Printing and dyeing wastewater sludge treatment device

By designing a printing and dyeing wastewater sludge treatment device including treatment tanks, stirring components and sludge treatment components, the problems of limited processing capacity and poor dehydration effect of existing devices are solved, and efficient treatment of sludge and low moisture content output are achieved.

CN120117812AInactive Publication Date: 2025-06-10YANGZHOU XINGSHENG PRINTING & DYEING EQUIP MFG CO LTD

Patent Information

Application Number
CN202510360716.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-26
Publication Date
2025-06-10
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing printing and dyeing wastewater sludge treatment devices have limited processing capacity or poor dehydration effect, which cannot meet the needs of large-scale sludge treatment and the treated mud cake has high moisture content, which increases the subsequent treatment cost.

Method used

A device is designed including a treatment tank, a stirring assembly and a sludge treatment assembly. The sludge treatment assembly includes a filter cartridge, a restricted conveying cartridge, a drying cartridge and an extrusion cartridge. Through the synergy of these components, the efficient filtration, transportation, drying and extrusion of the sludge is achieved, and finally the formation of a mud cake with extremely low moisture content.

Benefits of technology

Through this device, the moisture content of the sludge is greatly reduced, the treatment efficiency is improved, the subsequent treatment cost is reduced, and the efficient and continuous treatment of the sludge is achieved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a printing and dyeing wastewater sludge treatment device, and belongs to the technical field of sludge treatment.The printing and dyeing wastewater sludge treatment device comprises a treatment tank, a stirring assembly is fixedly connected to the top end of the treatment tank, a sludge treatment assembly is fixedly connected to one side of the treatment tank, and a liquid collection pool is installed at the bottom end of the middle of the sludge treatment assembly; a sludge collecting tank is arranged at the bottom of one side, far away from the treatment tank, of the sludge treatment assembly. By means of the filter cylinder, the extrusion cylinder, the limiting conveying cylinder, the drying cylinder and the internal dividing and clustering structure, efficient treatment and low-water-content output of sludge are achieved, the filter cylinder preliminarily filters the sludge to remove most of water, the limiting conveying cylinder further compresses the sludge, and the water content of the sludge is reduced. The sludge can smoothly enter the drying cylinder, residual water in the sludge is evaporated, the water content of the sludge cake is reduced, the sludge enters the extrusion cylinder, and the sludge cake with extremely low water content is finally formed through high-strength extrusion, so that subsequent transportation and disposal are facilitated.
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Description

Technical Field

[0001] The present invention belongs to the technical field of sludge treatment, and particularly relates to a device for treating printing and dyeing wastewater sludge. Background Art

[0002] Printing and dyeing wastewater mainly comes from the printing and dyeing of cotton, hemp, chemical fibers and their blended fabrics, as well as silk and other materials, and the dyeing and finishing of wool fabrics, including wastewater discharged from multiple processes such as desizing, scouring, bleaching, mercerizing, dyeing, printing and after-finishing. These wastewaters have the characteristics of complex and diverse components, deep color, strong alkalinity, difficult biochemical treatment and significant water quality fluctuations. There are a wide variety of pollutants in printing and dyeing wastewater, with complex compositions, mainly including colored wastewater containing salts and organic substances; chlorinated and brominated wastewater; organic wastewater containing slightly acidic and slightly alkaline substances; colored wastewater containing cations such as copper, lead, chromium, manganese, mercury, etc.; and organic wastewater containing sulfur. Therefore, the printing and dyeing wastewater sludge treatment device is an important part of the printing and dyeing wastewater treatment system, used to treat the sludge generated during the treatment of printing and dyeing wastewater, reduce the environmental pollution risk, and ensure that the final disposal of the sludge meets environmental protection requirements.

[0003] However, most of the existing printing and dyeing wastewater sludge treatment devices are plate-and-frame filter presses and belt filter presses. However, the plate-and-frame filter press has limited processing capacity and relatively small throughput, unable to meet the needs of large-scale sludge treatment. The dehydration effect of the belt filter press is relatively poor, and the moisture content of the treated filter cake is relatively high, usually about 85%, unable to reach the low moisture content like that of the plate-and-frame filter press, which may lead to an increase in subsequent treatment costs. Summary of the Invention

[0004] The technical problem to be solved by the present invention is to overcome the above-mentioned disadvantages of the prior art and provide a device for treating printing and dyeing wastewater sludge.

[0005] The technical solution adopted to solve the above technical problem is: A device for treating printing and dyeing wastewater sludge, including a treatment tank, a stirring component is fixedly connected to the top end of the treatment tank, a sludge treatment component is fixedly connected to one side of the treatment tank, a liquid collection pool is installed at the bottom end of the middle part of the sludge treatment component, and a sludge collection pool is placed at the bottom of the side of the sludge treatment component away from the treatment tank.

[0006] Further, the sludge treatment component includes a double-tube cylinder, a second motor is fixedly connected to one end of the double-tube cylinder, a filter cylinder is fixedly connected to the inner side of the double-tube cylinder near the second motor end, a limiting conveying cylinder is rotatably connected to the end of the filter cylinder away from the second motor, a drying cylinder is fixedly connected to the end of the limiting conveying cylinder away from the second motor, an extrusion cylinder is fixedly connected to the end of the drying cylinder away from the limiting conveying cylinder, and a plurality of partition plates are fixedly connected to the middle part of the double-tube cylinder, and the partition plates are located at the connection parts between the filter cylinder, the limiting conveying cylinder, the drying cylinder and the extrusion cylinder.

[0007] Through the above technical solution, the setting of the filter cylinder can effectively perform preliminary filtration on the sludge and remove most of the moisture and impurities therein. Subsequently, the sludge enters the limiting conveying cylinder, which further conveys and compresses the sludge. Subsequently, through the heating effect of the drying cylinder, the residual moisture in the sludge is further evaporated, which greatly reduces the moisture content of the mud cake and improves the processing efficiency. Finally, the sludge enters the extrusion cylinder, and after high-intensity extrusion, it finally forms a mud cake with extremely low moisture content, which is convenient for subsequent transportation and disposal.

[0008] Furthermore, a liquid outlet is provided at the bottom end of the double-tube barrel near the second motor, a material outlet is provided at the end of the bottom end of the double-tube barrel away from the liquid outlet, the material outlet is located in the middle of the extrusion barrel, an air intake pipe is fixedly connected to the middle of the double-tube barrel, one end of the air intake pipe is connected to the space where the drying barrel inside the double-tube barrel is located, a drying plate is installed at the middle end of the air intake pipe away from the drying barrel, an air intake fan is installed at the middle end of the air intake pipe close to the drying barrel, a filter port is provided in the middle of the filter barrel, a large spiral rod is rotatably connected to the inner side of the filter barrel, and one end of the large spiral rod is fixedly connected to the power output end of the second motor.

[0009] Through the above technical scheme, the setting of the liquid outlet allows the excess liquid generated during the filtration process to be discharged smoothly, avoiding the accumulation of liquid and ensuring the continuity and efficiency of sludge treatment. The discharge port is located in the middle of the extrusion cylinder, which is convenient for the collection and output of the mud cake. The introduction of the air intake duct provides the necessary heat source for the drying cylinder. Through the drive of the air intake fan, hot air can evenly enter the interior of the drying cylinder to heat and dry the sludge. The drying plate effectively prevents external wet air from entering the drying cylinder, ensuring the drying effect. At the same time, the filter port in the middle of the filter cylinder and the large spiral rod rotatably connected thereto, in conjunction with the drive of the second motor, can efficiently stir and filter the sludge, further improving the effect and efficiency of sludge treatment.

[0010] Furthermore, a double-port leakage plate is provided at one end of the limiting conveying cylinder near the filter cylinder, a synthetic pipe is provided inside the limiting conveying cylinder, a multi-port leakage rotating plate is rotatably connected to the middle of the limiting conveying cylinder, a rotary blade rod is fixedly connected to the middle of the multi-port leakage rotating plate, the rotary blade rod is located in the middle of the synthetic pipe, and the synthetic pipe is connected to the drying cylinder.

[0011] Through the above technical scheme, the double-port leakage plate is combined with the multi-port leakage rotating plate to form a staggered leakage, which can further refine the sludge and evenly disperse it in the synthetic pipe. At the same time, the moving sludge can drive the rotary blade rod to rotate, continuously forming staggered leakage, improving the extrusion effect, and further improving the continuity and efficiency of sludge treatment.

[0012] Furthermore, a sealing cover and a discharge plate are fixedly connected at both ends of the drying cylinder, a plurality of small spiral rods are rotatably connected between the sealing cover and the discharge plate, a plurality of the small spiral rods are fixedly connected to third gears at the through ends close to the sealing cover, a plurality of the third gears are meshingly connected to gear rings on the outer sides, the gear rings are rotatably connected to the sealing cover, a third motor is rotatably connected to the middle part of one of the third gears, a power output end of the third motor is fixedly connected to the third gear, and the third motor is fixedly connected to the limiting conveying cylinder.

[0013] Through the above technical solution, the third motor drives the third gear and the small spiral rod meshing therewith to rotate synchronously. The rotational movement of the multiple small spiral rods in the drying cylinder can not only cut the sludge and squeeze it into balls, but also assist the hot air to penetrate and dry the sludge more deeply, thereby ensuring the drying quality of the sludge, realizing dynamic treatment of the sludge during the drying process, and enhancing the practicability and treatment effect of the device.

[0014] Furthermore, the extrusion cylinder is rotatably connected with a dividing plate on both sides near one end of the drying cylinder, a servo motor is installed on the rotating end of the dividing plate, a sliding rod is slidably connected to the middle of the extrusion cylinder, a pressure plate is provided at one end of the sliding rod, and the sliding rod is slidably connected with a slide groove at one end away from the pressure plate, the slide groove is fixedly connected to the extrusion cylinder, the sliding end of the sliding rod located inside the slide groove is rotatably connected with a long pull plate, the long pull plate is rotatably connected with a short pull plate away from one end of the sliding rod, and the end of the short pull plate away from the connecting end is rotatably connected to a fourth motor, and the power output end of the fourth motor is fixedly connected to the short pull plate.

[0015] Through the above technical scheme, the servo motor drives the dividing plate to rotate, and distributes the sludge entering the extrusion cylinder, so that the sludge can be evenly distributed in the extrusion cylinder, avoiding poor treatment effect caused by sludge accumulation or uneven distribution, and the combined dividing plate is convenient for pressing the sludge. The pressing plate on the sliding rod is driven by the servo motor to slide back and forth through the linkage action of the slide groove and the long pull plate, the short pull plate and the fourth motor to squeeze the sludge, thereby further reducing the volume and moisture content of the sludge.

[0016] Furthermore, the bottom end of the treatment tank is fixedly connected to a supporting base frame, one side of the treatment tank is fixedly connected to a medicine tank, the side of the treatment tank away from the medicine tank is fixedly connected to a second inlet box, the second inlet box is connected to the interior of the treatment tank, the bottom end of the second inlet box is fixedly connected to a material guide pipe, the second inlet box is fixedly connected to the sludge treatment component through the material guide pipe, the middle part of the inner side of the treatment tank is fixedly connected to a water inlet cylinder, the bottom end of the water inlet cylinder is connected to the treatment tank, and the through end of the water inlet cylinder is fixedly connected to the main connecting pipe.

[0017] Through the above technical scheme, the medicine tank is used to store and treat the medicines required for sludge. By accurately controlling the amount of medicine added, the efficiency and quality of sludge treatment can be effectively improved. The material guide pipe serves as a bridge connecting the second inlet box and the sludge treatment component, ensuring that the wastewater can smoothly and orderly enter the treatment component for further treatment. The design of the water inlet cylinder allows the sludge to be directly injected into the treatment tank. The structure of the entire sludge treatment device is more reasonable and the functions are more complete, which can meet the needs of different printing and dyeing wastewater sludge treatment.

[0018] Furthermore, a secondary connecting pipe is fixedly connected to one side of the medicine water tank, one end of the secondary connecting pipe is opened and located at the bottom end of the medicine water tank, a pump is fixedly connected to the bottom end of the inner side of the medicine water tank, a diversion pipe is fixedly connected to the water outlet end at the top of the pump, and the diversion pipe is fixedly connected to the stirring assembly at one end away from the pump.

[0019] Through the above technical scheme, the deposition and waste of the agent in the medicine tank are avoided. The pump, as the power source for agent extraction, can adjust the agent extraction speed as needed, thereby realizing precise control of the agent dosage. The diversion pipe evenly transports the agent extracted by the pump to the stirring component for full mixing with the sludge, thereby improving the reaction efficiency between the agent and the sludge and ensuring the effect of sludge treatment.

[0020] Furthermore, the stirring assembly includes a top frame, the four top corners of the top frame are fixedly connected to the top opening of the processing tank, the top center of the top frame is fixedly connected to a first motor, the power output end of the first motor is fixedly connected to a first gear, the first gear is evenly meshed and transmission-connected with a plurality of second gears around it, the bottom ends of the plurality of second gears are respectively fixedly connected to an upper triangular rotating plate, the bottom end of the upper triangular rotating plate is rotatably connected to a plurality of cross dial plates, the bottom ends of the plurality of cross dial plates are rotatably connected to a lower triangular rotating plate, the bottom end of the lower triangular rotating plate is rotatably connected to the processing tank, the middle part of the second gear is rotatably connected to a rotating interface, the top end of the rotating interface is fixedly connected to the top frame through and through, the through end of the rotating interface is rotatably connected to a diversion pipe, the bottom end of the rotating interface is fixedly connected to a spray cartridge, the spray cartridge is located between the plurality of cross dial plates, and the upper and lower ends of the spray cartridge are rotatably connected to the upper triangular rotating plate and the lower triangular rotating plate respectively.

[0021] Through the above technical solution, when the stirring component is started, the first motor drives the first gear to rotate. Since the first gear is evenly meshed with several second gears for transmission connection, the second gears will rotate synchronously and drive the upper triangular rotating plate, the cross dial plate and the lower triangular rotating plate to move in coordination, which not only increases the uniformity of stirring, but also enables the sludge and the agent to be more fully mixed. At the same time, the spray barrel is rotatably connected to the diversion pipe through a rotating interface. As the second gear rotates, the spray barrel can evenly spray the agent in the sludge, thereby improving the utilization rate of the agent and the sludge treatment effect. In addition, the rotating connection design of the upper triangular rotating plate, the cross dial plate and the lower triangular rotating plate makes the stirring component more stable during operation, reduces the failure rate, and improves the operating efficiency of the entire treatment device.

[0022] The beneficial effects of the present invention are as follows: 1. The present invention realizes efficient treatment and low-water content output of sludge through the filter cylinder, extrusion cylinder, limiting conveying cylinder and drying cylinder in the sludge treatment component and the grouping structure therein. The filter cylinder performs preliminary filtration on the sludge to remove most of the moisture and impurities, providing a good foundation for subsequent sludge treatment. The limiting conveying cylinder further conveys and compresses the sludge to ensure that the sludge can smoothly enter the drying cylinder. The drying cylinder evaporates the residual moisture in the sludge through heating, greatly reducing the moisture content of the mud cake and improving the treatment efficiency. Finally, the sludge enters the extrusion cylinder and, after high-intensity extrusion, finally forms a mud cake with extremely low moisture content, which is convenient for subsequent transportation and disposal.

[0023] 2. The present invention integrates a stirring component with a spraying mechanism, and through the drive of a first motor, the first gear in the stirring component is evenly meshed with a plurality of second gears for transmission, thereby driving the upper triangular rotating plate, the cross plate and the lower triangular rotating plate to rotate cooperatively. This rotational motion not only enhances the stirring effect of the wastewater, but also promotes the full mixing of the sludge and the agent in the wastewater, thereby improving the treatment efficiency. At the same time, the spraying barrel evenly sprays the agent in the wastewater as the second gear rotates, ensuring that the agent can be evenly covered, increasing the degree of sludge coagulation, and further improving the sludge treatment effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the overall structure of the processing tank of the present invention; Figure 3 It is a schematic cross-sectional view of the internal structure of the processing tank of the present invention; Figure 4 It is a schematic diagram of the overall structure of the stirring assembly of the present invention; Figure 5 It is a schematic diagram of the transmission structure of the stirring assembly of the present invention; Figure 6 is a schematic diagram of a single stirring structure of the present invention; Figure 7 is a schematic diagram of the overall structure of the sludge treatment component of the present invention; Figure 8 is a first sectional view schematic diagram of the sludge treatment component of the present invention; Figure 9 is a second sectional view schematic diagram of the sludge treatment component of the present invention; Figure 10 is a schematic diagram of the drying cylinder and the limiting conveying cylinder structure of the present invention; Figure 11 is a schematic diagram of the multi-port leakage port rotating plate structure of the present invention; Figure 12 is a partial sectional view schematic diagram of the extrusion cylinder and the drying cylinder structure of the present invention.

[0025] Reference numerals: 1, treatment tank; 101, support chassis; 102, two-inlet box; 103, medicine water tank; 104, pump; 105, shunt pipeline; 106, water inlet cylinder; 107, feeding pipeline; 108, main connection pipeline; 109, secondary connection pipeline; 2, stirring assembly; 201, top frame; 202, first motor; 203, rotating interface; 204, upper triangular rotating plate; 205, cross-shaped baffle; 206, medicine spraying cylinder; 207, lower triangular rotating plate; 208, first gear; 209, second gear; 3, sludge treatment component; 301, double-tube cylinder; 302, extrusion cylinder; 303, second motor; 304, filter cylinder; 305, partition board; 306, limiting conveying cylinder; 307, drying cylinder; 308, discharge port; 309, liquid outlet; 310, filter port; 311, large screw rod; 312, double-port leakage plate; 313, multi-port leakage port rotating plate; 314, synthesis pipeline; 315, small screw rod; 316, sealing cover; 317, discharge plate; 318, material distribution plate; 319, pressing plate; 320, sliding rod; 321, third gear; 322, gear ring; 323, third motor; 324, rotating blade rod; 325, servo motor; 326, fourth motor; 327, chute; 328, long pull plate; 329, short pull plate; 4, liquid collection pool; 5, sludge collection pool; 6, air inlet pipeline; 601, drying plate; 602, air inlet fan. Detailed implementation manners

[0026] In order to make the objectives, technical solutions and advantages of the present invention clearer and more understandable, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0027] As Figures 1 to 12As shown in the figure, a printing and dyeing wastewater sludge treatment device of this embodiment includes a treatment tank 1. A stirring assembly 2 is fixedly connected to the top end of the treatment tank 1. A sludge treatment assembly 3 is fixedly connected to one side of the treatment tank 1. A liquid collection tank 4 is installed at the bottom end of the middle part of the sludge treatment assembly 3. A sludge collection tank 5 is placed at the bottom of one side of the sludge treatment assembly 3 away from the treatment tank 1. The liquid collection tank 4 is used to collect the excess liquid generated during the treatment process, facilitating subsequent discharge or reuse. The sludge collection tank 5 is used to collect the treated sludge, that is, the mud cake, facilitating subsequent transportation or disposal.

[0028] As Figures 2 to 3 shown in the figure, a support chassis 101 is fixedly connected to the bottom end of the treatment tank 1. A medicine water tank 103 is fixedly connected to one side of the treatment tank 1. A two-inlet tank 102 is fixedly connected to the side of the treatment tank 1 away from the medicine water tank 103. The two-inlet tank 102 is internally connected to the treatment tank 1. A guide pipe 107 is fixedly connected to the bottom end of the two-inlet tank 102. The two-inlet tank 102 is fixedly connected to the sludge treatment assembly 3 through the guide pipe 107. An inlet water cylinder 106 is fixedly connected to the middle part inside the treatment tank 1. The bottom end of the inlet water cylinder 106 is connected to the treatment tank 1 through penetration. A main connection pipe 108 is fixedly connected to the penetrated end of the inlet water cylinder 106. The structure of the entire sludge treatment device is more reasonable and the function is more perfect, which can meet the needs of different printing and dyeing wastewater sludge treatment.

[0029] As Figures 2 to 3 shown in the figure, a secondary connection pipe 109 is fixedly connected to one side of the medicine water tank 103. One end of the secondary connection pipe 109 is open at the bottom end inside the medicine water tank 103. A pump 104 is fixedly connected to the bottom end inside the medicine water tank 103. A shunt pipe 105 is fixedly connected to the top water outlet end of the pump 104. One end of the shunt pipe 105 away from the pump 104 is fixedly connected to the stirring assembly 2, avoiding the deposition and waste of the medicine in the medicine water tank 103. The pump 104, as the power source for extracting the medicine, can adjust the extraction speed of the medicine according to needs, thereby realizing the precise control of the medicine dosage. The shunt pipe 105 evenly transports the medicine extracted by the pump to the stirring assembly 2, fully mixing with the sludge, improving the reaction efficiency of the medicine and the sludge, and ensuring the sludge treatment effect.

[0030] As Figures 4 to 6As shown, the stirring assembly 2 includes a top frame 201, and the four top corners of the top frame 201 are fixedly connected to the top opening of the processing tank 1. The top center of the top frame 201 is fixedly connected to a first motor 202, and the power output end of the first motor 202 is fixedly connected to a first gear 208. The first gear 208 is evenly meshed and transmission-connected with a plurality of second gears 209 around it, and the bottom ends of the plurality of second gears 209 are respectively fixedly connected to upper triangular rotating plates 204, and the bottom end of the upper triangular rotating plate 204 is rotatably connected to a plurality of cross dial plates 205, and the bottom ends of the plurality of cross dial plates 205 are rotatably connected to lower triangular rotating plates 207, and the bottom end of the lower triangular rotating plate 207 is rotatably connected to the processing tank 1, driving the upper triangular rotating plate 204, the cross dial plate 205 and the lower triangular rotating plate 207 to move in coordination. The movement not only increases the uniformity of stirring, but also enables the sludge and the agent to be mixed more fully. The middle part of the second gear 209 is rotatably connected with a rotating interface 203. The top of the rotating interface 203 is fixedly connected with the top frame 201 through it, and the through end of the rotating interface 203 is rotatably connected with the diversion pipe 105. The bottom end of the rotating interface 203 is fixedly connected with a spray barrel 206. The spray barrel 206 is located between several cross dial plates 205. The upper and lower ends of the spray barrel 206 are rotatably connected with the upper triangular rotating plate 204 and the lower triangular rotating plate 207 respectively. The rotating connection design of the upper triangular rotating plate 204, the cross dial plate 205 and the lower triangular rotating plate 207 makes the stirring component 2 more stable during operation, reduces the failure rate, and improves the operation efficiency of the entire treatment device.

[0031] like Figures 7 to 8 As shown, the sludge treatment component 3 includes a double tube 301, one end of the double tube 301 is fixedly connected to the second motor 303, and the inner side of the double tube 301 is fixedly connected to the end close to the second motor 303. The filter cartridge 304 is set to effectively filter the sludge preliminarily and remove most of the moisture and impurities therein. The filter cartridge 304 is rotatably connected to the end away from the second motor 303 to limit the conveying cylinder 306, which further conveys and compresses the sludge. The end of the limiting conveying cylinder 306 away from the second motor 303 is fixedly connected to The drying cylinder 307, through the heating effect of the drying cylinder 307, the residual water in the sludge is further evaporated, which greatly reduces the moisture content of the mud cake. The drying cylinder 307 is fixedly connected to the extrusion cylinder 302 at one end away from the limiting conveying cylinder 306, and a plurality of partitions 305 are fixedly connected to the middle of the double-tube cylinder 301. The partitions 305 are located at the connection between the filter cylinder 304, the limiting conveying cylinder 306, the drying cylinder 307 and the extrusion cylinder 302. The sludge enters the extrusion cylinder 302, and after high-intensity extrusion, it finally forms a mud cake with extremely low moisture content, which is convenient for subsequent transportation and disposal.

[0032] like Figures 7 to 9As shown, a liquid outlet 309 is arranged at the bottom of the double barrel 301 near the second motor 303, a material outlet 308 is arranged at the end of the bottom of the double barrel 301 away from the liquid outlet 309, and the material outlet 308 is located in the middle of the extrusion barrel 302. An air intake pipe 6 is fixedly connected to the middle of the double barrel 301, and one end of the air intake pipe 6 is connected to the space where the drying barrel 307 inside the double barrel 301 is located. A drying plate 601 is installed at the end of the middle of the air intake pipe 6 away from the drying barrel 307. An air intake fan 602 is installed in the middle part near one end of the drying cylinder 307, a filter port 310 is arranged in the middle part of the filter cylinder 304, a large spiral rod 311 is rotatably connected to the inner side of the filter cylinder 304, one end of the large spiral rod 311 is fixedly connected to the power output end of the second motor 303, the filter port in the middle part of the filter cylinder 304 and the large spiral rod 311 rotatably connected thereto, cooperate with the drive of the second motor 303, can efficiently stir and filter the sludge, and further improve the effect and efficiency of sludge treatment.

[0033] like Figures 10 to 11 As shown, a double-mouth leakage plate 312 is provided at one end of the limiting conveying cylinder 306 near the filter cylinder 304, a synthetic pipe 314 is provided inside the limiting conveying cylinder 306, and a multi-mouth leakage rotating plate 313 is rotatably connected to the middle part of the limiting conveying cylinder 306. The double-mouth leakage plate 312 cooperates with the multi-mouth leakage rotating plate 313 to form a staggered leakage, which can further refine the sludge and evenly disperse it in the synthetic pipe. A rotary vane rod 324 is fixedly connected to the middle part of the multi-mouth leakage rotating plate 313, and the rotary vane rod 324 is located in the middle part of the synthetic pipe 314. The synthetic pipe 314 is connected to the drying cylinder 307. The sludge can drive the rotary vane rod 324 to rotate, continuously forming staggered leakage, improving the extrusion effect, and further improving the continuity and efficiency of sludge treatment.

[0034] like Figures 9 to 12 As shown, a sealing cover 316 and a discharge plate 317 are fixedly connected to both ends of the drying cylinder 307, a plurality of small spiral rods 315 are rotatably connected between the sealing cover 316 and the discharge plate 317, a plurality of small spiral rods 315 are fixedly connected to the through ends of the sealing cover 316, a third gear 321 is fixedly connected to the outer sides of the plurality of third gears 321 in meshing transmission connection, the gear ring 322 is rotatably connected to the sealing cover 316, a third motor 323 is rotatably connected to the middle part of one of the third gears 321, a power output end of the third motor 323 is fixedly connected to the third gear 321, the third motor 323 is fixedly connected to the limiting conveying cylinder 306, the third motor 323 drives the third gear 321 meshing therewith and the small spiral rods 315 to rotate synchronously, the rotational motion of the plurality of small spiral rods 315 in the drying cylinder 307 can not only cut the sludge but also squeeze it into a ball.

[0035] like Figures 9 to 12As shown, the extrusion cylinder 302 is rotatably connected to the two sides of one end near the drying cylinder 307 with a dividing plate 318, and a servo motor 325 is installed at the rotating end of the dividing plate 318. The servo motor 325 drives the dividing plate 318 to rotate, so as to distribute the sludge entering the extrusion cylinder 302, so that the sludge can be evenly distributed in the extrusion cylinder 302. The middle part of the extrusion cylinder 302 is slidably connected to a sliding rod 320, and a pressing plate 319 is arranged at one end of the sliding rod 320. The sliding rod 320 is meshed and slidably connected to the end away from the pressing plate 319 with a sliding groove 327, and the sliding groove 327 is slidably connected to the extrusion cylinder 302. The cylinder 302 is fixedly connected, and the sliding end of the sliding rod 320 located inside the slide groove 327 is rotatably connected to a long pull plate 328, and the long pull plate 328 is rotatably connected to the end away from the sliding rod 320, and the end of the short pull plate 329 away from the connection end is rotatably connected to the fourth motor 326, and the power output end of the fourth motor 326 is fixedly connected to the short pull plate 329. The slide groove 327 and the long pull plate 328, the short pull plate 329 and the fourth motor 326 are linked to perform reciprocating sliding to squeeze the sludge, thereby further reducing the volume and moisture content of the sludge.

[0036] The working principle of this embodiment is as follows: When in use, first start the pump 104, the pump 104 draws out the medicine in the medicine tank 103 through the secondary connecting pipe 109, and transports it to the spray barrel 206 in the stirring component 2 through the shunt pipe 105. At the same time, start the first motor 202, the first motor 202 drives the first gear 208 to rotate, the first gear 208 and a plurality of second gears 209 are evenly meshed and driven, driving the second gears 209 to rotate synchronously, and the rotating second gears 209 are driven by the upper triangular rotating plate 204, the cross plate 205 and the lower triangular rotating plate 207, so that the stirring component 2 stirs the wastewater in the treatment tank 1. As the second gear 209 rotates, the spray barrel 206 evenly sprays the medicine in the sludge through the rotating interface 203, so as to achieve full mixing of the sludge and the medicine in the wastewater, forming a larger sludge block, which enters the sludge treatment component 3 through the guide pipe 107 for treatment.

[0037] The second motor 303 in the sludge treatment component 3 drives the large screw rod 311 to rotate. The large screw rod 311 pushes the sludge wastewater through the filter port 310 into the filter cylinder 304 for preliminary filtration to remove most of the moisture. The filtered sludge enters the restricted conveying cylinder 306 and, through the adjustment of the double-port leakage plate 312 and the multi-port leakage rotating plate 313, evenly enters the synthesis pipeline 314 and finally enters the drying cylinder 307. A number of small screw rods 315 in the drying cylinder 307 rotate under the drive of the third motor 323 to stir and cut the sludge, causing the sludge to form lumps. At the same time, the air inlet pipe 6 introduces dry air into the drying cylinder 307. Through the action of the air inlet fan 602 and the drying plate 601, the residual moisture in the sludge is evaporated, and the evaporated moisture is discharged through the liquid outlet 309, while the dried sludge enters the extrusion cylinder 302.

[0038] In the extrusion cylinder 302, the servo motor 325 drives the material distribution plate 318 to rotate to adjust the input amount of the sludge. The fourth motor 326 drives the pressing plate 319 to strongly press the sludge through the transmission of the short pull plate 329, the long pull plate 328 and the sliding rod 320, and finally forms a mud cake with a very low water content. The mud cake is discharged through the discharge port 308 and finally falls into the sludge collection pool 5 for subsequent transportation and disposal. The wastewater generated during the extrusion process is refluxed to the liquid collection pool 4 for further treatment through the design of the sludge treatment component 3.

[0039] The above is only a preferred embodiment of the present invention and is not intended to limit the protection scope of the present invention.

Claims

1. A printing and dyeing wastewater sludge treatment device, comprising a treatment tank (1), characterized in that: The top of the treatment tank (1) is fixedly connected to a stirring assembly (2), one side of the treatment tank (1) is fixedly connected to a sludge treatment assembly (3), a liquid collection tank (4) is installed at the bottom of the middle part of the sludge treatment assembly (3), and a sludge collection tank (5) is placed at the bottom of the side of the sludge treatment assembly (3) away from the treatment tank (1); The sludge treatment assembly (3) comprises a double tube (301), one end of the double tube (301) is fixedly connected to a second motor (303), an inner side of the double tube (301) close to the second motor (303) is fixedly connected to a filter tube (304), an end of the filter tube (304) away from the second motor (303) is rotatably connected to a limiting conveying tube (306), an end of the limiting conveying tube (306) away from the second motor (303) is fixedly connected to a drying tube (307), an end of the drying tube (307) away from the limiting conveying tube (306) is fixedly connected to an extrusion tube (302), and a plurality of partitions (305) are fixedly connected to the middle of the double tube (301), and the partitions (305) are located at the connection between the filter tube (304), the limiting conveying tube (306), the drying tube (307) and the extrusion tube (302).

2. A printing and dyeing wastewater sludge treatment device according to claim 1, characterized in that: A liquid outlet (309) is provided at the bottom end of the double barrel (301) on the side close to the second motor (303), and a material outlet (308) is provided at the bottom end of the double barrel (301) away from the liquid outlet (309). The material outlet (308) is located in the middle of the extrusion barrel (302). An air intake pipe (6) is fixedly connected to the middle of the double barrel (301), and one end of the air intake pipe (6) is connected to the air space where the drying barrel (307) inside the double barrel (301) is located. The air inlet duct (6) is connected to the drying cylinder (307), a drying plate (601) is installed at one end of the middle of the air inlet duct (6) away from the drying cylinder (307), an air inlet fan (602) is installed at one end of the middle of the air inlet duct (6) close to the drying cylinder (307), a filter port (310) is provided at the middle of the filter cylinder (304), a large spiral rod (311) is rotatably connected to the inner side of the filter cylinder (304), and one end of the large spiral rod (311) is fixedly connected to the power output end of the second motor (303).

3. A printing and dyeing wastewater sludge treatment device according to claim 1, characterized in that: A double-opening leakage plate (312) is arranged at one end of the limiting conveying cylinder (306) close to the filter cylinder (304); a synthetic pipe (314) is arranged inside the limiting conveying cylinder (306); a multi-opening rotating plate (313) is rotatably connected to the middle of the limiting conveying cylinder (306); a rotary blade rod (324) is fixedly connected to the middle of the multi-opening rotating plate (313); the rotary blade rod (324) is located in the middle of the synthetic pipe (314); and the synthetic pipe (314) is connected to the drying cylinder (307).

4. A printing and dyeing wastewater sludge treatment device according to claim 1, characterized in that: The two ends of the drying cylinder (307) are respectively fixedly connected with a sealing cover (316) and a discharge plate (317); a plurality of small spiral rods (315) are rotatably connected between the sealing cover (316) and the discharge plate (317); a plurality of the small spiral rods (315) are respectively fixedly connected with a third gear (321) at their through ends close to the sealing cover (316); a plurality of the third gears (321) are meshingly connected with a gear ring (322) at their outer sides; the gear ring (322) is rotatably connected with the sealing cover (316); a third motor (323) is rotatably connected with the middle part of one of the third gears (321); a power output end of the third motor (323) is fixedly connected with the third gear (321); and the third motor (323) is fixedly connected with the limiting conveying cylinder (306).

5. The printing and dyeing wastewater sludge treatment device according to claim 1 is characterized in that: The extrusion cylinder (302) is rotatably connected to a material distribution plate (318) on both sides of one end close to the drying cylinder (307), and a servo motor (325) is installed on the rotating end of the material distribution plate (318). A sliding rod (320) is slidably connected to the middle part of the extrusion cylinder (302), and a pressing plate (319) is arranged at one end of the sliding rod (320). The end of the sliding rod (320) away from the pressing plate (319) is meshed and slidably connected to a slide groove (327), and the slide groove (327) is fixedly connected to the extrusion cylinder (302). The sliding end of the sliding rod (320) located inside the slide groove (327) is rotatably connected to a long pull plate (328), and the end of the long pull plate (328) away from the sliding rod (320) is rotatably connected to a short pull plate (329), and the end of the short pull plate (329) away from the connection end is rotatably connected to a fourth motor (326), and the power output end of the fourth motor (326) is fixedly connected to the short pull plate (329).

6. A printing and dyeing wastewater sludge treatment device according to claim 1, characterized in that: The bottom end of the treatment tank (1) is fixedly connected to a supporting base frame (101), one side of the treatment tank (1) is fixedly connected to a medicine tank (103), the side of the treatment tank (1) away from the medicine tank (103) is fixedly connected to a second inlet box (102), the second inlet box (102) is connected to the inside of the treatment tank (1), the bottom end of the second inlet box (102) is fixedly connected to a material guide pipe (107), the second inlet box (102) is fixedly connected to the sludge treatment component (3) through the material guide pipe (107), the middle part of the inner side of the treatment tank (1) is fixedly connected to a water inlet cylinder (106), the bottom end of the water inlet cylinder (106) is connected to the treatment tank (1), and the through end of the water inlet cylinder (106) is fixedly connected to a main connecting pipe (108).

7. A printing and dyeing wastewater sludge treatment device according to claim 6, characterized in that: A secondary connecting pipe (109) is fixedly connected to one side of the medicine liquid tank (103); one end of the secondary connecting pipe (109) is opened and located at the bottom of the medicine liquid tank (103); a pump (104) is fixedly connected to the bottom of the inside of the medicine liquid tank (103); a diversion pipe (105) is fixedly connected to the top water outlet of the pump (104); and one end of the diversion pipe (105) away from the pump (104) is fixedly connected to the stirring assembly (2).

8. The printing and dyeing wastewater sludge treatment device according to claim 1 is characterized in that: The stirring assembly (2) comprises a top frame (201), the four top corners of the top frame (201) are fixedly connected to the top opening of the processing tank (1), the top center of the top frame (201) is fixedly connected to a first motor (202), the power output end of the first motor (202) is fixedly connected to a first gear (208), the first gear (208) is evenly meshed and transmission-connected to a plurality of second gears (209) around the first gear (208), the bottom ends of the plurality of second gears (209) are respectively fixedly connected to upper triangular rotating plates (204), the bottom end of the upper triangular rotating plates (204) is rotatably connected to a plurality of cross-type dial plates (205), and the bottom ends of the plurality of cross-type dial plates (205) are A lower triangular rotating plate (207) is rotatably connected thereto, the bottom end of the lower triangular rotating plate (207) being rotatably connected to the processing tank (1), the middle part of the second gear (209) being rotatably connected to a rotating interface (203), the top end of the rotating interface (203) being fixedly connected to the top frame (201), the through end of the rotating interface (203) being rotatably connected to the diversion pipe (105), the bottom end of the rotating interface (203) being fixedly connected to a spray barrel (206), the spray barrel (206) being located between a plurality of cross-type dial plates (205), and the upper and lower ends of the spray barrel (206) being rotatably connected to the upper triangular rotating plate (204) and the lower triangular rotating plate (207), respectively.

Citation Information

Patent Citations

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    CN111153480A

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    CN117945520A

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