under the fixed installation of the coupling, the lead screw is driven to rotate, and the moving block is driven to move in a straight line through the support of the support legs, so that the guide assembly as a whole is driven to move, and the output end of the servo motor is used for forward and reverse rotation, so that the moving block drives the guide assembly as a whole to reciprocate, so that the wire output from the wire barrel can be evenly wound around the coil frame.
[0021] The present invention provides a micro transformer coil automatic winding device, which has the following beneficial effects:
[0022] 1. The automatic winding equipment for micro transformer coils puts the coil skeleton on the cylinder and uses the tapered end of the limiting cone to insert into the inside of the cylinder to limit the coil skeleton, making it difficult for the coil skeleton to deviate and fall off, which is helpful for accurate winding of the micro transformer coil and uses the interaction between the structures to connect the structures together.
[0023] 2. The automatic winding equipment for the micro transformer coil inserts the tip of the limiting cone into the interior of the cylinder. The conical surface of the limiting cone applies a pushing force to the support sheet, so that the support sheet rotates outward from the straight hole to adjust the angle, and the ring spring is stretched. The edge of the supporting sheet contacts the inner side of the coil frame, so that the inner side of the coil frame can be supported and fixed, thereby preventing the coil frame from slipping.
[0024] 3. The automatic winding equipment for the micro transformer coil uses the inner side of the coil frame to be supported and fixed by the support sheet, and under the limitation of the limiting cone, uses the output end of the main machine to rotate, and under the fixed installation of the coupling, the cylinder is driven to rotate, thereby driving the coil frame to rotate together, and automatic winding work can be performed. The limiting cone can be used for rotation, so that the cylinder drives the coil frame to rotate smoothly, and the structure is not prone to jamming.
[0025] 4. The automatic winding equipment for micro transformer coil utilizes the extension of the telescopic end of the cylinder to make the telescopic end of the cylinder exert a pushing force on the I-shaped slider. The I-shaped slider drives the connecting plate to move to the side away from the cylinder, so that the limiting cone can move with the connecting plate. The limiting cone is moved out of the cylinder and separated from the cylinder, so that the micro transformer coil that has been wound can be removed easily, making the installation and disassembly of materials convenient.
[0026] 5. The automatic winding equipment for the micro transformer coil, along with the continuous movement of the rolling wheel, causes the force plate to be subjected to the rolling force of the rolling wheel, and under the sliding connection of the slide seat, causes the sleeve and the reinforcing rod to move downward together, and the arc-shaped spring piece is compressed and elastically deformed. As the sleeve moves downward, the wire wound on the coil can be pressed and tensioned, and the wire is not prone to looseness, thereby making full use of the interaction between the structures to connect the structures together.
[0027] 6. The automatic winding equipment for the micro transformer coil uses the wire to bypass the groove on the top of the guide wheel and pass through the center hole of the wire barrel. Under the guidance of the wire barrel, the wire can be limited so that the wire is not easily skewed. When winding, as the wire moves, the guide wheel will roll, using rolling friction to reduce friction, which helps the wire move smoothly and facilitates the transportation and loading of the wire.
[0028] 7. The automatic winding equipment for the micro transformer coil utilizes the output end of the servo motor to rotate, and under the fixed installation of the coupling, the lead screw is driven to rotate, and the moving block is driven to move linearly through the support of the support legs, so that the guide assembly as a whole is driven to move, and the output end of the servo motor is used for forward and reverse rotation, so that the moving block drives the guide assembly as a whole to reciprocate, so that the wire output from the wire barrel can be evenly wound on the coil frame. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 This is a schematic diagram of the overall structure of the automatic winding equipment for micro transformer coils of the present invention;
[0030] Figure 2 It is a schematic diagram of the cross-sectional structure of the automatic winding equipment for micro transformer coils of the present invention;
[0031] Figure 3 It is a schematic diagram of the connection structure between the driving mechanism and the machine body of the present invention;
[0032] Figure 4 It is a schematic diagram of the overall structure of the driving mechanism of the present invention;
[0033] Figure 5 It is a schematic diagram of the connection structure between the tensioning assembly and the machine body of the present invention;
[0034] Figure 6 It is a schematic diagram of the overall structure of the tensioning assembly of the present invention;
[0035] Figure 7 It is a schematic diagram of the connection structure between the pressing mechanism and the machine body of the present invention;
[0036] Figure 8 It is a schematic diagram of the connection structure between the auxiliary mechanism and the machine body of the present invention;
[0037] Fig. 9 It is a schematic diagram of the overall structure of the guide assembly of the present invention.
[0038] In the figure: 1, machine body; 2, rectangular hole; 3, driving mechanism; 4, pressing mechanism; 5, auxiliary mechanism; 31, main machine; 32, tensioning assembly; 33, cylinder; 34, straight hole; 35, support sheet; 36, through hole; 37, coil spring; 321, rectangular guide rail; 322, strip notch; 323, slide seat; 324, arc spring; 325, sleeve; 326, reinforcing rod; 327 , force plate; 41, cylinder; 42, I-shaped slider; 43, connecting plate; 44, limiting cone; 45, bracket; 46, rolling wheel; 51, screw rod; 52, guide groove; 53, servo motor; 54, moving block; 55, supporting leg; 56, ball; 57, guide assembly; 571, flat plate; 572, bending rod; 573, wire tube; 574, Y-shaped frame; 575, guide wheel. DETAILED DESCRIPTION
[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0040] The first embodiment, as Figures 1 to 7 As shown, the present invention provides a technical solution:
[0041] A micro transformer coil automatic winding device comprises a body 1, and a rectangular hole 2 is opened at the side of the top of the body 1;
[0042] A driving mechanism 3, which is used to drive the coil frame to automatically wind the wire, and the driving mechanism 3 is installed on the top of the body 1 and close to the rectangular hole 2;
[0043] The driving mechanism 3 includes a main machine 31 and a tensioning assembly 32. The main machine 31 is fixedly mounted on the side of the top of the machine body 1, and the position of the main machine 31 corresponds to the position of the rectangular hole 2. The tensioning assembly 32 is mounted on the side of the outer surface of the main machine 31. A cylinder 33 is fixedly mounted on the output end of the main machine 31 through a coupling. A straight hole 34 is provided in the middle of the outer surface of the cylinder 33. A support sheet 35 is hingedly connected to the inner wall of the cylinder 33 near the straight hole 34. A through hole 36 is provided in the middle of the surface of the support sheet 35. A coil spring 37 is installed on the outer surface of the support sheet 35 near the through hole 36. The coil spring 37 passes through the center of the through hole 36.
[0044] The cylinder 33 is installed horizontally, and there are three support plates 35 , which are evenly installed inside the cylinder 33 .
[0045] There are three straight-line holes 34 , and the three straight-line holes 34 are evenly arranged on the outer circumferential surface of the cylinder 33 . The positions of the support sheets 35 correspond to the positions of the straight-line holes 34 .
[0046] A pressing mechanism 4, which is used to limit the position of the coil skeleton, and is installed on the top of the body 1 and close to the rectangular hole 2;
[0047] Among them, the top pressing mechanism 4 includes a cylinder 41 and an I-shaped slider 42. The cylinder 41 is fixedly installed at the bottom of the inner cavity of the body 1 and close to the rectangular hole 2. The I-shaped slider 42 is slidably installed between the rectangular hole 2 and the top of the body 1. The bottom of the I-shaped slider 42 is fixedly connected to the telescopic end of the cylinder 41. A connecting plate 43 is fixedly installed on the top of the I-shaped slider 42. A limiting cone 44 is rotatably installed on the surface of the connecting plate 43 and on one side close to the cylinder 33. A bracket 45 is fixedly installed in the middle of the edge of the surface of the connecting plate 43. A rolling wheel 46 is rollingly installed on the end of the bracket 45 away from the connecting plate 43. The staff puts the coil skeleton on the cylinder 33 and uses the tapered end of the limiting cone 44 to insert into the interior of the cylinder 33, so as to limit the coil skeleton, so that the coil skeleton is not easy to deviate and fall off, which is helpful for accurate winding of the micro transformer coil.
[0048] The staff turns on the cylinder 41 to work, and uses the contraction of the telescopic end of the cylinder 41 to apply a pulling force to the I-shaped slider 42. Under the limitation and guidance of the rectangular hole 2, the I-shaped slider 42 drives the connecting plate 43 to move to the side close to the cylinder 33, so that the limiting cone 44 can move with the connecting plate 43, and the tip of the limiting cone 44 is inserted into the interior of the cylinder 33. The conical surface of the limiting cone 44 applies a pushing force to the support sheet 35, so that the support sheet 35 rotates outward from the I-shaped hole 34 to adjust the angle, and the ring spring 37 is stretched, and the edge of the support sheet 35 is used to contact the inner side of the coil skeleton, so that the inner side of the coil skeleton can be supported and fixed.
[0049] The tip of the limiting cone 44 faces the cylinder 33, and the limiting cone 44 and the cylinder 33 are installed at the same height. The inner side surface of the coil skeleton is supported and fixed by the supporting plate 35. Under the limitation of the limiting cone 44, the staff turns on the main machine 31 to work, and rotates the output end of the main machine 31. Under the fixed installation of the coupling, the cylinder 33 is driven to rotate, thereby driving the coil skeleton to rotate together, and automatic winding work can be performed. The limiting cone 44 can be rotated, so that the cylinder 33 drives the coil skeleton to rotate smoothly.
[0050] When the winding of the coil skeleton is completed, the staff starts the cylinder 41 again to work, and uses the extension of the telescopic end of the cylinder 41 to make the telescopic end of the cylinder 41 apply a pushing force to the I-shaped slider 42. The I-shaped slider 42 drives the connecting plate 43 to move to the side away from the cylinder 33, so that the limiting cone 44 can move with the connecting plate 43, and the limiting cone 44 is moved out of the interior of the cylinder 33, and the limiting cone 44 is separated from the cylinder 33, so that the micro transformer coil that has been wound can be removed easily, making the material installation and disassembly convenient.
[0051] The second embodiment is based on the first embodiment. Figures 1 to 7 As shown:
[0052] The tensioning assembly 32 includes a rectangular guide rail 321, which is fixedly connected to the side of the outer surface of the main machine 31 by screws, and a strip notch 322 is opened in the middle of the surface of the rectangular guide rail 321. A slide seat 323 is slidably installed in the inner cavity of the rectangular guide rail 321, and an arc-shaped spring piece 324 is fixedly installed between the bottom of the slide seat 323 and the bottom of the inner side of the strip notch 322. A sleeve 325 is rollingly installed on the end of the slide seat 323 away from the rectangular guide rail 321 through a round rod, and a reinforcing rod 326 is fixedly installed between the bottom of the slide seat 323 and the end of the round rod and close to the sleeve 325. A force plate 327 is fixedly installed on the end of the reinforcing rod 326 away from the slide seat 323, and the position of the force plate 327 corresponds to the position of the rolling wheel 46.
[0053] As the connecting plate 43 moves toward the side away from the cylinder 33 and under the connection of the bracket 45, the rolling wheel 46 moves toward the side close to the force-bearing plate 327, and contacts the force-bearing plate 327 through the rolling wheel 46. As the rolling wheel 46 continues to move, the force-bearing plate 327 is subjected to the rolling force of the rolling wheel 46, and under the sliding connection of the slide seat 323, the sleeve 325 and the reinforcing rod 326 move downward together, and the arc-shaped spring piece 324 is compressed and elastically deformed. As the sleeve 325 moves downward, the coil-wound wire can be pressed and tensioned.
[0054] The position of the arc-shaped spring piece 324 corresponds to the position of the strip-shaped notch 322 , the reinforcing rod 326 is installed directly below the sleeve 325 , and the force-bearing plate 327 is installed at an angle.
[0055] The third embodiment is based on the first and second embodiments. Figures 1 to 9 As shown:
[0056] An auxiliary mechanism 5 is installed at the top of the body 1 and at one end away from the rectangular hole 2. The auxiliary mechanism 5 includes a screw rod 51 and a guide groove body 52. The screw rod 51 is rotatably installed at the top of the body 1 and at one end away from the rectangular hole 2 through a base. The guide groove body 52 is fixedly installed at the top of the body 1 and close to the screw rod 51. A servo motor 53 is fixedly installed at the side of the top of the body 1 and close to the screw rod 51. The output end of the servo motor 53 is fixedly installed between the screw rod 51 through a coupling. A moving block 54 is threadedly installed at the threaded groove on the outer cylindrical surface of the screw rod 51. Support legs 55 are fixedly installed on both sides of the corresponding moving block 54. A ball 56 is rollingly installed at the bottom end of the support leg 55. A guide assembly 57 is installed on the top of the moving block 54.
[0057] There are two guide grooves 52 , and the two guide grooves 52 are symmetrically installed along the screw rod 51 , and the spherical surface at the bottom of the ball 56 fits with the inner cavity of the guide groove 52 .
[0058] The guide assembly 57 includes a flat plate 571, which is fixedly installed on the top of the moving block 54 by bolts. A bending rod 572 is fixedly installed on the side of the top of the flat plate 571, and a wire barrel 573 is fixedly installed on the top of the bending rod 572. A Y-shaped frame 574 is fixedly installed on the top of the flat plate 571 and close to the bending rod 572. A guide wheel 575 is rollingly installed on the top of the Y-shaped frame 574. The wire is passed around the groove on the top of the guide wheel 575 and passed through the center hole of the wire barrel 573. Under the guidance of the wire barrel 573, the wire can be limited so that the wire is not easily skewed. When winding, as the wire moves, the guide wheel 575 will roll, and rolling friction is used to reduce friction, which helps the wire move smoothly and facilitates the transportation and loading of the wire.
[0059] The wire barrel 573 is installed at an angle, the wire inlet of the wire barrel 573 is an arc-shaped curling, and the wire outlet of the wire barrel 573 is conical. The staff turns on the servo motor 53 to work, and uses the output end of the servo motor 53 to rotate, and under the fixed installation of the coupling, the lead screw 51 is driven to rotate, and the moving block 54 is driven to move in a straight line through the support of the support leg 55, so that the guide assembly 57 is driven to move as a whole, and the output end of the servo motor 53 is used for forward and reverse rotation, so that the moving block 54 drives the guide assembly 57 to move back and forth as a whole, so that the wire output from the wire barrel 573 can be evenly wound around the coil frame.
[0060] When in use, the staff first puts the coil frame on the cylinder 33, and passes the wire around the groove on the top of the guide wheel 575 and through the center hole of the wire cylinder 573;
[0061] At this time, the staff starts the cylinder 41 to work, and uses the contraction of the telescopic end of the cylinder 41 to apply a pulling force to the I-shaped slider 42. Under the limitation and guidance of the rectangular hole 2, the I-shaped slider 42 drives the connecting plate 43 to move to the side close to the cylinder 33, so that the limiting cone 44 can move together with the connecting plate 43, and the tip of the limiting cone 44 is inserted into the inside of the cylinder 33. The conical surface of the limiting cone 44 applies a pushing force to the support sheet 35, so that the support sheet 35 rotates outward from the I-shaped hole 34 to adjust the angle, and the ring spring 37 is stretched, and the edge of the support sheet 35 is used to contact the inner side of the coil frame, so that the inner side of the coil frame can be supported and fixed, and one end of the wire is fixedly installed at the specified position of the coil frame;
[0062] As the connecting plate 43 moves to the side away from the cylinder 33 and is connected to the bracket 45, the rolling wheel 46 moves to the side close to the force-bearing plate 327, and the rolling wheel 46 contacts the force-bearing plate 327. With the continuous movement of the rolling wheel 46, the force-bearing plate 327 is subjected to the rolling force of the rolling wheel 46. Under the sliding connection of the slide seat 323, the sleeve 325 and the reinforcing rod 326 move downward together, and the arc-shaped spring sheet 324 is compressed and elastically deformed. As the sleeve 325 moves downward, the wire wound on the coil can be pressed and tensioned.
[0063] The staff turns on the host 31 to work, and uses the output end of the host 31 to rotate, and under the fixed installation of the coupling, the cylinder 33 is driven to rotate, thereby driving the coil frame to rotate together, and the automatic winding work can be carried out, and the limiting cone 44 can be rotated, so that the cylinder 33 drives the coil frame to rotate smoothly, and the winding can be carried out;
[0064] At the same time, the conical end of the limiting cone 44 is inserted into the cylinder 33 to limit the coil frame, so that the coil frame is not easy to deviate or fall off, which is helpful for accurate winding of the micro transformer coil;
[0065] The staff turns on the servo motor 53 to work, and uses the output end of the servo motor 53 to rotate. Under the fixed installation of the coupling, the lead screw 51 is driven to rotate, and the moving block 54 is driven to move linearly through the support of the support leg 55, so that the guide assembly 57 is driven to move as a whole, and the output end of the servo motor 53 is rotated forward and reversely, so that the moving block 54 drives the guide assembly 57 to reciprocate as a whole, so that the wire output from the wire barrel 573 can be evenly wound on the coil frame;
[0066] Under the guidance of the wire barrel 573, the wire can be limited so that the wire is not easily skewed. When winding, as the wire moves, the guide wheel 575 will roll, using rolling friction to reduce friction, which helps the wire move smoothly and facilitates the wire transportation and feeding.
[0067] When the winding of the coil skeleton is completed, the main machine 31 is stopped, and the staff starts the cylinder 41 again to work. The telescopic end of the cylinder 41 is extended to make the telescopic end of the cylinder 41 apply a pushing force to the I-shaped slider 42. The I-shaped slider 42 drives the connecting plate 43 to move to the side away from the cylinder 33, so that the limiting cone 44 can move with the connecting plate 43. The limiting cone 44 is moved out of the interior of the cylinder 33, and the limiting cone 44 is separated from the cylinder 33, so that the micro transformer coil that has been wound can be removed easily, making the material installation and disassembly convenient.
[0068] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
[0069] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A micro transformer coil automatic winding device, characterized in that: It comprises a machine body (1), wherein a rectangular hole (2) is provided on the side of the top of the machine body (1); A driving mechanism (3), the driving mechanism (3) being used to drive the coil frame to automatically wind the coil, the driving mechanism (3) being mounted on the top of the machine body (1) and close to the rectangular hole (2); The driving mechanism (3) comprises a main machine (31) and a tensioning assembly (32), wherein the main machine (31) is fixedly mounted on the side of the top of the machine body (1), and the position of the main machine (31) corresponds to the position of the rectangular hole (2), and the tensioning assembly (32) is mounted on the side of the outer surface of the main machine (31), and a cylinder (33) is fixedly mounted on the output end of the main machine (31) via a coupling, and a straight-line hole (34) is provided in the middle of the outer circumferential surface of the cylinder (33), and a support sheet (35) is hingedly connected to the inner wall of the cylinder (33) near the straight-line hole (34), and a through hole (36) is provided in the middle of the surface of the support sheet (35), and a coil spring (37) is mounted on the outer surface of the support sheet (35) near the through hole (36), and the coil spring (37) passes through the center of the through hole (36); A pressing mechanism (4), the pressing mechanism (4) being used to limit the position of the coil skeleton, the pressing mechanism (4) being installed at the top of the machine body (1) and close to the rectangular hole (2); The pressing mechanism (4) comprises a cylinder (41) and an I-shaped slider (42); the cylinder (41) is fixedly mounted at the bottom of the inner cavity of the machine body (1) and close to the rectangular hole (2); the I-shaped slider (42) is slidably mounted between the rectangular hole (2) and the top of the machine body (1); the bottom of the I-shaped slider (42) is fixedly connected to the telescopic end of the cylinder (41); a connecting plate (43) is fixedly mounted on the top of the I-shaped slider (42); a limiting cone (44) is rotatably mounted on the surface of the connecting plate (43) and on a side close to the cylinder (33); a bracket (45) is fixedly mounted in the middle of the edge of the surface of the connecting plate (43); and a rolling wheel (46) is rotatably mounted on the end of the bracket (45) away from the connecting plate (43).
2. The automatic winding equipment for micro transformer coil according to claim 1 is characterized in that: The cylinder (33) is installed horizontally, and there are three support plates (35), and the three support plates (35) are evenly installed inside the cylinder (33).
3. The automatic winding equipment for micro transformer coil according to claim 1 is characterized in that: There are three straight-line holes (34), and the three straight-line holes (34) are evenly arranged on the outer circumferential surface of the cylinder (33). The position of the support sheet (35) corresponds to the position of the straight-line holes (34).
4. The automatic winding equipment for micro transformer coil according to claim 1 is characterized in that: The tensioning assembly (32) comprises a rectangular guide rail (321), the rectangular guide rail (321) being fixedly connected to the side of the outer surface of the main machine (31) by means of screws, a strip-shaped notch (322) being provided in the middle of the surface of the rectangular guide rail (321), a slide seat (323) being slidably mounted in the inner cavity of the rectangular guide rail (321), an arc-shaped spring piece (324) being fixedly mounted between the bottom of the slide seat (323) and the bottom of the inner side of the strip-shaped notch (322), a sleeve (325) being rollingly mounted on one end of the slide seat (323) away from the rectangular guide rail (321) via a round rod, a reinforcing rod (326) being fixedly mounted between the bottom of the slide seat (323) and the end of the round rod and close to the sleeve (325), and a force-bearing plate (327) being fixedly mounted on one end of the reinforcing rod (326) away from the slide seat (323), the position of the force-bearing plate (327) corresponding to the position of the rolling wheel (46).
5. The automatic winding equipment for micro transformer coil according to claim 4 is characterized in that: The position of the arc-shaped spring piece (324) corresponds to the position of the strip-shaped notch (322); the reinforcing rod (326) is installed directly below the sleeve (325); and the force-bearing plate (327) is installed at an angle.
6. The automatic winding equipment for micro transformer coil according to claim 1 is characterized in that: The tip of the limiting cone (44) faces the cylinder (33), and the limiting cone (44) and the cylinder (33) are installed at the same height.
7. The automatic winding equipment for micro transformer coil according to claim 1 is characterized in that: An auxiliary mechanism (5) is installed at the top of the machine body (1) and at one end away from the rectangular hole (2). The auxiliary mechanism (5) comprises a screw rod (51) and a guide groove body (52). The screw rod (51) is rotatably installed at the top of the machine body (1) and at one end away from the rectangular hole (2) through a base. The guide groove body (52) is fixedly installed at the top of the machine body (1) and at a position close to the screw rod (51). A servo motor (53) is fixedly installed at a side of the top of the machine body (1) and at a position close to the screw rod (51). The output end of the servo motor (53) is fixedly installed between the screw rod (51) and the coupling. A moving block (54) is threadedly installed at a threaded groove on the outer cylindrical surface of the screw rod (51). Support legs (55) are fixedly installed on corresponding two sides of the moving block (54). A round ball (56) is rotatably installed at the bottom end of the support leg (55). A guide assembly (57) is installed at the top of the moving block (54).
8. The automatic winding device for micro transformer coil according to claim 7, characterized in that: There are two guide groove bodies (52), and the two guide groove bodies (52) are symmetrically installed along the screw rod (51), and the spherical surface at the bottom of the ball (56) fits with the inner cavity of the guide groove body (52).
9. The automatic winding device for micro transformer coil according to claim 7, characterized in that: The guide assembly (57) comprises a flat plate (571), the flat plate (571) being fixedly mounted to the top of the moving block (54) by means of bolts, a bending rod (572) being fixedly mounted on the side of the top of the flat plate (571), a wire tube (573) being fixedly mounted on the top of the bending rod (572), a Y-shaped frame (574) being fixedly mounted on the top of the flat plate (571) and close to the bending rod (572), and a guide wheel (575) being rotatably mounted on the top of the Y-shaped frame (574).
10. The automatic winding device for micro transformer coil according to claim 9, characterized in that: The wire barrel (573) is installed at an angle, the wire inlet of the wire barrel (573) is a curved curved surface, and the wire outlet of the wire barrel (573) is conical.