Production equipment and method of multi-U sandwich type hollow profiled fiber

Through the improved multi-U sandwich hollow special-shaped fiber production equipment, the problems of fiber breakage and low yield are solved, and efficient fiber production and excellent performance are achieved.

CN120119346AActive Publication Date: 2025-06-10JIANGSU DELI CHEM FIBER CO LTD
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Patent Information

Application Number
CN202510615036.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-14
Publication Date
2025-06-10
Estimated Expiration
2045-05-14

AI Technical Summary

Technical Problem

When the prior art produces multi-U sandwich hollow special-shaped fibers, problems such as fiber breakage, unqualified cross-sectional form or porous structure deformation are prone to occur, resulting in low yield and waste of resources.

Method used

Using improved production equipment, including circular spinnerets, cooling filter elements and pre-networkers, the specific surface area of ​​the fiber and the internal cavity structure are enhanced by optimizing the spinneret hole design, cooling filter elements structure and airflow path of the pre-networkers, and the specific surface area of ​​the fiber and internal cavity structure are enhanced.

Benefits of technology

The specific surface area and internal cavity structure of the fiber are improved, the moisture absorption, breathability and warmth properties of the fiber are enhanced, the density and heat conductivity of the fiber are reduced, and the yield and product quality are improved.

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Abstract

The invention belongs to the technical field of polyester fabric chemical fibers, and relates to a production device and method of multi-U sandwich type hollow profiled fibers.The device comprises a round spinneret plate, a cooling filter element and a pre-interlacer.The round spinneret plate comprises a spinneret area and a non-spinneret area; a plurality of concentric arc layers are sequentially arranged in the spinneret area from the circle center of the round spinneret plate to the outside, a plurality of spinneret orifices are formed in each concentric arc layer at intervals, and each spinneret orifice is formed by encircling a plurality of U-shaped structures; the cooling filter element is of a double-cylinder structure, and the cooling filter element is used for cooling fibers sprayed by the spinneret plate; the pre-interlacer comprises a first porcelain piece, a second porcelain piece, a third porcelain piece and an air supply channel, the first porcelain piece is provided with an air inlet hole, pressure air passing through the air inlet hole is divided in the air supply channel, the second porcelain piece is provided with an air outlet end in the first inclination direction, and the second porcelain piece is provided with an air outlet end in the second inclination direction. The fiber performance can be optimized, and the product quality can be improved.
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Description

Technical Field

[0001] The present invention belongs to the technical field of chemical fibers for polyester fabrics, and particularly relates to a production device and method for multi-U sandwich-shaped hollow profiled fibers. Background Art

[0002] Since the mid-20th century, with the rapid development of the chemical fiber industry and the continuous progress of science and technology, people's performance requirements for fiber materials have become increasingly high. Especially in high-tech fields such as functional textiles, filtration materials, and biomedical materials, higher requirements have been put forward for the morphological structure and functionality of fiber materials.

[0003] The moisture permeability and air permeability of textile fabrics have become important indicators for excellent fabrics. Moisture-permeable and air-permeable fabrics can effectively transfer water vapor and moisture. When our body sweats, the fabric can quickly absorb sweat and transfer the water vapor to the outside of the fabric through the micropores of the fabric or the profiled structure of the fibers, which can prevent sweat from accumulating on the skin and keep the skin dry and comfortable.

[0004] The multi-U sandwich-shaped hollow fiber is a special-shaped fiber with a multi-U cross-section and a hollow inner design. The outer contour of the fiber with a multi-micropore design structure is irregular, which can increase the fiber surface area and the storage space of the material, making the fabric have a fluffy feeling, and can well adsorb water molecules. Due to the continuous cavity inside, the internal space of the fiber is increased, the volume mass of the fiber is reduced, and an air layer is formed in the middle to improve the heat insulation and warmth retention performance of the fabric. Many grooves are generated longitudinally on the fiber, and the capillary phenomenon generated by the protrusions improves the capillary effect of the fiber in the fabric, so that the fabric has a dry and moisture-conducting performance due to the capillary channels on or between the fibers to produce a wicking effect. The greater the wicking effect, the better the moisture-conducting performance.

[0005] The fabric is comfortable, warm, three-dimensional and symmetrical, moisture-permeable and dry, and is favored and widely used in high-grade wool-like fabrics, plush toys, carpets, and high-grade bedding filling materials, high-grade fabrics, etc., and the demand is large. Therefore, the development and application of multi-U sandwich-shaped hollow profiled fibers have broad development prospects and can generate very considerable economic benefits for enterprises.

[0006] During the spinning process, due to the complexity of the structure, problems such as fiber breakage, unqualified cross-sectional morphology, or deformation of the porous structure often occur. These defects result in a low yield rate. Even in the post-treatment process, additional screening and trimming are required to ensure that the fibers meet the requirements. This not only increases the rework rate and scrap rate of production, but also causes waste of resources and costs. Therefore, how to improve the yield rate and reduce the generation of defective fibers has become a major problem in the production of multi-U sandwich-shaped profiled fibers in the existing technology. Summary of the Invention

[0007] To solve the above technical problems, the present application discloses a production device for multi-U sandwich-shaped hollow special-shaped fibers. The device includes: a circular spinneret, a cooling filter element, and a pre-networker. The circular spinneret includes two spinning areas arranged at a first relative angle and two non-spinning areas arranged opposite to each other at a second relative angle. The first relative angle is greater than the second relative angle. The spinning areas are sequentially provided with multiple concentric arc layers from the center of the circular spinneret outward. A plurality of spinning holes are spaced on each concentric arc layer. Each spinning hole is surrounded by a plurality of U-shaped structural plates; The cooling filter element has a double-cylinder structure and is used to cool the fiber filaments ejected from the spinneret. The pre-networker is used to process the fiber filaments after they form a filament bundle to obtain networked filaments. The pre-networker includes a first porcelain part, a second porcelain part, a third porcelain part, and an air supply channel. An air inlet hole is provided on the first porcelain part. The pressurized gas passing through the air inlet hole is split in the air supply channel. One part enters the second porcelain part, and the other part enters the third porcelain part. An air outlet end in a first inclined direction is provided on the second porcelain part, and an air outlet end in a second inclined direction is provided on the second porcelain part.

[0008] In some embodiments, the air supply channel includes a first air pipe and a second air pipe, and the first air pipe and the second air pipe are connected at the air inlet of the pre-networker.

[0009] In some embodiments, the bottom of the U-shaped structural plate is designed in a semi-circular shape. The inner distance between the left and right side plates of the U-shaped structural plate is 0.05 ± 0.002 mm, the distance between the inner and outer sides of the side plates is 0.06 ± 0.002 mm, the outer semi-circular radius of the bottom of the U-shaped structural plate is 0.025 ± 0.002 mm, and the inner semi-circular radius is 0.02 ± 0.002 mm.

[0010] In some embodiments, the cooling filter element includes an inner first hollow filter element and an outer second hollow filter element. A ventilation annular channel is formed between the first hollow filter element and the second hollow filter element. First ventilation holes are provided on the first side surface of the first hollow filter element, and second ventilation holes are provided on the second side surface of the second hollow filter element. Both ends of the first hollow filter element are connected to an external blower.

[0011] In some embodiments, the second hollow filter element includes an air outlet area and a non-air outlet area, and the surface area of the air outlet area is greater than the surface area of the non-air outlet area.

[0012] In some embodiments, the filament channel formed by the second porcelain part and the third porcelain part is designed as a sloped triangle, and the angle β of the triangle is 36° to 40°.

[0013] According to another aspect of the present application, a method for producing a multi-U sandwich type hollow shaped fiber is also disclosed. The method is implemented based on the production equipment for the multi-U sandwich type hollow shaped fiber described in any one of the above items, and the method comprises: S1) conveying the raw material high-quality semi-dull polyester melt to a booster pump for pressurization treatment to obtain a polyester melt; S2) The polyester melt is transported to a spinning manifold through a melt pipe for spinning, wherein the spinning manifold includes a plurality of spinning assemblies, each of which includes the production equipment for multi-U sandwich type hollow shaped fibers described in any one of the above items, and the transport flow rate of the polyester melt by the melt pipe is measured based on a metering pump.

[0014] In some embodiments, the spinning box further includes an oil nozzle, a wire guide hook, a tunnel, a diamond-shaped wire guide, a wire pressing rod, a first comb-shaped wire guide, a stretching roller, a second comb-shaped wire guide, a shaping roller main network device and a winding machine, and step S2) includes the following process flow: Circular spinneret → cooling filter → oiling nozzle → wire guide hook and bundle wire → tunnel → diamond wire guide → wire pressing rod → pre-netting device → first comb-shaped wire guide → stretching roller → second comb-shaped wire guide → shaping roller → main netting device → winding machine forming; The oil nozzle is used to apply oil to the surface of the fiber filaments after cooling of the cooling filter element. The wire guide hook is used to gather single or multiple fiber filaments together to form a tow, and guide the tow to move along the target path through the wire guide hook; the tunnel is used to further cool and air-condition the tow so that the temperature and humidity of the tow reach the target state; the diamond-shaped wire guide is used to guide and organize the tow so that the tow remains neat and stable and reduces the entanglement or deviation of the tow during movement; the wire pressing rod is used to compress and organize the tow by applying pressure; the first comb-shaped wire guide is used to comb and guide the tow that has passed through the pre-networking device; the stretching roller is used to stretch the fiber; the second comb-shaped wire guide is used to comb and guide the stretched tow; the shaping roller is used to perform heat setting treatment on the stretched fiber; the main network device is used to form network points on the tow again to enhance the degree of entanglement between the fibers; the winding machine is used to wind the fibers that have undergone previous processing into a package of target shape and specification.

[0015] In some embodiments, the spinning process parameters include: cooling air pressure of 60 - 80 Pa, height of the windless zone of 40 - 55 mm, temperature of the bottom heater of 300 - 310 °C; the winding process parameters include: speed of the drafting roller of 2450 - 2950 m / min, temperature of the drafting roller of 85 - 93 °C, speed of the setting roller of 4460 - 4870 m / min, temperature of the setting roller of 128 - 133 °C, winding speed of 4400 - 4800 m / min, pre-network pressure of 0.070 - 0.085 bar, main-network pressure of 0.36 - 0.40 bar, machine contact pressure of 240 - 270 cN.

[0016] In some embodiments, the linear density of the fibers formed based on the production method is 55.2 - 83.6, the unevenness rate of the linear density is ≤1.50%, the breaking strength is ≥3.55 cN / dtex, the unevenness rate of the breaking strength is ≤4.78%, the breaking elongation rate is 28.8 - 31.2%, the unevenness rate of the breaking elongation is ≤5.23%, the U half suppression value of the evenness is ≤0.64%, the boiling water shrinkage rate is 6.62 - 7.02%, the oiling rate is 0.75 - 0.96%, the number of network points is 16 - 23 per meter, the dyeing uniformity grade is >4.5, the full bobbin rate is ≥97.5%, and the AA rate is ≥96.8%.

[0017] The present invention includes but is not limited to the following beneficial effects: (1) In this solution, improvements have been made to the spinneret holes, cooling filter elements, and pre-networkers. The advantages of the improvements are superimposed, optimizing the fiber properties, improving the product quality, and increasing the finished product rate; (2) The reasonable design of the multi-U-shaped spinneret holes in this solution increases the number and area of grooves and antennae on the fiber surface compared with traditional profiled fibers, increasing the specific surface area of the fiber, reducing the density of the fiber, enhancing the thermal insulation performance, significantly increasing the fiber storage space, with a wider and more detailed coverage. Moisture is absorbed, diffused, and transmitted through capillary action, quickly absorbing, transmitting, and diffusing the moisture and water on the surface layer to the fabric surface. The capillary wicking effect of the fiber is significantly improved, facilitating the rapid absorption and removal of moisture. Due to the continuous cavity inside, the air layer inside the fiber is increased, which helps to capture and retain air, forming an air layer in the middle to form a heat insulation layer, reducing the thermal conductivity, thereby improving the thermal insulation and warmth retention performance of the fabric. Through the reasonable selection of production process parameters and the improvement of the tow cooling effect, the hollow profile degree of the fiber is increased, the warmth retention coefficient is improved, the water absorption performance is enhanced, and the air permeability is increased. The fiber not only has excellent moisture absorption, air permeability, and quick-drying properties, but also has excellent warmth retention and lightness and softness; (3) Under the suction effect of the external fan, the first hollow filter element with a double-cylinder structure in this solution sucks and cleans the excess cooling air reaching around the inner cylindrical filter element to achieve dynamic balance, avoiding the turbulent eddy of the cooling air in the filter element cavity after cooling the tow and gathering and blowing downward out of the filter element, causing the tow to shake and interfere with each other, uneven cooling of the tow, and reducing the generation of defective fibers. The double-cylindrical ring-blowing filter element designed in this way can suck and discharge the cooling air after cooling the tow out of the filter element cavity after it reaches the inner cylindrical filter element. Each performs its own functions without interference, achieving a balance between blowing and suction, not only achieving the uniformity and stability of the ring-blowing cooling, but also playing a role in stabilizing the tow by side blowing, reducing the interference of tow shaking, improving the physical properties of the tow, and improving the dyeing uniformity; (4) The pre-networker in this solution, the main networker that adds entanglement to the tow, is composed of three porcelain parts connected. The left porcelain part is provided with a pressure hole inlet, and there are two upper and lower channels at its inlet leading to the upper and lower porcelain parts. The upper and lower porcelain bodies are respectively provided with air supply channels and turn to the compressed air outlet. One of the compressed air outlets is inclined upward and the other is inclined downward, facilitating blowing towards the tow from two directions. The tow channels provided by the upper and lower magnets are designed in a gentle slope triangular shape. The compressed air is blown out from the outlet and deflects and extends in the tow channel, enabling the compressed air to blow the entire tow from front to back, increasing the tow entanglement power, evenly distributing the network nodes, and not requiring a very high network pressure, reducing tow defects and breaks, and increasing the finished product rate. Description of the Drawings

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art.

[0019] Figure 1Schematic diagram of the structure of the production equipment for multi-U sandwich type hollow profiled fibers according to an embodiment of the present invention; Figure 2 Schematic diagram of the structure of the circular spinneret according to an embodiment of the present invention; Figure 3 Schematic diagram of the single-U structure of the holes of the circular spinneret according to an embodiment of the present invention; Figure 4 Schematic diagram of the structure of the spinneret holes of the circular spinneret according to an embodiment of the present invention, where (a) is a 4-U structure, (b) is a 5-U structure, and (c) is a 6-U structure; Figure 5 Schematic diagram of the tow channel of the pre-networker according to an embodiment of the present invention; Figure 6 Schematic diagram of the pre-networker according to an embodiment of the present invention, where (p) is the schematic diagram of the structure of the pre-networker at one angle, (q) is the schematic diagram of the structure of the pre-networker at another angle, and (m) is the schematic diagram of the structure of the pre-networker at yet another angle; Figure 7 is Figure 6 the enlarged view of part A of Figure 8 Schematic diagram of the structure of the cooling filter element according to an embodiment of the present invention, where (e) is the schematic diagram of the structure of the second hollow filter element and (f) is the perspective view of the first hollow filter element; Figure 9 Schematic diagram of the structure of the cooling filter element at another angle according to an embodiment of the present invention; In the figure, 1 - circular spinneret, 11 - spinneret hole, 12 - U-shaped structure plate, 2 - cooling filter element, 21 - first hollow filter element, 22 - second hollow filter element, 23 - first ventilation hole, 24 - second ventilation hole, 25 - air outlet area, 26 - non-air outlet area, 3 - pre-networker, 31 - first porcelain part, 32 - second porcelain part, 33 - third porcelain part, 34 - first air pipe, 35 - second air pipe, 36 - sealing ring, 37 - air inlet hole, 38 - first air outlet end, 39 - second air outlet end, 4 - tow channel. Detailed implementation manners

[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present invention.

[0021] According to one aspect of the present application, as Figures 1-9 shown, a production equipment for multi-U sandwich type hollow profiled fibers is disclosed. For specific reference, see Figure 1, the device includes a circular spinneret 1, a cooling filter element 2, and a pre-networker 3. The circular spinneret 1 is used to extrude fiber filaments through the spinneret holes 11 on the spinneret. The cooling filter element 2 is used to cool the fiber filaments. It can be understood that the extruded fiber filaments are in a high-temperature, liquid, or highly elastic state, and under the action of the cooling filter element 2, the fiber filaments can be cooled down, changing from a liquid or highly elastic state to a solid state, completing the preliminary curing and shaping. Further, the fiber filaments after cooling and curing, usually multiple in number, will be bundled together and then enter the pre-networker 3. By applying compressed air or other means through the pre-networker 3, the fiber filaments are entangled and held together with each other to form network filaments. The network filaments have better holding force and processing performance, are not easily loosened during subsequent textile processing, and are beneficial to improving textile efficiency and product quality.

[0022] Specifically, the initial form of the fiber filaments is affected by the spinneret holes 11. In this example, as Figures 2 to 4 shown, the circular spinneret 1 includes two spinning regions arranged at a first relative angle and two non-spinning regions arranged opposite to each other at a second relative angle. The first relative angle is greater than the second relative angle. The spinning regions are sequentially provided with multiple concentric arc layers outward from the center of the circular spinneret 1. A plurality of spinneret holes 11 are spaced on each concentric arc layer. Each spinneret hole 11 is surrounded by a plurality of U-shaped structural plates 12. Specifically, that each spinneret hole 11 is surrounded by a plurality of U-shaped structural plates 12 may mean that a circular array of a plurality of U-shaped structural plates 12 forms the spinneret hole 11. After the array, that is, after the spinneret hole 11 is formed, the middle of the spinneret hole 11 is constructed as a hollow region. The bottoms of the U-shaped structural plates 12 are sequentially attached to form the inner circle of the entire spinneret hole 11, and the openings of the U-shaped structural plates 12 form the outer circle of the entire spinneret hole 11. Specifically, a plurality of U-shaped structural plates 12 are arrayed to form a spinneret hole with a hollow region. This hollow structure can increase the specific surface area of the fiber. After the specific surface area increases, the adsorption performance of the fiber is improved, and it performs better when adsorbing substances such as dyes and moisture, and can endow the fiber with better dyeing uniformity and functions such as moisture absorption and breathability. And this array structure enables the U-shaped structural plates to be evenly distributed in the hollow region, allowing the fiber to disperse force more evenly when subjected to external forces, not easily breaking due to excessive local stress, enhancing the physical stability of the fiber, reducing the situation of fiber breakage during textile processing and subsequent use, and ensuring product quality and service life.

[0023] Preferably, the number of concentric arc layers can be distributed in 2 - 3 layers, and the spacing between adjacent two spinneret holes 11 in each layer can be the same or different. The number of spinneret holes 11 spaced on each concentric arc layer can be set based on the actual spacing requirements in combination with the arc length of the arc layer. For example, the number of spinneret holes 11 can be set to Figure 2The 36 holes shown are distributed in 2 layers, with 10 holes in the outer layer and 8 holes in the inner layer, and the number of U-shaped structural plates 12 can be Figure 4 6 as shown in (c), forming a 6U structure; or, in other feasible solutions, the bottom of the U-shaped structural plate 12 is designed to be semi-circular, the number of spinneret holes 11 can be set to 24, distributed in 1 layer, and the number of holes in a single layer within the semi-circle can be 12, and the number of U-shaped structural plates 12 can be Figure 4 5 as shown in (b), forming a 5U structure; or, in other feasible solutions; the number of spinneret holes 11 can also be 48, distributed in 3 layers, where 10 holes are distributed in the outermost layer, 8 holes in the second layer, and 6 holes in the third layer, and the number of U-shaped structural plates 12 can be Figure 4 4 as shown in (a), forming a 4U structure.

[0024] It should be noted that the number of U-shaped structural plates 12 of the spinneret holes 11 can also be other numbers, such as 7 forming a 7U structure, or 8 forming an 8U structure, etc. The specific number can be set according to actual needs and will not be specifically limited here.

[0025] Furthermore, in one example, continue to refer to Figure 3 , the distance between the left and right sides of the U-shaped structural plate 12 is 0.05 ± 0.002 mm, the width of the left and right side edges is 0.01 ± 0.002 mm, the outer semi-circle radius of the bottom of the U-shaped structural plate 12 is 0.035 ± 0.001 mm, and the inner semi-circle radius is 0.025 ± 0.002 mm, In some other embodiments, the bottom of the U-shaped structural plate 12 is designed to be semi-circular, the inner distance between the left and right side plates of the U-shaped structural plate 12 is 0.05 ± 0.002 mm, the distance between the inner and outer sides of the side plates is 0.06 ± 0.002 mm, the outer semi-circle radius of the bottom of the U-shaped structural plate 12 is 0.025 ± 0.002 mm, and the inner semi-circle radius is 0.02 ± 0.002 mm. The specific dimensions of the U-shaped structural plate 12 can be set according to requirements and will not be specifically limited here.

[0026] Specifically, by designing the spinneret with the above structure, the fiber filaments extruded from the spinneret holes 11 have a hollow special-shaped structure with a hollow part in the center surrounded by several U-shaped lines, enabling the fibers to have good moisture absorption and sweat wicking properties; the wavy edges formed by the U-shaped bends on the periphery not only increase the fiber surface area and enhance the adsorption force but also make the overall structure more stable and not easily deformed, solving the problems of easy fiber breakage and difficult shape control in the production process. While ensuring the fiber performance, the production efficiency is also improved.

[0027] Furthermore, as Figures 8 to 9As shown, the cooling filter element 2 has a double-cylindrical structure. The cooling filter element 2 is arranged in the spinning box. The number of the cooling filter elements 2 can be one or more. When there are multiple cooling filter elements 2, the multiple cooling filter elements 2 are arranged independently in sequence, and the air extraction pipelines of each cooling filter element 2 are communicated with the total integrated pipeline.

[0028] Further, continue to refer to Figure 8 , the cooling filter element 2 includes a first hollow filter element 21 and a second hollow filter element 22 arranged inside and outside. A ventilation annular channel is formed between the first hollow filter element 21 and the second hollow filter element 22. First ventilation holes 23 are formed on the outer side surface of the first hollow filter element 21, and second ventilation holes 24 are formed on the outer side surface of the second hollow filter element 22. Both ends of the first hollow filter element 21 are communicated with an external fan. After the outside air enters the second hollow filter element 22 through the second ventilation holes 24, it continues to enter the first hollow filter element 21 through the ventilation annular channel and the first ventilation holes 23. The air passing through the first hollow filter element 21 cools the fiber filaments extruded by the circular spinneret 1. The cooling air is sucked to the outside by the fan through the air extraction pipeline. In one example, as Figure 1 shown, the circular spinneret 1 is arranged above the cooling filter element 2, and the fiber filaments extruded from the spinneret holes 11 of the circular spinneret 1 enter the hollow area of the first hollow filter element 21. It can be understood that by arranging the circular spinneret 1 above the cooling filter element 2, the fiber filaments extruded from the spinneret holes 11 naturally droop under the action of the gravity of the fiber filaments, which is consistent with the subsequent drawing and other operation directions, and can be more smoothly pulled and moved, reducing problems such as bending and winding caused by the inconsistent direction of the external force traction and the natural direction of the fiber filaments, and ensuring the continuity and stability of the fiber filaments during the processing.

[0029] Further, in some embodiments, the second hollow filter element 22 includes an air outlet area 25 and a non-air outlet area 25, and the surface area of the air outlet area 25 is larger than the surface area of the non-air outlet area 25. Exemplarily, as Figure 9As shown, the air outlet area 25 is set as two relatively arranged parts on the outer side of the second hollow filter element 22, and the non-air outlet area 25 is set as two relatively arranged parts on the outer side of the second hollow filter element 22. The air outlet area 25 and the non-air outlet area 25 are arranged at intervals. By setting the non-air outlet area 25, the non-air outlet area 25 can prevent the fiber filaments from cooling too rapidly. If the fiber filaments are cooled rapidly throughout the process, it may cause the internal structure to form too quickly, resulting in problems such as uneven internal stress and imperfect crystallization. Setting the non-air outlet area 25 can allow the fiber filaments to be appropriately buffered during the cooling process, achieve a more reasonable temperature gradient change, ensure the uniformity and stability of the internal structure of the fiber filaments, and the setting of the non-air outlet area 25 can assist in adjusting the overall cooling air flow field distribution, avoid the cooling air flow from being too concentrated or disordered in some areas, make the air flow in the air outlet area 25 more uniform and stable, enable the fiber filaments to obtain a more balanced cooling effect in the effective air outlet area 25, and improve the quality consistency of the fiber filaments.

[0030] In one example, the filter screen level of the second hollow filter element 22 is 10u, the filter screen level of the first hollow filter element 21 is 20u. Two circular holes are opened at the upper and lower parts of the first hollow filter element 21 and are connected to the second hollow filter element 22 by a quick fork. The materials of both are metal pipes, which are convenient for disassembly and cleaning. As shown, the upper circular suction metal pipe in each filter element extends downward to communicate with the lower circular metal pipe and extends downward to the reserved hole at the bottom of the air box, and is connected by a quick fork. The lower part is connected by a flexible air pipe and is connected to the first-floor suction air pipe for aggregation.

[0031] Furthermore, the cooled fiber filaments are integrated together to form a filament bundle, and the filament bundle is further processed by a pre-networker 3 to form network filaments. In this example, as Figures 5 to 7As shown, the pre-networker 3 includes a first porcelain part 31, a second porcelain part 32, a third porcelain part 33, and an air supply channel. The second porcelain part 32 and the third porcelain part 33 are arranged vertically, and the first porcelain part 31 and the second porcelain part 32 are arranged horizontally. An air inlet hole 37 is formed on the first porcelain part 31, and a sealing ring 36 is installed on the inner wall of the air inlet hole 37 to improve the gas sealing effect through the sealing ring 36. Further, the air supply channel includes a first air pipe 34 and a second air pipe 35. The first air pipe 34 and the second air pipe 35 are connected at the air inlet of the pre-networker 3. One end of the air inlet end of the first air pipe 34 is respectively connected to the air inlet hole 37 and the air inlet end of the second air pipe 35, and the other end is respectively connected to the tow channel 4 of the pre-networker 3 and the air outlet end of the second air pipe 35. One end of the air inlet end of the second air pipe 35 is respectively connected to the air inlet hole 37 and the air inlet end of the first air pipe 34, and the other end is respectively connected to the tow channel 4 of the pre-networker 3 and the air outlet end of the first air pipe 34. Specifically, the air outlet end of the first air pipe 34 is inclined, and the air outlet end of the second air pipe 35 is inclined. Exemplarily, the air outlet end of the first air pipe 34 is inclined downward to the right, and the air outlet end of the second air pipe 35 is inclined upward to the right. When the gas entering through the air inlet hole 37 reaches the area where the fiber filaments are located by dividing into two strands through the first air pipe 34 and the second air pipe 35 respectively, a complex air flow field will be formed. By arranging the air outlet ends of the first air pipe 34 and the second air pipe 35 to be inclined in different directions, air flows in different directions can be generated, and the air flows in different directions exert different forces on the tow. The upward and downward inclined air flow components respectively cause the tow to have upward and downward inclined movement trends, prompting the individual filaments in the tow to intertwine and wind with each other to form network nodes, improving the tow holding performance. Further, the air outlet end of the first air pipe 34, the air outlet end of the second air pipe 35, and the tow channel 4 form a three-dimensional space structure. This movement in different directions helps the individual filaments of the tow to interpenetrate and hold each other more fully in the three-dimensional space. The cooperation of the upward and downward inclined movements can make the yarn form a more uniform and stable network structure, avoiding the individual filaments from aggregating or winding only in a single direction, thereby improving the overall physical properties of the yarn, such as strength and abrasion resistance.

[0032] Further, the tow channel 4 between the second porcelain part 32 and the third porcelain part 33 is designed in a triangular shape. The triangular structure can change the interaction mode between the air flow and the tow. When the tow passes through, the sides and corners of the triangle can make the air flow act on each part of the tow more evenly, avoiding the situation of over-dense or over-sparse local nodes, thereby ensuring the uniformity and consistency of the overall network structure of the tow. In some examples, the triangular angle ( Figure 7The angle β in the triangle can be 36°~40°. A reasonable triangle design can optimize the airflow path, reduce the resistance and turbulence of the airflow in the channel, and thus reduce the network pressure. Lower network pressure can reduce defects and breakage caused by excessive force on the tow during processing, improve the quality of the tow, and also facilitate the stable operation of the equipment and extend its service life.

[0033] According to another aspect of the present application, a method for producing a multi-U sandwich type hollow shaped fiber is also disclosed. The method is implemented based on the above-mentioned multi-U sandwich type hollow shaped fiber production equipment, and the method comprises: S1) conveying the raw material high-quality semi-dull polyester melt to a booster pump for pressurization treatment to obtain a polyester melt; S2) The polyester melt is transported to a spinning manifold through a melt pipe for spinning, wherein the spinning manifold includes a plurality of spinning assemblies, each of which includes the production equipment for multi-U sandwich type hollow shaped fibers described in any one of the above items; the transport flow rate of the polyester melt by the melt pipe is measured based on a metering pump.

[0034] Furthermore, the spinning box also includes an oil nozzle, which is used to apply oil to the surface of the fiber filaments after cooling of the above-mentioned cooling filter element. The oil can reduce the friction coefficient of the fiber filament surface, prevent the fiber filaments from sticking to each other, improve the processability and softness of the fiber filaments, and also play an anti-static role.

[0035] Further, the spinning box also includes: The wire guide hook is used to gather single or multiple fiber strands together to form a tow, and guide the tow along a certain path through the wire guide hook to prepare for subsequent processing steps; The tunnel is a passage for the tow to pass through. The tow can be further cooled and air-conditioned in the tunnel to make the temperature and humidity of the tow reach a more suitable state, which is conducive to subsequent processing; The diamond-shaped yarn guide is used to guide and organize the yarn bundle, so that the yarn bundle remains neat and stable, and avoids the yarn bundle from getting tangled or deviated during movement; The wire pressing rod is used to compress and arrange the wire bundle properly by applying a certain pressure, making the wire bundle more compact, which helps to improve the strength and uniformity of the fiber; The first comb-shaped yarn guide is used to comb and guide the yarn bundle passing through the pre-netting device, so that the fibers in the yarn bundle are arranged more neatly, further improving the uniformity and stability of the fibers; The stretching roller is used to stretch the fiber. Through stretching, the macromolecular chains in the fiber are oriented along the fiber axis, thereby improving the fiber's strength, modulus and other physical properties, while changing the fiber's diameter and shape to meet the specifications required by the product; The second comb-shaped wire guide is used to comb and guide the drawn tow again, ensuring the neatness and stability of the tow and preparing for the subsequent setting process; The setting roller is used to thermally set the drawn fibers. Under certain temperature and tension conditions, the shape and structure of the fibers are stabilized, the internal stress within the fibers is eliminated, and the dimensional stability and heat resistance of the fibers are improved; The main texturing device is used to further form texturing points on the tow, enhance the entanglement degree between the fibers, improve the bundling property and fluffiness of the fibers, improve the hand feeling and appearance quality of the fibers, and make them more suitable for subsequent processing and usage requirements; The winding machine is used to wind the fibers after a series of processing into packages of a certain shape and specification, such as cheese yarn or wound silk cakes, etc., for easy storage, transportation and subsequent textile processing. During the winding process, parameters such as winding speed and tension should be controlled to ensure good quality and appearance of the package.

[0036] Therefore, the production method of the multi-U sandwich-shaped hollow profiled fiber in this application follows the following technological process: Excellent semi-dull polyester melt → booster pump → melt pipeline → metering pump → circular spinneret → cooling filter element → oiling on the nozzle → wire guiding hook bunching → duct → diamond-shaped wire guide → wire pressing rod → pre-texturing device → first comb-shaped wire guide → drawing roller → second comb-shaped wire guide → setting roller → main texturing device → winding machine forming.

[0037] Among them, in the present application, by replacing the traditional spinneret with the circular spinneret in the present application and designing the spinneret holes of the circular spinneret as a multi-U structure, the reasonable design of the multi-U-shaped special-shaped spinneret holes increases the number and area of grooves and antennae on the fiber surface compared with the traditional special-shaped fiber, increases the specific surface area of the fiber, reduces the density of the fiber, and enhances the heat preservation performance. The fiber storage space is significantly increased, and the coverage is wider and more detailed. Moisture is quickly absorbed, transmitted, and diffused to the fabric surface through capillary absorption, diffusion, and transmission. The capillary wicking effect of the fiber is significantly improved, which is conducive to quickly absorbing and removing moisture. Due to the continuous cavity inside, the air layer inside the fiber is increased, which helps to capture and retain air, forming an air layer in the middle to form a heat insulation layer and reduce heat conductivity, thereby improving the heat insulation and heat preservation performance of the fabric. Through the reasonable selection of production process parameters and the improvement of the cooling effect of the tow, the hollow special-shaped degree of the fiber is improved, the heat preservation coefficient is increased, the water absorption performance is improved, and the air permeability is increased. The fiber not only has excellent moisture absorption and air permeability and quick drying properties, but also has excellent heat preservation and lightness and softness. Further, through the cooling filter element, under the suction action of the external fan, the first hollow filter element sucks and cleans the excess cooling air reaching around the inner cylindrical filter element to achieve dynamic balance, avoiding the turbulent backflow of the annular blowing cooling air in the filter element cavity after cooling the tow, gathering and blowing downward out of the filter element, causing the tow to shake and interfere with each other, uneven cooling of the tow, and unnecessary waste. The double-cylindrical annular blowing filter element of this design can suck and discharge the cooling air after cooling the tow out of the filter element cavity after reaching the inner cylindrical filter element. The two perform their respective functions without interference, with blowing and suction balance, achieving both the uniformity and stability of the annular blowing cooling and playing the role of side blowing to stabilize the tow, reducing the interference of tow shaking, improving the physical properties of the tow, and improving the dyeing uniformity. By improving the pre-networker, the pre-networker is composed of three porcelain parts connected. The left porcelain part (the first porcelain part) is provided with a pressure hole inlet (air inlet hole), and two upper and lower channels are provided at its inlet leading to the upper and lower porcelain parts (the second porcelain part and the third porcelain part). The upper and lower porcelain bodies are respectively provided with air supply channels and turn to the compressed air outlet, and one compressed air outlet is inclined upward and the other is inclined downward, facilitating blowing towards the tow from two directions. The tow channels provided by the upper and lower magnets are designed in a gentle slope triangular special shape. The compressed air is blown out through the outlet and deflects and extends in the tow channel, so that the compressed air can blow the entire tow from front to back, improving the entanglement power of the tow, evenly distributing the network nodes, and not requiring a very high network pressure, saving costs.

[0038] It can be understood that the specifications of the hollow special-shaped fiber formed by the above method are 55.3~83.2D / 24~48F.

[0039] In some embodiments, the spinning process parameters include: cooling air pressure 60~80Pa, height of the windless area 40~55mm, and temperature of the bottom heater 300~310°C.

[0040] In some embodiments, the winding process parameters include: draw roll speed of 2450 - 2950 m / min, draw roll temperature of 85 - 93 °C, setting roll speed of 4460 - 4870 m / min, setting roll temperature of 128 - 133 °C, winding speed of 4400 - 4800 m / min, pre-network pressure of 0.070 - 0.085 bar, main network pressure of 0.36 - 0.40 bar, and machine contact pressure of 240 - 270 cN.

[0041] Furthermore, after spinning is completed, relevant performance indicators of the obtained fibers can be tested, such as detection of breaking strength, breaking strength unevenness, breaking elongation, and breaking elongation unevenness. The method is as follows: For the test sample that has been debugged and balanced, remove the first 5 m length of the yarn on the package, clamp the yarn into the holder of a tensile strength tester (model YG023BⅡ), and then conduct a tensile test to measure the breaking strength and elongation value of the sample when it breaks. The computer automatically calculates the breaking strength, breaking strength unevenness, breaking elongation, and breaking elongation unevenness. Each sample is tested three times, and the average value is taken as the final result of the sample; among them, the gauge length is 500 mm, the pre-tension is 0.05 ± 0.01 cN / dtex, and the test speed is 500 mm / min.

[0042] The detection method for the U half suppression value of evenness is as follows: Use a USTER-5 evenness tester to test the U half suppression value of the sample, and take the average value of 6 groups of test samples as the U half suppression value of the test sample; among them, the test speed is 100 m / min, the twist is 21000 r / min, and the test time is 2 min.

[0043] The detection method for boiling water shrinkage rate is as follows: Wind 25 m of the sample on a length measuring instrument and tie the head and tail to form a sample skein; under the atmospheric conditions in the physical inspection room (temperature 22 ± 3 °C, humidity 60 ± 5%), hang the sample skein on the hook at the upper end of a vertical scale, and align the inner side of the skein with the 0 scale of the ruler. Then hang an appropriate pre-tension at the lower end of the skein (the calculation method of the pre-tension: pre-tension (g) = 2.55 × fineness (dtex)). After 30 seconds, accurately measure the length L before boiling 0, accurate to 0.5 mm; Twist the above-mentioned sample filaments into a figure-eight shape, then fold them in half to form two layers of loops and place them in a yarn bag; Put the yarn bag into an electrothermal constant temperature water bath (model HWS28) and boil for 30 minutes (boiling water at 100 °C); After boiling, take out the yarn bag from the electrothermal constant temperature water bath, place it horizontally, press out the moisture, remove the yarn bag, then unfold the sample filament twist and hang it on a silk drying rack, and let it stand and balance to the temperature of the physical inspection room; Hang the balanced sample filament twist on the hook at the upper end of a vertical ruler, and hang the original pre-tension weight at the lower end. After 30 seconds, accurately measure the length L after boiling. 1 , accurate to 0.5 mm; Calculate the boiling water shrinkage rate according to the following formula:

[0044] The detection method of the oil content rate is as follows: Test principle: Use nuclear magnetic resonance method to test the oil content rate in the fiber; First, measure the nuclear magnetic resonance signal intensity corresponding to the standard sample with a known oil content rate, and draw a standard curve; Then, test the nuclear magnetic resonance signal intensity of the sample with an unknown oil content rate and compare it with the standard curve to determine the oil content rate of the sample with an unknown oil content rate (sample to be tested). Test process: First, use a length measuring instrument to wind about 1.5 g of the sample to be tested and then take it off to form a twist, and then weigh it with a balance and record the exact weight of the wound sample to be tested; Press the sample to be tested into a test tube with a wire pressing hook, pay attention to pressing the wire flat, and make the height of the wire in the test tube about 3 cm; Select the standard curve corresponding to the standard sample of the corresponding type of oil agent on the computer, input the weight of the sample to be tested, and then put the prepared sample to be tested on a nuclear magnetic resonance analyzer (model BRUKER MQ20) for testing. The computer calculates the oil content rate of the sample to be tested according to the curve of the sample to be tested.

[0045] The detection method of the dyeing uniformity grade is as follows: First, use the sample to be tested and the standard silk to knit socks respectively (the sock knitting instrument is a dyeing test knitting machine, model KU483B). The length of the sock band knitted on each bobbin is about 5 cm, and the length of the knitted sock band is obtained by setting the yarn storage time. Then, use a dyeing machine (model PR80CⅡ) to dye the knitted sock band: First, weigh the mass (g) of the sock band to be dyed in each cylinder, and weigh the corresponding mass of the dye (brand: Disperse Brilliant Blue 2BLN 100%) according to the formula (sock band mass × 1.5%); Then, add an appropriate amount of 60°C hot water to fully dissolve the dye to obtain a dye solution. Then, add 16 cm deep water to the dyeing machine, start the dyeing machine and gradually heat up to 60°C, add all the dye solutions and stir evenly, put in the sock band, introduce the sock band into the circulating nozzle of the dyeing machine, and straighten the sock band flat, connect the head and tail, raise the temperature of the dye bath to 96°C and keep it for 30 minutes, drain the dye solution, take out the sock band after cooling, wash it with clear water, dehydrate it and dry it in a cool place; Finally, judge the color. Put the dried sock band on the judgment board, make the fabric surface form a 70-degree angle with the light, observe section by section, compare the deepest section and the shallowest section in the sock band with the gray scale (national standard 5.0 level) respectively, determine the color difference between the deepest section and the shallowest section in the sock band, and judge the dyeing uniformity grade of the fabric according to the color difference.

[0046] Testing method for water absorption of polyester fiber: Materials and tools: Polyester fiber samples, electronic balance (accuracy at least 0.01 g), water container, filter paper or absorbent paper; Testing steps: 1. Prepare fiber samples: Dry the polyester fiber samples to a constant weight. The fibers can be dried in an oven and then cooled in a desiccator to ensure that the samples do not absorb moisture; 2. Initial weighing: Use an electronic balance to weigh the weight of the dried polyester fiber samples as W 1 ; 3. Immersion: Immerse the polyester fiber samples completely in water for 1 hour; 4. Remove excess water: Take out the polyester fiber samples and gently blot the excess water on the surface with filter paper or absorbent paper. Be careful not to squeeze hard to avoid affecting the test results; 5. Final weighing: Immediately use an electronic balance to weigh the weight of the moistened polyester fiber samples as W 2 ; 6. Calculate the water absorption: Calculate the water absorption of the polyester fiber using the following formula: Water absorption W = W 2 - W 1 ; Water absorption rate: If the water absorption rate needs to be calculated, the following formula can be used: .

[0047] Thermal insulation coefficient test method: Heat flow meter method: Principle: The heat flow meter method calculates the thermal resistance value (R value) and thermal conductivity coefficient (λ value) by measuring the heat flow through the fiber sample. This method is widely used in laboratories because it provides high-precision results and is relatively simple to operate.

[0048] Equipment: Heat flow meter: A device equipped with sensors that can measure the heat flow.

[0049] Hot plate: Used to heat one side of the sample; Cold plate: Used to keep the other side of the sample at a low temperature.

[0050] Steps: 1. Prepare the sample: Cut the fiber sample into standard dimensions to ensure uniform thickness; 2. Install the device: Clamp the sample between the hot plate and the cold plate to ensure no air gap to avoid heat conduction loss; 3. Temperature control: Set the temperatures of the hot plate and the cold plate. Usually, the temperature of the hot plate is slightly higher than that of the cold plate to simulate actual usage conditions; 4. Measure the heat flow: Use the heat flow meter to measure the heat flow through the sample; 5. Calculate the thermal resistance: Calculate the thermal resistance value (R value) and thermal conductivity coefficient (λ value) of the sample based on the measured heat flow and temperature difference.

[0051] Sample thickness d = 0.01m, sample area A = 0.01m 2 , temperature difference ΔT = 10K, heat flow Q = 0.05W; Calculation of thermal resistance value:

[0052] Calculation of thermal conductivity coefficient:

[0053] Through the above calculations, it can be obtained that: High thermal resistance value (R value = ); Low thermal conductivity coefficient (λ value = ).

[0054] Combined with the analysis, the thermal insulation performance of the fiber is related to the R value and λ value of the fiber. The R value and λ value are related to factors such as the cross-sectional shape, specific surface area, cavity structure, and processing technology of the fiber.

[0055] The method for testing the degree of profile is the test method for the degree of profile of chemical fibers, specifically the FZ-T5002-2013 standard: Relative radial profile degree Dr = (1 - r / R) × 100%.

[0056] The test results are as follows: linear density is 55.2 - 83.6, unevenness of linear density ≤ 1.50%, breaking strength ≥ 3.55 cN / detx, unevenness of breaking strength ≤ 4.78%, elongation at break is 28.8 - 31.2%, unevenness of elongation at break ≤ 5.23%, half-value of Uster evenness ≤ 0.64%, boiling water shrinkage rate is 6.62 - 7.02%, oiling rate is 0.75 - 0.96%, number of network points is 16 - 23 per meter, dyeing uniformity grade > 4.5, full roll rate ≥ 97.5%, AA rate ≥ 96.8%.

[0057] The above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

[0058] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed.

Claims

1. A production equipment for multi-U sandwich type hollow shaped fibers, characterized in that: The device comprises a circular spinneret, a cooling filter element and a pre-network device, wherein the circular spinneret comprises two spinning areas arranged at a first relative angle and two non-spinning areas arranged at a second relative angle, wherein the first relative angle is greater than the second relative angle, and the spinning areas are sequentially provided with multiple concentric arc layers from the center of the circular spinneret outward, wherein each concentric arc layer is provided with multiple spinneret holes at intervals, and each spinneret hole is surrounded by multiple U-shaped structural plates; The cooling filter element is a double-cylindrical structure, and is used to cool the fiber filaments ejected from the spinneret; The pre-network device is used to process the fiber bundles after the fiber filaments are formed into bundles to obtain networked filaments. The pre-network device includes a first porcelain component, a second porcelain component, a third porcelain component and an air supply channel. The first porcelain component is provided with an air inlet hole. The pressurized gas passing through the air inlet hole is divided in the air supply channel, one stream enters the second porcelain component, and the other stream enters the third porcelain component. The second porcelain component is provided with an air outlet end in a first inclined direction, and the second porcelain component is provided with an air outlet end in a second inclined direction.

2. The production equipment of multi-U sandwich type hollow shaped fibers according to claim 1, characterized in that: The air supply channel includes a first air pipe and a second air pipe, and the first air pipe and the second air pipe are connected to each other at the air inlet of the pre-network device.

3. The production equipment of multi-U sandwich type hollow shaped fibers according to claim 1, characterized in that: The bottom of the U-shaped structural plate is designed to be semicircular, the inner side spacing between the left and right side plates of the U-shaped structural plate is 0.05±0.002mm, the distance between the inner and outer sides of the side plates is 0.06±0.002mm, the outer semicircle radius of the bottom of the U-shaped structural plate is 0.025±0.002mm, and the inner semicircle radius is 0.02±0.002mm.

4. The production equipment of multi-U sandwich type hollow shaped fibers according to claim 1, characterized in that: The cooling filter element includes a first hollow filter element and a second hollow filter element arranged inside and outside, a ventilation loop is formed between the first hollow filter element and the second hollow filter element, a first ventilation hole is opened on the first side of the first hollow filter element, and a second ventilation hole is opened on the second side of the second hollow filter element, and both ends of the first hollow filter element are respectively connected to an external fan.

5. The production equipment of multi-U sandwich type hollow shaped fibers according to claim 4, characterized in that: The second hollow filter element includes an air outlet area and a non-air outlet area, and the surface area of ​​the air outlet area is larger than the surface area of ​​the non-air outlet area.

6. The production equipment of multi-U sandwich type hollow shaped fibers according to claim 1, characterized in that: The tow channel formed by the second porcelain piece and the third porcelain piece is designed as a triangle with a slope, and the angle β of the triangle is 36°~40°.

7. A method for producing a multi-U sandwich type hollow shaped fiber, characterized in that: The method is implemented based on the production equipment of multi-U sandwich type hollow shaped fibers according to any one of claims 1 to 6, and the method comprises: S1) conveying the raw material high-quality semi-dull polyester melt to a booster pump for pressurization treatment to obtain a polyester melt; S2) The polyester melt is transported to a spinning manifold through a melt pipe for spinning, wherein the spinning manifold includes a plurality of spinning assemblies, each of which includes the production equipment for multi-U sandwich type hollow shaped fibers described in any one of the above items, and the transport flow rate of the polyester melt by the melt pipe is measured based on a metering pump.

8. The method for producing a multi-U sandwich hollow shaped fiber according to claim 7, characterized in that: The spinning box also includes an oil nozzle, a wire guide hook, a tunnel, a diamond-shaped wire guide, a wire pressing rod, a first comb-shaped wire guide, a stretching roller, a second comb-shaped wire guide, a shaping roller main pre-network and a winding machine. Step S2) includes the following process flow: Circular spinneret → cooling filter → oiling nozzle → wire guide hook and bundle wire → tunnel → diamond wire guide → wire pressing rod → pre-netting device → first comb-shaped wire guide → stretching roller → second comb-shaped wire guide → shaping roller → main netting device → winding machine forming; The oil nozzle is used to apply oil to the surface of the fiber filaments after cooling the cooling filter element; the wire guide hook is used to gather single or multiple fiber filaments together to form a tow, and guide the tow along the target path through the wire guide hook; the tunnel is used to further cool and air-condition the tow so that the temperature and humidity of the tow reach the target state; the diamond-shaped wire guide is used to guide and arrange the tow so that the tow remains neat and stable and reduces the entanglement or deviation of the tow during movement; the wire pressing rod is used to compress and arrange the tow by applying pressure; the first comb-shaped wire guide is used to comb and guide the tow passing through the pre-network device; the stretching roller is used to stretch the fiber; The second comb-shaped wire guide is used to comb and guide the stretched fiber bundle; the shaping roller is used to perform heat shaping treatment on the stretched fiber; The main network device is used to form network points on the tow again to enhance the degree of entanglement between the fibers; the winding machine is used to wind the fibers that have undergone previous processing into packages of target shapes and specifications.

9. The method for producing a multi-U sandwich hollow shaped fiber according to claim 7, characterized in that: The spinning process parameters include: cooling air pressure 60~80Pa, windless zone height 40~55mm, bottom heater temperature 300~310℃; the winding process parameters include: drafting roller speed 2450~2950m / min, drafting roller temperature 85~93℃, shaping roller speed 4460~4870m / min, shaping roller temperature 128~133℃, winding speed 4400~4800m / min, pre-network pressure 0.070~0.085bar, main network pressure 0.36~0.40bar, machine contact pressure 240~270cN.

10. The method for producing a multi-U sandwich hollow shaped fiber according to claim 8, characterized in that: The fiber formed based on the production method has a linear density of 55.2-83.6, a linear density unevenness of ≤1.50%, a breaking strength ≥3.55 cN / detx, a breaking strength unevenness of ≤4.78%, a breaking elongation of 28.8-31.2%, a breaking elongation unevenness of ≤5.23%, a yarn U half inhibition value of ≤0.64%, a boiling water shrinkage of 6.62-7.02%, an oiling rate of 0.75-0.96%, a network point of 16-23 / m, a dyeing uniformity grade of>4.5, a full roll rate of ≥97.5%, and an AA rate of ≥96.8%.

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