Modularized battery box for intelligent mobile charging and storage vehicle

Through the modular battery box design and intelligent control system, the mobile energy storage charging car is able to supply power to multiple power equipment simultaneously, solving the inefficient energy replenishment efficiency and energy storage safety problems caused by battery design in the existing technology, and achieving efficient and safe energy storage and power supply effects.

CN120109412AActive Publication Date: 2025-06-06SHENZHEN DAWEI HONGDE AUTOMOBILE IND CO LTD

Patent Information

Application Number
CN202510593329.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-09
Publication Date
2025-06-06
Estimated Expiration
2045-05-09

AI Technical Summary

Technical Problem

The batteries of existing mobile energy storage charging cars are designed as one-to-many power supply, resulting in low energy replenishment efficiency and outdoor environment affecting the safety and efficiency of energy storage.

Method used

The modular battery box design is adopted, including energy storage compartment, extended inner compartment and multiple module batteries. The automatic expansion, lifting and positioning of the module batteries is achieved through electric push control devices and lifting loading devices, supporting the power supply of multiple electrical equipment at the same time, and ensuring the efficient operation of the battery under different environmental conditions through the heating device and the heat dissipation channel.

Benefits of technology

Break through the charging restrictions of traditional integrated energy storage vehicles, realize the simultaneous power supply to multiple power equipment, significantly improve energy replenishment efficiency, and ensure the efficiency and safety of the battery in different environments through intelligent cooling systems.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a modular battery box for an intelligent mobile charging and storage vehicle, and belongs to the technical field of energy storage, the modular battery box comprises an energy storage compartment, an extending inner compartment body and a plurality of module batteries arranged in the extending inner compartment body, and an electric push control device for controlling the extending inner compartment body to stretch and move is arranged in the energy storage compartment; the energy storage compartment is connected with the extending inner compartment body through a magnetic adsorption piece; the module battery comprises a box-type battery shell and a storage battery pack arranged in the box-type battery shell, a wiring groove is formed in the upper portion of the box-type battery shell, and a power supply interface externally connected with a charging circuit is arranged in the wiring groove. Through the separable modular battery design, simultaneous power supply to a plurality of electric equipment is supported, the one-to-one charging limitation of a traditional integrated energy storage vehicle is broken through, the energy complementing efficiency is remarkably improved, automatic stretching, lifting and positioning of the module battery are achieved through the electric push control device and the lifting loading system, and the practicability is high. A centralized power supply mode and a decentralized power supply mode can be conveniently and rapidly switched, and different charging scene requirements are met.
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Description

Technical Field

[0001] The present invention relates to the field of energy storage technology, and in particular to a modular battery box for an intelligent mobile charging and storage vehicle. Background Art

[0002] Mobile energy storage charging vehicles are a new type of power supply solution. By integrating energy storage batteries, charging modules and intelligent control systems, they achieve flexible deployment, rapid response and efficient energy replenishment. Mobile energy storage charging vehicles have become an important tool for alleviating charging anxiety and supporting grid stability through flexible deployment and efficient energy replenishment.

[0003] Building a mobile energy storage charging vehicle in a charging station can meet the charging needs of a large number of customers during the concentrated vehicle use period under limited charging piles and charging sites. The battery inside the current mobile energy storage charging vehicle is integrated with the energy storage charging vehicle. When charging, it is limited by the vehicle and can often only charge one power device, and cannot provide power supply one-to-many, resulting in low energy replenishment efficiency. Some energy storage charging vehicles have a large number of high-energy batteries concentrated in them, and are in an outdoor environment affected by environmental factors, which affects the safety and efficiency of their energy storage. Based on this, a modular battery box for an intelligent mobile charging vehicle is proposed. Summary of the invention

[0004] The purpose of the present invention is to solve the problems existing in the prior art and to propose a modular battery box for an intelligent mobile charging and storage vehicle.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions: A modular battery box for an intelligent mobile charging and storage vehicle, comprising an energy storage compartment, an extended inner compartment, and a plurality of module batteries arranged in the extended inner compartment, wherein an electric push control device for controlling the extended inner compartment to perform telescopic movement is arranged in the energy storage compartment, and the energy storage compartment is connected to the extended inner compartment through a magnetic adsorption member; The module battery comprises a box-type battery housing and a battery pack arranged in the box-type battery housing, a wiring slot is provided above the box-type battery housing, a power supply interface for an external charging circuit is provided in the wiring slot, a movable protective device is provided above the wiring slot, and the wiring slot is connected to the electric push control device through an automatic charging and discharging device; A plurality of storage cavities adapted to the module batteries are provided in the extended inner compartment, the bottom of the storage cavity is through-set for the module batteries to move downward for loading, a heating device is provided on the inner side wall of the storage cavity, and vertical bearing plates are connected to both sides of the extended inner compartment through a lifting loading device, and adjacent vertical bearing plates are connected to a loading seat, and the loading seat is connected to the box-type battery housing assembly through a positioning trapezoidal member.

[0006] As a preferred embodiment, the electric push control device includes two electric push rods arranged in the energy storage compartment, the output end of the electric push rod is connected to a wiring slide, a fixed cover body is arranged above the extended inner compartment, the wiring slide is slidably arranged in the fixed cover body, and the end is connected to the fixed cover body through a resistance spring.

[0007] As a preferred solution, the automatic charging and discharging device includes two side wiring ports opened in the wiring slot, a wiring board is arranged at the bottom of the wiring slide, and an L-shaped wiring piece adapted to the side wiring ports is arranged at the bottom of the wiring board.

[0008] As a preferred solution, the magnetic adsorption component includes an electromagnetic frame arranged on the inner side wall of the energy storage compartment, and a fixed magnetic frame magnetically attracted to the electromagnetic frame is arranged on the side wall of the extended inner compartment.

[0009] As a preferred embodiment, the mobile protective device includes sliding connection ports opened on both sides of the box-type battery housing, the side walls of the sliding connection ports are provided with rectangular docking ports, the inner walls of the rectangular docking ports are slidably provided with rectangular blocks, the rectangular blocks are connected to the inner walls of the rectangular docking ports through resistance springs, and the rectangular blocks are connected to a covering plate through a rotating shaft.

[0010] As a preferred embodiment, the lifting and loading device includes an adjusting motor arranged in the extended inner compartment, the output end of the adjusting motor is connected to a driving worm shaft, transmission covers are arranged on both sides of the extended inner compartment, a lifting gear is arranged inside the transmission cover, the lifting gear is connected to a transmission worm wheel through a rotating shaft, and the transmission worm wheel is meshingly connected to the driving worm shaft.

[0011] As a preferred solution, the side wall of the extended inner compartment is provided with a limiting vertical groove, the inner side wall of the supporting vertical plate is provided with a rectangular limiting block adapted to the limiting vertical groove, and the side walls on both sides of the supporting vertical plate are provided with straight tooth grooves meshingly connected to the lifting gear.

[0012] As a preferred solution, the positioning trapezoidal member is fixedly arranged on the upper surface of the loading seat, and a corresponding positioning opening adapted to the positioning trapezoidal member is opened at the bottom of the box-type battery housing.

[0013] As a preferred solution, heat dissipation vents are densely arranged on both sides of the box-type battery housing.

[0014] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention supports powering multiple electrical devices at the same time through a detachable modular battery design, breaking through the one-to-one charging limitation of traditional integrated energy storage vehicles and significantly improving the energy replenishment efficiency. The electric push control device and the lifting and loading system realize automatic extension, lifting and positioning of the modular battery, which facilitates rapid switching between centralized power supply and decentralized power supply modes to meet the needs of different charging scenarios.

[0015] 2. The present invention is designed for an outdoor energy storage charging vehicle. In a low-temperature environment, a heating device is used to maintain the efficient working temperature of the module battery. At high temperatures, the external module battery forms an independent heat dissipation channel to avoid the risk of heat accumulation. The module battery shell is densely covered with heat dissipation openings, combined with a flip cover plate, to achieve the compatibility of natural air cooling and active heating. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the three-dimensional structure of a modular battery box for an intelligent mobile charging and storage vehicle proposed by the present invention; Figure 2 This is a schematic diagram of the assembly structure of a modular battery box for an intelligent mobile charging and storage vehicle proposed by the present invention; Figure 3 This is a structural schematic diagram of a lifting and loading device and a modular battery in a modular battery box for an intelligent mobile charging and storage vehicle proposed by the present invention; Figure 4 This is a structural schematic diagram of a modular battery and a lifting and loading device in a modular battery box for an intelligent mobile charging and storage vehicle proposed by the present invention; Figure 5 for Figure 4 A schematic diagram of the enlarged structure at A in the middle; Figure 6 This is a structural schematic diagram of the connection relationship between the modular batteries and the loading seat in a modular battery box for an intelligent mobile charging and storage vehicle proposed by the present invention.

[0017] In the figure: 1. Energy storage compartment; 2. Extended inner compartment; 3. Box-type battery housing; 4. Power supply interface; 5. Heating device; 6. Loading vertical plate; 7. Loading seat; 8. Positioning trapezoidal member; 9. Electric push rod; 10. Wiring slide; 11. Fixed cover; 12. Resistance spring; 13. Side wiring port; 14. Wiring board; 15. L-shaped wiring member; 16. Electromagnetic frame; 17. Fixed magnetic frame; 18. Sliding connection port; 19. Rectangular block; 20. Cover plate; 21. Adjustment motor; 22. Drive worm shaft; 23. Lifting gear; 24. Limiting vertical groove; 25. Rectangular limiting block; 26. Straight tooth groove. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0019] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0020] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "mounted / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0021] Example, see Figures 1 to 6 A modular battery box for an intelligent mobile charging and storage vehicle comprises an energy storage compartment 1, an extended inner compartment 2 and a plurality of module batteries arranged in the extended inner compartment 2. The energy storage compartment 1 is provided with an electric push control device for controlling the telescopic movement of the extended inner compartment 2. The sliding connection between the extended inner compartment 2 and the energy storage compartment 1 is a conventional technical means and is not described in detail herein. Furthermore, the electric push control device comprises two electric push rods 9 arranged in the energy storage compartment 1. The electric push rods 9 are prior art and are not described herein. A wiring slide 10 is connected to the output end of the electric push rod 9, and a fixed cover 11 is arranged above the extended inner compartment 2. The wiring slide 10 is slidably arranged in the fixed cover 11, and the end is connected to the fixed cover 11 through a resisting spring 12.

[0022] The energy storage compartment 1 is connected to the extended inner compartment 2 through a magnetic adsorption component; further, the magnetic adsorption component includes an electromagnetic frame 16 arranged on the inner side wall of the energy storage compartment 1, and a fixed magnetic frame 17 magnetically attracted to the electromagnetic frame 16 is arranged on the side wall of the extended inner compartment 2. The resistance generated by the magnetic attraction can ensure that the extended inner compartment 2 has sufficient resistance when moving outward, and the resistance is much greater than the friction between the L-shaped wiring member 15 and the side wiring port 13, that is, when the extended inner compartment 2 moves outward, the effect of the resistance will cause the wiring slide 10 and the fixed cover 11 to slide and displace, and the displacement will cause the L-shaped wiring member 15 that was originally in a connected state to be separated from the side wiring port 13, thereby achieving the effect of automatic power-off, thereby protecting the user.

[0023] The module battery includes a box-type battery housing 3 and a battery pack arranged in the box-type battery housing 3. Both sides of the box-type battery housing 3 are densely provided with heat dissipation openings. A wiring slot is provided above the box-type battery housing 3. A power supply interface 4 for an external charging circuit is provided in the wiring slot. A movable protective device is provided above the wiring slot. The movable protective device includes a sliding connection port 18 provided on both sides of the box-type battery housing 3. A rectangular docking port is provided on the side wall of the sliding connection port 18. A rectangular block 19 is slidably provided on the inner wall of the rectangular docking port. The rectangular block 19 is connected to the inner wall of the rectangular docking port through a resisting spring 12. The rectangular block 19 is connected to a cover plate 20 through a rotating shaft. It should be noted that the cover plate 20 is rotatably connected to the rotating shaft, and a torsion spring is arranged between the two, which can make the cover plate 20 have a certain downward pressure on the middle wiring slot without being affected by external force. Therefore, under the action of the two cover plates 20, the daily closure of the wiring slot can be achieved to ensure the protection effect. When the module battery enters the storage cavity, the inner wall of the storage cavity will generate pressure on one end face of the cover plate 20 thereon. Under the action of pressure, the cover plate 20 will automatically flip from a horizontal state to a vertical state, thereby achieving the effect of automatically opening the wiring slot.

[0024] The wiring slot is connected to the electric push control device through an automatic charging and discharging device; further, the automatic charging and discharging device includes two side wiring ports 13 opened in the wiring slot, a wiring board 14 is arranged at the bottom of the wiring slide 10, and an L-shaped wiring member 15 adapted to the side wiring port 13 is arranged at the bottom of the wiring board 14. The wiring boards 14 on both sides are respectively a charging board and a feedback board, which can realize charging and energy storage of the module battery through the charging board during the valley of electricity consumption, and feed back the electric energy of the module battery to the power grid through the feedback board during the peak of electricity consumption, thereby meeting the demand for regulating energy storage.

[0025] A plurality of storage chambers adapted to the module batteries are provided in the extended inner compartment 2. The bottom of the storage chamber is through-set for the module batteries to move downward for loading. A heating device 5 is provided on the inner wall of the storage chamber. The heating device 5 is a heating structure, which is a prior art and will not be described in detail here. The two sides of the extended inner compartment 2 are connected with a load-bearing vertical plate 6 through a lifting and loading device. Furthermore, the lifting and loading device includes an adjustment motor 21 provided in the extended inner compartment 2. When it is necessary to control the taking of each module battery individually, each group of module batteries can be provided with an adjustment motor 21. For control, the structure of the lifting loading device required for its transmission is consistent, the output end of the adjusting motor 21 is connected to the driving worm shaft 22, transmission covers are provided on both sides of the extended inner compartment 2, and a lifting gear 23 is provided inside the transmission cover. The lifting gear 23 is connected to the transmission worm wheel through a rotating shaft, and the transmission worm wheel is meshed with the driving worm shaft 22. A limited vertical groove 24 is provided on the side wall of the extended inner compartment 2, and a rectangular limit block 25 adapted to the limited vertical groove 24 is provided on the inner wall of the bearing vertical plate 6, and a straight tooth groove 26 meshed with the lifting gear 23 is provided on the side walls of the bearing vertical plate 6.

[0026] The adjacent supporting vertical plate 6 is connected with a loading seat 7, and the loading seat 7 is connected with the box-type battery housing 3 through a positioning trapezoidal member 8. The positioning trapezoidal member 8 is fixedly arranged on the upper surface of the loading seat 7, and a corresponding positioning opening adapted to the positioning trapezoidal member 8 is provided at the bottom of the box-type battery housing 3. The trapezoidal positioning trapezoidal member 8 can ensure the positioning effect of the box-type battery housing 3 on the loading seat 7, and ensure that the module battery can be safely placed in the compartment.

[0027] The energy storage charging vehicle proposed in the present invention has two modes when charging, including a centralized charging mode and a decentralized heat dissipation charging mode. According to the temperature requirements of battery charging and discharging, when the outdoor temperature is low, the centralized charging mode is performed. In order to ensure the high efficiency of the energy storage battery, the heating device 5 arranged on one side of the storage cavity can be turned on. The module battery in the storage cavity is kept warm by the heating device 5. At this time, the module battery in the energy storage charging vehicle can be charged through the power grid to realize energy storage. At this time, the module battery in the relatively sealed extended inner compartment 2 can ensure a good use environment, thereby ensuring that the module battery can store energy efficiently to the greatest extent; When the outdoor temperature is high, a large amount of heat will be generated during centralized charging. For large-capacity energy storage batteries, high heat will pose a greater risk, so a decentralized heat dissipation charging mode is adopted. At this time, the electromagnetic frame 16 is powered to generate magnetism. Under the action of magnetic resistance, the extended inner compartment 2 will move outward and generate resistance. The electric push rod 9 will drive the wiring slide 10 to move, thereby squeezing the resistance spring 12, so that a relative displacement is generated between the wiring slide 10 and the extended inner compartment 2. Under this action, the L-shaped wiring member 15 originally inserted into the side wiring port 13 will be disengaged, realizing the charging disconnection between the two. At this time, the module battery after the wiring is released is driven downward by the lifting loading device, and the module battery is charged one by one through the external charging line. The module batteries on the outside have heat dissipation channels between each other, which can meet the charging and discharging requirements in hot weather; When it is necessary to supply power through a mobile energy storage charging vehicle, when the charging vehicle is required to be charged on the move, according to the number of vehicles that need to be charged, it can be selected whether to supply power to multiple module batteries separately. When supplying power in a centralized manner, power can be supplied through a charging port pre-set on the mobile energy storage charging vehicle. When supplying power separately through multiple module batteries, the driving worm shaft 22 is driven to rotate by adjusting the motor 21, and the lifting gear 23 is driven to rotate, so that the bearing vertical plate 6 meshing with it moves downward, and the module battery is moved downward from the bottom of the extended inner compartment 2. The module battery moved to the bottom can be freely taken, and the module battery is distributed to meet the charging needs of multiple vehicles; After use, when charging is required, the module battery is placed on the loading seat 7, and the load-bearing vertical plate 6 is driven upward by the lifting loading device to transport the module battery upward into the extended inner compartment 2. During this process, the inner wall of the storage cavity will generate pressure on one end surface of the cover plate 20 thereon. Under the action of the pressure, the cover plate 20 will automatically flip from a horizontal state to a vertical state, so that the wiring slot is automatically opened. At this time, the side wiring port 13 above the module battery that continues to move upward will correspond to the L-shaped wiring member 15, controlling the electric push rod 9 to move. When the electric push rod 9 moves horizontally, it will The wiring slide 10 moves horizontally, and the extended inner compartment 2 connected to the wiring slide 10 by the resistance spring 12 moves horizontally into the energy storage compartment 1. When the extended inner compartment 2 is completely moved into the energy storage compartment 1, the extended inner compartment 2 cannot move. At this time, the electric push rod 9 drives the wiring slide 10 to move, which will automatically dock the L-shaped wiring member 15 with the side wiring port 13, thereby realizing the docking of charging and discharging signals of multiple module batteries with the energy storage compartment 1, so as to meet the functions of charging and discharging together as a whole, achieve the requirements of centralized use, and meet the use needs of the energy storage charging vehicle under various usage conditions.

[0028] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A modular battery box for an intelligent mobile charging and storage vehicle, characterized in that: The invention comprises an energy storage compartment (1), an extending inner compartment (2), and a plurality of module batteries arranged in the extending inner compartment (2); the energy storage compartment (1) is provided with an electric push control device for controlling the extending inner compartment (2) to move telescopically; the energy storage compartment (1) is connected to the extending inner compartment (2) via a magnetic adsorption member; The module battery comprises a box-type battery housing (3) and a battery pack arranged in the box-type battery housing (3); a wiring slot is provided above the box-type battery housing (3); a power supply interface (4) for an external charging circuit is provided in the wiring slot; a movable protective device is provided above the wiring slot; and the wiring slot is connected to the electric push control device via an automatic charging and discharging device; The extended inner compartment (2) is provided with a plurality of storage cavities adapted to the module batteries. The bottom of the storage cavity is through-set for the module batteries to move downward for loading. The inner side wall of the storage cavity is provided with a heating device (5). The two sides of the extended inner compartment (2) are connected to support vertical plates (6) via a lifting loading device. The adjacent support vertical plates (6) are connected to a loading seat (7). The loading seat (7) is combined and connected to the box-type battery housing (3) via a positioning trapezoidal member (8).

2. A modular battery box for an intelligent mobile charging and storage vehicle according to claim 1, characterized in that: The electric push control device comprises two electric push rods (9) arranged in the energy storage compartment (1), the output ends of the electric push rods (9) are connected to a wiring slide (10), a fixed cover (11) is arranged above the extended inner compartment (2), the wiring slide (10) is slidably arranged in the fixed cover (11), and the end portion is connected to the fixed cover (11) via a resisting spring (12).

3. A modular battery box for an intelligent mobile charging and storage vehicle according to claim 2, characterized in that: The automatic charging and discharging device comprises two side wiring ports (13) provided in the wiring slot, a wiring board (14) is provided at the bottom of the wiring slide seat (10), and an L-shaped wiring member (15) adapted to the side wiring ports (13) is provided at the bottom of the wiring board (14).

4. The modular battery box for an intelligent mobile charging and storage vehicle according to claim 1 is characterized in that: The magnetic attraction component comprises an electromagnetic frame (16) arranged on the inner side wall of the energy storage compartment (1), and a fixed magnetic frame (17) magnetically attracted to the electromagnetic frame (16) is arranged on the side wall of the extended inner compartment (2).

5. The modular battery box for an intelligent mobile charging and storage vehicle according to claim 1, characterized in that: The mobile protection device comprises sliding connection ports (18) provided on both sides of a box-type battery housing (3), the side walls of the sliding connection ports (18) being provided with rectangular docking ports, the inner wall of the rectangular docking ports being provided with a rectangular block (19) slidably, the rectangular block (19) being connected to the inner wall of the rectangular docking port via a resisting spring (12), and the rectangular block (19) being connected to a covering plate (20) via a rotating shaft.

6. The modular battery box for an intelligent mobile charging and storage vehicle according to claim 1, characterized in that: The lifting and loading device comprises an adjusting motor (21) arranged in the extended inner compartment (2), the output end of the adjusting motor (21) is connected to a driving worm shaft (22), transmission covers are arranged on both sides of the extended inner compartment (2), a lifting gear (23) is arranged inside the transmission cover, the lifting gear (23) is connected to a driving worm wheel via a rotating shaft, and the driving worm wheel is meshingly connected to the driving worm shaft (22).

7. The modular battery box for an intelligent mobile charging and storage vehicle according to claim 1, characterized in that: The side wall of the extended inner compartment (2) is provided with a limiting vertical groove (24), the inner side wall of the supporting vertical plate (6) is provided with a rectangular limiting block (25) adapted to the limiting vertical groove (24), and the side walls on both sides of the supporting vertical plate (6) are provided with straight tooth grooves (26) meshingly connected with the lifting gear (23).

8. The modular battery box for an intelligent mobile charging and storage vehicle according to claim 1, characterized in that: The positioning trapezoidal member (8) is fixedly arranged on the upper surface of the loading seat (7), and a corresponding positioning opening adapted to the positioning trapezoidal member (8) is provided at the inner bottom of the box-type battery housing (3).

9. The modular battery box for an intelligent mobile charging and storage vehicle according to claim 1, characterized in that: Both sides of the box-type battery housing (3) are densely provided with heat dissipation openings.

Citation Information

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