Washing production line with dewatering and drying equipment
By designing an automatically flipped dehydration and drying equipment and ironing mechanism in the washing production line, the problems of low moisture treatment efficiency and incomplete drying of cloth in traditional washing production lines are solved, and efficient dehydration, drying and ironing are achieved, improving production efficiency and the quality of cloth.
Patent Information
- Application Number
- CN202510322717.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-18
- Publication Date
- 2025-06-10
AI Technical Summary
In traditional washing production lines, linens contain a lot of moisture after cleaning and need to be manually transported to a dehydration dryer. The labor intensity is high and the efficiency is low, and it may cause the fabric to not be completely dried, affecting the ironing effect and may lead to mold.
A washing production line with dehydration and drying equipment was designed, including washing equipment, dehydration and drying mechanism, and the screw rotation is controlled by the motor to automatically flip the box, which is convenient for workers to take out the linen; at the same time, gravity is used to dehydrate, reduce the moisture content of the linen and improve the drying efficiency; during the ironing process, secondary drying is used for electric heating pipes and fans, and the wool on the fabric is cleaned through the wool sticker.
It simplifies manual operation, improves operation convenience, reduces the moisture content of linens, shortens drying time and energy consumption, avoids moldiness in the fabric, and cleans up the hair during the ironing process, improving the aesthetics of the fabric.
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Figure CN120119448A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of washing production lines, and specifically relates to a washing production line with dehydration and drying equipment. Background Art
[0002] In traditional washing production lines, linens often contain a lot of water after washing, and need to be manually transferred to the dehydration dryer for further processing. Workers need to bend down frequently or use tools to carry heavy wet linens to the dryer, which is not only labor-intensive, but also inefficient and increases safety hazards during work. In addition, since the linens are not fully dehydrated before entering the dryer, the drying time is extended and energy consumption increases; at the same time, after dehydration and drying, the linens will have wrinkles, so they need to be ironed. In addition, in the batch washing production line, during the dehydration and drying process of the corresponding linens, some of the fabrics may not be completely dried. When they are damp, it will not only affect the ironing effect, but also cause the fabric to mold after folding. In addition, the fluff on the fabric cannot be cleaned, so folding directly after ironing will cause the fabric to be unsightly. Summary of the invention
[0003] In view of the deficiencies in the prior art, the object of the present invention is to provide a washing production line with a dehydration and drying device.
[0004] To achieve the above-mentioned object, the present invention provides the following technical solution: a washing production line with a dehydration and drying device, comprising a washing production line, a dehydration and drying mechanism and an ironing mechanism, wherein the washing production line comprises a washing device and a conveying device, wherein the washing device, the dehydration and drying mechanism and the ironing mechanism are arranged in sequence, and an independent conveying device is arranged between the washing device and the dehydration and drying mechanism, and between the dehydration and drying mechanism and the ironing mechanism, and another conveying device is arranged at the end of the ironing mechanism, and a folding storage area is arranged at the end of the conveying device;
[0005] A box door is installed on one side of the dehydration and drying mechanism, a support assembly is provided on one side of the dehydration and drying mechanism, and a lifting assembly is provided on one side of the support assembly; the support assembly includes two first connecting frames, a first rotating shaft is rotatably connected between the two first connecting frames through a damping bearing, two second connecting frames are fixedly sleeved on the outer side of the first rotating shaft, and a collection box is fixed on one side of the second connecting frame; the lifting assembly includes a motor and a box body, a plurality of drainage holes are opened at the bottom of the box body, and a screw is fixed to the output shaft end of the motor;
[0006] The ironing mechanism includes a table top, a work box is fixedly installed above the table top, a first electric heating tube is arranged on the top of the inner wall of the work box, a mounting plate is fixedly installed in the work box, a fan is installed on the mounting plate, an electric push rod is fixedly installed on the top of the inner wall of the work box, an ironing plate is fixedly installed on the output end of the electric push rod, a second electric heating tube is arranged in the ironing plate, extension plates are fixedly installed on both side walls of the ironing plate, a long rod is slidably connected to the extension plate, second connecting rods are fixedly installed on both ends of the long rod, and a hair remover is rotatably connected to the second connecting rod.
[0007] In some embodiments, one side of the bottom of the collection box is connected to a drain pipe, and a valve is installed on the drain pipe;
[0008] When the valve is opened, the water inside the collection box is discharged through the drain pipe.
[0009] When the valve is closed, the water inside the collection box cannot be discharged to the outside.
[0010] In some embodiments, a second rotating shaft is fixedly inserted into one side of the box body, and the outer side of the second rotating shaft is rotatably connected to the inner wall of the collection box through a bearing.
[0011] In some embodiments, a sliding column is fixed to the inner wall of the collection box, and a limit block is threadedly connected to the outer side of the screw rod and is slidably sleeved on the outer side of the sliding column.
[0012] In some embodiments, a connecting block is fixed to the bottom of the box body near the motor, and a first connecting rod is hinged between the connecting block and the limiting block.
[0013] In some embodiments, one side of the first connecting frame is fixed to the outside of the dehydration and drying mechanism, and one side of the motor is fixed to one side of the collection box.
[0014] In some embodiments, a slide groove is provided on the extension plate, a slide bar is fixedly mounted on the long rod, the slide bar cooperates with the slide groove, and a locking bolt is threadedly connected to the side wall of the extension plate.
[0015] In some embodiments, through grooves are provided on both side walls of the working box, and an observation window is provided on the front side of the working box.
[0016] In some of the embodiments, a placing table is fixedly mounted on the table top, and a feed roller and a discharge roller are fixedly mounted on the table top.
[0017] In some of the embodiments, a switch group is provided on the table top.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] 1. The motor controls the screw to rotate, which in turn drives the limit block to slide and drives the first connecting rod to rotate, and finally the box body automatically flips around the second rotating shaft. When the box body flips to a suitable angle, workers can easily take out the linens from the inside of the box body without bending over or looking for other tools to assist, which greatly simplifies manual operation and improves the convenience of operation;
[0020] 2. After the linens are placed inside the box, the water flows out naturally under the action of gravity and enters the collection box through the drainage hole, which performs a preliminary gravity dehydration on the linens, effectively reducing the moisture content in the linens. The linens have been gravity dehydrated before entering the dehydration and drying mechanism, and their moisture content is reduced. Therefore, the time and energy consumption required in the drying process will also be reduced accordingly, improving the dehydration efficiency of the dehydration and drying mechanism of the linens;
[0021] 3. By starting the first electric heating tube and the second electric heating tube, and then starting the fan, the fan blows hot air onto the cloth, so that the cloth that is not completely dried can be dried, and then the electric push rod is started, and the electric push rod drives the ironing plate to move downward to iron the cloth, so that the cloth that is not completely dried can be dried while ironing, which solves the problem in the prior art that if part of the cloth is not completely dried and has moisture, it will not only affect the ironing effect, but also cause the cloth to mold after folding;
[0022] 4. The ironing plate moves downward while driving the lint remover, which can remove the lint on the fabric. When the lint remover needs to be cleaned, first remove the locking bolt, then pull the lint remover, the lint remover drives the second connecting rod, the second connecting rod drives the long rod, the long rod drives the slide bar to slide along the slide groove, and the lint remover can be removed, so that the lint on the fabric can be cleaned while ironing.
[0023] Details of one or more embodiments of the present application are presented in the following drawings and descriptions to make other features, purposes and advantages of the present application more concise and easy to understand. The present application is fully described and understood through the embodiments of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the equipment layout of the present invention;
[0025] Figure 2 It is a first-person structural diagram of the dehydration and drying mechanism;
[0026] Figure 3 It is a structural schematic diagram of the dehydration and drying mechanism from a second perspective;
[0027] Figure 4 It is a structural schematic diagram of the first rotating shaft of the dehydration and drying mechanism;
[0028] Figure 5 It is a structural schematic diagram of the drainage hole of the dehydration and drying mechanism;
[0029] Figure 6 It is a structural schematic diagram of the screw rod of the dehydration and drying mechanism;
[0030] Figure 7 It is a structural schematic diagram of the ironing mechanism;
[0031] Figure 8 It is a front structural schematic diagram of the ironing mechanism;
[0032] Fig. 9 The cross-sectional structure of the ironing mechanism Figure 1 ;
[0033] Fig.10 The cross-sectional structure of the ironing mechanism Figure 2 ;
[0034] Fig.11 It is a schematic diagram of the internal structure of the ironing mechanism;
[0035] Fig.12 It is a partial structural schematic diagram of the ironing mechanism;
[0036] Fig.13 Schematic diagram of the slide structure of the ironing mechanism.
[0037] In the figure: 100, washing equipment; 200, conveying device; 300, dehydration and drying mechanism; 400, ironing mechanism; 500, folding storage area;
[0038] 2. Support assembly; 21. Collection box; 22. Valve; 23. Drain pipe; 24. First connecting frame; 25. Second connecting frame; 26. First rotating shaft; 3. Lifting assembly; 31. Motor; 32. Box body; 33. Drain hole; 34. First connecting rod; 35. Second rotating shaft; 36. Screw rod; 37. Sliding column; 38. Limit block; 39. Connecting block; 4. Box door;
[0039] 401. Table top; 402. Work box; 403. First electric heating tube; 404. Mounting plate; 405. Fan; 406. Electric push rod; 407. Ironing board; 408. Long rod; 409. Second connecting rod; 410. Hair remover; 411. Slide; 412. Slide bar; 413. Placement table; 414. Through slot; 415. Locking bolt; 416. Observation window; 417. Feed roller; 418. Discharge roller; 419. Switch group; 420. Second electric heating tube; 421. Extension plate. DETAILED DESCRIPTION
[0040] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0041] See also Figure 1 The present invention provides a technical solution: a washing production line with a dehydration and drying device, comprising a washing production line, a dehydration and drying mechanism 300 and an ironing mechanism 400, wherein the washing production line comprises a washing device 100 and a conveying device 200, wherein the washing device 100, the dehydration and drying mechanism 300 and the ironing mechanism 400 are arranged in sequence, and an independent conveying device 200 is arranged between the washing device 100 and the dehydration and drying mechanism 300, and between the dehydration and drying mechanism 300 and the ironing mechanism 400, and another conveying device 200 is arranged at the end of the ironing mechanism 400, and a folding storage area 500 is arranged at the end of the conveying device 200;
[0042] The linens are first cleaned by a washing device 100, and after cleaning, they are transferred to a dehydration and drying mechanism 300 by a conveying device 200 for dehydration and drying. After dehydration and drying, they are transferred to an ironing mechanism 400 by a conveying device 200 for secondary drying and ironing. After completion, they are transported to a folding storage area 500 for regular folding, storage and packaging of the cloth.
[0043] See also Figure 2-Figure 6 The dehydration and drying mechanism 300 is internally installed with a drum, a motor 31, a heating device and an air duct. A door 4 is installed on one side of the dehydration and drying mechanism 300. When the linens need to be dehydrated and dried, the linens to be dried are placed in the drum, a suitable drying program is selected, the door 4 of the dehydration and drying mechanism 300 is closed, and the dehydration and drying mechanism 300 is started. The drum starts to rotate under the drive of the motor 31, so that the linens roll in the drum to achieve uniform drying. After the drying is completed, the door 4 is opened to take out the dried linens.
[0044] In order to facilitate the preliminary dehydration of the linens, a support assembly 2 is provided on one side of the dehydration and drying mechanism 300. In order to facilitate the addition of the linens to the inner side of the dehydration and drying mechanism 300, a lifting assembly 3 is provided on one side of the support assembly 2.
[0045] The support assembly 2 includes two first connecting frames 24, a first rotating shaft 26 is rotatably connected between the two first connecting frames 24 via a damping bearing, two second connecting frames 25 are fixedly sleeved on the outer side of the first rotating shaft 26, and a collecting box 21 is fixed on one side of the second connecting frame 25; a drain pipe 23 is connected to one side of the bottom of the collecting box 21, and a valve 22 is installed on the drain pipe 23;
[0046] When the valve 22 is opened, the water in the collection box 21 is discharged through the drain pipe 23.
[0047] When the valve 22 is closed, the water inside the collection box 21 cannot be discharged to the outside.
[0048] The lifting assembly 3 includes a motor 31 and a box 32. A plurality of drainage holes 33 are provided at the bottom of the box 32. A screw rod 36 is fixed to the output shaft end of the motor 31. The output shaft of the motor 31 is controlled to rotate. When the output shaft of the motor 31 rotates clockwise, the output shaft drives the screw rod 36 to rotate, so that a limit block 38 threadedly connected to the screw rod 36 slides outside the sliding column 37.
[0049] A second rotating shaft 35 is fixedly inserted into one side of the box body 32, and the outer side of the second rotating shaft 35 is rotatably connected to the inner wall of the collection box 21 through a bearing. A sliding column 37 is fixed to the inner wall of the collection box 21, and a limit block 38 slidably sleeved on the outer side of the sliding column 37 is threadedly connected to the outer side of the screw rod 36. A connecting block 39 is fixed to the bottom of the box body 32 near the motor 31, and a first connecting rod 34 is hinged between the connecting block 39 and the limit block 38. The limit block 38 moves toward the side of the connecting block 39, and at this time, the first connecting rod 34 rotates around the hinge axis, so that the first connecting rod 34 changes from a horizontal state to a vertical state. At this time, the box body 32 rotates around the second rotating shaft 35, one side of the first connecting frame 24 is fixed to the outer side of the dehydration and drying mechanism 300, and one side of the motor 31 is fixed to one side of the collection box 21. The linens inside the box body 32 are taken out, and then the linens are dehydrated and dried using the dehydration and drying mechanism 300. In practical applications, the dehydration and drying mechanism 300 may adopt the model: HGQ-100.
[0050] See also Figure 7-Figure 13The ironing mechanism 400 includes a table top 401, a working box 402 is fixedly installed above the table top 401, a first electric heating tube 403 is arranged on the top of the inner wall of the working box 402, a mounting plate 404 is fixedly installed in the working box 402, a fan 405 is installed on the mounting plate 404, the first electric heating tube 403 is started, and then the fan 405 is started, and the fan 405 blows hot air onto the cloth; an electric push rod 406 is fixedly installed on the top of the inner wall of the working box 402, and the output end of the electric push rod 406 is fixedly installed An ironing plate 407 is installed, and the electric push rod 406 is started. The electric push rod 406 drives the ironing plate 407 to move downward to iron the cloth. A second electric heating tube 420 is arranged in the ironing plate 407. Extension plates 421 are fixedly installed on both side walls of the ironing plate 407. A long rod 408 is slidably connected to the extension plate 421. Second connecting rods 409 are fixedly installed at both ends of the long rod 408. A lint remover 410 is rotatably connected to the second connecting rod 409. The lint remover 410 can remove lint on the cloth.
[0051] In order to facilitate the installation and removal of the lint remover 410, a slide groove 411 is opened on the extension plate 421, and a slide bar 412 is fixedly installed on the long rod 408, and the slide bar 412 cooperates with the slide groove 411. When the lint remover 410 needs to be cleaned, the locking bolt 415 is first removed, and then the lint remover 410 is pulled. The lint remover 410 drives the second connecting rod 409, the second connecting rod 409 drives the long rod 408, and the long rod 408 drives the slide bar 412 to slide along the slide groove 411, and the lint remover 410 can be removed.
[0052] In order to fix the installed hair curler, a locking bolt 415 is threadedly connected to the side wall of the extension plate 421.
[0053] Through slots 414 are provided on both side walls of the working box 402 , and an observation window 416 is provided on the front side of the working box 402 .
[0054] A placement table 413 is fixedly installed on the table top 401 .
[0055] A feed roller 417 and a discharge roller 418 are fixedly mounted on the table top 401 .
[0056] A switch group 419 is provided on the table top 401 .
[0057] Through this technical solution, the method of use in practical application is:
[0058] After the linen is washed, it is transferred to the dehydration and drying mechanism 300 through the conveying device 200;
[0059] The linens washed by the washing production line are placed inside the box body 32. At this time, the water in the linens enters the inside of the collection box 21 through the drainage hole 33 under the action of gravity. When the linens drained by gravity need to be placed inside the dehydration and drying mechanism 300, it is only necessary to rotate the collection box 21. At this time, the collection box 21 drives the second connecting frame 25 to rotate around the first rotating shaft 26, so that the collection box 21 and the box body 32 rotate to the side of the box door 4. Under the action of the drainage hole 33, the water washed by the linens is first gravity-dehydrated.
[0060] Then press the switch to control the rotation of the output shaft of the motor 31. When the output shaft of the motor 31 rotates clockwise, the output shaft drives the screw rod 36 to rotate, so that the limit block 38 threadedly connected to the screw rod 36 slides on the outside of the sliding column 37, so that the limit block 38 moves to the side of the connecting block 39. At this time, the first connecting rod 34 rotates around the hinge axis, so that the first connecting rod 34 changes from a horizontal state to a vertical state. At this time, the box body 32 rotates around the second rotating shaft 35. Then the worker can easily take out the linen inside the box body 32, and then use the dehydration and drying mechanism 300 to dehydrate and dry the linen.
[0061] In summary, the motor 31 controls the rotation of the screw rod 36, which in turn drives the limit block 38 to slide and drives the first connecting rod 34 to rotate, and finally causes the box body 32 to automatically flip around the second rotating shaft 35. When the box body 32 flips to a suitable angle, workers can easily take out linens from the inside of the box body 32 without having to bend over laboriously or look for other tools to assist, which greatly simplifies manual operation and improves the convenience of operation.
[0062] After the linens are placed inside the box 32, the water naturally flows out under the action of gravity and enters the collection box 21 through the drainage hole 33, and the linens are initially dehydrated by gravity, which effectively reduces the moisture content in the linens. The linens have been dehydrated by gravity before entering the dehydration and drying mechanism 300, and their moisture content is reduced. Therefore, the time and energy consumption required in the drying process will also be reduced accordingly, thereby improving the dehydration efficiency of the linens using the dehydration and drying mechanism 300.
[0063] After the linens are dehydrated and dried, they are transferred to the ironing mechanism 400 through the conveying device 200;
[0064] By operating the ironing mechanism 400, the first electric heating tube 403 and the second electric heating tube 420 are started, and then the fan 405 is started. The fan 405 blows hot air onto the cloth to dry the cloth that is not completely dried. Then the electric push rod 406 is started, and the electric push rod 406 drives the ironing plate 407 to move downward to iron the cloth. At the same time, the lint remover 410 can remove the lint on the cloth. When the lint remover 410 needs to be cleaned, first remove the locking bolt 415. The lint remover 410 is then pulled, and the lint remover 410 drives the second connecting rod 409, and the second connecting rod 409 drives the long rod 408, and the long rod 408 drives the slide bar 412 to slide along the slide groove 411, so that the lint remover 410 can be removed; the ironing machine of the present application can also clean the lint on the cloth while ironing, and in addition, the cloth that is not completely dried can be dried while ironing, which effectively prevents the cloth from being ironed and folded before it is completely dried, causing the cloth to become moldy;
[0065] Finally, the fabric is subjected to secondary drying and ironing at the ironing mechanism 400, and after completion, it is transported to the folding storage area 500 for regular folding, storage and packaging of the fabric.
[0066] The above embodiments only express several implementation methods of the present application, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the invention patent. It should be pointed out that, for a person of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the protection scope of the patent of the present application shall be subject to the attached claims.
[0067] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A washing production line with a dehydration and drying device, characterized in that: The invention comprises a washing production line, a dehydration and drying mechanism (300) and an ironing mechanism (400), wherein the washing production line comprises a washing device (100) and a conveying device (200), wherein the washing device (100), the dehydration and drying mechanism (300) and the ironing mechanism (400) are arranged in sequence, and an independent conveying device (200) is arranged between the washing device (100) and the dehydration and drying mechanism (300), and between the dehydration and drying mechanism (300) and the ironing mechanism (400), and another conveying device (200) is arranged at the end of the ironing mechanism (400), and a folding storage area (500) is arranged at the end of the conveying device (200); A box door (4) is installed on one side of the dehydration and drying mechanism (300), a support assembly (2) is provided on one side of the dehydration and drying mechanism (300), and a lifting assembly (3) is provided on one side of the support assembly (2); the support assembly (2) comprises two first connecting frames (24), a first rotating shaft (26) is rotatably connected between the two first connecting frames (24) through a damping bearing, two second connecting frames (25) are fixedly sleeved on the outer side of the first rotating shaft (26), and a collection box (21) is fixed on one side of the second connecting frame (25); the lifting assembly (3) comprises a motor (31) and a box body (32), a plurality of drainage holes (33) are provided at the bottom of the box body (32), and a screw rod (36) is fixed to the output shaft end of the motor (31); The ironing mechanism (400) comprises a table top (401), a working box (402) is fixedly installed above the table top (401), a first electric heating tube (403) is arranged on the top of the inner wall of the working box (402), a mounting plate (404) is fixedly installed in the working box (402), a fan (405) is installed on the mounting plate (404), an electric push rod (406) is fixedly installed on the top of the inner wall of the working box (402), and the electric push rod (406) is fixedly installed on the top of the inner wall of the working box (402). An ironing plate (407) is fixedly installed at the output end of the rod (406), a second electric heating tube (420) is arranged inside the ironing plate (407), extension plates (421) are fixedly installed on both side walls of the ironing plate (407), a long rod (408) is slidably connected to the extension plate (421), second connecting rods (409) are fixedly installed at both ends of the long rod (408), and a hair remover (410) is rotatably connected to the second connecting rod (409).
2. A washing production line with a dehydration and drying device according to claim 1, characterized in that: One side of the bottom of the collection box (21) is connected to a drainage pipe (23), and a valve (22) is installed on the drainage pipe (23); When the valve (22) is opened, the water inside the collection box (21) is discharged through the drain pipe (23). When the valve (22) is closed, the water inside the collection box (21) cannot be discharged to the outside.
3. A washing production line with a dehydration and drying device according to claim 2, characterized in that: A second rotating shaft (35) is fixedly inserted into one side of the box body (32), and the outer side of the second rotating shaft (35) is rotatably connected to the inner wall of the collection box (21) via a bearing.
4. A washing production line with a dehydration and drying device according to claim 3, characterized in that: A sliding column (37) is fixed to the inner wall of the collection box (21), and a limit block (38) is threadedly connected to the outer side of the screw rod (36) and is slidably sleeved on the outer side of the sliding column (37).
5. A washing production line with a dehydration and drying device according to claim 4, characterized in that: A connecting block (39) is fixed to the bottom of the box body (32) on one side close to the motor (31), and a first connecting rod (34) is hinged between the connecting block (39) and the limiting block (38).
6. A washing production line with a dehydration and drying device according to claim 5, characterized in that: One side of the first connecting frame (24) is fixed to the outside of the dehydration and drying mechanism (300), and one side of the motor (31) is fixed to one side of the collection box (21).
7. The washing production line with dehydration and drying equipment according to claim 1, characterized in that: The extension plate (421) is provided with a slide groove (411), the long rod (408) is fixedly mounted with a slide bar (412), the slide bar (412) matches the slide groove (411), and the side wall of the extension plate (421) is threadedly connected with a locking bolt (415).
8. The washing production line with dehydration and drying equipment according to claim 1, characterized in that: Through slots (414) are provided on both side walls of the working box (402), and an observation window (416) is provided on the front of the working box (402).
9. The washing production line with dehydration and drying equipment according to claim 1, characterized in that: A placing table (413) is fixedly mounted on the table top (401), and a feeding roller (417) and a discharging roller (418) are fixedly mounted on the table top (401).
10. A washing production line with a dehydration and drying device according to claim 9, characterized in that: A switch group (419) is provided on the table top (401).