Rear chute refitting system of coal mine raking loader

By installing anti-splash components and dust reduction components at the chute after the coal mine rake is installed, combined with the dynamic adjustment of the control module, the problem of coal powder and dust rising when the gangue falls is solved, and effective dust removal and environmental improvement are achieved.

CN120117367APending Publication Date: 2025-06-10SHAANXI ZHENGTONG COAL IND CO LTD
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Patent Information

Application Number
CN202510468815.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-15
Publication Date
2025-06-10

AI Technical Summary

Technical Problem

During coal mining, when the gangue falls at the chute after the rake is installed, it is easy to cause coal powder and dust to rise, affecting the working environment of equipment and personnel. The existing dust removal spray device cannot be effectively adjusted according to actual conditions.

Method used

A coal mine rake rear chute modification system is designed, including anti-splash components and dust reduction components. The anti-splash components prevent gangue from splashing through guard plates and buffer layers. The dust reduction components spray water mist to reduce dust through water pipes, solenoid valves, booster valves and spray heads, and are equipped with a control module to adjust the working status of the dust reduction components according to the dust concentration.

Benefits of technology

Effectively prevent gangue splashing, reduce dust concentration, improve working environment, improve dust removal efficiency, and save through dynamic adjustment of resources.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention discloses a refitting system for a rear chute of a coal mine raking loader, which belongs to the technical field of coal mining and comprises an anti-splashing component, an anti-splashing component and a rear chute, the dust falling assembly is connected with the rear chute; the control module is in signal connection with the dust falling assembly, and the control module controls the working state of the dust falling assembly based on the current dust concentration of the environment where the rear chute is located; the anti-splashing assembly can prevent gangue from splashing and falling from the two sides of the conveyor when the gangue falls onto the conveyor, a control module is arranged on an original dust falling assembly, flexible adjustment can be conducted through the control module according to the dust concentration of the environment where the rear chute is located, and two control modes are set; the first control mode can be used for rapidly reducing the dust concentration, and when the first control mode runs for T time and cannot meet the requirement, the second control mode can be started for adjustment, so that the dust concentration is reduced to be within the requirement.
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Description

Technical Field

[0001] The present invention relates to the technical field of coal mine mining, and specifically to a modification system for the rear chute of a coal mine scraper loader. Background Art

[0002] During the coal mine mining process, when the scraper loader in the coal mine roadway head is used to load gangue, the gangue is discharged through the rear belt conveyor. However, the height from the rear chute of the scraper loader to the belt conveyor is generally between 0.6 and 0.8 m. When loading gangue, the gangue is likely to fall again from the running belt conveyor, and when a large amount of gangue falls from the rear chute, a large amount of coal dust will be raised, which has a greater impact on various equipment and the working environment of the staff inside the coal mine. Therefore, a dust removal spray device is often installed on the rear chute of the scraper loader. However, the current dust removal spray device cannot perform efficient dust removal spraying according to the actual amount of coal dust and dust raised by the gangue.

[0003] In view of this, a dust removal system is designed to solve the problem of coal dust and dust being raised when the gangue falls at the rear chute of the scraper loader. Summary of the Invention

[0004] To solve the problems of the prior art, the present invention provides a modification system for the rear chute of a coal mine scraper loader, including: a splash-proof component, which is connected to the rear chute and is located between the conveyor and the rear chute, and is used to prevent gangue from splashing out from the conveyor after falling from the scraper loader;

[0005] a dust reduction component, which is connected to the rear chute and is used to perform dust reduction treatment on the dust generated by the movement of the gangue;

[0006] a control module, which is signal-connected to the dust reduction component, and the control module controls the working state of the dust reduction component based on the dust concentration in the environment where the rear chute is currently located;

[0007] The control module includes: a first control mode and a second control mode;

[0008] The first control mode controls the dust reduction process of the dust reduction component based on the generation amount of the gangue. In the first control mode, the operating parameters of the dust reduction component operate according to the first parameters;

[0009] After the second control mode runs for T time based on the first control mode, it adjusts the first parameters of the dust reduction component at the rear chute according to the dust concentration in the environment where the rear chute is currently located. If the dust concentration in the environment where the rear chute is currently located is within the preset parameters, the first parameters are optimized. If the dust concentration in the environment where the rear chute is currently located exceeds the preset parameters, the first parameters are regulated until the dust concentration detected after the dust reduction component operates for T time with the adjusted first parameters is within the preset parameters;

[0010] The control module further includes: a management and control module for controlling the energy consumption of coal mining equipment; wherein, after the management and control module adjusts the energy consumption of the coal mining equipment, based on the measured dust concentration of the current environment where the rear chute is located, the first parameter of the corresponding equipment at the rear chute is further adjusted, and finally the environmental dust concentration at the rear chute is controlled.

[0011] The management and control module generates corresponding energy consumption nodes according to the architecture of the coal mining equipment, and configures a management and control node for several mutually related energy consumption nodes according to the association relationship between the several energy consumption nodes; a control system is constructed based on the association relationship between the management and control node and the energy consumption nodes, and the control system stores the operation condition ratio data of each management and control node and supports the configuration of energy consumption parameters for associated energy consumption nodes.

[0012] The control system is used to control the operation conditions of each coal mining equipment, and the control module adjusts the operation condition of the rear chute based on the operation conditions of each equipment.

[0013] Further, the anti-splash component includes: a guard plate and a buffer layer.

[0014] The guard plates are arranged on both opposite sides of the bottom of the rear chute, the guard plates extend towards the conveyor, and there is a gap between the guard plates and the conveyor.

[0015] The buffer layers are arranged on the inner side surfaces of the guard plates, the buffer layers are elastic rubber pads, and a plurality of buffer protrusions are arranged on the surfaces of the buffer layers.

[0016] Further, the dust reduction component includes: a water pipe, a solenoid valve, a booster valve and a nozzle.

[0017] The water pipe is arranged along the circumference of the material leakage opening on the rear chute.

[0018] The nozzles are evenly arranged at intervals on the water pipe, and the nozzles are arranged obliquely downward.

[0019] The solenoid valve and the booster valve are both installed on the water pipe, and both the solenoid valve and the booster valve are connected to an external controller. When the dust reduction component is started, the water in the water pipe first passes through the solenoid valve and then sprays out from the nozzles.

[0020] Further, the control module includes: a data acquisition unit, a data analysis unit and a storage unit respectively connected to an external controller.

[0021] The data acquisition unit is used to collect the water flow velocity, water flow rate, pressure value of the booster valve, and dust concentration in the environment where the current rear chute is located, and send the collected data to the analysis unit and the storage unit;

[0022] The data analysis unit is communicatively connected to the data storage unit. The preset parameters are set in the data analysis unit. The preset parameters are used to compare with the data sent by the data analysis unit, and send the comparison result to the external link controller. Based on the comparison result, different signals are sent. The external link controller determines whether to start the second control mode based on the received signal;

[0023] The first control mode and the second control mode are stored in the storage unit;

[0024] An early warning module is set in the analysis unit. The early warning module is connected to the external link controller. The early warning module is used to receive the signal sent by the external link controller and give an alarm;

[0025] Among them, if the dust concentration in the environment where the current rear chute is located exceeds the preset parameter, the analysis unit sends a first signal to the external link controller. When the external link controller receives the first signal, it sends an alarm signal to the early warning module. At this time, the early warning module gives an alarm prompt.

[0026] Further, the first parameter is used to set the water flow velocity and water flow rate according to manual experience. The first parameter is stored in the storage unit; a comparison area is set in the analysis unit, and the preset parameter is stored in the comparison area. The preset parameter is the range of dust concentration required for the coal mine operation environment.

[0027] Further, the control module includes: an energy consumption configuration module and a scheduling module;

[0028] The energy consumption configuration module configures the corresponding unit amount of energy consumption according to the total energy consumption of each energy consumption node in the control system during a preset time period, and distributes the energy consumption according to the energy consumption ratio relationship of each control node in the control system and the energy consumption configuration relationship of the corresponding energy consumption node;

[0029] The energy consumption configuration module is connected to the identifier of each energy consumption node and the identifier of each control node. Based on the identifier, the corresponding unit amount of energy consumption is configured for the total energy consumption of each energy consumption node during a preset time period, and based on the identifier, the energy consumption ratio relationship of each control node and the energy consumption configuration relationship of the corresponding energy consumption node are used to distribute the energy consumption;

[0030] The scheduling module adjusts the energy consumption ratio relationship of each control node and the energy consumption configuration relationship of the corresponding energy consumption node in real time according to the dynamic change of the energy consumption of the energy consumption node. The control node controls the energy consumption distributed by the energy consumption configuration module according to the energy consumption configuration relationship of each energy consumption node.

[0031] Further, a plurality of storage areas are provided in the storage unit. Each storage area stores various data of the dust reduction component corresponding to the dust concentration detected within a preset parameter range after running for T time in the first control mode. After the analysis unit performs data comparison, if the comparison result is within the preset parameter range, the analysis unit sends a second signal to the external connection controller. After receiving the second signal, the external connection controller calls the data in the corresponding storage area and optimizes the first parameter by selecting any data in the corresponding storage area as a reference.

[0032] If the comparison result exceeds the preset parameter range, the analysis unit sends a first signal to the external connection controller. After receiving the first signal, the external connection controller calls the data in the corresponding storage area and adjusts the first parameter by selecting the average value of the data in the corresponding storage area as a reference.

[0033] Further, when the comparison result is within the preset parameter range and meets the standard for ensuring dust reduction, the external connection controller can lower the operating parameters of each device of the dust reduction component, and the lowering range is based on the parameter range formed by the maximum or minimum value and the average value in each storage area.

[0034] Advantages of the present invention:

[0035] By providing the anti-splash component, when the gangue falls onto the conveyor, it can be prevented from splashing and falling from both sides of the conveyor. And on the original dust reduction component, a control module is configured. The control module can be flexibly adjusted according to the dust concentration in the environment where the rear chute is located. And two control modes are set. The first control mode can be used to quickly reduce the dust concentration. When the first control mode runs for T time and cannot meet the requirements, the second control mode can be started for adjustment to reduce the dust concentration to the required level. And when the control mode runs stably, the external connection controller can be used to call the data in the storage area to control the operation process of each component of the dust reduction component, so as to save resources on the premise of reducing the dust concentration. In addition, during the whole process, the provided control module can control the operating conditions of the entire coal mining equipment, and adjust the operating conditions of each device on the basis of ensuring the normal mining process, so as to cooperate with the two control modes to achieve the maximum control of the dust concentration, and the whole control process is dynamically adjusted. Description of the Drawings

[0036] Figure 1 Schematic structural diagram of the modified system for the rear chute of a coal mine scraper loader provided by the present invention;

[0037] Figure 2 Schematic diagram of the control principle of the dust reduction process provided by the present invention.

[0038] Reference numerals:

[0039] In the figure: 1 is the rear chute, 2 is the conveyor, 3 is the anti-spray component, and 4 is the dust reduction component. Detailed implementation manners

[0040] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0041] Please refer to Figure 1-2 , the present invention provides a modified system for the rear chute of a coal mine scraper loader, including: an anti-spray component 3, the anti-spray component 3 is connected to the rear chute 1, located between the conveyor 2 and the rear chute 1, and is used for dust reduction treatment of the dust generated by the movement of gangue;

[0042] The anti-spray component 3 includes: a guard plate and a buffer layer;

[0043] The guard plates are arranged on both opposite sides of the bottom of the rear chute 1, the guard plates extend towards the conveyor, and there is a gap between the guard plates and the conveyor;

[0044] The buffer layers are arranged on the inner side surfaces of the guard plates, the buffer layers are elastic rubber pads, and a plurality of buffer protrusions are arranged on the surfaces of the buffer layers;

[0045] Among them, when the gangue falls, the buffer layer made of waste tires can prevent the gangue from falling from both sides of the conveyor, and at the same time can effectively buffer the falling gangue, thereby reducing the impact force of the gangue on the conveyor;

[0046] A dust reduction component 4, the dust reduction component 4 is connected to the rear chute 1 and is used for spraying water mist on the dust generated by the movement of gangue;

[0047] A control module, the control module is signal-connected to the dust reduction component 4, and the control module controls the working state of the dust reduction component 4 based on the dust concentration in the environment where the rear chute 1 is currently located;

[0048] The dust reduction component 4 includes: a water pipe, a solenoid valve, a booster valve and a nozzle;

[0049] The water pipe is arranged along the circumference of the material leakage opening on the rear chute 1;

[0050] The nozzles are evenly arranged at intervals on the water pipe, and the nozzles are arranged obliquely downward;

[0051] The solenoid valve and the booster valve are both installed on the water pipe. The solenoid valve and the booster valve are both connected to an external controller. When the dust reduction assembly 4 is started, the water in the water pipe first passes through the solenoid valve and then sprays out from the nozzles;

[0052] Among them, the dust reduction assembly is mainly used to reduce the concentration of dust at the rear chute by spraying water. The water spraying process of the dust reduction assembly is controlled by a control module. The control module controls the process of the dust reduction assembly through two control methods. The first control mode sets parameters for the dust reduction assembly according to manual experience, that is, the setting of the first parameter below; the second control mode is that after the dust reduction assembly runs for T time under the first control, if the dust reduction effect meets the requirements, the first parameter is optimized, otherwise the first parameter is adjusted.

[0053] The control module includes: the first control mode and the second control mode;

[0054] The first control mode controls the dust reduction process of the dust reduction assembly 4 based on the production volume of gangue. Under the first control mode, the operating parameters of the dust reduction assembly 4 operate according to the first parameter. The first parameter sets the water flow speed and water flow according to manual experience, and the first parameter is stored in the storage unit below;

[0055] After the second control mode runs for T time based on the first control mode, it adjusts the first parameter of the dust reduction assembly at the rear chute according to the dust concentration in the environment where the current rear chute 1 is located. If the dust concentration in the environment where the current rear chute 1 is located is within the preset parameters, the first parameter is optimized. If the dust concentration in the environment where the current rear chute 1 is located exceeds the preset parameters, the first parameter is regulated until the dust concentration detected after the dust reduction assembly 4 runs for T time with the adjusted first parameter is within the preset parameters;

[0056] The control module further includes: a management and control module for controlling the energy consumption of coal mining equipment; among them, after the management and control module adjusts the energy consumption of coal mining equipment, the first control mode and the second control mode further regulate the first parameter of the corresponding equipment at the rear chute based on the measured dust concentration in the environment where the rear chute is currently located, and finally achieve the control of the environmental dust concentration at the rear chute;

[0057] The control module generates corresponding energy consumption nodes according to the architecture of coal mining equipment, and configures a control node for several mutually related energy consumption nodes according to the association relationship between the several energy consumption nodes; a control system is constructed based on the association relationship between the control node and the energy consumption nodes, and the control system stores the operation condition proportion data of each control node and supports the configuration of energy consumption parameters for associated energy consumption nodes.

[0058] The control system is used to control the operation conditions of various coal mining equipment, and the control module adjusts the operation condition of the rear chute based on the operation conditions of various equipment.

[0059] The control module includes: an energy consumption configuration module and a scheduling module.

[0060] The energy consumption configuration module configures corresponding unit amounts of energy consumption according to the total energy consumption of each energy consumption node in the control system during a preset time period, and distributes the energy consumption according to the energy consumption proportion relationship of each control node in the control system and the energy consumption configuration relationship of the corresponding energy consumption node.

[0061] The energy consumption configuration module is connected to the identifiers assigned to each energy consumption node and the identifiers of each control node, configures corresponding unit amounts of energy consumption according to the total energy consumption of each energy consumption node during a preset time period based on the identifiers, and distributes the energy consumption according to the energy consumption proportion relationship of each control node and the energy consumption configuration relationship of the corresponding energy consumption node based on the identifiers.

[0062] The scheduling module adjusts the energy consumption proportion relationship of each control node and the energy consumption configuration relationship of the corresponding energy consumption node in real time as the energy consumption of the energy consumption nodes changes dynamically. The control node controls the energy consumption distributed by the energy consumption configuration module according to the energy consumption configuration relationship of each energy consumption node.

[0063] The first control mode and the second control mode adjust the operation condition of the rear chute based on the control module. The control module adjusts the operation conditions of the entire coal mining equipment, controls the energy consumption of the coal mining equipment in the coal mine based on the operation conditions of various equipment, adjusts the operation of the equipment based on the control of the energy consumption, and thus adjusts the dust concentration.

[0064] Among them, the energy consumption node is generated based on the architecture of coal mining equipment and represents a single or a group of coal mining equipment units with energy consumption characteristics. Each energy consumption node corresponds to actual coal mining equipment, such as coal shearers, conveyors, ventilators, etc. These equipment consume energy such as electric energy during operation. Each energy consumption node is equipped with a unique identifier to facilitate system identification and management. The system can calculate the total energy consumption of each energy consumption node within a preset time period, which serves as the basic data for energy consumption allocation and management.

[0065] The control node is a logical node that uniformly manages and controls several interrelated energy consumption nodes. These associations can be based on the functional relevance, physical connectivity, or operation timing between devices. For example, a coal shearer and its supporting conveyor are closely related in function and jointly complete the tasks of coal mining and transportation. The energy consumption nodes corresponding to them can be associated and configured with a control node for unified management. The control node also has its own identifier for system identification and operation.

[0066] The determination method of the control node is that the control node is determined according to the association relationship between several energy consumption nodes. In the coal mining scenario, the analysis of the association relationship between energy consumption nodes can start from the following aspects: Functional association: For example, a coal shearer and a scraper conveyor. The coal shearer is responsible for cutting coal, and the scraper conveyor is responsible for transporting the coal. They cooperate with each other functionally, and the corresponding energy consumption nodes can be associated under a control node. Physical association: Devices connected to the same power supply line may affect each other during operation, and the energy consumption nodes corresponding to these devices can be configured with a control node. Timing association: During the mining process, some devices need to operate in a specific time sequence. For example, the ventilator is started first and then the coal shearer. The energy consumption nodes corresponding to these devices with timing association can also be associated to a control node.

[0067] The operation condition occupancy ratio relationship refers to the time ratio or work intensity ratio occupied by each control node under different operation conditions. In coal mining, the operation conditions can include normal mining, equipment maintenance, standby, etc. For example, within a month, the equipment under a certain control node has a normal mining condition occupancy ratio of 70%, an equipment maintenance condition occupancy ratio of 10%, and a standby condition occupancy ratio of 20%. By analyzing the operation condition occupancy ratio relationship, the working mode and equipment utilization rate of the control node can be understood, and it can also provide a basis for energy consumption allocation and equipment management.

[0068] The energy consumption configuration module is a part of the control module and is mainly responsible for the distribution and configuration of energy consumption. It configures the corresponding unit amount of energy consumption for each energy consumption node in the control system according to the total energy consumption of each energy consumption node in the preset time period. At the same time, it distributes the energy consumption according to the energy consumption ratio relationship of each control node in the control system and the energy consumption configuration relationship of the corresponding energy consumption node. For example, it will reasonably distribute the total energy consumption to each control node according to the energy consumption ratio of each control node, and then the control node will distribute the energy consumption to the specific energy consumption node according to the energy consumption configuration relationship of the energy consumption node.

[0069] The scheduling module is also a component of the control module. Its main function is to adjust the energy consumption ratio relationship of each control node and the energy consumption configuration relationship of the corresponding energy consumption node in real time as the energy consumption of the energy consumption node changes dynamically. When the energy consumption of a certain energy consumption node suddenly increases or decreases, the scheduling module will analyze the impact of this change on the entire system, and then adjust the energy consumption ratio of the control node and the energy consumption configuration of the energy consumption node accordingly to ensure the energy utilization efficiency of the system and the normal operation of the equipment.

[0070] Cooperation between the energy consumption configuration module and the scheduling module: The energy consumption configuration module completes the initial energy consumption distribution and distribution work based on preset rules and data, providing a basic energy consumption framework for the operation of the system. The scheduling module monitors the dynamic changes in the energy consumption of the energy consumption node in real time. When it finds that the energy consumption situation does not match the initial configuration, it will adjust the energy consumption ratio relationship of the control node and the energy consumption configuration relationship of the energy consumption node. The energy consumption configuration module redistributes and configures the energy consumption according to the adjusted relationship of the scheduling module. In this way, the two cooperate with each other to form a dynamic closed-loop control system, enabling the energy consumption of coal mining equipment to be optimized and managed in real time according to the actual operating conditions.

[0071] After the energy consumption of the coal mining equipment is adjusted based on the first control mode by the control module, on this basis, the first parameters are set for the dust reduction components at the rear chute and the equipment affecting the dust concentration in the environment at the rear chute, and then the second control mode is carried out after running for T cycles.

[0072] Among them, the control system is a system for managing and coordinating the operating conditions of various coal mining equipment. It is closely related to the control module, and the control module generates energy consumption nodes according to the architecture of the coal mining equipment. These energy consumption nodes represent different energy consumption parts in the equipment.

[0073] For example, in the coal mining scenario, equipment such as roadheader loaders and conveyors have their own energy consumption parts, and these parts can be regarded as energy consumption nodes. The control module will configure a control node for several interrelated energy consumption nodes according to the association relationship between these energy consumption nodes.

[0074] Constituent elements of the control system:

[0075] Storage of operating condition proportion data: The control system stores the operating condition proportion data of each control node. The operating condition proportion data can be understood as relevant data such as the time proportion or energy consumption proportion of each control node in different working states (such as full-speed operation, half-speed operation, etc.) of the equipment. This helps to understand the energy consumption distribution of the equipment in different working states.

[0076] Energy consumption parameter configuration function: The control system is also used to configure energy consumption parameters for associated energy consumption nodes. This means that it can adjust the working parameters of each energy consumption node, such as the power and operating speed of the equipment, so as to control the energy consumption of the equipment. For example, for a conveyor, its operating speed can be adjusted through the control system, thereby changing its energy consumption situation.

[0077] The role of the control system is to control the operating conditions of various equipment in coal mining. And it is mentioned in the text that the control module will adjust the operating conditions of the rear chute based on the operating conditions of each equipment. This shows that the control system is a key part that coordinates the operation of global equipment. It can comprehensively adjust the operating parameters of each equipment according to various factors such as the energy consumption situation of the equipment and the dust concentration at the rear chute, so as to achieve the purpose of both controlling the dust concentration and reasonably controlling the energy consumption.

[0078] The control module includes: a data acquisition unit, a data analysis unit, and a storage unit that are respectively connected to an external controller;

[0079] The data acquisition unit is used to collect the water flow velocity, water flow rate, pressure value of the pressure increasing valve, and the dust concentration in the environment where the current rear chute 1 is located, and send the collected data to the analysis unit and the storage unit;

[0080] The data analysis unit is communicatively connected to the data storage unit. The preset parameters are set in the data analysis unit. The preset parameters are used to compare with the data sent by the data analysis unit, and send the comparison result to the external controller. Based on the comparison result, different signals are sent, and the external controller determines whether to start the second control mode based on the received signal.

[0081] A comparison area is set in the analysis unit, and the preset parameters are stored in the comparison area. The preset parameters are the range of dust concentration required for the coal mining operation environment.

[0082] An early warning module is set in the analysis unit. The early warning module is connected to the external controller. The early warning module is used to receive the signal sent by the external controller and give an alarm;

[0083] Wherein, if the dust concentration in the environment where the current rear chute 1 is located exceeds the preset parameter, the analysis unit sends a first signal to the external connection controller. When the external connection controller receives the first signal, it sends an alarm signal to the warning module, and at this time, the warning module gives an alarm prompt.

[0084] A plurality of storage areas are provided in the storage unit. Each storage area stores the respective data of the dust reduction component 4 corresponding to the dust concentration detected within the preset parameter range after running for T time in the first control mode. After the analysis unit performs data comparison, if the comparison result is within the preset parameter range, the analysis unit sends a second signal to the external connection controller. After receiving the second signal, the external connection controller calls the data in the corresponding storage area and optimizes the first parameter by selecting any one of the data in the corresponding storage area as a reference.

[0085] If the comparison result exceeds the preset parameter range, the analysis unit sends a first signal to the external connection controller. After receiving the first signal, the external connection controller calls the data in the corresponding storage area and adjusts the first parameter by selecting the average value of the data in the corresponding storage area as a reference.

[0086] In some embodiments, when the comparison result is within the preset parameter range and meets the standard for ensuring dust reduction, the external connection controller can lower the operating parameters of each device of the dust reduction component 4, and the lowering range is based on the parameter range formed by the maximum or minimum value and the average value in each storage area.

[0087] Among them, the water flow velocity and water flow rate are set in advance through manual experience, that is, it operates according to the first control mode. After running for T time (T time can be set as needed) in the first control mode, the dust concentration of the current environment is obtained through the data acquisition unit. If the obtained dust concentration is within the preset parameter range (the preset parameter can be set with reference to the dust concentration in the corresponding coal mine mining environment or can be set according to manual requirements), then it can continue in the first control mode, or the external connection control calls the data in the storage area to optimize the first parameter, or the first parameter can be appropriately reduced, and the reduction range can be referred to the range formed by the maximum value and the average value. If the obtained dust concentration exceeds the preset parameter range, the second control mode is started to adjust the first parameter so that the dust concentration obtained by the data acquisition unit is restored to within the transport parameter range.

[0088] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A coal mine rake loader rear chute modification system, characterized in that: include: An anti-splash component, which is connected to the rear chute and is located between the conveyor and the rear chute, and is used to prevent gangue from splashing out of the conveyor after falling from the rake loader; A dust reduction component, which is connected to the rear chute and is used to reduce dust generated by the movement of gangue; A control module, the control module is connected to the dust reduction component by signal, and the control module controls the working state of the dust reduction component based on the dust concentration of the current environment of the rear chute; The control module includes: a first control mode and a second control mode; The first control mode controls the dust reduction process of the dust reduction component based on the amount of gangue generated, and the operating parameters of the dust reduction component are operated according to the first parameters in the first control mode; After the second control mode runs for T time based on the first control mode, the first parameter of the dust reduction component at the rear chute is selectively adjusted according to the dust concentration of the current environment of the rear chute. If the dust concentration of the current environment of the rear chute is within the preset parameters, the operation continues according to the first control mode, or the first parameter is optimized. If the dust concentration of the current environment of the rear chute exceeds the preset parameters, the first parameter is adjusted until the dust reduction component runs for T time with the adjusted first parameter, and the detected dust concentration is within the preset parameters. The control module further includes: a control module for controlling the energy consumption of the coal mining equipment; wherein the first control mode and the second control mode are used to adjust the first parameter of the dust reduction component at the rear chute based on the measured dust concentration of the current environment of the rear chute after the control module adjusts the energy consumption of the coal mining equipment, so as to finally realize the control of the environmental dust concentration at the rear chute; The control module generates corresponding energy consumption nodes according to the architecture of the coal mining equipment, and configures a control node for a plurality of mutually related energy consumption nodes according to the association relationship between the plurality of energy consumption nodes; a control system is constructed based on the association relationship between the control node and the energy consumption node; the control system stores the operating condition proportion data of each control node, and is also used to configure energy consumption parameters for the associated energy consumption nodes; The control system is used to control the operating conditions of various equipment in coal mining, and the control module adjusts the operating conditions of the rear chute based on the operating conditions of various equipment.

2. The rear chute modification system of a coal mine rake loader according to claim 1 is characterized in that: The anti-splash component comprises: a guard plate and a buffer layer; The guard plates are arranged at two opposite sides of the bottom of the rear chute, and the guard plates are extended toward the conveyor, and a distance is left between the guard plates and the conveyor; The buffer layer is arranged on the inner side surface of the guard plate. The buffer layer is an elastic rubber pad. A plurality of buffer protrusions are arranged on the surface of the buffer layer.

3. The rear chute modification system of a coal mine rake loader according to claim 1 is characterized in that: The dust suppression assembly includes: a water pipe, a solenoid valve, a booster valve and a nozzle; The water pipe is arranged along the peripheral side of the material leakage port on the rear chute; The nozzles are evenly spaced on the water pipes and are tilted downward; The solenoid valve and the boost valve are both installed on the water pipe, and are both connected to an external controller. When the dust suppression component is started, the water in the water pipe first passes through the solenoid valve and then is sprayed out from the nozzle.

4. The rear chute modification system of a coal mine rake loader according to claim 3 is characterized in that: The control module includes: a data acquisition unit, a data analysis unit and a storage unit respectively connected to the external controller; The data acquisition unit is used to collect the water flow velocity, water flow rate, pressure value of the booster valve and dust concentration of the environment where the rear chute is currently located in the water pipe, and send the collected data to the analysis unit and the storage unit; The data analysis unit is in communication with the data storage unit, the preset parameters are set in the data analysis unit, the preset parameters are used to compare with the data sent by the data analysis unit, and the comparison results are sent to the external controller, different signals are sent based on the comparison results, and the external controller determines whether to start the second control mode based on the received signals; The first control mode and the second control mode are stored in the storage unit; The analysis unit is provided with an early warning module, which is connected to the external controller and is used to receive a signal sent by the external controller and issue an alarm; Among them, if the dust concentration in the current environment of the rear chute exceeds the preset parameters, the analysis unit sends a first signal to the external controller. When the external controller receives the first signal, it sends an alarm signal to the early warning module. At this time, the early warning module issues an alarm prompt.

5. The rear chute modification system of a coal mine rake loader according to claim 4 is characterized in that: The first parameter sets the water flow velocity and water flow rate according to manual experience, and the first parameter is stored in the storage unit; a comparison area is provided in the analysis unit, and the preset parameters are stored in the comparison area, and the preset parameters are the dust concentration range required for the coal mine working environment.

6. The rear chute modification system of a coal mine rake loader according to claim 1, characterized in that: The control module includes: an energy consumption configuration module and a scheduling module; The energy consumption configuration module configures the corresponding unit amount of energy consumption according to the total energy consumption of each energy consumption node in the control system in a preset time period, and distributes the energy consumption according to the energy consumption proportion relationship of each control node in the control system and the energy consumption configuration relationship of the corresponding energy consumption node; The energy consumption configuration module is connected with the identifier equipped with each energy consumption node and the identifier of each control node, and configures the corresponding unit amount of energy consumption for the total energy consumption of each energy consumption node in a preset time period based on the identifier, and distributes the energy consumption based on the energy consumption ratio relationship of each control node and the energy consumption configuration relationship of the energy consumption node corresponding to it; The scheduling module adjusts the energy consumption ratio of each of the control nodes and the energy consumption configuration relationship of the corresponding energy consumption nodes in real time as the energy consumption of the energy consumption nodes dynamically changes. The control node controls the energy consumption distributed by the energy consumption configuration module according to the energy consumption configuration relationship of each energy consumption node.

7. The rear chute modification system of a coal mine rake loader according to claim 4, characterized in that: The storage unit is provided with a plurality of storage areas, each storage area corresponding to storing various data of the dust reduction component corresponding to the dust concentration detected within the preset parameter range after running in the first control mode for T time. After the analysis unit compares the data, if the comparison result is within the preset parameter range, the analysis unit sends a second signal to the external controller. After receiving the second signal, the external controller calls the data in the corresponding storage area, and optimizes the first parameter by selecting any one of the data in the corresponding storage area as a benchmark; If the comparison result exceeds the preset parameter range, the analysis unit sends a first signal to the external controller. After receiving the first signal, the external controller calls the data in the corresponding storage area and adjusts the first parameter by selecting the average value of the data in the corresponding storage area as a reference.

8. The rear chute modification system of a coal mine rake loader according to claim 7, characterized in that: If the comparison result is within the preset parameter range and meets the standard for ensuring dust reduction, the external controller can lower the operating parameters of each device of the dust reduction component, and the reduction range is based on the parameter range composed of the maximum or minimum value and the average value in each storage area.