A construction waste mud mixing and solidification device
By introducing mud detection and material extraction components into the construction waste mud stirring and curing equipment, the problems of slow dissolution speed of mud blocks and inaccurate addition of curing agents are solved, and the accurate detection and even mixing of mud concentration is achieved, which improves the curing effect.
Patent Information
- Application Number
- CN202510371458.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-27
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2045-03-27
AI Technical Summary
In existing construction waste mud treatment equipment, the mud dissolution speed is slow, which makes it difficult to judge the slurry consistency of the slurry, the amount of curing agent added is inaccurate, and it is difficult to recycle and utilize large-sized mud blocks.
A construction waste mud stirring and curing equipment is designed, including mixing and mixing components, mud detection components, screening components, separation components and material collection components. By detecting the moisture content of mud by multiple points, precisely adding curing agents and mud blocks to achieve uniform separation and mixing between mud blocks and mud.
Accurate detection of the consistency of mud and precise addition of curing agents are achieved, ensuring uniform mixing, avoiding waste of resources and environmental pollution, and improving the curing effect.
Smart Images

Figure CN120117801B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of construction waste mud stirring and solidification, and in particular to construction waste mud stirring and solidification equipment. Background Art
[0002] In engineering fields such as construction, pile foundation engineering, and shield construction, the generation of waste mud is inevitable; if these waste muds are discharged directly without treatment, they will not only occupy a large amount of land resources, but may also cause serious pollution to the surrounding environment and groundwater.
[0003] The traditional waste mud solidification treatment method usually includes the following steps: injecting the waste mud into the mixing equipment; secondly, gradually adding the curing agent to the mixing equipment, and while adding the curing agent, fully mixing the curing agent with the waste mud through the mixing equipment; the staff judges whether the solidification standard is met by observing the shape of the mixed mud; after the mud reaches the solidification standard, it is discharged to a designated area and waited for natural drying and solidification. However, when the waste mud is injected into the mixing equipment, the mud and large-sized mud blocks are often added to the mixing tank at the same time. Due to the slow dissolution rate of large-sized mud blocks, the consistency of the slurry in the mixing tank is difficult to judge with the naked eye, and the amount of curing agent added cannot be accurately controlled;
[0004] The prior art with publication number CN216639229U provides: comprising a base, a fixed platform and a storage box fixedly connected to the top of the base, a cyclone, a slurry return tank and a second slurry feeding pump fixedly connected to the top of the cyclone, a fixed plate fixedly connected to the top of the fixed plate, a connecting spring fixedly connected to the top of the connecting spring, a screen frame fixedly connected to the top of the cyclone, a vibrating motor and a screen;
[0005] The above-mentioned prior art provides a screen that can pre-filter large mud blocks so that the mud can be fed into the mixing tank. However, the following deficiencies still exist:
[0006] 1. The consistency of the slurry in the mixing tank still relies on manual visual observation, and there is no accurate reference for the amount of soil added and the amount of curing agent added;
[0007] 2. When adding soil and curing agent, there is a lack of weighing measures, the added amount is inaccurate, and the mud may not meet the specified curing standards;
[0008] 3. In the above-mentioned prior art, the separated particles are returned to the mixing tank by pumping for reuse. However, the pumping recovery method is not feasible for large-sized mud blocks, and the large mud blocks after screening cannot be quickly and accurately recovered for reuse.
[0009] In summary, there is an urgent need for an improved construction waste mud mixing and solidification equipment to solve the above problems. Summary of the Invention
[0010] In view of the deficiencies in the prior art, the present invention provides a construction waste mud stirring and solidification device, which solves the problems mentioned in the background technology.
[0011] To achieve the above objectives, the present invention is implemented through the following technical solutions:
[0012] A construction waste mud stirring and solidifying device comprises: a stirring and mixing assembly, which includes a stirring box, a mud detection component and a discharge component, one side of the stirring box is fixedly connected to a fourth motor, the output shaft end of the fourth motor is rotatably connected to a first stirring rod through a worm and a worm gear, one end of the outer surface of the first stirring rod is respectively connected to a second stirring rod and a reciprocating component through a sprocket group and a chain, the lower part of one end of the stirring box is equipped with a discharge component, the upper part of one side of the stirring box is equipped with a mud detection component, the mud detection component is used to detect the moisture content of the mud in the stirring box, and a first placement platform and a second placement platform are respectively installed on both sides of the stirring box;
[0013] The screening component is installed below the breaking up component, and the bottom surface of the screening component is located on the reciprocating component. The screening component moves synchronously with the reciprocating component and performs secondary screening and dissolution of the mud and curing agent;
[0014] The separation component is installed at the other end of the mixing box. The separation component is used to screen the mud and mud blocks, and transport the mud to the mixing box and the mud blocks to the first placement table.
[0015] The material picking assembly is installed above the disintegration assembly, and the material picking assembly includes a transverse track, a longitudinal track and a hydraulic telescopic rod. The transverse tracks are respectively installed on both sides of the mixing box, and the longitudinal track is installed between the bottom surfaces of the two groups of transverse tracks. The bottom surface of the longitudinal track is installed with a hydraulic telescopic rod, and the bottom surface of the hydraulic telescopic rod is installed with a weighing component, and a material picking assembly is installed below the weighing component; the material picking component is used to grab the curing agent ton bag on the second placement table or the mud block on the first placement table, and the weighing component is used to weigh the weight of the grabbed material; the weighing component includes a C-shaped rod, the output end of the hydraulic telescopic rod is fixedly connected to the C-shaped rod, and the two ends of the C-shaped rod are respectively fixedly connected to the electronic scale, and the two ends of the top surface of the C-shaped rod are respectively fixedly connected to the lifting telescopic rod, and the output end of the lifting telescopic rod is fixedly connected to the U-shaped hook rod.
[0016] Furthermore, the mud detection component includes a display screen, a track and a first motor. The display screen and the first motor are fixedly connected to one side of the mixing box, one end of the top surface of the mixing box is fixedly connected to the track, a threaded rod is rotatably connected in the track, a moving block is threadedly connected to the outer surface of the threaded rod, a detection probe is fixedly connected to one side of the moving block, and the output shaft end of the first motor is rotatably connected to the threaded rod through a worm and a worm gear.
[0017] Furthermore, the material-picking component includes a transverse rod, both ends of the transverse rod are fixedly connected with rectangular sleeves, one end of the U-shaped hook rod slides in the rectangular sleeve, both ends of the top surface of the transverse rod are respectively provided with two-way grooves, the middle part of the top surface of the transverse rod is fixedly connected with a first two-way pneumatic rod, the output end of the first two-way pneumatic rod is fixedly connected with a two-way sleeve, a bent rod is slidably connected in the two-way sleeve, one end of the bent rod is fixedly connected with a material hopper, and a total of four groups of material hoppers are provided, the middle part of the bottom surface of the transverse rod is fixedly connected with a second two-way pneumatic rod, the output end of the second two-way pneumatic rod is fixedly connected with a long rod, and both ends of the long rod slide in the bent rod.
[0018] Furthermore, a square sleeve is fixedly connected to one side of the hopper, an L-shaped hook rod is slidably connected inside the square sleeve, and a damping rod is fixedly connected between one side of the L-shaped hook rod and one side of the square sleeve.
[0019] Furthermore, the discharge component includes a U-shaped drain pipe and a gate hydraulic rod. The lower part of one side of the mixing box is fixedly connected to the U-shaped drain pipe. One end of the inner cavity of the U-shaped drain pipe is provided with a gate groove. A gate plate is slidably connected in the gate groove. The lower part of one side of the mixing box is fixedly connected to the gate hydraulic rod. The output end of the gate hydraulic rod is fixedly connected to the gate plate.
[0020] Furthermore, the reciprocating component includes a rectangular rod and a reciprocating screw rod. The inner cavity wall of the mixing box is fixedly connected with rectangular rods on both sides. There are four groups of rectangular rods in total. The outer surface of the rectangular rod is slidably connected to a mouth frame. The top surface of the mouth frame is provided with a placement groove. One end of the outer surface of the first stirring rod is connected to the reciprocating screw rod through a sprocket group and a chain rotation. The outer surface of the reciprocating screw rod is threadedly connected to the mouth frame.
[0021] Furthermore, it also includes a breaking up component, which is installed above the mixing box, and the breaking up component is used to crush and break up the mud and curing agent; the breaking up component includes a breaking up box, the top surface of the mixing box is fixedly connected to the breaking up box, one side of the breaking up box is fixedly connected to the second motor, the output shaft end of the second motor is respectively connected to the first cutting disk and the second cutting disk through a worm and a worm gear, and the upper part of the inner cavity of the breaking up box is fixedly connected to a diverter rod.
[0022] Furthermore, a cone thorn is fixedly connected to the middle of the top surface of the diverter rod, and the cone thorn is used to pierce the bottom of the curing agent ton bag.
[0023] Furthermore, the screening assembly includes a lifting pneumatic rod, and both sides of the outer surface of the scattering box are fixedly connected with a lifting pneumatic rod, and the output end of the lifting pneumatic rod is fixedly connected with a cross bar, and both ends of the bottom surface of the cross bar are respectively provided with a T-slot, and a U-shaped frame is slidably connected in the T-slot, and a U-shaped filter plate is fixedly connected in the U-shaped frame, and the bottom surface of the U-shaped filter plate is placed in the placement groove, and dovetail grooves are respectively provided on both sides of the inner cavity wall of the U-shaped filter plate, and a mouth-shaped scraping rod is slidably connected in the dovetail groove, and the bottom surface of the U-shaped frame is fixedly connected to a scraping pneumatic rod, and the output end of the scraping pneumatic rod is fixedly connected to the mouth-shaped scraping rod.
[0024] Furthermore, the separation assembly includes a separation box and a discharge trough, and the two ends of the inner cavity of the separation box are respectively rotatably connected to the first conveying roller and the second conveying roller, and the surface of the first conveying roller is rotatably connected to the second conveying roller through the filter hole conveyor belt, and one side of the separation box is fixedly connected to the third motor, and the output shaft end of the third motor is rotatably connected to the first conveying roller through a worm and a worm gear, and one end of the separation box is fixedly connected to a scraper, and one end of the scraper is in contact with the surface of the filter hole conveyor belt, and the discharge end of the scraper is installed with a discharge trough, and the discharge end of the discharge trough is located above the first placement table.
[0025] The present invention provides a construction waste mud mixing and solidification device. Compared with the existing technology, it has the following advantages:
[0026] 1. The separation assembly effectively separates lumps from the waste slurry. The separated lumps are stored on the first platform for subsequent quantitative addition, while the slurry is directly fed into the mixing tank. This design not only reduces the difficulty of mixing in the mixing tank but also avoids uneven mixing caused by the slow dissolution of large lumps.
[0027] 2. The track, threaded rod, first motor, and detection probe in the mud detection component work together to perform multi-point detection of the mud moisture content at different locations within the mixing tank. This design ensures the comprehensiveness and accuracy of the test data, avoiding the errors caused by traditional manual observation methods, and providing reliable data support for the subsequent precise addition of curing agent.
[0028] 3. Based on slurry moisture content data, the reclaimer accurately grabs the bulk bag of curing agent on the second platform and the lumps of mud on the first platform, ensuring the optimal slurry ratio within the mixing tank. Furthermore, the inclusion of a weighing unit further ensures the precise grabbing of curing agent and lumps, avoiding substandard curing results and resource waste due to inaccurate additions. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0030] Figure 1 Shows a schematic diagram of the overall structure of the present invention;
[0031] Figure 2 Shows a schematic structural diagram of the present invention from another perspective;
[0032] Figure 3 Shows a schematic structural diagram of the material taking component of the present invention;
[0033] Figure 4 Shows a schematic structural diagram of the weighing component of the present invention;
[0034] Figure 5 Shows a schematic structural diagram of the material taking component of the present invention;
[0035] Figure 6 Shows a schematic structural diagram of the separation component of the present invention;
[0036] Figure 7 A schematic diagram of the partial cross-sectional structure of the separation assembly of the present invention is shown;
[0037] Figure 8 Shows a schematic structural diagram of the stirring and mixing assembly of the present invention;
[0038] Figure 9 Shows a schematic structural diagram of the scattering component and the screening component of the present invention;
[0039] Figure 10 A schematic diagram of the partial cross-sectional structure of the disintegration assembly of the present invention is shown;
[0040] Figure 11 A schematic diagram of the split structure of the screening assembly of the present invention is shown;
[0041] Figure 12 Shows a schematic diagram of the cross-sectional structure of the mixing tank of the present invention;
[0042] Figure 13 Shows a schematic structural diagram of the discharge component of the present invention;
[0043] In the figure: 1. Mixing assembly; 11. Mixing box; 12. Mud detection component; 121. Display screen; 122. Track; 123. First motor; 124. Threaded rod; 125. Moving block; 126. Detection probe; 13. Discharge component; 131. U-shaped discharge pipe; 132. Hydraulic lever of the gate knife; 133. Gate groove; 134. Gate plate; 14. Fourth motor; 15. First stirring rod; 16. Second stirring rod Mixing rod; 17, reciprocating component; 171, rectangular rod; 172, reciprocating screw rod; 173, mouth frame; 174, placement groove; 18, first placement platform; 19, second placement platform; 2, scattering assembly; 21, scattering box; 22, second motor; 23, first cutting disc; 24, second cutting disc; 25, diverter rod; 26, cone thorn; 3, screening assembly; 31, lifting pneumatic rod; 32, cross bar; 33, T-slot; 3 4. U-shaped frame; 35. U-shaped filter plate; 36. Dovetail groove; 37. Pneumatic scraper rod; 38. Mouth scraper rod; 4. Separation assembly; 41. Separation box; 42. Discharge chute; 43. First conveyor roller; 44. Second conveyor roller; 45. Filter hole conveyor belt; 46. Third motor; 47. Scraper; 5. Reclaimer assembly; 51. Transverse track; 52. Longitudinal track; 53. Hydraulic telescopic rod; 54. Weighing component; 541. C shaped rod; 542, electronic scale; 543, lifting telescopic rod; 544, U-shaped hook rod; 55, material picking component; 551, horizontal rod; 552, rectangular sleeve; 553, two-way slot; 554, first two-way pneumatic rod; 555, two-way sleeve; 556, bent rod; 557, material picking hopper; 558, second two-way pneumatic rod; 559, long rod; 5510, square sleeve; 5511, L-shaped hook rod; 5512, damping rod. DETAILED DESCRIPTION
[0044] To make the objectives, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention. Example 1
[0045] In order to solve the technical problems in the background technology, the following construction waste mud mixing and solidification equipment is provided:
[0046] Combine Figure 1 - Figure 13As shown, the present invention provides a construction waste mud stirring and solidifying equipment, including: a stirring and mixing component 1 including a stirring box 11, a mud detection component 12 and a discharge component 13, one side of the stirring box 11 is fixedly connected to a fourth motor 14, the output shaft end of the fourth motor 14 is connected to a first stirring rod 15 through a worm and a worm gear, one end of the outer surface of the first stirring rod 15 is respectively connected to a second stirring rod 16 and a reciprocating component 17 through a sprocket group and a chain, the lower part of one end of the stirring box 11 is provided with a discharge component 13, the upper part of one side of the stirring box 11 is provided with a mud detection component 12, the mud detection component 12 is used to detect the moisture content of the mud in the stirring box 11, and a first placement platform 18 and a second placement platform 19 are respectively installed on both sides of the stirring box 11; a dispersing group Part 2, which is installed above the mixing box 11, the breaking up component 2 is used to crush and break up the mud lumps and curing agent; the screening component 3, which is installed below the breaking up component 2, the bottom surface of the screening component 3 is located on the reciprocating component 17, the screening component 3 moves synchronously with the reciprocating component 17 and performs secondary screening and dissolution of the mud lumps and curing agent; the separation component 4, which is installed at the other end of the mixing box 11, the separation component 4 is used to screen the mud and mud lumps once, and transport the mud into the mixing box 11, and the mud lumps are transported to the first placement table 18, the material taking component 5, which is installed above the breaking up component 2, and the material taking component 5 is used to quantitatively grab the curing agent on the second placement table 19 and the mud lumps on the first placement table 18 according to the detection parameters of the mud detection component 12.
[0047] The slurry and the curing agent are crushed by the breaking component 2, thereby preventing the slurry and the curing agent from being mixed with the slurry in the mixing box 11.
[0048] The screening component 3 cooperates with the reciprocating component 17 to screen the crushed curing agent and mud lumps. During screening, the screening component 3 drives the mud to flow in the mixing box 11. When the mud flows, the mud can be better blended with the crushed curing agent and mud lumps.
[0049] The waste mud is separated by the separation component 4 so that the mud blocks are stored and the mud is input into the mixing box 11;
[0050] Through the cooperation between the material taking component 5 and the mud detection component 12, after detecting the water content of the mud in the mixing box 11, the material taking component 5 is controlled to grab the mud blocks and curing agent to avoid excessive water content, which may lead to the inability to solidify in the later stage.
[0051] In order to solve the problems of difficulty in manually judging the mud viscosity and lack of basis for subsequent material addition, the following solution is given: the mud detection component 12 includes a display screen 121, a track 122 and a first motor 123, and the display screen 121 and the first motor 123 are fixedly connected to one side of the mixing box 11, and one end of the top surface of the mixing box 11 is fixedly connected to the track 122, and a threaded rod 124 is rotatably connected in the track 122, and a moving block 125 is threadedly connected to the outer surface of the threaded rod 124, and a detection probe 126 is fixedly connected to one side of the moving block 125, and the output shaft end of the first motor 123 is rotatably connected to the threaded rod 124 through a worm and a worm gear.
[0052] By cooperating with the track 122, threaded rod 124, first motor 123 and detection probe 126 in the mud detection component 12, mud at different locations in the mixing box 11 can be detected to ensure the detection results; the detection probe can detect the moisture content of the stirred mud.
[0053] The material-taking component needs to be connected to the two hanging ears of the curing agent ton bag for lifting and weighing, and the mud blocks need to be grabbed and weighed. In order to solve the above problems, the following solution is given: the material-taking component 5 includes a transverse track 51, a longitudinal track 52 and a hydraulic telescopic rod 53. The transverse tracks 51 are respectively installed on both sides of the mixing box 11, and the longitudinal track 52 is installed between the bottom surfaces of the two sets of transverse tracks 51. The hydraulic telescopic rod 53 is installed on the bottom surface of the longitudinal track 52, and the weighing component 54 is installed on the bottom surface of the hydraulic telescopic rod 53. The material-taking component 55 is installed below the weighing component 54.
[0054] The weighing component 54 includes a C-shaped rod 541, the output end of the hydraulic telescopic rod 53 is fixedly connected to the C-shaped rod 541, the two ends of the C-shaped rod 541 are respectively fixedly connected to the electronic scale 542, the two ends of the top surface of the C-shaped rod 541 are respectively fixedly connected to the lifting telescopic rod 543, and the output end of the lifting telescopic rod 543 is fixedly connected to the U-shaped hook rod 544.
[0055] The material taking component 55 includes a transverse rod 551, and the two ends of the transverse rod 551 are fixedly connected to a rectangular sleeve 552, one end of the U-shaped hook rod 544 is located in the rectangular sleeve 552 and slides, and the two ends of the top surface of the transverse rod 551 are respectively provided with a two-way groove 553, and the middle part of the top surface of the transverse rod 551 is fixedly connected to a first two-way pneumatic rod 554, and the output end of the first two-way pneumatic rod 554 is fixedly connected to a two-way sleeve 555, and a bent rod 556 is slidably connected in the two-way sleeve 555, and one end of the bent rod 556 is fixedly connected to the material taking component 55. Bucket 557, there are four groups of hoppers 557 in total, the middle of the bottom surface of the horizontal rod 551 is fixedly connected to the second bidirectional pneumatic rod 558, the output end of the second bidirectional pneumatic rod 558 is fixedly connected to the long rod 559, the two ends of the long rod 559 are located in the curved rod 556 for sliding, one side of the hopper 557 is fixedly connected to the square sleeve 5510, the square sleeve 5510 is slidably connected to the L-shaped hook rod 5511, and a damping rod 5512 is fixedly connected between one side of the L-shaped hook rod 5511 and one side of the square sleeve 5510.
[0056] The electronic scale 542 in the weighing component 54 can be used to weigh the mud or curing agent after grabbing it; the four groups of hoppers can be opened to both sides to grab the mud, or they can be separated to the four sides to expose enough area to accommodate the curing agent bags. The four groups of L-shaped hook rods 5511 can be extended outward to hook the bags. The L-shaped hook rods are elastically retracted when not in use, and will not take up space or affect the grabbing of soil.
[0057] In this embodiment, the breaking up component 2 includes a breaking up box 21, the top surface of the mixing box 11 is fixedly connected to the breaking up box 21, one side of the breaking up box 21 is fixedly connected to the second motor 22, the output shaft end of the second motor 22 is respectively connected to the first cutting disk 23 and the second cutting disk 24 through a worm and a worm gear, and the upper part of the inner cavity of the breaking up box 21 is fixedly connected to a diverter rod 25, and the middle part of the top surface of the diverter rod 25 is fixedly connected to a cone thorn 26.
[0058] In this embodiment, the screening assembly 3 includes a lifting pneumatic rod 31, and the lifting pneumatic rods 31 are fixedly connected to the two sides of the outer surface of the scattering box 21, and the output end of the lifting pneumatic rod 31 is fixedly connected to the cross bar 32. The two ends of the bottom surface of the cross bar 32 are respectively provided with T-slots 33, and a U-shaped frame 34 is slidably connected in the T-slot 33. A U-shaped filter plate 35 is fixedly connected in the U-shaped frame 34. The bottom surface of the U-shaped filter plate 35 is placed in the placement groove 174, and dovetail grooves 36 are respectively provided on both sides of the inner cavity wall of the U-shaped filter plate 35. A mouth-shaped scraper rod 38 is slidably connected in the dovetail groove 36. The bottom surface of the U-shaped frame 34 is fixedly connected to a scraper pneumatic rod 37, and the output end of the scraper pneumatic rod 37 is fixedly connected to the mouth-shaped scraper rod 38.
[0059] In this embodiment, the reciprocating component 17 includes a rectangular rod 171 and a reciprocating screw 172. The rectangular rods 171 are fixedly connected to both sides of the inner wall of the mixing box 11. There are four sets of rectangular rods 171. The outer surface of the rectangular rods 171 is slidably connected to a mouth frame 173. The top surface of the mouth frame 173 is provided with a placement groove 174. One end of the outer surface of the first stirring rod 15 is connected to the reciprocating screw 172 through a sprocket group and a chain for rotation. The outer surface of the reciprocating screw 172 is threadedly connected to the mouth frame 173. The placement groove 174 can limit and fix the U-shaped filter plate 35, thereby facilitating the reciprocating movement of the U-shaped filter plate 35 in the later stage.
[0060] The cone thorns 26 in the breaking component 2 can puncture the bottom of the big bag, so that the curing agent in the big bag can flow into the breaking component 2;
[0061] The U-shaped filter plate 35 can be cleaned by the pneumatic scraper 37 in the screening assembly 3 in conjunction with the mouth-shaped scraper 38, and the impurities on the U-shaped filter plate 35 can be cleaned to the outside.
[0062] The rotation of the reciprocating screw 172 drives the mouth frame 173 to move back and forth, so that the U-shaped filter plate 35 is located in the mud and reciprocates. As the U-shaped filter plate 35 reciprocates, the mud in the mixing box 11 is driven to flow, and the flowing mud begins to flush the mud blocks in the U-shaped filter plate 35. Finally, the mud blocks in the U-shaped filter plate 35 are flushed into mud, which not only achieves the filtration of the mud blocks, but also achieves the fusion of mud and mud blocks.
[0063] In this embodiment, the separation component 4 includes a separation box 41 and a discharge trough 42. The two ends of the inner cavity of the separation box 41 are respectively rotatably connected to the first conveying roller 43 and the second conveying roller 44. The surface of the first conveying roller 43 is rotatably connected to the second conveying roller 44 through the filter hole conveyor belt 45. One side of the separation box 41 is fixedly connected to the third motor 46. The output shaft end of the third motor 46 is rotatably connected to the first conveying roller 43 through a worm and a worm gear. One end of the separation box 41 is fixedly connected to a scraper 47. One end of the scraper 47 is in contact with the surface of the filter hole conveyor belt 45. The discharge end of the scraper 47 is installed with a discharge trough 42. The discharge end of the discharge trough 42 is located above the first placement platform 18.
[0064] The scraper 47 in the separation assembly 4 prevents mud lumps from adhering to the filter hole conveyor belt 45.
[0065] In this embodiment, the discharge component 13 includes a U-shaped discharge pipe 131 and a gate hydraulic rod 132. The U-shaped discharge pipe 131 is fixedly connected to the lower part of one side of the mixing box 11. A gate groove 133 is provided at one end of the inner cavity of the U-shaped discharge pipe 131. A gate plate 134 is slidably connected in the gate groove 133. The lower part of one side of the mixing box 11 is fixedly connected to the gate hydraulic rod 132, and the output end of the gate hydraulic rod 132 is fixedly connected to the gate plate 134. The gate hydraulic rod can control the lifting movement of the gate plate to control the discharge process of the mud.
[0066] like Figure 1 - Figure 13 As shown, based on the above embodiment, this embodiment further provides the following content:
[0067] The working principle and use process of the present invention:
[0068] In use:
[0069] During use, the slurry and the mud blocks are first conveyed to the filter conveyor belt 45. At this time, the slurry and the mud blocks are separated by the filter conveyor belt 45. The separated slurry is then conveyed to the mixing box 11 through the separation box 41, while the mud blocks are conveyed to the scraper 47 under the action of the filter conveyor belt 45. Finally, they are conveyed to the first placement table 18 under the action of the discharge chute 42.
[0070] The mud entering the mixing box 11 is stirred and mixed under the action of the first stirring rod 15 and the second stirring rod 16. When the mud in the mixing box 11 floods the placement tank 174, the injection of mud into the mixing box 11 is stopped, and the separation component 4 stops working.
[0071] At this time, the first motor 123 and the detection probe 126 are started. When the first motor 123 is working, the threaded rod 124 is driven to rotate, thereby driving the detection probe 126 to move in the mixing box 11, thereby realizing the detection of the mud at different positions in the mixing box 11 to ensure the accuracy of the subsequent detection. After the detection, the detection result is transmitted to the display screen 121. At this time, the staff can judge the viscosity of the mud in the mixing box 11 by watching the display screen 121.
[0072] When adding mud blocks, first, the entire material taking component 55 and the weighing component 54 are moved to the top of the first placement platform 18 through the transverse track 51 and the longitudinal track 52, and then the first two-way pneumatic rod 554 is started, and the first two-way pneumatic rod 554 drives the two-way sleeve 555, the bending rod 556 and the material taking hopper 557 to move. Note that the material taking hopper 557 is divided into two groups by four groups at this time. At this time, the hydraulic telescopic rod 53 is started. When the hydraulic telescopic rod 53 works, it will drive the weighing component 54 and the material taking component 55 to move downward. When the hoppers 557 in the material taking component 55 are located on both sides of the mud block, the first bidirectional pneumatic rod 554 is started, and the first bidirectional pneumatic rod 554 drives the two groups of hoppers 557 to move in opposite directions, so that the mud block can be grabbed. After grabbing, it is lifted by the hydraulic telescopic rod 53; after lifting, the telescopic rod 543 is started. When the telescopic rod 543 is lifted, the U-shaped hook rod 544 is driven to move downward. When the U-shaped hook rod 544 moves, the material taking component 55 moves slowly downward. And make the material taking component 55 fall on the electronic scale 542, and weigh it; after weighing, the material taking component 55 will move to the scattering component 2. At this time, the first two-way pneumatic rod 554 is started again. When each two groups of material taking hoppers 557 move to both sides, the mud blocks in the material taking hoppers 557 will fall into the scattering box 21. At this time, the first cutting disc 23 and the second cutting disc 24 are driven to rotate by the second motor 22 to start scattering the mud blocks. After being scattering, the mud blocks that fall down will fall into the U-shaped filter plate 35, and the U-shaped filter plate 3 5 is located in the placement groove 174, and the power of the U-shaped filter plate 35 is to rely on the rotation of the reciprocating screw 172 to drive the mouth frame 173 to move back and forth, so that the U-shaped filter plate 35 is located in the mud and reciprocates. With the reciprocating movement of the U-shaped filter plate 35, the mud in the mixing box 11 is driven to flow, and the flowing mud begins to flush the mud blocks in the U-shaped filter plate 35. Finally, the mud blocks in the U-shaped filter plate 35 are flushed into mud, which not only achieves the filtration of the mud blocks, but also achieves the fusion of the mud and the mud blocks.
[0073] When the U-shaped filter plate 35 needs to be cleaned later, the lifting pneumatic rod 31 is started, which drives the cross bar 32, the U-shaped frame 34, the U-shaped filter plate 35, the scraping pneumatic rod 37 and the mouth-shaped scraping rod 38 to move upward. When the U-shaped filter plate 35 is separated from the placement groove 174, the scraping pneumatic rod 37 is started, which drives the mouth-shaped scraping rod 38 to move. When the mouth-shaped scraping rod 38 moves, the top surface of the U-shaped filter plate 35 is scraped to achieve cleaning and avoid clogging of the filter holes.
[0074] When taking the bulk bag of curing agent, first, the material picking component 55 is moved to the top of the second placing platform 19 by the transverse movement track 51 and the longitudinal movement track 52. First, the first two-way pneumatic rod 554 is started to drive the two groups of material picking hoppers 557 to separate from each other. At this time, the L-shaped hook rod 5511 begins to reset under the action of the damping rod 5512. During the reset, the L-shaped hook rod 5511 will extend to one side of the material picking hopper 557. At this time, the second two-way pneumatic rod 558 is started again to drive the two groups of bending rods 556 to move. When the bending rod 556 moves, the four groups of material picking hoppers 557 are completely separated. After separation, the hydraulic telescopic rod 53 is started to move the L-shaped hook rod 5511 to the top of the bulk bag. At this time, the staff can hang the sling on the bulk bag on the corresponding L-shaped hook rod 5511, lift it and weigh the bulk bag. After weighing, the bulk bag is moved to the top of the bulk box 21. At this time, the hydraulic telescopic rod 53 is started again. When the hydraulic telescopic rod 53 is When the retracting rod 53 drives the ton bag to move downward, the bottom of the ton bag comes into contact with the cone thorn 26. After contact, the bottom of the ton bag is punctured by the cone thorn. After puncturing, the ton bag is lifted up, so that the cone thorn 26 is separated from the ton bag. After separation, the curing agent in the ton bag can fall into the scattering component 2 for scattering. After scattering, it falls into the screening component 3 for screening. During screening, the curing agent and the mud are dissolved. After all are dissolved, they are tested. If the test meets the solidification standard, the gate hydraulic rod 132 can be started. When the gate hydraulic rod 132 works, it starts to drive the gate plate 134 to move upward, thereby opening the drain port of the mixing box 11, so that the stirred liquid inside is discharged and waits for condensation, thereby completing the mixing and solidification of the waste mud. If the mud blocks grabbed by the material taking component are excessive, water is added for dilution. If insufficient, more mud blocks are continued to be grabbed.
[0075] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.
[0076] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims
1. A construction waste mud stirring and solidification device, characterized by: include: A stirring and mixing assembly, which includes a stirring box, a mud detection component and a discharge component, one side of the stirring box is fixedly connected to a fourth motor, the output shaft end of the fourth motor is rotatably connected to a first stirring rod through a worm and a worm gear, one end of the outer surface of the first stirring rod is respectively connected to a second stirring rod and a reciprocating component through a sprocket set and a chain, a discharge component is installed at the lower part of one end of the stirring box, a mud detection component is installed at the upper part of one side of the stirring box, the mud detection component is used to detect the water content of the mud in the stirring box, and a first placement table and a second placement table are respectively installed on both sides of the stirring box; The screening component is installed below the breaking up component, and the bottom surface of the screening component is located on the reciprocating component. The screening component moves synchronously with the reciprocating component and performs secondary screening and dissolution of the mud and curing agent; The separation component is installed at the other end of the mixing box. The separation component is used to screen the mud and mud blocks, and transport the mud to the mixing box and the mud blocks to the first placement table. The material picking assembly is installed above the disintegration assembly, and the material picking assembly includes a transverse track, a longitudinal track and a hydraulic telescopic rod. The transverse tracks are respectively installed on both sides of the mixing box, and the longitudinal track is installed between the bottom surfaces of the two groups of transverse tracks. The bottom surface of the longitudinal track is installed with a hydraulic telescopic rod, and the bottom surface of the hydraulic telescopic rod is installed with a weighing component, and a material picking assembly is installed below the weighing component; the material picking component is used to grab the curing agent ton bag on the second placement table or the mud block on the first placement table, and the weighing component is used to weigh the weight of the grabbed material; the weighing component includes a C-shaped rod, the output end of the hydraulic telescopic rod is fixedly connected to the C-shaped rod, and the two ends of the C-shaped rod are respectively fixedly connected to the electronic scale, and the two ends of the top surface of the C-shaped rod are respectively fixedly connected to the lifting telescopic rod, and the output end of the lifting telescopic rod is fixedly connected to the U-shaped hook rod.
2. The construction waste mud stirring and solidifying equipment according to claim 1, characterized in that: The mud detection component includes a display screen, a track and a first motor. The display screen and the first motor are fixedly connected to one side of the mixing box, one end of the top surface of the mixing box is fixedly connected to the track, a threaded rod is rotatably connected in the track, a moving block is threadedly connected to the outer surface of the threaded rod, a detection probe is fixedly connected to one side of the moving block, and the output shaft end of the first motor is rotatably connected to the threaded rod through a worm and a worm gear.
3. The construction waste mud stirring and solidifying equipment according to claim 1, characterized in that: The material-picking component includes a transverse rod, both ends of the transverse rod are fixedly connected with rectangular sleeves, one end of the U-shaped hook rod slides in the rectangular sleeve, both ends of the top surface of the transverse rod are respectively provided with two-way grooves, the middle part of the top surface of the transverse rod is fixedly connected with a first two-way pneumatic rod, the output end of the first two-way pneumatic rod is fixedly connected with a two-way sleeve, a bent rod is slidably connected in the two-way sleeve, one end of the bent rod is fixedly connected with a material hopper, and a total of four groups of material hoppers are provided, the middle part of the bottom surface of the transverse rod is fixedly connected with a second two-way pneumatic rod, the output end of the second two-way pneumatic rod is fixedly connected with a long rod, and the two ends of the long rod slide in the bent rod.
4. The construction waste slurry stirring and solidifying device according to claim 3, characterized in that: A square sleeve is fixedly connected to one side of the hopper, an L-shaped hook rod is slidably connected in the square sleeve, and a damping rod is fixedly connected to one side of the L-shaped hook rod and between one side of the square sleeve.
5. The construction waste slurry stirring and solidifying equipment according to claim 1, characterized in that: The discharge component includes a U-shaped discharge pipe and a gate hydraulic rod. The U-shaped discharge pipe is fixedly connected to the lower part of one side of the mixing box. A gate groove is provided at one end of the inner cavity of the U-shaped discharge pipe. A gate plate is slidably connected in the gate groove. The gate hydraulic rod is fixedly connected to the lower part of one side of the mixing box, and the gate plate is fixedly connected to the output end of the gate hydraulic rod.
6. The construction waste slurry stirring and solidifying equipment according to claim 1, characterized in that: The reciprocating component includes a rectangular rod and a reciprocating screw rod. Rectangular rods are fixedly connected to both sides of the inner cavity wall of the mixing box. There are four groups of rectangular rods in total. The outer surface of the rectangular rod is slidably connected to a mouth frame. The top surface of the mouth frame is provided with a placement groove. One end of the outer surface of the first stirring rod is connected to the reciprocating screw rod through a sprocket group and a chain for rotation. The outer surface of the reciprocating screw rod is threadedly connected to the mouth frame.
7. The construction waste slurry stirring and solidifying device according to claim 6, characterized in that: It also includes a breaking up component, which is installed above the mixing box, and the breaking up component is used to crush and break up the mud and curing agent; the breaking up component includes a breaking up box, the top surface of the mixing box is fixedly connected to the breaking up box, one side of the breaking up box is fixedly connected to the second motor, the output shaft end of the second motor is respectively connected to the first cutting disk and the second cutting disk through a worm and a worm gear, and the upper part of the inner cavity of the breaking up box is fixedly connected to a diverter rod.
8. The construction waste slurry stirring and solidifying device according to claim 7, characterized in that: The middle part of the top surface of the diverter rod is fixedly connected with a cone thorn, and the cone thorn is used to pierce the bottom of the curing agent ton bag.
9. The construction waste slurry stirring and solidifying device according to claim 7, characterized in that: The screening assembly includes a lifting pneumatic rod, and both sides of the outer surface of the scattering box are fixedly connected with a lifting pneumatic rod, and the output end of the lifting pneumatic rod is fixedly connected with a cross bar, and both ends of the bottom surface of the cross bar are respectively provided with a T-slot, and a U-shaped frame is slidably connected in the T-slot, and a U-shaped filter plate is fixedly connected in the U-shaped frame, and the bottom surface of the U-shaped filter plate is placed in the placement groove, and dovetail grooves are respectively provided on both sides of the inner cavity wall of the U-shaped filter plate, and a mouth-shaped scraping rod is slidably connected in the dovetail groove, and a scraping pneumatic rod is fixedly connected to the bottom surface of the U-shaped frame, and the output end of the scraping pneumatic rod is fixedly connected to the mouth-shaped scraping rod.
10. The construction waste mud stirring and solidifying equipment according to claim 1, characterized in that: The separation assembly includes a separation box and a discharge trough, and the two ends of the inner cavity of the separation box are respectively rotatably connected to the first conveying roller and the second conveying roller, and the surface of the first conveying roller is rotatably connected to the second conveying roller through the filter hole conveyor belt, and one side of the separation box is fixedly connected to the third motor, and the output shaft end of the third motor is rotatably connected to the first conveying roller through a worm and a worm gear. One end of the separation box is fixedly connected to a scraper, and one end of the scraper is in contact with the surface of the filter hole conveyor belt. The discharge end of the scraper is installed with a discharge trough, and the discharge end of the discharge trough is located above the first placement table.
Citation Information
Patent Citations
Waste slurry curing device and slurry curing method
CN114804554A
Slurry curing treatment equipment
CN218755352U