Amino acid water-soluble fertilizer activation device and method thereof
By designing a dual stirring mechanism and automatic cleaning function in the amino acid water-soluble fertilizer activation device, the problems of uneven stirring and incomplete cleaning of existing devices are solved, and more efficient fertilizer mixing and equipment maintenance are achieved.
Patent Information
- Application Number
- CN202510450032.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-10
- Publication Date
- 2025-06-10
AI Technical Summary
The existing amino acid water-soluble fertilizer activation device has a single fixed path in the stirring effect, resulting in uneven stirring and lack of effective cleaning functions, which affects the mixing quality and equipment life.
A double stirring mechanism including a first stirring rod and a second stirring rod is designed, and the stirring rods are driven to rotate and rotate each other by driving the motor to achieve more efficient stirring. In addition, a cleaning mechanism is provided, including a reset spring and a cleaning brush, to automatically clean the inner wall of the mixing barrel.
It significantly improves the stirring efficiency, ensures full mixing of water-soluble fertilizer and amino acids, and improves the activation effect and quality of fertilizers; the automatic cleaning function reduces the frequency of manual cleaning and extends the service life of the equipment.
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Figure CN120115047A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of fertilizer activation. Specifically, it particularly relates to an amino acid water-soluble fertilizer activation device and its method. Background Art
[0002] Water-soluble fertilizers refer to fertilizers that dissolve in water, and their main components include nutrient elements such as nitrogen and phosphorus. These elements can quickly supplement the nutrients required by plants, effectively promote the growth rate of plants and increase the yield. Amino acid water-soluble fertilizers, on the other hand, are scientifically added with organic substances such as amino acids on the basis of traditional water-soluble fertilizers. Amino acids, as natural regulators of plant growth, can activate the roots of plants, enhance the absorption capacity of plants, and at the same time prompt plants to improve stress resistance and further accelerate the growth rate. The amino acid water-soluble fertilizer activation device is an advanced device specifically designed to activate amino acid water-soluble fertilizers. Through specific structural designs and technical means, this device can ensure the effective combination and full mixing of amino acids and various nutrient elements in the water-soluble fertilizer. During the activation process, the device can not only effectively break the agglomeration state of fertilizer components, but also promote the interaction between components, thereby improving the activation effect and utilization rate of fertilizers.
[0003] Existing amino acid water-soluble fertilizer activation devices have some obvious limitations in design. First of all, their stirring shafts can only perform fixed single-direction stirring, and this single stirring method greatly limits the stirring effect. Due to the fixed and single stirring path, it is not only easy to cause dead corners during the stirring process, that is, the materials in some areas cannot be fully stirred, but also may result in uneven stirring. This uneven stirring will not only affect the mixing quality of amino acid water-soluble fertilizers, but may also lead to a significant reduction in work efficiency because it takes longer to ensure that the materials reach the required mixing degree; in addition, existing amino acid water-soluble fertilizer activation devices lack effective cleaning functions. During the mixing process of amino acids and water-soluble fertilizers, due to the viscosity of the materials and the eddy current effect generated by stirring, some materials may adhere to the inner wall of the device. These adhered materials are not only difficult to remove, but may also fall off during subsequent mixing, affecting the mixing quality and purity of the new batch of materials. Over time, these attachments may also cause corrosion or damage to the device, further shortening the service life of the device. Summary of the Invention
[0004] In view of the problems in the related art, the present invention proposes an amino acid water-soluble fertilizer activation device and its method to overcome the above-mentioned technical problems existing in the related art.
[0005] To solve the above technical problems, the present invention is realized through the following technical solutions:
[0006] The present invention relates to an activation device for amino acid water-soluble fertilizers, comprising a mixing barrel. Inside the mixing barrel, a first stirring rod is rotatably installed. A rotating shaft is arranged inside the first stirring rod. Above the mixing barrel, a driving motor is provided. The output shaft of the driving motor is connected to the first stirring rod through a first transmission mechanism, and the output shaft of the driving motor is connected to the rotating shaft through a second transmission mechanism. The first stirring rod is fixedly installed with first stirring blades, the rotating shaft is fixedly installed with a first bevel gear, and two second bevel gears are meshed on both sides of the first bevel gear. The second bevel gears are fixedly installed with second stirring rods, and the second stirring rods are fixedly installed with second stirring blades. A cleaning mechanism is arranged inside the first stirring blades. The cleaning mechanism includes a return spring arranged inside the first stirring blades. One end of the return spring is fixedly installed inside the first stirring blades, and the other end is fixedly installed on a connecting rod. The connecting rod is fixedly installed with a cleaning brush, and the cleaning brush is in contact with the inner wall of the mixing barrel.
[0007] Further, the driving motor is fixedly installed on the top of the mixing barrel. The first transmission mechanism includes a first gear fixedly installed on the output shaft of the driving motor. The first gear is connected to a second gear through a first gear belt transmission, and the second gear is fixedly installed on the first stirring rod.
[0008] Further, the second transmission mechanism includes a third gear fixedly installed on the output shaft of the driving motor. The third gear is connected to a fourth gear through a second gear belt transmission, and the fourth gear is fixedly installed on the rotating shaft. The rotating shaft is rotatably installed on a connecting piece, and the connecting piece is fixedly installed on the top of the mixing barrel.
[0009] Further, the second stirring rod is rotatably installed on the first stirring rod, and a feed inlet is arranged on the top of the mixing barrel.
[0010] Further, a discharge pipe is arranged at the bottom of the mixing barrel, and a one-way solenoid valve is fixedly installed on the discharge pipe.
[0011] Further, a control panel is fixedly installed on the mixing barrel, and control buttons are fixedly installed on the control panel.
[0012] Further, a booster water pump is fixedly installed above the mixing barrel. The output end of the booster water pump is communicated with a connecting water pipe, and the connecting water pipe is communicated with a spray head.
[0013] Further, the connecting water pipe is fixedly installed inside the mixing barrel, and support legs are fixedly installed at the bottom of the mixing barrel.
[0014] The present invention has the following beneficial effects compared with the prior art:
[0015] 1. The present invention drives the first stirring mechanism and the second stirring mechanism simultaneously through a driving motor, realizing the rotation of the first stirring rod and the rotation of the second stirring rod around the first stirring rod. This dual stirring mechanism significantly improves the stirring efficiency, ensures the full mixing of water-soluble fertilizer and amino acid, and thus enhances the activation effect and quality of the fertilizer.
[0016] 2. The present invention is provided with a cleaning mechanism inside the first stirring blade, including a return spring and a cleaning brush, which can automatically clean the inner wall of the mixing barrel during the stirring process, prevent the attachment of solids in the mixed liquid, reduce the frequency and difficulty of manual cleaning, keep the mixing barrel clean for a long time, and extend the service life of the equipment.
[0017] 3. Through the setting of the control panel and control buttons, the present invention enables the device to achieve intelligent control. Users can complete the processes of fertilizer mixing, discharging and cleaning only through simple button operations, which greatly improves the operation convenience and efficiency and reduces the skill requirements for operators.
[0018] 4. The present invention not only has an efficient mixing and stirring function, but also integrates an automatic cleaning function. Through the setting of a booster pump and a spray head, it can conveniently clean the inside of the mixing barrel, improve the versatility and applicability of the equipment, and make the device have a wider application prospect in the production and processing of amino acid water-soluble fertilizers.
[0019] Of course, it is not necessary for any product implementing the present invention to achieve all the above-mentioned advantages simultaneously. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the invention, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the invention. For those of ordinary skill in the art, other drawings can be obtained based on the following drawings without creative efforts.
[0021] Figure 1 It is a three-dimensional structure diagram of the present invention;
[0022] Figure 2 It is a top view of the present invention;
[0023] Figure 3 It is an exploded view of the present invention;
[0024] Figure 4 It is an enlarged view of part A of the present invention;
[0025] Figure 5 It is a cross-sectional view of the mixing barrel of the present invention;
[0026] Figure 6This is a cross-sectional view of the first stirring rod of the present invention.
[0027] In the attached drawings, the list of components represented by each reference numeral is as follows:
[0028] 1. Mixing barrel; 2. First stirring rod; 3. Rotating shaft; 4. Driving motor; 5. First stirring blade; 6. First bevel gear; 7. Second bevel gear; 8. Second stirring rod; 9. Second stirring blade; 10. First gear; 11. First gear belt; 12. Second gear; 13. Third gear; 14. Second gear belt; 15. Fourth gear; 16. Connecting piece; 17. Feed inlet; 18. Return spring; 19. Connecting rod; 20. Cleaning brush; 21. Discharge pipe; 22. One-way solenoid valve; 23. Control panel; 24. Control button; 25. Booster water pump; 26. Connecting water pipe; 27. Sprinkler head; 28. Support leg. Detailed implementation manners
[0029] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the attached drawings in the embodiments of the invention. Obviously, the described embodiments are only a part of the embodiments of the invention, rather than all the embodiments. Based on the embodiments in the invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the invention.
[0030] In the description of the present invention, it should be understood that the terms "opening", "upper", "lower", "top", "middle", "inner", etc. indicating the orientation or position relationship are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.
[0031] Please refer to Figures 1-6 As shown, the present invention is an activation device for amino acid water-soluble fertilizer, including a mixing barrel 1. A first stirring rod 2 is rotatably installed inside the mixing barrel 1. A rotating shaft 3 is arranged inside the first stirring rod 2. A driving motor 4 is arranged above the mixing barrel 1. The output shaft of the driving motor 4 is connected to the first stirring rod 2 through a first transmission mechanism, and the output shaft of the driving motor 4 is connected to the rotating shaft 3 through a second transmission mechanism. The first stirring rod 2 is fixedly installed with a first stirring blade 5. The rotating shaft 3 is fixedly installed with a first bevel gear 6. Two second bevel gears 7 are meshed on both sides of the first bevel gear 6. The second bevel gear 7 is fixedly installed with a second stirring rod 8. The second stirring rod 8 is fixedly installed with a second stirring blade 9. A cleaning mechanism is arranged inside the first stirring blade 5. The cleaning mechanism includes a return spring 18 arranged inside the first stirring blade 5. One end of the return spring 18 is fixedly installed inside the first stirring blade 5, and the other end is fixedly installed on a connecting rod 19. The connecting rod 19 is fixedly installed with a cleaning brush 20. The cleaning brush 20 is in contact with the inner wall of the mixing barrel 1.
[0032] The working principle of the amino acid water-soluble fertilizer activation device proposed in the present invention is to first add the water-soluble fertilizer and the amino acid into the mixing barrel 1, then start the drive motor 4, and drive the first transmission mechanism to move through the output shaft of the drive motor 4, thereby driving the first stirring rod 2 to rotate, and then driving the first stirring blade 5 to rotate, so as to mix and stir the water-soluble fertilizer and the amino acid in the mixing barrel 1.
[0033] It is worth noting that when the drive motor 4 is started, the second stirring mechanism can be driven to move synchronously, thereby driving the rotating shaft 3 to rotate, and then driving the first bevel gear 6 to rotate, thereby driving the second bevel gear 7 to rotate, and then driving the second stirring rod 8 to rotate, thereby driving the second stirring blade 9 to rotate, and then the water-soluble fertilizer and amino acid can be mixed and stirred.
[0034] In summary, by starting the drive motor 4, the first stirring rod 2 can rotate while the second stirring rod 8 is synchronously driven to rotate around the first stirring rod 2, thereby improving the stirring efficiency, ensuring sufficient mixing of the water-soluble fertilizer and the amino acid, and saving manpower and material resources.
[0035] Furthermore, when the first stirring blade 5 rotates, the cleaning brush 20 is synchronously driven to rotate, thereby cleaning the inner wall of the mixing barrel 1 to prevent fixed objects in the mixed liquid from adhering to the inner wall, which will cause a situation that is difficult to clean over a long period of time. Moreover, when encountering harder solid objects, the cleaning brush 20 is squeezed and the connecting rod 19 is contracted toward the inside of the first stirring blade 5. At this time, the reset spring 18 is deformed, and after passing the solid objects, the reset spring 18 is used to drive the cleaning brush 20 to reset.
[0036] In one embodiment, for the above-mentioned drive motor 4, the drive motor 4 is fixedly mounted on the top of the mixing barrel 1, and the first transmission mechanism includes a first gear 10 fixedly mounted on the output shaft of the drive motor 4, and the first gear 10 is connected to the second gear 12 through a first gear belt 11, and the second gear 12 is fixedly mounted on the first stirring rod 2.
[0037] The working principle of the amino acid water-soluble fertilizer activation device proposed by the present invention is to start the driving motor 4 to drive the first gear 10 to rotate, and then drive the second gear 12 to rotate through the first gear belt 11, thereby driving the first stirring rod 2 to rotate.
[0038] In one embodiment, for the above-mentioned second transmission mechanism, the second transmission mechanism includes a third gear 13 fixedly installed on the output shaft of the drive motor 4. The third gear 13 is drivingly connected to a fourth gear 15 through a second gear belt 14. The fourth gear 15 is fixedly installed on a rotating shaft 3. The rotating shaft 3 is rotatably installed on a connecting member 16, and the connecting member 16 is fixedly installed on the top of the mixing barrel 1.
[0039] The working principle of an amino acid water-soluble fertilizer activation device proposed by the present invention is that by starting the drive motor 4, the third gear 13 is driven to rotate, and then the fourth gear 15 is driven to rotate through the second gear belt 14, thereby driving the rotating shaft 3 to rotate.
[0040] In one embodiment, for the above-mentioned second stirring rod 8, the second stirring rod 8 is rotatably installed on the first stirring rod 2, and a feed inlet 17 is provided at the top of the mixing barrel 1.
[0041] The working principle of an amino acid water-soluble fertilizer activation device proposed by the present invention is that water-soluble fertilizer and amino acids can be added into the mixing barrel 1 through the feed inlet 17.
[0042] In one embodiment, for the above-mentioned mixing barrel 1, a discharge pipe 21 is provided at the bottom of the mixing barrel 1, and a one-way solenoid valve 22 is fixedly installed on the discharge pipe 21.
[0043] The working principle of an amino acid water-soluble fertilizer activation device proposed by the present invention is that after mixing is completed, the one-way solenoid valve 22 is opened, so that the mixed amino acid water-soluble fertilizer is discharged through the discharge pipe 21.
[0044] In one embodiment, for the above-mentioned mixing barrel 1, a control panel 23 is fixedly installed on the mixing barrel 1, and control buttons 24 are fixedly installed on the control panel 23.
[0045] The working principle of an amino acid water-soluble fertilizer activation device proposed by the present invention is that through the settings of the control panel 23 and the control buttons 24, intelligent control of the device can be achieved.
[0046] In one embodiment, for the above-mentioned mixing barrel 1, a booster pump 25 is fixedly installed above the mixing barrel 1. The output end of the booster pump 25 is communicated with a connecting water pipe 26, and the connecting water pipe 26 is communicated with a spray head 27.
[0047] In one embodiment, for the above-mentioned connecting water pipe 26, the connecting water pipe 26 is fixedly installed inside the mixing barrel 1, and support legs 28 are fixedly installed at the bottom of the mixing barrel 1.
[0048] The working principle of an activation device for an amino acid water-soluble fertilizer proposed by the present invention is that when it is necessary to clean the inside of the mixing barrel 1, an external water bucket can be connected through the booster water pump 25, and water is transmitted to the inside of the connecting water pipe 26 through the booster water pump 25, and finally sprayed out by the spray head 27, so as to achieve the effect of cleaning the inside of the mixing barrel 1.
[0049] In the description of this specification, the description with reference to terms such as "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.
[0050] The preferred embodiments of the invention disclosed above are only used to help explain the invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific embodiments described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes the embodiments in order to better explain the principle and practical application of the invention, so that those skilled in the art can understand and utilize the invention well. The invention is only limited by the claims and their full scope and equivalents.
Claims
1. An amino acid water-soluble fertilizer activation device, comprising a mixing barrel (1), characterized in that: A first stirring rod (2) is rotatably mounted inside the mixing barrel (1), a rotating shaft (3) is arranged inside the first stirring rod (2), a driving motor (4) is arranged above the mixing barrel (1), an output shaft of the driving motor (4) is connected to the first stirring rod (2) via a first transmission mechanism, the output shaft of the driving motor (4) is connected to the rotating shaft (3) via a second transmission mechanism, a first stirring blade (5) is fixedly mounted on the first stirring rod (2), a first bevel gear (6) is fixedly mounted on the rotating shaft (3), and second gears (5) are meshed on both sides of the first bevel gear (6). bevel gear (7), the second bevel gear (7) is fixedly mounted with a second stirring rod (8), the second stirring rod (8) is fixedly mounted with a second stirring blade (9), a cleaning mechanism is arranged inside the first stirring blade (5), the cleaning mechanism comprises a return spring (18) arranged inside the first stirring blade (5), one end of the return spring (18) is fixedly mounted inside the first stirring blade (5), and the other end is fixedly mounted on a connecting rod (19), the connecting rod (19) is fixedly mounted with a cleaning brush (20), and the cleaning brush (20) is in contact with the inner wall of the mixing barrel (1); After the water-soluble fertilizer and the amino acid are added to the mixing barrel (1), the driving motor (4) is started to drive the first transmission mechanism to move, thereby driving the first stirring rod (2) and the first stirring blade (5) to rotate, and mixing and stirring begins. At the same time, the driving motor (4) also synchronously drives the second stirring mechanism to move, so that the rotating shaft (3), the first bevel gear (6), and the second bevel gear (7) rotate in sequence, and finally drives the second stirring rod (8) and the second stirring blade (9) to rotate, thereby achieving double stirring. At the same time, the second stirring rod (8) also rotates around the first stirring rod (2) to fully mix. In addition, when the first stirring blade (5) rotates, it also synchronously drives the cleaning brush (20) to rotate, so as to clean the inner wall of the mixing barrel (1) to prevent solid matter in the mixed liquid from adhering.
2. The amino acid water-soluble fertilizer activation device according to claim 1, characterized in that: The driving motor (4) is fixedly mounted on the top of the mixing barrel (1); the first transmission mechanism comprises a first gear (10) fixedly mounted on the output shaft of the driving motor (4); the first gear (10) is connected to a second gear (12) via a first gear belt (11); and the second gear (12) is fixedly mounted on the first stirring rod (2).
3. The amino acid water-soluble fertilizer activation device according to claim 2, characterized in that: The second transmission mechanism comprises a third gear (13) fixedly mounted on the output shaft of the driving motor (4); the third gear (13) is connected to a fourth gear (15) via a second gear belt (14); the fourth gear (15) is fixedly mounted on the rotating shaft (3); the rotating shaft (3) is rotatably mounted on a connecting member (16); and the connecting member (16) is fixedly mounted on the top of the mixing barrel (1).
4. The amino acid water-soluble fertilizer activation device according to claim 3, characterized in that: The second stirring rod (8) is rotatably mounted on the first stirring rod (2), and a feed port (17) is provided on the top of the mixing barrel (1).
5. The amino acid water-soluble fertilizer activation device according to claim 4, characterized in that: A discharge pipe (21) is provided at the bottom of the mixing barrel (1), and a one-way solenoid valve (22) is fixedly installed on the discharge pipe (21).
6. The amino acid water-soluble fertilizer activation device according to claim 5, characterized in that: The mixing barrel (1) is fixedly provided with a control panel (23), and the control panel (23) is fixedly provided with a control button (24).
7. The amino acid water-soluble fertilizer activation device according to claim 6, characterized in that: A booster water pump (25) is fixedly installed above the mixing barrel (1), and the output end of the booster water pump (25) is connected to a connecting water pipe (26), and the connecting water pipe (26) is connected to a water spray head (27).
8. The amino acid water-soluble fertilizer activation device according to claim 7, characterized in that: The connecting water pipe (26) is fixedly installed inside the mixing barrel (1), and a supporting leg (28) is fixedly installed on the bottom of the mixing barrel (1).
9. The method for using the amino acid water-soluble fertilizer activation device according to claim 1, characterized in that: The following steps are involved: Step 1: Add water-soluble fertilizer and amino acid into the mixing barrel (1); Step 2: starting the driving motor (4) to drive the first transmission mechanism to move via its output shaft; Step 3: The first transmission mechanism drives the first stirring rod (2) to rotate, thereby driving the first stirring blade (5) to rotate, so as to mix and stir the water-soluble fertilizer and amino acid in the mixing barrel (1); Step 4: When the driving motor (4) is started, the second stirring mechanism is driven to move synchronously, so that the rotating shaft (3) rotates, thereby driving the first bevel gear (6) to rotate, and then driving the second bevel gear (7) to rotate; Step 5: The rotation of the second bevel gear (7) drives the second stirring rod (8) to rotate, and then drives the second stirring blade (9) to rotate, so as to further mix and stir the water-soluble fertilizer and the amino acid. At this time, while the first stirring rod (2) is rotating, the second stirring rod (8) also rotates around the first stirring rod (2); Step 6: When the first stirring blade (5) rotates, the cleaning brush (20) is synchronously driven to rotate to clean the inner wall of the mixing barrel (1). When encountering harder solid objects, the cleaning brush (20) is squeezed with the connecting rod (19) and retracts toward the inside of the first stirring blade (5).
Citation Information
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