Vacuum mixing processing equipment for low-temperature fluororubber compound
By designing a vacuum mixing and processing equipment for low-temperature fluoroelastomer, the fluoroelastomer body is divided into thin strips and twisted into one strand, the problems of uneven mixing of fluoroelastomer and inefficient efficiency in traditional equipment are solved, and efficient fluoroelastomer mixing is achieved.
Patent Information
- Application Number
- CN202510624689.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-15
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2045-05-15
AI Technical Summary
When traditional vacuum mixing equipment deals with high viscosity fluoroelastomers, it is easy to cause problems such as raw material aggregation, uneven mixing and poor fluidity, resulting in low kneading efficiency.
A vacuum mixing and processing equipment for low-temperature fluoroelastic rubber mixing rubber is designed, using a flip bracket and cooling chamber. The fluoroelastic rubber body is flattened and divided into thin strips by extrusion and mixing mechanism and division mechanism, and twisted into one strand by reverse rotating the mixing turntable to achieve full mixing.
Under low temperature environment, the poor fluidity fluoroelastomer is effectively stretched and plasticized, which increases the contact area between colloidal materials, promotes uniform dispersion of additives, significantly shortens the mixing time, and improves the mixing efficiency of fluoroelastomer.
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Figure CN120116349A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of fluororubber vacuum mixing, and particularly to a vacuum mixing processing device for low-temperature fluororubber mixed rubber. Background Art
[0002] Vacuum mixing processing of low-temperature fluororubber mixed rubber is a processing technology that uses a vacuum environment for fluororubber mixing. This process uses a vacuum environment to avoid the generation of bubbles during the mixing process, remove moisture and air in the raw materials, thereby improving the uniformity and physical properties of the mixed rubber. It is particularly suitable for applications in fields with extremely high requirements for sealing, chemical resistance, and high-temperature performance, such as the aviation, automotive, and electronics industries; vacuum mixing helps to remove bubbles in the rubber compound and improve product quality, while low-temperature mixing helps to avoid the influence of high temperature on fluororubber and maintain its good physical properties; Traditional vacuum mixers usually adopt mixing methods such as screws, stirring paddles, or rollers. During the mixing process, raw materials are prone to aggregation, and there may be uneven mixing. Especially when dealing with high-viscosity materials such as fluororubber, the raw materials are difficult to be fully stretched and plasticized, and the contact area between the colloidal materials is limited, which is not conducive to the uniform dispersion of additives, resulting in an extended time for uniform mixing and greatly affecting the mixing efficiency of fluororubber; And because fluororubber will degrade in a high-temperature environment, during the entire mixing process, the temperature of the fluororubber mixed rubber needs to be maintained in a relatively low temperature range. However, at low temperatures, the fluidity of fluororubber becomes poor, and the mixing methods in traditional equipment usually rely on the fluidity of the materials, which makes traditional equipment likely to face the risk of insufficient mixing, which may directly lead to insufficient mixing of fluororubber, and fillers, plasticizers, etc. may be difficult to be evenly dispersed, thus possibly affecting the uniformity and performance of the final product; Therefore, it is very necessary to invent a vacuum mixing processing device for low-temperature fluororubber mixed rubber. Summary of the Invention
[0003] To achieve the above object, the present invention provides the following technical solution: a vacuum mixing processing device for low-temperature fluororubber mixing rubber, including a flipping bracket, on which a cooling chamber is installed. The cooling chamber includes a cooling sleeve, which is rotatably installed on the flipping bracket. The upper and lower ends of the cooling sleeve are inserted and installed with mixing sleeves. One end of the mixing sleeve away from the cooling sleeve is rotatably installed with a sealing flap, and the other end of the mixing sleeve away from the cooling sleeve is fixedly installed with a bottom cover. A vacuum pump is fixedly installed on the outer wall of the mixing sleeve where the sealing flap is rotatably installed. A mixing turntable is rotatably installed on the inner wall of the mixing sleeve. On the upper and lower sides of the mixing turntable, a first mixing plate and a second mixing plate are respectively fixedly installed. Rectangular openings are provided in the middle of the first mixing plate, the second mixing plate, and the mixing turntable. An extrusion mixing mechanism is installed in the rectangular opening of the mixing turntable. A dividing mechanism is slidably installed on the inner wall of the cooling sleeve, and the dividing mechanism is used to divide the colloid flattened by the extrusion mixing mechanism into thin strips.
[0004] Preferably, the first mixing plate is fixedly installed on the side of the mixing turntable away from the cooling sleeve, the second mixing plate is fixedly installed on the side of the mixing turntable close to the cooling sleeve, and the sides of the first mixing plate and the second mixing plate away from the mixing turntable are set as concave curved surfaces.
[0005] Preferably, the extrusion mixing mechanism includes mixing rollers. Two mixing rollers are rotatably installed in the rectangular opening of the mixing turntable. Sealing rubber rings are fixedly bonded to the inner wall of the opening of the mixing turntable near both ends of the mixing rollers. Driving gear discs are fixedly installed at both ends of the mixing rollers. The driving gear discs penetrate through the inner wall of the mixing turntable and are rotatably connected to the mixing turntable. Tooth grooves are provided on the surface of the driving gear discs.
[0006] Preferably, the extrusion mixing mechanism includes a third motor, which is fixedly installed on the first mixing plate. The output end of the third motor extends to the middle of both sides of the mixing turntable where the driving gear discs are located. A fourth gear is fixedly installed at the output end of the third motor. Two groups of second gears and third gears are rotatably installed on both sides of the mixing turntable where the driving gear discs are located. The fourth gear is meshed with two groups of third gears. The second gear and the third gear in the same group are meshed with each other. Two groups of second gears are respectively meshed with the driving gear discs of the two mixing rollers.
[0007] Preferably, a sleeve convex groove is provided in the middle of the mixing sleeve. A toothed ring is fixedly installed on the inner wall of the sleeve convex groove. The mixing turntable has a rounded rectangular structure. Arc-shaped side plates are fixedly installed on the four sides of the mixing turntable. The arc-shaped side plates and the four corners of the mixing turntable are rotatably installed inside the toothed ring.
[0008] Preferably, second motors are fixedly installed at the four corners of the top surface of the kneading turntable. The output end of the lower end of the second motor penetrates through the kneading turntable and a first gear is fixedly installed. The first gear penetrates through the side walls at the four corners of the kneading turntable, and the first gear is meshed and connected to the inner side of the toothed ring.
[0009] Preferably, the dividing mechanism includes a sliding ring. The sliding ring is slidably installed on the inner wall of the cooling sleeve. Circular protrusions are fixedly installed on both sides of the inner wall of the sliding ring. Magnetic swing arms are rotatably installed on the circular protrusions. A dividing rack is fixedly installed between the magnetic swing arms on both sides. A number of cutter teeth are arranged on the dividing rack. The dividing rack can be attached to the gap between the two kneading rollers.
[0010] Preferably, the dividing mechanism includes electromagnets. The electromagnets are embedded on both sides of the concave curved surface of the second kneading disk. The electromagnets can be magnetically adsorbed to the magnetic swing arms. A control terminal is fixedly installed on one side of the electromagnet close to the inner wall of the second kneading disk.
[0011] Preferably, rotating protrusions are arranged on the outer walls on both sides of the cooling sleeve. The rotating protrusions are rotatably installed on the flipping bracket. One of the rotating protrusions is fixedly connected to the first motor, and a water inlet and a water outlet are arranged on the other rotating protrusion.
[0012] Preferably, a number of cooling inner cavities are arranged inside the cooling sleeve. The water inlet penetrates through the cooling sleeve and is connected to one of the cooling inner cavities. The water outlet also penetrates through the cooling sleeve and is connected to one of the cooling inner cavities. Communication holes are arranged between the cooling inner cavities. No communication holes are arranged between the cooling inner cavities connected to the water outlet and the water inlet respectively.
[0013] The beneficial effects of the present invention are as follows: Add fluororubber raw materials and various kneading materials into the equipment. Through the extrusion and kneading mechanism in the kneading sleeve at the upper end of the cooling sleeve, the fluororubber body and various materials are flattened and mixed. Then, the flattened colloid is divided into thin strips through the dividing mechanism. Subsequently, start the extrusion and kneading mechanism in the kneading sleeve at the lower end of the cooling sleeve to press the ends of the thin strip colloid. Then, reverse-rotate the kneading turntables in the kneading sleeves at the upper and lower ends of the cooling sleeve to drive the extrusion and kneading mechanism to twist the thin strip colloid so that it is twisted into one strand and mixed. Continue to start the extrusion and kneading mechanism in the lower kneading sleeve to flatten and mix the twisted colloid. Then, flip the cooling sleeve to drive the kneading sleeves at both ends to flip, and repeat the above operations until the fluororubber raw materials and various kneading materials are completely mixed, so as to achieve the effect of fully stretching and plasticizing the colloid with poor fluidity in a low-temperature environment. The reaction contact area between the colloid materials after being divided into thin strips is greatly increased, which is beneficial to evenly disperse the additives, greatly shortens the mixing time, and effectively improves the kneading efficiency of fluororubber. Description of the Drawings
[0014] Figure 1A side view provided by the present invention; Figure 2 The other side view provided by the present invention; Figure 3 A sectional view of the cooling sleeve and the kneading sleeve provided by the present invention; Figure 4 A schematic diagram of the internal structure of the kneading sleeve provided by the present invention; Figure 5 A schematic diagram of the extrusion and kneading mechanism provided by the present invention; Figure 6 A sectional view of the second kneading disc provided by the present invention; Figure 7 A schematic diagram of the rotational connection of the kneading roller provided by the present invention; Figure 8 An exploded view of the first and second kneading discs provided by the present invention; Figure 9 An exploded view of the extrusion and kneading mechanism provided by the present invention; Figure 10 A side view of the extrusion and kneading mechanism provided by the present invention; Figure 11 A schematic diagram of the position of the splitting mechanism provided by the present invention; Figure 12 A schematic diagram of the structure of the splitting mechanism provided by the present invention; Figure 13 A schematic diagram of the flipping of the splitting mechanism provided by the present invention; Figure 14 A cross-sectional view of the cooling chamber provided by the present invention.
[0015] In the figure: vacuum pump 10, cooling sleeve 111, water inlet 112, water outlet 113, cooling inner cavity 114, communication hole 115, rotating protrusion 116, kneading sleeve 12, sleeve convex groove 13, sealing flap 14, bottom cover 15, flipping bracket 16, first motor 17, gear ring 18, first kneading disc 19, second kneading disc 20, kneading turntable 21, kneading roller 22, sealing rubber ring 23, second motor 24, first gear 25, driving gear disc 261, second gear 262, third gear 263, fourth gear 264, third motor 265, arc-shaped side plate 27, sliding ring 281, circular protrusion 282, magnetic swing arm 283, splitting rack 284, electromagnet 285, control terminal 286. Detailed implementation manners
[0016] The following is a description of the preferred embodiments of the present invention with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are only for the purpose of illustrating and explaining the present invention, and are not used to limit the present invention.
[0017] Example 1, as Figure 1 -Figure 4 As shown in the figure, the low-temperature fluororubber masterbatch vacuum mixing and processing equipment in the first aspect embodiment of the present invention includes a turnover bracket 16. A cooling chamber is installed on the turnover bracket 16. The cooling chamber includes a cooling sleeve 111. The cooling sleeve 111 is rotatably installed on the turnover bracket 16. Mixing sleeves 12 are inserted and installed at the upper and lower ends of the cooling sleeve 111. A sealing flap 14 is rotatably installed at the end of one of the mixing sleeves 12 away from the cooling sleeve 111, and a bottom cover 15 is fixedly installed at the end of the other mixing sleeve 12 away from the cooling sleeve 111. A vacuum pump 10 is fixedly installed on the outer wall of the mixing sleeve 12 where the sealing flap 14 is rotatably installed. A mixing turntable 21 is rotatably installed on the inner wall of the mixing sleeve 12. A first mixing disk 19 and a second mixing disk 20 are respectively fixedly installed on the upper and lower sides of the mixing turntable 21. Rectangular openings are provided in the middle of the first mixing disk 19, the second mixing disk 20, and the mixing turntable 21. An extrusion and mixing mechanism is installed in the rectangular opening of the mixing turntable 21. A dividing mechanism is slidably installed on the inner wall of the cooling sleeve 111. The dividing mechanism is used to divide the colloid flattened by the extrusion and mixing mechanism into thin strips.
[0018] In the above embodiment, it should be noted that in the initial state, the mixing sleeve 12 connected to the sealing flap 14 faces upward, the dividing mechanism sliding on the inner wall of the cooling sleeve 111 is located in the upper part of the cooling sleeve 111, and the vacuum pump 10 has the function of pumping out the air in the mixing sleeve 12, which is the prior art well known in the art; The staff rotates and opens the sealed flip cover 14, adds the fluororubber raw material and each mixing material into the mixing sleeve 12 at the upper end of the cooling sleeve 111. Then, start the cooling chamber to lower the internal temperature of the cooling sleeve 111. At the same time, start the vacuum pump 10 to evacuate the air in the cooling sleeve 111 and the mixing sleeve 12 to form a vacuum. By starting the extrusion and mixing mechanism in the mixing sleeve 12 at the upper end of the cooling sleeve 111, the fluororubber body and each material are flattened and mixed. Then, the flattened colloid is divided into thin strips through the dividing mechanism. Subsequently, start the extrusion and mixing mechanism in the mixing sleeve 12 at the lower end of the cooling sleeve 111 to press the ends of the thin strip colloid. Then, the mixing turntables 21 in the mixing sleeves 12 at the upper and lower ends of the cooling sleeve 111 rotate in the opposite direction, and the mixing turntables 21 drive the extrusion and mixing mechanism to twist the thin strip colloid so that it is twisted into one strand and mixed. Continue to start the extrusion and mixing mechanism in the lower mixing sleeve 12 to continue flattening and mixing the twisted colloid. The flattened and mixed rubber strips are stacked in the bottom cover 15. Slide the dividing mechanism to the lower part of the cooling sleeve 111, and then flip the cooling chamber on the flipping bracket 16 so that the cooling sleeve 111 drives the mixing sleeves 12 at both ends to flip. Then, continue to repeat the above operations until the fluororubber raw material and each mixing material are completely mixed, so as to achieve the effect of fully stretching and plasticizing the colloid with poor fluidity in a low-temperature environment. The reaction contact area between the colloid materials after being divided into thin strips is greatly increased, which is beneficial to the uniform dispersion of additives, greatly shortens the mixing time, and effectively improves the mixing efficiency of fluororubber.
[0019] Example 2, as Figure 4 - Figure 10As shown, the vacuum mixing processing equipment for low-temperature fluororubber mixing rubber includes Embodiment 1. In addition, the first mixing disk 19 is fixedly installed on the side of the mixing turntable 21 away from the cooling sleeve 111, and the second mixing disk 20 is fixedly installed on the side of the mixing turntable 21 close to the cooling sleeve 111. The sides of the first mixing disk 19 and the second mixing disk 20 away from the mixing turntable 21 are set as concave curved surfaces. The extrusion and mixing mechanism includes mixing rollers 22. Two mixing rollers 22 are rotatably installed in the rectangular opening of the mixing turntable 21. Sealing rubber rings 23 are fixedly bonded to the inner wall of the opening of the mixing turntable 21 near both ends of the mixing rollers 22. Driving gear disks 261 are fixedly installed at both ends of the mixing rollers 22. The driving gear disks 261 penetrate through the inner wall of the mixing turntable 21 and are rotatably connected to the mixing turntable 21. Tooth grooves are arranged on the surface of the driving gear disks 261. The extrusion and mixing mechanism includes a third motor 265. The third motor 265 is fixedly installed on the first mixing disk 19. The output end of the third motor 265 extends to the middle parts of both sides of the mixing turntable 21 where the driving gear disks 261 are located. A fourth gear 264 is fixedly installed at the output end of the third motor 265. Two groups of second gears 262 and third gears 263 are rotatably installed on both sides of the mixing turntable 21 where the driving gear disks 261 are located. The fourth gear 264 is meshed and connected with the two groups of third gears 263. The second gears 262 and the third gears 263 in the same group are meshed and connected. The two groups of second gears 262 are respectively meshed and connected with the driving gear disks 261 of the two mixing rollers 22.
[0020] In the above embodiment, it should be noted that the concave curved surfaces of the first mixing disk 19 and the second mixing disk 20 have the function of guiding the fluororubber raw material and each mixing material to slide between the two mixing rollers 22; the third motor 265 is externally connected to a power supply and a control system. By starting the third motor 265 to drive the fourth gear 264 to rotate, the fourth gear 264 drives the third gears 263 on the upper and lower sides to rotate in the opposite direction at the same time. The third gears 263 in the same group drive the second gears 262 to mesh and rotate, and the second gears 262 drive the driving gear disks 261 to rotate, so as to achieve the effect of driving the two mixing rollers 22 to rotate in the opposite direction to extrude and mix the fluororubber raw material and each mixing material.
[0021] Embodiment 3, as Figure 4 - Figure 7 As shown, the vacuum mixing processing equipment for low-temperature fluororubber mixing rubber includes Embodiment 1. In addition, a sleeve convex groove 13 is arranged in the middle of the mixing sleeve 12. A toothed ring 18 is fixedly installed on the inner wall of the sleeve convex groove 13. The mixing turntable 21 has a rounded rectangular structure. Arc-shaped side plates 27 are fixedly installed on the four sides of the mixing turntable 21. The arc-shaped side plates 27 and the four corners of the mixing turntable 21 are rotatably installed inside the toothed ring 18. Second motors 24 are fixedly installed at the four corners of the top surface of the mixing turntable 21. The output ends of the second motors 24 at the lower ends penetrate through the mixing turntable 21 and a first gear 25 is fixedly installed. The first gear 25 penetrates through the side walls at the four corners of the mixing turntable 21. The first gear 25 is meshed and connected with the inner side of the toothed ring 18.
[0022] In the above embodiments, it should be noted that the arc-shaped side plate 27 functions to have a gap between the kneading turntable 21 and the toothed ring 18. The arc-shaped side plate 27 supplements the kneading turntable 21 into a disc structure, which not only protects the internal gear structure but also enables the kneading turntable 21 to rotate more smoothly. The second motor 24 is externally connected to a power source and a control system. By starting the second motor 24, the first gear 25 is driven to rotate. The first gear 25 is meshed and connected to the toothed ring 18 to achieve the effect of driving the kneading turntable 21 to rotate along the sleeve groove 13 in the middle of the kneading sleeve 12.
[0023] Embodiment 4, as Figure 11 - Figure 13 shown, a low-temperature fluororubber masterbatch vacuum kneading processing device includes Embodiment 2. In addition, the dividing mechanism includes a sliding ring 281 which is slidably installed on the inner wall of the cooling sleeve 111. Circular protrusions 282 are fixedly installed on both sides of the inner wall of the sliding ring 281. A magnetic swing arm 283 is rotatably installed on the circular protrusions 282. A dividing rack 284 is fixedly installed between the magnetic swing arms 283 on both sides. A number of cutter teeth are arranged on the dividing rack 284. The dividing rack 284 can be attached to the gap between the two kneading rollers 22. The dividing mechanism includes an electromagnet 285 which is embedded on both sides of the concave curved surface of the second kneading disc 20. The electromagnet 285 can be magnetically adsorbed to the magnetic swing arm 283. A control terminal 286 is fixedly installed on the side of the electromagnet 285 close to the inner wall of the second kneading disc 20.
[0024] In the above embodiments, it should be noted that the dividing rack 284 is composed of a number of sharp cutter teeth. The control terminal 286 is externally connected to a power source. The control terminal 286 is used to control the energization and de-energization of the electromagnet 285. In the initial state, the control terminal 286 on the second mixing disk 20 in the mixing sleeve 12 at the upper end of the cooling sleeve 111 controls the electromagnet 285 to be energized. The electromagnet 285 adsorbs the magnetic swing arm 283, so that the dividing rack 284 is fixed at the bottom gap between the two mixing rollers 22 in the mixing sleeve 12 at the upper end of the cooling sleeve 111; when the fluororubber raw material and each mixing material pass through the extrusion of the two mixing rollers 22, they will pass through the dividing rack 284 and be divided into thin strips; before the cooling sleeve 111 and the mixing sleeve 12 are flipped, the control terminal 286 controls the electromagnet 285 in the upper mixing sleeve 12 to be de-energized. The sliding ring 281 freely falls along the inner wall of the cooling sleeve 111 to the top of the lower mixing sleeve 12 under the influence of gravity. Subsequently, the magnetic swing arm 283 deflects downward by 180°, driving the dividing rack 284 to rotate to the top gap between the two mixing rollers 22 in the mixing sleeve 12 at the lower end of the cooling sleeve 111. Then, the control terminal 286 on the second mixing disk 20 in the lower mixing sleeve 12 is started to control the electromagnet 285 to be energized. The lower electromagnet 285 adsorbs the magnetic swing arm 283 to achieve the effect of fixing the dividing rack 284. As the cooling sleeve 111 and the mixing sleeve 12 are flipped, the dividing rack 284 is flipped back to the upper part to repeat the cutting work.
[0025] Embodiment 5, as Figure 1 , Figure 2 and Figure 14 shown, the low-temperature fluororubber masterbatch vacuum mixing and processing equipment includes Embodiment 1. In addition, rotating protrusions 116 are provided on the outer walls of both sides of the cooling sleeve 111. The rotating protrusions 116 are rotatably installed on the flipping bracket 16. One of the rotating protrusions 116 is fixedly connected to the first motor 17. An inlet 112 and an outlet 113 are provided on the other rotating protrusion 116. A number of cooling cavities 114 are arranged inside the cooling sleeve 111. The inlet 112 penetrates through the cooling sleeve 111 and communicates with one of the cooling cavities 114. The outlet 113 also penetrates through the cooling sleeve 111 and communicates with one of the cooling cavities 114. Communication holes 115 are provided between the respective cooling cavities 114. No communication hole 115 is provided between the cooling cavities 114 connected to the outlet 113 and the inlet 112 respectively.
[0026] In the above embodiments, it should be noted that the first motor 17 is externally connected to a power source and a control system, and the first motor 17 is started to drive the cooling sleeve 111 to rotate; the water inlet 112 and the water outlet 113 are externally connected to a circulating condenser, and the circulating condenser belongs to the prior art. Condensate water is continuously injected into the cooling cavity 114 through the water inlet 112 by the circulating condenser, and the condensate water flows through each cooling cavity 114 through the communication hole 115 and finally returns to the circulating condenser from the water outlet 113, so as to achieve the effect of circulating and cooling the cooling sleeve 111 and keeping the inside of the cooling sleeve 111 at a low temperature.
[0027] The usage process of the present invention is as follows: Those skilled in the art rotate and open the sealing flap 14, add fluororubber raw materials and various mixing materials into the mixing sleeve 12 at the upper end of the cooling sleeve 111, close the sealing flap 14, start the vacuum pump 10 to evacuate the air in the cooling sleeve 111 and the mixing sleeve 12 to form a vacuum, and at the same time start the circulating condenser to continuously inject condensed water into the cooling cavity 114 through the water inlet 112. The condensed water flows through each cooling cavity 114 through the connecting hole 115 and finally returns to the circulating condenser from the water outlet 113 to circulate and cool the cooling sleeve 111, so that the inside of the cooling sleeve 111 remains at a low temperature; start the third motor 265 in the upper mixing sleeve 12 to drive the fourth gear 264 to rotate. The fourth gear 264 simultaneously drives the third gears 263 on both the upper and lower sides to rotate in the opposite direction. The third gears 263 in the same group drive the second gears 262 to mesh and rotate. The second gears 262 drive the driving gear disc 261 to rotate, so that the two mixing rollers 22 in the upper mixing sleeve 12 rotate and extrude to mix the fluororubber raw materials and various mixing materials. After being extruded by the two mixing rollers 22, the fluororubber raw materials and various mixing materials will pass through the dividing rack 284 and be divided into thin strips. Then start the two mixing rollers 22 in the lower mixing sleeve 12 to rotate and clamp the ends of the thin strips. Then start the second motor 24 in the upper and lower mixing sleeves 12 to drive the first gear 25 to rotate. The first gear 25 is meshed and connected with the tooth ring 18 to drive the upper and lower groups of mixing turntables 21 to rotate in the opposite direction along the sleeve groove 13 in the middle of the mixing sleeve 12. The mixing turntables 21 drive the mixing rollers 22 to twist the thin strip colloid so that it is twisted into one strand and mixed. Continue to start the third motor 265 in the lower mixing sleeve 12 to drive the fourth gear 264 to rotate. The fourth gear 264 simultaneously drives the third gears 263 on both the upper and lower sides to rotate in the opposite direction. The third gears 263 in the same group drive the second gears 262 to mesh and rotate. The second gears 262 drive the driving gear disc 261 to rotate, so that the two mixing rollers 22 in the lower mixing sleeve 12 continue to flatten and mix the twisted colloid. The flattened and mixed rubber strips are stacked in the bottom cover 15; control the electromagnet 285 in the upper mixing sleeve 12 to be powered off through the control terminal 286. The sliding ring 281 freely falls along the inner wall of the cooling sleeve 111 to the top of the lower mixing sleeve 12 under the influence of gravity. Subsequently, the magnetic swing arm 283 deflects downward by 180°, driving the dividing rack 284 to rotate to the gap between the tops of the two mixing rollers 22 in the mixing sleeve 12 at the lower end of the cooling sleeve 111. Then start the control terminal 286 on the second mixing disc 20 in the lower mixing sleeve 12 to control the electromagnet 285 to be powered on. The lower electromagnet 285 adsorbs and fixes the magnetic swing arm 283. Then start the first motor 17 to drive the cooling sleeve 111 and the mixing sleeve 12 to flip up and down. Continue to repeat the above operations until the fluororubber raw materials and various mixing materials are completely mixed.
[0028] As described above, it is only a preferred embodiment of the present invention. Any person skilled in the art may modify the present invention by using the technical solutions described above or modify it into an equivalent technical solution. Therefore, any simple modification or equivalent replacement made according to the technical solutions of the present invention shall fall within the scope of protection required by the present invention.
Claims
1. Low-temperature fluororubber compounding vacuum mixing processing equipment, comprising a turning bracket (16), characterized in that: A cooling chamber is mounted on the flip bracket (16), and the cooling chamber comprises a cooling sleeve (111). The cooling sleeve (111) is rotatably mounted on the flip bracket (16), and mixing sleeves (12) are inserted and mounted at the upper and lower ends of the cooling sleeve (111). A sealing flap (14) is rotatably mounted on one end of the mixing sleeve (12) away from the cooling sleeve (111), and a bottom cover (15) is fixedly mounted on the other end of the mixing sleeve (12) away from the cooling sleeve (111). The mixing sleeve (12) rotatably mounted with the sealing flap (14) ) is fixedly mounted on the outer wall thereof, a mixing turntable (21) is rotatably mounted on the inner wall of the mixing sleeve (12), a first mixing turntable (19) and a second mixing turntable (20) are fixedly mounted on the upper and lower sides of the mixing turntable (21), respectively, the first mixing turntable (19), the second mixing turntable (20) and the mixing turntable (21) are all provided with rectangular openings in the middle, an extrusion mixing mechanism is mounted in the rectangular opening of the mixing turntable (21), a splitting mechanism is slidably mounted on the inner wall of the cooling sleeve (111), and the splitting mechanism is used to split the colloid flattened by the extrusion mixing mechanism into thin strips.
2. The low-temperature fluororubber compounding vacuum mixing processing equipment according to claim 1, characterized in that: The first mixing disc (19) is fixedly mounted on a side of the mixing disc (21) away from the cooling sleeve (111), and the second mixing disc (20) is fixedly mounted on a side of the mixing disc (21) close to the cooling sleeve (111), and the sides of the first mixing disc (19) and the second mixing disc (20) away from the mixing disc (21) are configured as concave curved surfaces.
3. The low-temperature fluororubber compounding vacuum mixing processing equipment according to claim 2, characterized in that: The extrusion mixing mechanism comprises mixing rollers (22), wherein two mixing rollers (22) are rotatably mounted in a rectangular opening of a mixing turntable (21), sealing rubber rings (23) are fixedly bonded to the inner wall of the opening of the mixing turntable (21) near both ends of the mixing rollers (22), and driving toothed discs (261) are fixedly mounted at both ends of the mixing rollers (22), wherein the driving toothed discs (261) penetrate the inner wall of the mixing turntable (21) and are rotatably connected to the mixing turntable (21), and tooth grooves are provided on the surface of the driving toothed disc (261).
4. The low-temperature fluororubber compounding vacuum mixing processing equipment according to claim 3, characterized in that: The extrusion mixing mechanism comprises a third motor (265), the third motor (265) being fixedly mounted on the first mixing disk (19), the output end of the third motor (265) extending to the middle of both sides of the mixing rotating disk (21) provided with a driving toothed disk (261), the output end of the third motor (265) being fixedly mounted with a fourth gear (264), both sides of the mixing rotating disk (21) provided with a driving toothed disk (261) being rotatably mounted with two groups of second gears (262) and third gears (263), the fourth gear (264) being meshingly connected with the two groups of third gears (263), the second gear (262) and the third gear (263) of the same group being meshingly connected, and the two groups of the second gears (262) being respectively meshingly connected with the driving toothed disks (261) of the two mixing rollers (22).
5. The low-temperature fluororubber compounding vacuum mixing processing equipment according to claim 1, characterized in that: A sleeve convex groove (13) is provided in the middle of the mixing sleeve (12), a toothed ring (18) is fixedly mounted on the inner wall of the sleeve convex groove (13), the mixing turntable (21) is a rounded rectangular structure, arc-shaped side plates (27) are fixedly mounted on the four sides of the mixing turntable (21), and the arc-shaped side plates (27) and the four corners of the mixing turntable (21) are rotatably mounted on the inner side of the toothed ring (18).
6. The low-temperature fluororubber compounding vacuum mixing processing equipment according to claim 5, characterized in that: A second motor (24) is fixedly mounted at the four corners of the top surface of the mixing turntable (21); an output end at the lower end of the second motor (24) passes through the mixing turntable (21) and is fixedly mounted with a first gear (25); the first gear (25) passes through the side walls at the four corners of the mixing turntable (21); and the first gear (25) is meshedly connected with the inner side of the gear ring (18).
7. The low-temperature fluororubber compounding vacuum mixing processing equipment according to claim 3, characterized in that: The splitting mechanism comprises a sliding ring (281), wherein the sliding ring (281) is slidably mounted on the inner wall of the cooling sleeve (111), circular protrusions (282) are fixedly mounted on both sides of the inner wall of the sliding ring (281), magnetic swing arms (283) are rotatably mounted on the circular protrusions (282), and a splitting rack (284) is fixedly mounted between the magnetic swing arms (283) on both sides, and a plurality of blade teeth are arranged on the splitting rack (284), and the splitting rack (284) can be fitted in the gap between two mixing rollers (22).
8. The low-temperature fluororubber compounding vacuum mixing processing equipment according to claim 7, characterized in that: The splitting mechanism comprises an electromagnet (285), the electromagnet (285) being embedded and mounted on both sides of the inner concave surface of the second mixing disk (20), the electromagnet (285) being capable of magnetically adsorbing the magnetic swing arm (283), and a control terminal (286) being fixedly mounted on one side of the electromagnet (285) close to the inner wall of the second mixing disk (20).
9. The low-temperature fluororubber compounding vacuum mixing processing equipment according to claim 1, characterized in that: The outer walls of both sides of the cooling sleeve (111) are provided with rotating protrusions (116), and the rotating protrusions (116) are rotatably mounted on the flip bracket (16), wherein the rotating protrusion (116) on one side is fixedly connected to the first motor (17), and the rotating protrusion (116) on the other side is provided with a water inlet (112) and a water outlet (113).
10. The low-temperature fluororubber compounding vacuum mixing processing equipment according to claim 9, characterized in that: A plurality of cooling cavities (114) are arranged inside the cooling sleeve (111); the water inlet (112) penetrates the cooling sleeve (111) and is connected to one of the cooling cavities (114); the water outlet (113) also penetrates the cooling sleeve (111) and is connected to one of the cooling cavities (114); connecting holes (115) are provided between the cooling cavities (114); and no connecting holes (115) are provided between the cooling cavities (114) to which the water outlet (113) and the water inlet (112) are respectively connected.
Citation Information
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Improvements in or relating to methods and apparatus for mixing unvulcanised rubber or plastic material
GB1038137A
Production device for rubber member, and manufacturing method for pneumatic tire
JP2018030345A
