High-protection high-strength pouring type bus duct

By designing a plug-in self-locking connection structure and a heat dissipation mechanism with multiple cooling methods, the problems of poor heat dissipation and cumbersome connections in the cast bus trough are solved, achieving more efficient installation and longer service life.

CN120109715APending Publication Date: 2025-06-06XILANG ELECTRIC IND GRP CO LTD
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Patent Information

Application Number
CN202510272046.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-07
Publication Date
2025-06-06

AI Technical Summary

Technical Problem

Due to the poor internal heat dissipation effect of the existing cast bus trough, the heat cannot be dissipated in time, reducing the service life of the product; at the same time, the connection process of the bus terminals is cumbersome, reducing the installation efficiency.

Method used

A high-protection and high-strength cast bus trough is designed, and a plug-in self-locking connection structure is adopted, which increases the contact area of ​​the copper trough and achieves faster installation and fixation; at the same time, a heat dissipation mechanism of air-cool and heat conduction and liquid-cooling cooling is adopted to improve the heat dissipation effect of the bus trough.

Benefits of technology

Through the plug-in self-locking connection structure, the installation process of the bus terminal is simplified and the installation efficiency is improved. Through the heat dissipation mechanism of various cooling methods, the heat dissipation effect of the bus channel is significantly improved and the service life is extended.

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Abstract

The invention relates to the technical field of bus ducts, in particular to a high-protection high-strength pouring type bus duct which comprises a bus duct body, bus ends are arranged at the two ends of the bus duct body, each bus end is composed of a plurality of copper bars distributed at equal intervals, and connecting structures are arranged in the bus ends at the two ends of the bus duct body. The bus ends are connected and fixed by the plurality of bus duct main bodies through the connecting structures in an end-to-end connection manner; heat dissipation mechanisms are distributed on the upper end face of the bus duct body at equal intervals, and heat conduction cooling and heat dissipation of copper bars in the bus duct body are achieved through the heat dissipation mechanisms in an air cooling heat conduction mode. Compared with a traditional bus duct installation mode connected through a connector, the connection structure can complete installation and fixation only through plugging and self-locking, and compared with a traditional bus end copper bar connection mode, the connection structure increases the contact area of the copper bars, so that the connection structure is more convenient to use. And the use effect of the bus duct is better realized.
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Description

Technical Field

[0001] The invention relates to the technical field of bus ducts, and in particular to a high-protection and high-strength cast-type bus duct. Background Art

[0002] Cast bus duct is a new type of metal-free bus duct that directly casts and seals the busbar. It has four protection functions: waterproof, fireproof, corrosion-resistant and explosion-proof. Cast bus duct can be used in various harsh and high-clean environments. It is widely used in shipbuilding, papermaking, power plants, substations, petrochemicals, steel metallurgy, machinery and electronics, large buildings and other places. Cast bus duct not only has low cost, but also good performance and very good prospects for use. Despite this, there are still some shortcomings in the current cast bus duct.

[0003] The existing cast-in-place bus duct is sealed by resin casting, which results in poor internal heat dissipation effect and cannot effectively dissipate the heat generated inside in time, thereby reducing the service life of the product;

[0004] Meanwhile, the busbar ends of the existing cast-in-place bus duct still need to be connected and fixed using connectors. However, the operation process of the connectors is cumbersome and requires constant adjustment of angles and tightening of bolts and nuts for fixing, which reduces the installation efficiency of the device.

[0005] Therefore, a high-protection and high-strength cast-in-place bus duct is proposed. Summary of the invention

[0006] The purpose of the present invention is to provide a high-protection and high-strength cast-type bus duct. Compared with the traditional bus duct installation method connected by a connector, the connection structure of the present application can be installed and fixed only by plugging and self-locking. Compared with the traditional bus terminal copper busbar connection method, the design of the connection structure increases the contact area of ​​the copper busbar, better realizes the use effect of the bus duct, and solves the problems raised in the above-mentioned background technology.

[0007] To achieve the above object, the present invention provides the following technical solution: a high-protection and high-strength cast-in-place bus duct, comprising a bus duct main body, both ends of the bus duct main body are provided with bus terminals, the bus terminals are composed of a plurality of copper bars distributed at equal distances, the bus terminals at both ends of the bus duct main body are built-in with connection structures, and a plurality of bus duct main bodies are connected and fixed by the connection structure in a head-to-tail manner;

[0008] The upper end surface of the bus duct body is provided with heat dissipation mechanisms at equal distances, and the heat dissipation of the copper bar inside the bus duct body is achieved by heat conduction cooling and heat dissipation through the heat dissipation mechanisms in the form of air cooling and heat conduction;

[0009] The front and rear sides of the bus duct body are fixedly connected with buffer springs with a wave-like structure, which are used to protect the bus duct body and reduce the impact force of external objects on the bus duct body.

[0010] Preferably, the heat dissipation mechanism includes a heat-conducting copper sheet with a serpentine structure built into the main body of the bus duct, and the heat-conducting copper sheet is connected end to end, a guide groove is formed inside the heat-conducting copper sheet, and the copper bar in the bus terminal passes through the guide groove.

[0011] Preferably, the heat-conducting copper sheet has a hollow structure design inside, and a driving component is built-in at the end connection points at both ends.

[0012] Preferably, a ventilator is fixedly connected to the upper end surface of the bus duct body, and heat dissipation fins are distributed in an annular manner at equal distances inside the ventilator, and the heat dissipation fins are fixedly connected to the thermally conductive copper sheet.

[0013] Preferably, a dual-axis motor is fixed in the middle of the heat dissipation fin, and a fan blade is fixedly connected to the top output shaft of the dual-axis motor.

[0014] Preferably, the driving assembly includes a circulation cylinder fixed in the ventilation cylinder, and the output shaft at the lower end of the dual-axis motor extends through the circulation cylinder and is fixedly connected to a transmission reciprocating screw rod. A piston plate is provided in the circulation cylinder, and the piston plate is spirally connected to the transmission reciprocating screw rod.

[0015] Preferably, a water inlet hole and a drain hole are respectively opened on the outer lower side of the circulation cylinder, and the water inlet hole and the drain hole are respectively connected and fixed to the two ends of the thermal conductive copper sheet, and the water inlet hole and the drain hole are built-in with a one-way valve, and the circulation cylinder and the thermal conductive copper sheet are built-in with coolant.

[0016] Preferably, the connection structure comprises a first copper bar and a second copper bar, wherein the first copper bar and the second copper bar are plugged and self-locked and fixed.

[0017] Preferably, adjacent surfaces of the copper bar 2 and the copper bar 1 are provided with a T-shaped plug-in slot, a rack is fixed in the plug-in slot, and the copper bar 1 is matched and plugged into the plug-in slot for fixing.

[0018] Preferably, adjacent surfaces of the copper bar 1 and the copper bar 2 are fixed with elastic tooth plates, and the elastic tooth plates are meshed with the racks, and both are relatively distributed in a right-angled trapezoidal structure design.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] 1. The present application designs a connection structure. Compared with the traditional bus duct installation method connected by a connector, the connection structure of the present application can be installed and fixed only by plugging and self-locking. Compared with the traditional busbar end copper busbar connection method, the connection structure increases the contact area of ​​the copper busbar and better realizes the use effect of the bus duct.

[0021] 2. This application greatly improves the heat dissipation effect of the bus duct by designing a heat dissipation mechanism, and adopts a cooling method of air cooling and liquid cooling to greatly improve the cooling effect of the bus duct and ensure a good operating environment for the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0023] Figure 1 It is the overall structural view of the present invention;

[0024] Figure 2 It is a front view of the overall structure of the present invention;

[0025] Figure 3 It is a top view of the overall structure of the present invention;

[0026] Figure 4 A structural view of the connection structure of the present invention;

[0027] Figure 5 It is a structural view of the copper bar 1 and the copper bar 2 of the present invention;

[0028] Figure 6 It is a structural view of the heat dissipation mechanism of the present invention;

[0029] Figure 7 It is a structural view of the drive assembly of the present invention.

[0030] Description of reference numerals:

[0031] 1. Bus duct body; 2. Heat dissipation mechanism; 3. Bus terminal; 31. Copper busbar 1; 32. Copper busbar 2; 33. Plug-in slot; 34. Rack; 35. Elastic tooth plate; 4. Ventilation tube; 5. Thermal copper sheet; 6. Heat dissipation fins; 7. Dual-axis motor; 8. Fan blades; 9. Circulation tube; 10. Transmission reciprocating screw rod; 11. Drain hole; 12. Water inlet hole; 13. Piston plate; 14. Guide slot. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0033] See also Figures 1 to 7 , the present invention provides a technical solution:

[0034] A high-protection and high-strength cast-type bus duct, comprising a bus duct body 1, bus terminals 3 are arranged at both ends of the bus duct body 1, the bus terminals 3 are composed of a plurality of copper bars distributed at equal distances, the bus terminals 3 at both ends of the bus duct body 1 are built-in with connection structures, and a plurality of bus duct bodies 1 are connected and fixed by the connection structure in a head-to-tail manner;

[0035] The upper end surface of the bus duct body 1 is provided with heat dissipation mechanisms 2 at equal distances, and the heat dissipation of the copper bar inside the bus duct body 1 is achieved by heat conduction cooling and heat dissipation through the heat dissipation mechanism 2 in the form of air cooling heat conduction;

[0036] The front and rear sides of the bus duct body 1 are fixedly connected with buffer springs with a wave-like structure, which are used to protect the bus duct body 1 and reduce the impact force of external objects on the bus duct body 1.

[0037] Specifically, the heat dissipation mechanism 2 includes a heat-conducting copper sheet 5 with a serpentine structure built into the bus duct body 1, and the heat-conducting copper sheet 5 is connected end to end, and a guide groove 14 is formed inside the heat-conducting copper sheet 5, and the copper bar in the bus terminal 3 passes through the guide groove 14.

[0038] Specifically, the heat-conducting copper sheet 5 has a hollow structure design inside, and a driving assembly is built in at the end and tail connection points at both ends. The upper end surface of the bus duct body 1 is fixedly connected to a ventilating tube 4, and heat dissipation fins 6 are distributed in a ring at equal distances inside the ventilating tube 4, and the heat dissipation fins 6 are fixedly connected to the heat-conducting copper sheet 5. A dual-axis motor 7 is fixed in the middle of the heat dissipation fin 6, and the top output shaft of the dual-axis motor 7 is fixedly connected to the fan blade 8. The driving assembly includes a circulation tube 9 fixed in the ventilating tube 4, and the output shaft at the lower end of the dual-axis motor 7 extends through the circulation tube 9 and is fixedly connected to a transmission reciprocating screw rod 10. A piston plate 13 is provided in the circulation tube 9, and the piston plate 13 is spirally connected to the transmission reciprocating screw rod 10. A water inlet hole 12 and a drain hole 11 are respectively opened on the outer lower side of the circulation tube 9, and the water inlet hole 12 and the drain hole 11 are respectively connected and fixed to the two ends of the heat-conducting copper sheet 5, and the water inlet hole 12 and the drain hole 11 have built-in one-way valves, and the circulation tube 9 and the heat-conducting copper sheet 5 have built-in coolant.

[0039] By adopting the above technical solution, when working, the dual-axis motor 7 is connected to the external power supply and the controller, and the dual-axis motor 7 is controlled to drive the fan blades 8 and the transmission reciprocating screw 10 to rotate. At this time, the heat-conducting copper sheet 5 absorbs the heat of the copper bar inside the bus duct body 1 through heat conduction, and then dissipates heat under the rotation of the fan blades 8 through heat conduction and the heat dissipation fins 6. This method is a single air-cooled heat dissipation. The user can also use the external liquid injection valve of the circulation cylinder 9 to like the inside of the circulation cylinder 9. Under the action of the drainage hole 11, the circulation cylinder 9 and the heat-conducting copper sheet 5 are filled with liquid. Coolant is injected inside. When the dual-axis motor 7 drives the transmission reciprocating screw 10 to rotate, the piston plate 13 connected to the transmission reciprocating screw 10 spirally drives and moves back and forth up and down inside the circulation tube 9. The air plug plate moves down to squeeze the coolant in the circulation tube 9 into the heat-conducting copper sheet 5 through the drainage hole 11. The air plug plate moves up to suck the coolant inside the heat-conducting copper sheet 5 into the circulation tube 9 through the water inlet hole 12. This cycle is repeated to achieve liquid cooling. The third method uses air cooling and liquid cooling together to achieve the effect of cooling and dissipating heat for the bus duct main body 1.

[0040] Specifically, the connection structure includes a copper bar 1 31 and a copper bar 2 32, wherein the copper bar 1 31 and the copper bar 2 32 are plugged and self-locked, and the adjacent surfaces of the copper bar 2 32 and the copper bar 1 31 are provided with a T-shaped plug-in groove 33, and a rack 34 is fixed in the plug-in groove 33, and the copper bar 1 31 is matched and plugged and fixed with the plug-in groove 33.

[0041] The adjacent surfaces of the copper bar 1 31 and the copper bar 2 32 are fixed with elastic tooth plates 35 , and the elastic tooth plates 35 are meshed with the racks 34 , and both are relatively distributed in a right-angled trapezoidal structure design.

[0042] By adopting the above technical solution, when working, the user can connect several bus duct bodies 1 end to end through the bus terminal 3, and plug the copper bar 2 32 into the plug-in slot 33 in the copper bar 1 31. At this time, the rack 34 on the copper bar 2 32 and the elastic tooth plate 35 on the copper bar 1 31 are engaged and fixed with each other to achieve self-locking fixation, thereby achieving the connection effect, and then the insulating shell can be sleeved at the connection.

[0043] Working principle: When working, the dual-axis motor 7 is connected to the external power supply and the controller, and the dual-axis motor 7 is controlled to drive the fan blades 8 and the transmission reciprocating screw 10 to rotate. At this time, the heat-conducting copper sheet 5 absorbs the heat of the copper bar inside the bus duct body 1 through heat conduction, and then dissipates heat through heat conduction and the heat dissipation fins 6 under the rotation of the fan blades 8. This method is a single air-cooled heat dissipation. The user can also use the external liquid injection valve of the circulation cylinder 9 to like the inside of the circulation cylinder 9. Under the action of the drainage hole 11, the coolant is injected into the circulation cylinder 9 and the heat-conducting copper sheet 5. When the dual-axis motor 7 drives the transmission reciprocating screw 10 to rotate, the piston plate 13 connected to the transmission reciprocating screw 10 spirally drives and moves up and down inside the circulation cylinder 9. When the air plug plate moves downward, the coolant in the circulation cylinder 9 is squeezed into the heat-conducting copper sheet 5 through the drainage hole 11. When the air plug plate moves upward, suction is performed, and the coolant inside the heat-conducting copper sheet 5 is sucked into the circulation cylinder 9 through the water inlet hole 12. This cycle is repeated to achieve liquid cooling. The third method uses air cooling and liquid cooling together to achieve the effect of cooling and dissipating the heat of the bus duct main body 1. During operation, the user can connect several bus duct main bodies 1 end to end through the bus terminal 3, and plug the copper bar 2 32 into the plug-in slot 33 in the copper bar 1 31. At this time, the rack 34 on the copper bar 2 32 and the elastic tooth plate 35 on the copper bar 1 31 are meshed and fixed with each other to achieve self-locking fixation, thereby achieving the effect of connection, and then the insulating shell can be sleeved at the connection.

[0044] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A high-protection and high-strength cast-type bus duct, comprising a bus duct body (1), characterized in that: Both ends of the bus duct body (1) are provided with busbar terminals (3), the busbar terminals (3) are composed of a plurality of copper bars distributed at equal distances, the busbar terminals (3) at both ends of the bus duct body (1) are provided with built-in connection structures, and a plurality of bus duct bodies (1) are connected end to end in a manner to fix the busbar terminals (3) via the connection structure; The upper end surface of the bus duct body (1) is provided with heat dissipation mechanisms (2) at equal distances, and the heat dissipation mechanism (2) uses air-cooled heat conduction to achieve heat conduction cooling and heat dissipation of the copper bars inside the bus duct body (1); Buffer springs with a wave-shaped structure are fixedly connected to the front and rear sides of the bus duct body (1) and are used to protect the bus duct body (1) and reduce the impact force of external objects on the bus duct body (1).

2. The high-protection and high-strength cast-in-place bus duct according to claim 1, characterized in that: The heat dissipation mechanism (2) comprises a heat-conducting copper sheet (5) with a serpentine structure built into the bus duct body (1), wherein the heat-conducting copper sheet (5) is connected end to end, a guide groove (14) is formed inside the heat-conducting copper sheet (5), and the copper bar in the bus terminal (3) passes through the guide groove (14).

3. The high-protection and high-strength cast-in-place bus duct according to claim 2, characterized in that: The heat-conducting copper sheet (5) has a hollow structure design inside, and drive components are built into the connection points at both ends.

4. The high-protection and high-strength cast-in-place bus duct according to claim 3 is characterized in that: The upper end surface of the bus duct body (1) is fixedly connected to a ventilator (4), and heat dissipation fins (6) are distributed in an annular manner and at equal distances inside the ventilator (4), and the heat dissipation fins (6) are fixedly connected to the heat-conducting copper sheet (5).

5. The high-protection and high-strength cast-in-place bus duct according to claim 4, characterized in that: A dual-axis motor (7) is fixed in the middle of the heat dissipation fin (6), and a fan blade (8) is fixedly connected to the top output shaft of the dual-axis motor (7).

6. The high-protection and high-strength cast-in-place bus duct according to claim 5, characterized in that: The driving assembly comprises a circulation cylinder (9) fixed in the ventilation cylinder (4), and the output shaft at the lower end of the double-axis motor (7) extends through the circulation cylinder (9) and is fixedly connected to a transmission reciprocating screw rod (10). A piston plate (13) is arranged in the circulation cylinder (9), and the piston plate (13) is connected to the transmission reciprocating screw rod (10) in a spiral transmission manner.

7. The high-protection and high-strength cast-in-place bus duct according to claim 6, characterized in that: A water inlet hole (12) and a drainage hole (11) are respectively provided on the lower side of the outside of the circulation cylinder (9); the water inlet hole (12) and the drainage hole (11) are respectively connected and fixed to the two ends of the heat-conducting copper sheet (5); and one-way valves are built into the water inlet hole (12) and the drainage hole (11); and coolant is built into the circulation cylinder (9) and the heat-conducting copper sheet (5).

8. The high-protection and high-strength cast-in-place bus duct according to claim 7, characterized in that: The connection structure comprises a copper bar one (31) and a copper bar two (32), wherein the copper bar one (31) and the copper bar two (32) are plugged and self-locked and fixed.

9. The high-protection and high-strength cast-in-place bus duct according to claim 8, characterized in that: The adjacent surfaces of the copper bar 2 (32) and the copper bar 1 (31) are provided with a T-shaped plug-in slot (33), a rack (34) is fixed in the plug-in slot (33), and the copper bar 1 (31) and the plug-in slot (33) are matched and plugged in and fixed.

10. The high-protection and high-strength cast-in-place bus duct according to claim 9, characterized in that: The adjacent surfaces of the copper bar 1 (31) and the copper bar 2 (32) are fixed with elastic tooth plates (35), and the elastic tooth plates (35) are meshed with the racks (34), and both are relatively distributed in a right-angled trapezoidal structure design.