Intelligent corncob processing device for corn harvester
By installing an intelligent corn cob processing device on the corn harvester, crushing and compressing corn cobs into blocks, the problem of confusion in corn cob emissions is solved, and effective recycling and utilization of corn cobs is achieved.
Patent Information
- Application Number
- CN202510353466.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2025-06-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The corn cob emissions are chaotic after the corn harvester threshing, resulting in the inability to effectively recycle.
An intelligent processing device for corn cobs for corn harvesters is designed, including a crushing mechanism, a driving mechanism, an extrusion mechanism and a switching mechanism. By crushing corn cobs and pressing the crushed materials into blocks using high-pressure gas and extrusion plates, the crushed materials are sorted and centralized discharged.
Effective crushing of corn cobs and block compression of crushed materials is achieved, which is convenient for staff to recycle and utilize, and solves the problem of chaotic corn cob emissions.
Smart Images

Figure CN120113481A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of corn harvesters, and particularly relates to an intelligent processing device for corn cob shafts for a corn harvester. Background Art
[0002] After the corn in the farmland matures, a corn harvester is needed to harvest the corn cobs. Then, the threshing device of the corn harvester threshes the corn cobs and directly discharges the corn cob shafts.
[0003] The Chinese utility model patent with the authorization announcement number CN213427046U discloses a grain threshing device used on a corn harvester, which relates to the technical field of agricultural technical devices. It includes a threshing structure and a threshing bracket. The threshing mechanism is fixedly installed at the upper end of the threshing bracket. Three threshing bins are arranged in the threshing mechanism at a certain angle in sequence, and a threshing shaft is arranged in each of the threshing bins. In the above-mentioned prior art, through the threshing shaft in the threshing bin, the corn cob ears are pushed by the spiral blades and threshed under the rubbing of the threshing teeth. The rubbing linear speed is low and the impact force is small, so the crushing loss is small, the threshing efficiency is high, the yield of crops is increased, and the waste of corn kernels is avoided.
[0004] These corn cob shafts can be recycled and processed into animal feed and biomass fuel, etc. However, the threshed corn cob shafts will be directly discharged into the farmland, which leads to chaotic discharge of the corn cob shafts and makes it impossible for the staff to effectively recycle the corn cob shafts. Summary of the Invention
[0005] The purpose of the present invention is to propose an intelligent processing device for corn cob shafts for a corn harvester aiming at the problems in the background art.
[0006] The technical solution of the present invention: An intelligent processing device for corn cob shafts for a corn harvester includes a threshing equipment body and a protective shell. The protective shell is connected to the threshing equipment body, and further includes:
[0007] A crushing mechanism, which is connected to the threshing equipment body for crushing the corn cob shafts;
[0008] A driving mechanism, which is installed on the crushing mechanism for generating high-pressure gas;
[0009] An extrusion mechanism, which is connected to the crushing mechanism;
[0010] A switch mechanism, which is arranged on the extrusion mechanism for discharging the crushed materials after extrusion;
[0011] The extrusion mechanism includes a control component, a collection component, a piston component, a first pipe, a lifting plate, an extrusion plate, and a fixing plate; the collection component is arranged at the discharge end of the crushing mechanism for collecting crushed materials; the intake end of the first pipe is connected to the outlet end of the driving mechanism, and its outlet end is connected to the piston component. The control component is arranged on the piston component and the first pipe to drive the piston component when the crushed materials are full; the movable end of the piston component penetrates through the collection component and is connected to the fixing plate; the lifting plate is sleeved inside the fixing plate and rises and falls with the collection component; the extrusion plate is connected to the lifting plate, and the part of its upper end in contact with the fixing plate has the same shape and size as the fixing plate; the full crushed materials drive the collection component to descend and trigger the control component, so that the compressed gas enters the piston component through the first pipe, driving the lifting plate, the extrusion plate, and the fixing plate to compress the crushed materials into blocks.
[0012] Preferably, the piston component includes a second piston cylinder, a first spring, and a third piston shaft;
[0013] The outlet end of the first pipe is connected to the second piston cylinder. The first spring is installed inside the second piston cylinder, and its other end is connected to the third piston shaft. The third piston shaft penetrates through the second piston cylinder and the collection component and is connected to the fixing plate.
[0014] Preferably, the control component includes a first cylinder, a lifting rod, a T-shaped rod, a first column, a third elastic part, a second column, and a third cylinder;
[0015] The first cylinder is connected to the first pipe. The lifting rod is installed at the movable end of the collection component and rises and falls with the collection component; the third cylinder is connected to the second piston cylinder, and a rectangular hole is opened at its lower end; the T-shaped rod is sleeved inside the lifting rod, and its top is respectively connected to the first column and the second column. The first column is sleeved inside the first cylinder and is located at the connection between the first cylinder and the first pipe; the second column is sleeved inside the third cylinder and is located above the rectangular hole; the third elastic part is installed inside the third cylinder and its other end is connected to the third elastic part; when the collection component descends to the lowest end, the lifting rod pulls the T-shaped rod downward, driving the first column to descend, and the compressed air enters the second piston cylinder along the first pipe. At the same time, the second column blocks the rectangular hole.
[0016] Preferably, the collection component includes a fixed shell, a second elastic part, and a movable shell;
[0017] The fixed shell is installed at the discharge end of the crushing mechanism. The second elastic part is installed outside the fixed shell, and its other end is connected to the movable shell; the movable shell is sleeved inside the fixed shell.
[0018] Preferably, the crushing mechanism includes a housing, a driving device, a transmission part, and a crushing roller;
[0019] The housing is connected to the threshing equipment body. The housing installs the driving device. The output shaft of the driving device is connected to the transmission part, and the transmission part is connected to the crushing roller.
[0020] Preferably, the driving mechanism includes a reducer, a turntable, a rotating rod, a sleeve rod, a first piston shaft, a guide rod, a first piston cylinder, a one-way intake pipe, a one-way outlet pipe, and a compression component;
[0021] The speed reducer is installed outside the housing, and its two ends are respectively connected to the crushing roller and the turntable; the rotating rod is installed on the turntable, the sleeve rod is sleeved on the rotating rod, and the other end of the sleeve rod is connected to the piston shaft I; the guiding rod is installed on the housing and sleeved with the piston shaft I, the piston shaft I is sleeved with the piston cylinder I, the piston cylinder I is communicated with the one-way intake pipe and the one-way exhaust pipe, and the other end of the one-way exhaust pipe is connected to the intake end of the compression assembly; the crushing roller drives the rotating rod on the turntable to rotate through the speed reducer, and the rotating rod drives the piston shaft I on the sleeve rod to reciprocate along the piston cylinder I, and air enters the piston cylinder I from the one-way intake pipe and is discharged from the one-way exhaust pipe.
[0022] Preferably, the compression assembly includes a compression cylinder, a first elastic member, and a compression plate;
[0023] The compression cylinder is installed in the protective housing, the first elastic member is installed in the compression cylinder, and the other end of the first elastic member is connected to the compression plate.
[0024] Preferably, the switching mechanism includes a second pipe, a piston cylinder III, a second spring, a piston shaft II, a switching plate, a circular pipe III, and a triggering assembly;
[0025] The second pipe is communicated with the piston cylinder II, and the other end of the second pipe is connected to the piston cylinder III; the second spring is installed in the piston cylinder III, the other end of the second spring is connected to the piston shaft II, the piston shaft II is connected to the switching plate, and the switching plate is sleeved at the bottom end of the collection assembly; the circular pipe III is communicated with the second pipe; the triggering assembly is installed in the collection assembly.
[0026] Preferably, the triggering assembly includes a second cylinder, a circular pipe III, a third spring, an inclined panel, a T-shaped plate, a column III, a column IV, a fourth elastic member, and a limiting plate;
[0027] The third spring is installed in the collection assembly, and the other end of the third spring is connected to the inclined panel. The fourth elastic member is installed in the inclined panel, and the other end of the fourth elastic member is connected to the limiting plate. The limiting plate is attached to the inner wall of the collection assembly; the inclined panel is located on the moving path of the extrusion plate, and the inclined panel penetrates through the collection assembly and is connected to the T-shaped plate; there are two second cylinders in total, and the two second cylinders are respectively communicated with the second pipe and the circular pipe III; the T-shaped plate is connected to the column III and the column IV. The column III is located at the connection of the second pipe and the second cylinder, and the column IV is located at the end of the connection of the circular pipe III and the second cylinder away from the circular pipe III; in the initial state, the column III blocks the second pipe, and air cannot enter the piston cylinder III from the second pipe. The column IV does not block the circular pipe III, and the piston cylinder III is communicated with the outside through the circular pipe III. When the inclined panel is pressed, the column III and the column IV move towards the T-shaped plate. At this time, the column III does not block the second pipe, and air enters the piston cylinder III from the second pipe, and the column IV blocks the circular pipe III.
[0028] Compared with the prior art, the above technical solutions of the present invention have the following beneficial technical effects:
[0029] Start the driving device to drive the crushing roller to rotate and crush the corn cob. The crushed waste enters the inner cavities of the fixed shell and the movable shell. At the same time, when the crushing roller rotates, it drives the turntable to rotate, and then drives the piston shaft I on the sleeve rod to reciprocate along the piston cylinder I through the rotating rod. The external air enters the inner cavity of the piston cylinder I from the one-way intake pipe, and then the air is discharged from the one-way outlet pipe to the inner cavity of the compression cylinder. Then, the elastic force of the elastic member I drives the compression plate to compress the air. The crushed material is discharged from the outer shell into the fixed shell and the movable shell. The weight of the crushed material drives the movable shell to descend. When the fixed shell and the movable shell are full, the movable shell descends to the lowest end, drives the T-shaped rod to descend through the lifting rod, and then makes the column I and the column II descend, so that the compressed air enters the piston cylinder II along the pipe I, drives the piston shaft III to move, and then drives the lifting plate, the extrusion plate and the fixed plate to compress the crushed material into blocks. Then, through the switching mechanism, the formed crushed material is discharged, thus realizing the sorting and centralized discharge of the crushed material, which is convenient for the staff to collect and recycle.
[0030] When the lifting plate, the extrusion plate and the fixed plate compress the crushed material and reach the limiting plate, it will push the limiting plate to move towards the elastic member IV. Subsequently, the limiting plate is separated from the movable shell. Then, the extrusion plate pushes the inclined panel to move towards the direction of the spring III, thereby driving the column III and the column IV on the T-shaped plate to move, so that the column III leaves the connection part of the pipe II and the cylinder II, and the column IV is located at the connection part of the round pipe III and the cylinder II, making the round pipe III blocked. The air in the inner cavity of the piston cylinder II enters the piston cylinder III along the pipe II, thereby pushing the piston shaft II to move towards the direction of the spring II, and then driving the switch plate to open, so that the compressed and formed crushed material drops, thus realizing that after reaching sufficient pressure, ensuring that the crushed material is piled into blocks and then discharged, ensuring the stability of the formed blocks. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 It is a schematic structural diagram of the present invention;
[0032] Figure 2 It is a schematic structural diagram of the protective shell proposed by the present invention;
[0033] Figure 3 It is a schematic internal structural diagram of the outer shell proposed by the present invention;
[0034] Figure 4 It is a schematic structural diagram of the sleeve rod and the piston shaft I proposed by the present invention;
[0035] Figure 5 It is a schematic internal structural diagram of the fixed shell proposed by the present invention;
[0036] Figure 6 Proposed by the present invention Figure 5 The enlarged schematic diagram at A in
[0037] Figure 7 Proposed by the present inventionFigure 5 Enlarged schematic view at position B in [the figure];
[0038] Figure 8 Proposed by the present invention Figure 5 Enlarged schematic view at position C in [the figure];
[0039] Figure 9 Structural schematic diagram of the switch board and the movable housing proposed by the present invention;
[0040] Figure 10 Proposed by the present invention Figure 9 Enlarged schematic view at position D in [the figure];
[0041] Figure 11 Internal structural schematic diagram of the inclined panel proposed by the present invention.
[0042] Reference numerals: 1, threshing equipment body; 2, protective housing; 3, outer housing; 4, driving equipment; 5, transmission member; 6, crushing roller; 7, speed reducer; 8, turntable; 9, rotating rod; 10, sleeve rod; 11, piston shaft 1; 12, guide rod; 13, piston cylinder 1; 14, one-way intake pipe; 15, one-way exhaust pipe; 16, compression cylinder; 17, elastic member 1; 18, compression plate; 19, pipe 1; 20, cylinder 1; 21, piston cylinder 2; 22, fixed housing; 23, elastic member 2; 24, movable housing; 25, lifting rod; 26, T-shaped rod; 27, column 1; 28, elastic member 3; 29, column 2; 30, spring 1; 31, lifting plate; 32, extrusion plate; 33, fixing plate; 34, pipe 2; 35, cylinder 2; 36, piston cylinder 3; 37, spring 2; 38, piston shaft 2; 39, switch board; 40, round pipe 3; 41, spring 3; 42, inclined panel; 43, T-shaped plate; 44, column 3; 45, column 4; 46, cylinder 3; 47, piston shaft 3; 48, elastic member 4; 49, limiting plate. Detailed implementation manners
[0043] Example 1, as Figures 1 - 11 shown, a corn cob intelligent processing device for a corn harvester proposed by the present invention includes a crushing mechanism, a driving mechanism, an extrusion mechanism, a switching mechanism, a threshing equipment body 1 and a protective housing 2, and the protective housing 2 is connected to the threshing equipment body 1;
[0044] The crushing mechanism is connected to the threshing equipment body 1 for crushing corn cobs;
[0045] The driving mechanism is installed on the crushing mechanism for generating high-pressure gas;
[0046] The extrusion mechanism is connected to the crushing mechanism;
[0047] The switching mechanism is arranged on the extrusion mechanism for discharging the crushed materials after extrusion;
[0048] The extrusion mechanism includes a control component, a collection component, a piston component, pipe 19, a lifting plate 31, an extrusion plate 32, and a fixing plate 33; the collection component is arranged at the discharge end of the crushing mechanism for collecting crushed materials; the air inlet end of pipe 19 is connected to the air outlet end of the driving mechanism, and its air outlet end is connected to the piston component. The control component is arranged on the piston component and pipe 19 to drive the piston component when the crushed materials are fully collected; the movable end of the piston component penetrates through the collection component and is connected to the fixing plate 33; the lifting plate 31 is sleeved inside the fixing plate 33 and rises and falls with the collection component; the extrusion plate 32 is connected to the lifting plate 31, and the part of its upper end in contact with the fixing plate 33 has the same shape and size as the fixing plate 33; the fully filled crushed materials drive the collection component to descend and trigger the control component, so that the compressed gas enters the piston component through pipe 19, driving the lifting plate 31, the extrusion plate 32, and the fixing plate 33 to compress the crushed materials into blocks.
[0049] The fixing plate 33 is provided with a lifting groove, and the upper end of the lifting plate 31 is T-shaped. When the lifting plate 31 descends, the lifting plate 31 is limited by the lifting groove of the fixing plate 33.
[0050] The piston component includes a piston cylinder 21, a first spring 30, and a piston shaft 47.
[0051] The air outlet end of pipe 19 is connected to the piston cylinder 21. The first spring 30 is installed inside the piston cylinder 21, and its other end is connected to the piston shaft 47. The piston shaft 47 penetrates through the piston cylinder 21 and the collection component and is connected to the fixing plate 33.
[0052] The control component includes a first cylinder 20, a lifting rod 25, a T-shaped rod 26, a first column 27, a third elastic member 28, a second column 29, and a third cylinder 46.
[0053] The first cylinder 20 is connected to pipe 19. The lifting rod 25 is installed at the movable end of the collection component and rises and falls with the collection component; the third cylinder 46 is connected to the piston cylinder 21, and a rectangular hole is opened at its lower end; the T-shaped rod 26 is sleeved inside the lifting rod 25, and its top is respectively connected to the first column 27 and the second column 29. The first column 27 is sleeved inside the first cylinder 20 and is located at the connection between the first cylinder 20 and pipe 19; the second column 29 is sleeved inside the third cylinder 46 and is located above the rectangular hole. The third elastic member 28 is installed inside the third cylinder 46 and its other end is connected to the third elastic member 28; when the collection component descends to the lowest end, the lifting rod 25 pulls the T-shaped rod 26 downward, driving the first column 27 to descend, and the compressed air enters the piston cylinder 21 along pipe 19. At the same time, the second column 29 blocks the rectangular hole.
[0054] The lifting rod 25 descends and contacts the bottom end of the T-shaped rod 26, thereby pulling the T-shaped rod 26 downward, and driving the first column 27 and the second column 29 to descend.
[0055] The collection component includes a fixed shell 22, a second elastic member 23, and a movable shell 24.
[0056] The fixed housing 22 is installed at the discharge end of the crushing mechanism, and the second elastic member 23 is installed outside the fixed housing 22, with the other end thereof connected to the movable housing 24; the movable housing 24 is sleeved inside the fixed housing 22.
[0057] Embodiment 2, as Figures 2 - 4 shown, an intelligent processing device for corn cob shafts of a corn harvester proposed by the present invention. Compared with Embodiment 1, in this embodiment, the crushing mechanism includes a housing 3, a driving device 4, a transmission member 5 and a crushing roller 6;
[0058] The housing 3 is connected to the threshing equipment body 1, the driving device 4 is installed on the housing 3, the output shaft of the driving device 4 is connected to the transmission member 5, and the transmission member 5 is connected to the crushing roller 6.
[0059] The transmission member 5 is composed of two meshing gears, one of which is connected to the output shaft of the driving device 4. There are two crushing rollers 6 in total, and the two gears are respectively connected to the two crushing rollers 6.
[0060] The corn cob shaft enters the inner cavity of the housing 3, and then the driving device 4 is started to drive the transmission member 5 to operate, thereby driving the two crushing rollers 6 to rotate and crushing the corn cob shaft.
[0061] Embodiment 3, as Figures 2 - 4 shown, an intelligent processing device for corn cob shafts of a corn harvester proposed by the present invention. Compared with Embodiment 2, in this embodiment, the driving mechanism includes a reducer 7, a turntable 8, a rotating rod 9, a sleeve rod 10, a piston shaft one 11, a guide rod 12, a piston cylinder one 13, a one-way intake pipe 14, a one-way exhaust pipe 15 and a compression assembly; the crushing roller 6 far from the driving device 4 is connected to the turntable 8.
[0062] The reducer 7 is installed outside the housing 3 and is respectively connected to the crushing roller 6 and the turntable 8 at both ends; the rotating rod 9 is installed on the turntable 8, the sleeve rod 10 is sleeved on the rotating rod 9, and the other end thereof is connected to the piston shaft one 11; the guide rod 12 is installed on the housing 3 and sleeves the piston shaft one 11, the piston shaft one 11 sleeves the piston cylinder one 13, the piston cylinder one 13 communicates with the one-way intake pipe 14 and the one-way exhaust pipe 15, and the other end of the one-way exhaust pipe 15 is connected to the intake end of the compression assembly; the crushing roller 6 drives the rotating rod 9 on the turntable 8 to rotate through the deceleration of the reducer 7, and the rotating rod 9 drives the piston shaft one 11 on the sleeve rod 10 to reciprocate along the piston cylinder one 13, and air enters the piston cylinder one 13 from the one-way intake pipe 14 and is discharged from the one-way exhaust pipe 15.
[0063] By the reciprocating movement of the piston shaft one 11 along the piston cylinder one 13, the external air is drawn into the inner cavity of the piston cylinder one 13 from the one-way intake pipe 14, and then the air in the inner cavity of the piston cylinder one 13 is pushed into the compression assembly from the one-way exhaust pipe 15 for compression.
[0064] The one-way intake pipe 14 is composed of a one-way intake valve and an intake pipe, and the one-way outlet pipe 15 is composed of a one-way outlet valve and an outlet pipe.
[0065] The compression assembly includes a compression cylinder 16, a first elastic member 17, and a compression plate 18;
[0066] The compression cylinder 16 is installed in the protective housing 2, the first elastic member 17 is installed in the compression cylinder 16, and the other end thereof is connected to the compression plate 18.
[0067] Example 4, as Figures 2 - 6 and Figures 9 - 11 shown, an intelligent corn cob processing device for a corn harvester proposed by the present invention. Compared with Example 3, in this embodiment, the switch mechanism includes a second pipe 34, a third piston cylinder 36, a second spring 37, a second piston shaft 38, a switch plate 39, a third round pipe 40, and a trigger assembly;
[0068] The second pipe 34 communicates with the second piston cylinder 21, and the other end thereof is connected to the third piston cylinder 36; the second spring 37 is installed in the third piston cylinder 36, and the other end thereof is connected to the second piston shaft 38. The second piston shaft 38 is connected to the switch plate 39, and the switch plate 39 is sleeved on the bottom end of the collection assembly; the third round pipe 40 communicates with the second pipe 34; the trigger assembly is installed in the collection assembly.
[0069] The trigger assembly includes a second cylinder 35, a third round pipe 40, a third spring 41, an inclined panel 42, a T-shaped plate 43, a third column 44, a fourth column 45, a fourth elastic member 48, and a limit plate 49;
[0070] The third spring 41 is installed in the collection assembly, and the other end thereof is connected to the inclined panel 42. The fourth elastic member 48 is installed in the inclined panel 42, and the other end of the fourth elastic member 48 is connected to the limit plate 49, and the limit plate 49 is attached to the inner wall of the collection assembly; the inclined panel 42 is located on the moving path of the extrusion plate 32, and the inclined panel 42 penetrates the collection assembly and is connected to the T-shaped plate 43. There are two second cylinders 35 in total, and the two second cylinders 35 communicate with the second pipe 34 and the third round pipe 40 respectively; the T-shaped plate 43 is connected to the third column 44 and the fourth column 45. The third column 44 is located at the connection of the second pipe 34 and the second cylinder 35, and the fourth column 45 is located at one end of the connection of the third round pipe 40 and the second cylinder 35 away from the third round pipe 40; in the initial state, the third column 44 blocks the second pipe 34, and air cannot enter the third piston cylinder 36 from the second pipe 34. The fourth column 45 does not block the third round pipe 40, and the third piston cylinder 36 communicates with the outside through the third round pipe 40. When the inclined panel 42 is pressed, the third column 44 and the fourth column 45 move in the direction of the T-shaped plate 43. At this time, the third column 44 does not block the second pipe 34, and air enters the third piston cylinder 36 from the second pipe 34, and the fourth column 45 blocks the third round pipe 40.
[0071] In the initial state, the limiting plate 49 is in contact with the movable shell 24, so as to limit the limiting plate 49 through the movable shell 24, and further limit the inclined panel 42, thereby preventing the situation that the inclined panel 42 is squeezed when the crushed material is compressed.
[0072] When the extrusion plate 32 compresses the crushed material, it will push the limiting plate 49 in the direction of the elastic member four 48. When the limiting plate 49 is pushed into the inner cavity of the inclined panel 42, the extrusion plate 32 immediately pushes the inclined panel 42 to move.
[0073] The elastic member one 17, the elastic member two 23, the elastic member three 28 and the elastic member four 48 are all composed of a telescopic rod and a spring four. The spring four is sleeved on the outer periphery of the telescopic rod.
[0074] In summary, in the present invention, the threshing equipment body 1 is installed in the corn harvester. After the corn is threshed, the corn cob shaft enters the inner cavity of the housing 3. Then, the driving device 4 is started to drive the transmission member 5 to operate. The transmission member 5 drives the crushing roller 6 to rotate, and the corn cob shaft is crushed. After crushing, the corn cob shaft enters the inner cavity of the movable shell 24.
[0075] After the rotation of the crushing roller 6 is decelerated by the reducer 7, it drives the turntable 8 to rotate at a reduced speed. The turntable 8 drives the rotating rod 9 to rotate. The piston shaft one 11 is limited by the guide rod 12, so that the rotating rod 9 drives the piston shaft one 11 to reciprocate along the axis direction of the piston cylinder one 13. When the piston shaft one 11 moves in the direction of the guide rod 12, the external air is drawn into the inner cavity of the piston cylinder one 13 from the one-way intake pipe 14. When the piston shaft one 11 moves in the direction of the one-way outlet pipe 15, the air is squeezed into the inner cavity of the compression cylinder 16 through the one-way outlet pipe 15. In the inner cavity of the compression cylinder 16, the compressed air drives the compression plate 18 to compress the air under the pressure of the elastic member one 17.
[0076] The corn cob shaft is collected in the inner cavity of the movable shell 24, and the weight of the corn cob shaft will drive the movable shell 24 to descend. When the movable shell 24 descends, it drives the lifting rod 25 to descend along the T-shaped rod 26. When the inner cavity of the movable shell 24 is filled with crushed material, the movable shell 24 descends to the lowest position, and then drives the T-shaped rod 26 to descend through the lifting rod 25. When the T-shaped rod 26 descends, it drives the column one 27 and the column two 29 to descend.
[0077] When the column one 27 descends away from the connection between the cylinder one 20 and the pipe one 19, the column two 29 descends to block the rectangular hole of the cylinder three 46. At this time, the compressed air in the inner cavity of the compression cylinder 16 enters the inner cavity of the piston cylinder two 21 along the pipe one 19, thereby pushing the piston shaft three 47 to move in the direction of the spring one 30. Then, the piston shaft three 47 drives the lifting plate 31, the extrusion plate 32 and the fixing plate 33 to extrude the crushed material in the inner cavity of the movable shell 24, and the crushed material in the inner cavity of the movable shell 24 is limited by the baffle above the fixing plate 33.
[0078] When the extrusion plate 32 moves into contact with the limit plate 49, it will push the limit plate 49 to move in the direction of the elastic member four 48. After the limit plate 49 completely enters the inner cavity of the inclined panel 42, the inclined panel 42 loses the limitation of the limit plate 49. Subsequently, the extrusion plate 32 will push the inclined panel 42 to move in the direction of the spring three 41, thereby causing the inclined panel 42 to drive the T-shaped plate 43 away from the cylinder two 35. Subsequently, the column three 44 leaves the connection between the pipe two 34 and the cylinder two 35, enabling the compressed air that enters the inner cavity of the piston cylinder two 21 to enter the inner cavity of the piston cylinder three 36 along with the pipe two 34. At the same time, the column four 45 blocks the circular pipe three 40, preventing the air in the inner cavity of the piston cylinder three 36 from leaking out.
[0079] Then, the air that enters the inner cavity of the piston cylinder three 36 will push the piston shaft two 38 in the direction of the spring two 37, thereby driving the switch plate 39 to move in the direction of the piston cylinder three 36, and then causing the crushed material blocks in the inner cavity of the movable shell 24 to fall into the field. Thus, after ensuring that the crushed material is compacted into blocks, the crushed material blocks are discharged, ensuring the stability of the formed blocks and facilitating the recycling by the staff.
[0080] After the crushed material in the inner cavity of the movable shell 24 is discharged, the elastic member two 23 drives the fixed shell 22 and the movable shell 24 to contract. Subsequently, the spring three 41 drives the inclined panel 42 to reset. The column four 45 leaves the connection between the circular pipe three 40 and the cylinder two 35, and the column three 44 moves to the connection between the pipe two 34 and the cylinder two 35, enabling the air in the inner cavity of the piston cylinder three 36 to be discharged from the circular pipe three 40 and blocking the pipe two 34.
[0081] The lifting rod 25 rises and separates from the T-shaped rod 26. Driven by the elasticity of the elastic member three 28, the column two 29 and the column one 27 rise. The column one 27 resets to the connection between the pipe one 19 and the cylinder one 20, blocking the pipe one 19. The column two 29 rises away from the rectangular hole of the cylinder three 46, enabling the air in the inner cavity of the piston cylinder two 21 to be discharged from the rectangular hole, and driving the piston shaft three 47 to reset through the spring one 30.
[0082] The above has described the embodiments of the present invention in detail with reference to the accompanying drawings. However, the present invention is not limited to this. Within the scope of knowledge possessed by those skilled in the art to which it pertains, various changes can be made without departing from the gist of the present invention.
Claims
1. A corn cob intelligent processing device for a corn harvester, comprising a threshing device body (1) and a protective shell (2), wherein the protective shell (2) is connected to the threshing device body (1), characterized in that: Also includes: A crushing mechanism connected to the threshing device body (1) for crushing corn cobs; A driving mechanism, which is mounted on the pulverizing mechanism and is used to generate high-pressure gas; An extrusion mechanism connected to the crushing mechanism; A switch mechanism, which is arranged on the extrusion mechanism and is used to discharge the crushed materials after being extruded; The extrusion mechanism comprises a control component, a collection component, a piston component, a tube (19), a lifting plate (31), an extrusion plate (32) and a fixed plate (33); the collection component is arranged at the discharge end of the pulverizing mechanism for collecting crushed materials; the air inlet end of the tube (19) is connected to the air outlet end of the driving mechanism, and the air outlet end is connected to the piston component; the control component is arranged on the piston component and the tube (19) for driving the piston component when the crushed materials are fully collected; the movable end of the piston component passes through the collection component and is connected to the fixed plate (33); the lifting plate (31) is sleeved in the fixed plate (33) and rises and falls with the collection component; the extrusion plate (32) is connected to the lifting plate (31) and the portion of the upper end thereof in contact with the fixed plate (33) is of the same shape and size as the fixed plate (33); the full crushed materials drive the collection component to descend and trigger the control component, so that the compressed gas enters the piston component through the tube (19) and drives the lifting plate (31), the extrusion plate (32) and the fixed plate (33) to compress the crushed materials into blocks.
2. The corn cob intelligent processing device for a corn harvester according to claim 1, characterized in that: The piston assembly comprises a piston cylinder 2 (21), a spring 1 (30) and a piston shaft 3 (47); The outlet end of the pipe 1 (19) is connected to the piston cylinder 2 (21), the spring 1 (30) is installed in the piston cylinder 2 (21), and the other end is connected to the piston shaft 3 (47), and the piston shaft 3 (47) passes through the piston cylinder 2 (21) and the collecting assembly and is connected to the fixing plate (33).
3. The corn cob intelligent processing device for a corn harvester according to claim 2, characterized in that: The control assembly includes a cylinder 1 (20), a lifting rod (25), a T-shaped rod (26), a column 1 (27), an elastic member 3 (28), a column 2 (29) and a cylinder 3 (46); The cylinder 1 (20) is connected to the tube 1 (19), and the lifting rod (25) is installed at the movable end of the collecting assembly and rises and falls with the collecting assembly; the cylinder 3 (46) is connected to the piston cylinder 2 (21), and a rectangular hole is opened at the lower end thereof; the T-shaped rod (26) is sleeved in the lifting rod (25), and the top end thereof is respectively connected to the column 1 (27) and the column 2 (29); the column 1 (27) is sleeved in the cylinder 1 (20) and is located between the cylinder 1 (20) and the tube 1 (19). The connection part; the column 2 (29) is sleeved in the cylinder 3 (46) and is located above the rectangular hole; the elastic member 3 (28) is installed in the cylinder 3 (46) and its other end is connected to the elastic member 3 (28); the collecting assembly descends to the bottom, the lifting rod (25) pulls the T-shaped rod (26) downward, drives the column 1 (27) to descend, and the compressed air enters the piston cylinder 2 (21) along the tube 1 (19), and at the same time the column 2 (29) blocks the rectangular hole.
4. The corn cob intelligent processing device for a corn harvester according to claim 1, characterized in that: The collecting assembly comprises a fixed shell (22), a second elastic member (23) and a movable shell (24); The fixed shell (22) is installed at the discharging end of the pulverizing mechanism, and the second elastic member (23) is installed outside the fixed shell (22), and the other end of the elastic member is connected to the movable shell (24); the movable shell (24) is sleeved in the fixed shell (22).
5. The corn cob intelligent processing device for a corn harvester according to claim 1, characterized in that: The pulverizing mechanism comprises a housing (3), a driving device (4), a transmission member (5) and a pulverizing roller (6); The outer shell (3) is connected to the threshing device body (1), the outer shell (3) is installed with a driving device (4), the output shaft of the driving device (4) is connected to a transmission member (5), and the transmission member (5) is connected to a crushing roller (6).
6. The corn cob intelligent processing device for a corn harvester according to claim 5, characterized in that: The driving mechanism comprises a reducer (7), a rotating disk (8), a rotating rod (9), a sleeve rod (10), a piston shaft (11), a guide rod (12), a piston cylinder (13), a one-way air inlet pipe (14), a one-way air outlet pipe (15) and a compression assembly; The reducer (7) is mounted outside the housing (3), and its two ends are respectively connected to the crushing roller (6) and the rotating disk (8); the rotating rod (9) is mounted on the rotating disk (8), and the sleeve rod (10) is sleeved on the rotating rod (9), and the other end of the sleeve rod (10) is connected to the piston shaft (11); the guide rod (12) is mounted on the housing (3) and sleeved with the piston shaft (11), and the piston shaft (11) is sleeved with the piston cylinder (13), and the piston cylinder (13) is connected to the one-way air inlet pipe ( 14) and a one-way air outlet pipe (15), the other end of the one-way air outlet pipe (15) is connected to the air inlet end of the compression assembly; the crushing roller (6) drives the rotating rod (9) on the rotating disk (8) to rotate through the speed reducer (7), and the rotating rod (9) drives the piston shaft (11) on the sleeve rod (10) to move back and forth along the piston cylinder (13), and the air enters the piston cylinder (13) from the one-way air inlet pipe (14) and is discharged from the one-way air outlet pipe (15).
7. The corn cob intelligent processing device for a corn harvester according to claim 6, characterized in that: The compression assembly comprises a compression cylinder (16), an elastic member (17) and a compression plate (18); The compression cylinder (16) is installed in the protective shell (2), and the elastic member 1 (17) is installed in the compression cylinder (16), and the other end of the elastic member 17 is connected to the compression plate (18).
8. The corn cob intelligent processing device for a corn harvester according to claim 2, characterized in that: The switch mechanism comprises a second tube (34), a third piston cylinder (36), a second spring (37), a second piston shaft (38), a switch plate (39), a third round tube (40) and a trigger assembly; The second tube (34) is connected to the second piston cylinder (21), and the other end thereof is connected to the third piston cylinder (36); the second spring (37) is installed in the third piston cylinder (36), and the other end thereof is connected to the second piston shaft (38), and the second piston shaft (38) is connected to the switch plate (39), and the switch plate (39) is sleeved on the bottom end of the collection component; the third round tube (40) is connected to the second tube (34); and the trigger component is installed in the collection component.
9. The corn cob intelligent processing device for a corn harvester according to claim 8, characterized in that: The trigger assembly comprises a second cylinder (35), a third round tube (40), a third spring (41), an inclined plate (42), a T-shaped plate (43), a third column (44), a fourth column (45), a fourth elastic member (48) and a limit plate (49); Spring three (41) is installed in the collection component, and the other end of the spring is connected to the inclined plate (42). The elastic member four (48) is installed in the inclined plate (42). The other end of the elastic member four (48) is connected to the limit plate (49). The limit plate (49) is in contact with the inner wall of the collection component. The inclined plate (42) is located on the moving path of the extrusion plate (32), and the inclined plate (42) penetrates the collecting assembly and connects the T-shaped plate (43); there are two cylinders (35) in total, and the two cylinders (35) are connected to the tube (34) and the tube (40) respectively; the T-shaped plate (43) connects the column (44) and the column (45), the column (44) is located at the connection between the tube (34) and the cylinder (35), and the column (45) is located at the end of the connection between the tube (40) and the cylinder (35) away from the tube (40); the initial In this state, column three (44) blocks tube two (34), and air cannot enter piston cylinder three (36) from tube two (34). Column four (45) does not block circular tube three (40), and piston cylinder three (36) is connected to the outside through circular tube three (40). When the inclined plate (42) is pressed, column three (44) and column four (45) move toward the direction of T-shaped plate (43). At this time, column three (44) does not block tube two (34), and air enters piston cylinder three (36) from tube two (34), and column four (45) blocks circular tube three (40).
Citation Information
Patent Citations
Grain threshing device used on corn harvester
CN213427046U