Separation equipment for industrial waste gas pretreatment
By designing a separation device for industrial waste gas pretreatment, using alternate working telescopic filter components and siphon combinations, the problem of difficult to achieve automated cleaning of existing equipment is solved, automated filtration and cleaning are realized, and the degree of automation and filtration efficiency of the equipment is improved.
Patent Information
- Application Number
- CN202510600327.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-12
- Publication Date
- 2025-06-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing industrial waste gas pretreatment equipment has the problem of automatic cleaning and uninterrupted work in terms of dust removal and cooling.
A separation device for industrial waste gas pretreatment is designed, using alternating telescopic filtering components and siphon combinations to realize automated filtration and cleaning processes through the control of solenoid valves and touch switches.
Automatic filtering and cleaning are realized, the degree of automation of the equipment is improved, manual intervention is reduced, and filtration efficiency is ensured while avoiding equipment downtime and maintenance.
Smart Images

Figure CN120114915A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field, and particularly relates to a separation device for industrial waste gas pretreatment. Background Art
[0002] Industrial waste gas refers to various polluted gases discharged into the air during fuel combustion and production processes in industrial plants. The pretreatment of industrial waste gas is to control dust, gas acidity and alkalinity, and waste gas temperature, making the properties of industrial waste gas milder, reducing damage to waste gas treatment equipment, and improving the treatment effect of industrial waste gas. Currently, most waste gas pretreatment devices mainly focus on dust removal and temperature reduction. Among them, dust removal is achieved by filtering industrial waste gas through multiple-stage filters. Existing dust filtration requires workers to regularly disassemble and thoroughly clean the internal filtration structure, which cannot be automated. At present, only automated cleaning can be carried out, but the subsequent treatment after cleaning still requires shutdown operation and cannot achieve continuous operation. Summary of the Invention
[0003] The purpose of the present invention is to provide a separation device for industrial waste gas pretreatment to solve the above problems.
[0004] To achieve the above purpose, the present invention provides the following technical solution: A separation device for industrial waste gas pretreatment, including an intake pipe, one end of the intake pipe is externally connected to a waste gas discharge device, and the other end is provided with an adjustment component. A housing is arranged on the adjustment component, and the housing is discharged to the next process through an outlet pipe.
[0005] The adjustment component includes a connecting piece connected to the bottom of the housing. The bottom of the connecting piece is movably connected to a rotating disk through a sealed bearing. Two symmetrically distributed trigger pieces are connected to the outside of the rotating disk. The bottom of the rotating disk is connected to one end of the intake pipe through a conical connecting piece. Two equalizing holes are arranged inside the connecting piece, and waste gas is introduced into both sides of the housing through the two equalizing holes.
[0006] The housing is composed of two partitioned housings. Two connecting holes are opened at the top of the equalizing holes on the connecting piece, and the waste gas is respectively introduced into the two partitioned housings through the two connecting holes.
[0007] A telescopic filtration component is arranged inside the partitioned housing, and the connecting hole extends to the bottom of the telescopic filtration component and is communicated with the inside of the telescopic filtration component.
[0008] Preferably, the telescopic filter assembly includes an outer filter shell fixed at the bottom of the partition shell, an inner filter shell is slidably arranged on the outer filter shell, a movable arc plate is fixedly connected to the top of the inner filter shell via a connecting column, a metal telescopic tube is fixedly connected to the outer side of the movable arc plate, and the metal telescopic tube is fixedly connected to the shell top cover to form a telescopic structure.
[0009] Preferably, a cleaning component is provided inside the inner filter housing and the cleaning component is fixedly connected to the side wall of the partition housing;
[0010] The cleaning assembly includes an arc-shaped connecting rod fixedly connected to the side wall of the partition shell, and a plurality of metal brushes are fixedly connected to the outer side of the arc-shaped connecting rod. The metal brushes contact the surface of the inner filter shell so that the holes of the inner filter shell are cleaned during the movement of the inner filter shell.
[0011] Preferably, a gear ring is fixedly connected to the outer side of the rotating disk, a gear is meshingly connected to the outer side of the gear ring, and the bottom of the gear is drivingly connected to the output shaft of the motor.
[0012] Preferably, connecting pipes are provided on the outside of the two equally divided holes and the two connecting pipes are connected to each other through an arc-shaped connecting pipe. A solenoid valve is provided on each of the connecting pipes, and the solenoid valve on one of the connecting pipes is arranged at one end of the arc-shaped connecting pipe and the connecting port of the connecting pipe close to the adjusting component without affecting the separate connection of the other connecting pipe.
[0013] Preferably, a touch switch is provided at the bottom of the two connecting pipes and the two touch switches respectively control the start and close of two solenoid valves, one end of one of the connecting pipes is connected to a shell, the bottom of the shell is connected to a siphon tube and is obliquely connected to the air intake pipe through the shell.
[0014] Preferably, a solenoid valve 2 is provided on the siphon tube, wherein one of the touch switches is electrically connected to the adjacent solenoid valve 1, and the other touch switch is similarly electrically connected to the adjacent solenoid valve 1, and both of the touch switches are electrically connected to the solenoid valve 2 so that both touch switches can control the start-up of the solenoid valve 2.
[0015] Preferably, the air intake pipe includes, one end of which is fixedly connected to, one end of the siphon pipe is obliquely connected thereto and has a diameter greater than, and the one end is connected to the interior of the rotating disk through a conical connecting piece.
[0016] Preferably, a filter plate is provided inside the shell, and a collection bin is slidably provided at the bottom of one side of the filter plate for collecting and centrally processing the collected debris.
[0017] Preferably, the tops of the two partitioned housings are connected to the inlet of the next process through an air outlet pipe, and a one-way valve is provided at the top of each partitioned housing.
[0018] The technical effects and advantages of the present invention are as follows: By using one of the trigger members to trigger one of the touch switches during rotation, the solenoid valve I on the connecting pipe where this touch switch is installed is connected. At the same time, the other trigger member triggers the other touch switch to similarly close the connection of the other solenoid valve I. The two solenoid valves I work alternately, so that when one telescopic filter assembly is working, the other telescopic filter assembly is in an idle state. The connecting pipe at the bottom of the idle telescopic filter assembly is connected to the outer shell, and is connected through the outer shell and the siphon pipe. During this period, due to the diameter difference between and, a siphon effect is formed on the siphon pipe during the flow process, achieving suction on the inside of the siphon pipe. Along the outer shell, the connecting pipe, and the connecting hole, the inside of the idle telescopic filter assembly is suctioned, and the dust scraped off by the cleaning assembly is suctioned into the inside of the outer shell and filtered and collected by the collection bin. During this period, the solenoid valve II is used as a timing switch, so that the siphon effect here is for a fixed time and automatically closes after this time, and the timing start time is less than when the rotary disk rotates half. The whole process realizes the automatic filtering purpose, and can clean the filter screen on the premise of ensuring the filtering efficiency by using the alternating filtering scheme. The whole process only requires the staff to pour out the sundries in the collection bin irregularly, and there is no need to clean the internal telescopic filter assembly. The degree of automation is high, the operation is convenient and fast, and there is no need to disassemble and clean. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is a schematic structural diagram of the present invention.
[0020] Figure 2 of the present invention Figure 1 Partial structural schematic diagram of part A.
[0021] Figure 3 is an exploded view of the adjustment component structure of the present invention.
[0022] Figure 4 of the present invention Figure 3 Partial structural schematic diagram of part B.
[0023] Figure 5 is a schematic top view structure of the present invention.
[0024] Figure 6 is a schematic internal structure diagram of the telescopic filter assembly of the present invention.
[0025] Figure 7 of the present invention Figure 6 Partial structural schematic diagram of part C.
[0026] In the figure: 1, intake pipe; 2, collection assembly; 201, solenoid valve II; 202, siphon; 203, housing; 204, collection bin; 205, filter plate; 206, solenoid valve I; 207, touch switch; 208, connecting pipe; 3, arc connecting pipe; 4, check valve; 5, outlet pipe; 6, telescopic filter assembly; 601, moving arc plate; 602, metal telescopic pipe; 603, connecting column; 604, inner filter housing; 605, outer filter housing; 606, cleaning assembly; 6061, arc connecting rod; 6062, metal brush; 7, housing; 8, support base; 9, adjustment assembly; 901, connecting piece; 902, rotating disk; 903, triggering piece; 904, equally divided hole; 905, conical connecting piece; 10, gear ring; 11, motor; 12, gear; 13, connecting hole; 14, partition housing. Detailed implementation manners
[0027] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0028] The present invention provides a separation device for industrial waste gas pretreatment as shown in Figures 1-7 which includes an intake pipe 1. One end of the intake pipe 1 is externally connected to a waste gas discharge device, and the other end is provided with an adjustment assembly 9. An adjustment assembly 9 is provided with a housing 7, and the housing 7 is discharged through an outlet pipe 5 to the next process;
[0029] The adjustment assembly 9 includes a connecting piece 901 connected to the bottom of the housing 7. The bottom of the connecting piece 901 is movably connected to a rotating disk 902 through a sealing bearing. Two symmetrically distributed triggering pieces 903 are connected to the outside of the rotating disk 902. The bottom of the rotating disk 902 is connected to one end of the intake pipe 1 through a conical connecting piece 905. Two equally divided holes 904 are provided inside the connecting piece 901, and the waste gas is introduced into both sides of the housing 7 through the two equally divided holes 904;
[0030] The housing 7 is composed of two partition housings 14. Two connecting holes 13 are opened at the top of the equally divided holes 904 on the connecting piece 901, and the waste gas is respectively introduced into the two partition housings 14 through the two connecting holes 13;
[0031] A telescopic filter assembly 6 is provided inside the partition housing 14, and the connecting hole 13 extends to the bottom of the telescopic filter assembly 6 and is communicated with the inside of the telescopic filter assembly 6.
[0032] Specifically, the telescopic filter assembly 6 includes an outer filter shell 605 fixed at the bottom of the partition shell 14, an inner filter shell 604 is slidably arranged on the outer filter shell 605, the top of the inner filter shell 604 is fixedly connected to a movable arc plate 601 through a connecting column 603, a metal telescopic tube 602 is fixedly connected to the outer side of the movable arc plate 601, and the metal telescopic tube 602 is fixedly connected to the top cover of the shell 7 to form a telescopic structure.
[0033] Specifically, a cleaning assembly 606 is disposed inside the inner filter housing 604 and the cleaning assembly 606 is fixedly connected to the side wall of the partition housing 14;
[0034] The cleaning assembly 606 includes an arc-shaped connecting rod 6061 fixedly connected to the side wall of the partition shell 14, and a plurality of metal brushes 6062 are fixedly connected to the outer side of the arc-shaped connecting rod 6061. The metal brushes 6062 contact the surface of the inner filter shell 604 so that the holes of the inner filter shell 604 can be cleaned during the movement of the inner filter shell 604.
[0035] Specifically, a gear ring 10 is fixedly connected to the outer side of the rotating disk 902 , a gear 12 is meshingly connected to the outer side of the gear ring 10 , and the bottom of the gear 12 is drivingly connected to the output shaft of the motor 11 .
[0036] Specifically, a connecting pipe 208 is disposed outside the two equally divided holes 904, and the two connecting pipes 208 are connected to each other through an arc-shaped connecting pipe 3. A solenoid valve 206 is disposed on each connecting pipe 208, and the solenoid valve 206 on one of the connecting pipes 208 is disposed at the end of the arc-shaped connecting pipe 3 and the connecting port of the connecting pipe 208 close to the regulating component 9 without affecting the separate communication of the other connecting pipe 208. A touch switch 207 is disposed at the bottom of the two connecting pipes 208, and the two touch switches 207 respectively control the two solenoid valves 206. Start and shut down, one end of a connecting pipe 208 is connected to a shell 203, the bottom of the shell 203 is connected to a siphon tube 202 and is obliquely connected to the air intake pipe 1 through the shell 203, a solenoid valve 201 is arranged on the siphon tube 202, one of the touch switches 207 is electrically connected to an adjacent solenoid valve 1 206, the other touch switch 207 is similarly electrically connected to the adjacent solenoid valve 1 206, and both touch switches 207 are electrically connected to the solenoid valve 2 201 so that both touch switches 207 can control the start of the solenoid valve 2 201.
[0037] Specifically, the air intake pipe 1 includes 102 , one end of 102 is fixedly connected to 101 , one end of the siphon tube 202 is obliquely connected to 101 , and the diameter of 101 is larger than that of 102 , and one end of 101 is connected to the inside of the rotating disk 902 through a conical connector 905 .
[0038] Specifically, a filter plate 205 is arranged inside the outer shell 203, and a collection bin 204 is slidably arranged at the bottom on one side of the filter plate 205 for collecting and centrally processing the collected sundries;
[0039] Specifically, the tops of the two partitioned housings 14 are connected to the inlet of the next process through an air outlet pipe 5, and a one-way valve 4 is arranged at the top of each partitioned housing 14.
[0040] Working principle: Embodiment 1: The industrial waste gas is transmitted to the inside of the adjustment component 9 through the intake pipe 1. The motor 11 is started to drive the gear 12 to rotate, thereby driving the overall rotation of the gear ring 10 and the rotating disk 902. During this period, through the setting of the rotating disk 902, the industrial waste gas can be alternately transmitted to the two equalizing holes 904 during the rotation process, and finally transmitted to the telescopic filter components 6 inside the two partitioned housings 14 for filtering work, realizing the alternate operation of the two telescopic filter components 6. When one of the telescopic filter components 6 is working, the inner filter housing 604 is continuously pushed upward by the air pressure to increase the filtering effect. At the same time, when the other telescopic filter component 6 is in the non-working stage, the inner filter housing 604 will drop due to its own gravity, and during the dropping process, the inner filter housing 604 is cleaned of holes by the metal brush 6062 on the cleaning component 606 to facilitate repeated filtering work;
[0041] Embodiment 2: On the basis of Embodiment 1, through the setting of the trigger member 903, the two trigger members 903 are symmetrically distributed on the perpendicular line of the central connection line of the two connection holes 13 respectively. Then, during the rotation of one of the trigger members 903, one of the touch switches 207 is triggered to connect the solenoid valve 206 on the connection pipe 208 where this touch switch 207 is installed. At the same time, the other trigger member 903 triggers the other touch switch 207 to close the connection of the other solenoid valve 206 in the same way. The two solenoid valves 206 work alternately, realizing that during the operation of one telescopic filter assembly 6, the other telescopic filter assembly 6 is in a non-operating state. The connection pipe 208 at the bottom of the non-operating telescopic filter assembly 6 is connected to the housing 203, and is connected to 101 through the housing 203 and the siphon pipe 202. During this period, due to the diameter difference between 102 and 101, a siphon effect is formed on the siphon pipe 202 during the flow of 101, realizing the formation of suction force inside the siphon pipe 202, and sucking the inside of the non-operating telescopic filter assembly 6 along the housing 203, the connection pipe 208, and the connection hole 13. The dust scraped off by the cleaning component 606 is sucked into the housing 203 and filtered and collected by the collection bin 204. During this period, the solenoid valve 201 is used as a timing switch, so that the siphon effect here is for a fixed time and automatically closes after this time, and the timing start time is less than when the turntable 902 rotates half. The whole process realizes the automatic filtering purpose, and can clean the filter screen on the premise of ensuring the filtering efficiency by using the alternating filtering scheme. The whole process only requires the staff to pour the sundries in the collection bin 204 irregularly, and there is no need to clean the internal telescopic filter assembly 6. It has a high degree of automation, is convenient and easy to operate, and does not require disassembly and cleaning;
[0042] Embodiment 3: On the basis of Embodiment 2, through the setting of the telescopic filter assembly 6, a certain amount of air can be provided inside the partition housing 14 during the siphon negative pressure to prevent the internal space of the housing 7 from being fixed and forming an excessive load of the siphon negative pressure. During this period, the one-way valve 4 is used to prevent the filtered gas from flowing back.
[0043] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A separation device for pre-treatment of industrial waste gas, comprising an air intake pipe (1), one end of the air intake pipe (1) is externally connected to a waste gas discharge device, and the other end is provided with a regulating component (9), a shell (7) is provided on the regulating component (9), and the shell (7) is discharged to the next process through an outlet pipe (5), characterized in that: The regulating assembly (9) comprises a connecting piece (901) connected to the bottom of the housing (7); the bottom of the connecting piece (901) is movably connected to a rotating disk (902) via a sealed bearing; the outer side of the rotating disk (902) is connected to two symmetrically distributed triggering pieces (903); the bottom of the rotating disk (902) is connected to one end of the intake pipe (1) via a conical connecting piece (905); two equally divided holes (904) are arranged inside the connecting piece (901) and exhaust gas is passed into two sides of the housing (7) via the two equally divided holes (904); The housing (7) is composed of two partition housings (14); the top of the equally divided hole (904) on the connecting piece (901) is provided with two connecting holes (13) and the two partition housings (14) are connected to the two partition housings (14) through the two connecting holes (13); A telescopic filter assembly (6) is arranged inside the partition housing (14), and the connecting hole (13) extends to the bottom of the telescopic filter assembly (6) to communicate with the inside of the telescopic filter assembly (6).
2. The separation equipment for pre-treatment of industrial waste gas according to claim 1, characterized in that: The telescopic filter assembly (6) comprises an outer filter housing (605) fixed to the bottom of a partition housing (14); an inner filter housing (604) is slidably arranged on the outer filter housing (605); a movable arc plate (601) is fixedly connected to the top of the inner filter housing (604) via a connecting column (603); a metal telescopic tube (602) is fixedly connected to the outer side of the movable arc plate (601); and the metal telescopic tube (602) is fixedly connected to the top cover of the housing (7) to form a telescopic structure.
3. The separation equipment for pre-treatment of industrial waste gas according to claim 2, characterized in that: A cleaning component (606) is disposed inside the inner filter housing (604), and the cleaning component (606) is fixedly connected to the side wall of the partition housing (14); The cleaning component (606) comprises an arc-shaped connecting rod (6061) fixedly connected to the side wall of the partition shell (14); a plurality of metal brushes (6062) are fixedly connected to the outer side of the arc-shaped connecting rod (6061); and the metal brushes (6062) are in contact with the surface of the inner filter shell (604) so that holes in the inner filter shell (604) are cleaned during the movement of the inner filter shell (604).
4. The separation equipment for pre-treatment of industrial waste gas according to claim 1, characterized in that: A gear ring (10) is fixedly connected to the outer side of the rotating disk (902), a gear (12) is meshingly connected to the outer side of the gear ring (10), and the bottom of the gear (12) is drivingly connected to the output shaft of the motor (11).
5. The separation equipment for pre-treatment of industrial waste gas according to claim 1, characterized in that: A connecting pipe (208) is provided outside the two equally divided holes (904), and the two connecting pipes (208) are connected to each other via an arc-shaped connecting pipe (3). A solenoid valve (206) is provided on each of the connecting pipes (208), and the solenoid valve (206) on one of the connecting pipes (208) is arranged at an end of the arc-shaped connecting pipe (3) and the connecting port of the connecting pipe (208) close to the regulating component (9) so as not to affect the independent communication of the other connecting pipe (208).
6. The separation equipment for pre-treatment of industrial waste gas according to claim 5, characterized in that: A touch switch (207) is provided at the bottom of the two connecting pipes (208), and the two touch switches (207) respectively control the start and close of two solenoid valves (206), one end of one of the connecting pipes (208) is connected to a housing (203), the bottom of the housing (203) is connected to a siphon tube (202) and is obliquely connected to the air intake pipe (1) through the housing (203).
7. The separation equipment for pre-treatment of industrial waste gas according to claim 6, characterized in that: A solenoid valve 2 (201) is provided on the siphon tube (202), wherein one of the touch switches (207) is electrically connected to the adjacent solenoid valve 1 (206), and the other touch switch (207) is similarly electrically connected to the adjacent solenoid valve 1 (206), and both of the touch switches (207) are electrically connected to the solenoid valve 2 (201) so that both touch switches (207) can control the start of the solenoid valve 2 (201).
8. The separation equipment for pre-treatment of industrial waste gas according to claim 1, characterized in that: The air intake pipe (1) comprises (102), one end of the (102) is fixedly connected to (101), one end of the siphon tube (202) is obliquely connected to (101), and the diameter of (101) is larger than that of (102), and one end of the (101) is connected to the interior of the rotating disk (902) via a conical connector (905).
9. The separation equipment for pre-treatment of industrial waste gas according to claim 6, characterized in that: A filter plate (205) is provided inside the housing (203), and a collection bin (204) is slidably provided at the bottom of one side of the filter plate (205) for collecting and centrally processing the collected debris.
10. The separation equipment for pre-treatment of industrial waste gas according to claim 1, characterized in that: The tops of the two partition shells (14) are connected to the inlet of the next process via an air outlet pipe (5), and a one-way valve (4) is provided on the top of each partition shell (14).