Tea leaf fermentation equipment capable of uniformly turning tea leaves

By designing mixing components and ventilation components in tea fermentation equipment, the problems of uneven flips and difficulty in ventilation control during tea fermentation are solved, and the optimal ratio of uniform fermentation and aroma of tea is achieved, which enhances the taste and commodity value of tea.

CN120130558AInactive Publication Date: 2025-06-13HEFENG QUANYI TEA CO LTD
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Patent Information

Application Number
CN202510572015.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-06
Publication Date
2025-06-13
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing tea fermentation equipment is difficult to flip the tea evenly, resulting in uneven fermentation, excessive or insufficient oxidation of some tea leaves, imbalance in the proportion of aroma components, and the equipment is difficult to control the ventilation size, affecting the taste and commodity value of the tea leaves.

Method used

A tea fermentation device including a stirring assembly and a ventilation assembly is designed. The mixing assembly achieves uniform flip of the tea and prevents settlement through the mixing rack and mixing mechanism. The ventilation assembly ensures oxygen supply and dust cleaning during the tea fermentation process by adjusting the ventilation volume and dust prevention mechanism.

Benefits of technology

It realizes uniform flip and ventilation control during tea fermentation, avoids the problems of uneven fermentation and unbalanced aroma, and enhances the taste and commodity value of tea.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of tea processing, and particularly discloses tea fermentation equipment capable of uniformly overturning tea, which comprises a fermentation barrel, a top cover is arranged at the top end of the fermentation barrel, a first motor is arranged on the outer surface of the top cover, a floating disc is slidably connected to an inner cavity of the fermentation barrel, and a stirring assembly is arranged in the inner cavity of the fermentation barrel. Fermented tea leaves can be uniformly stirred through the stirring assembly, the tea leaves settled at the bottom can be shaken, the tea leaves at the bottom can be turned over, it is ensured that all parts of the tea leaves make full contact with oxygen, fermentation stagnation or over-oxidation caused by local oxygen deficit is avoided, flexible stirring is adopted in the stirring process, and the stirring efficiency is improved. The caked tea leaves are prevented from being damaged, the completeness of the tea leaves is protected, the taste of the tea leaves is improved, the ventilation degree can be adjusted according to requirements through the ventilation assembly, it is guaranteed that the needed ventilation quantity meets the fermentation requirement, and dust can be prevented from entering the fermentation equipment.
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Description

Technical Field

[0001] The present application relates to the technical field of tea processing, and in particular to a tea fermentation device capable of evenly turning tea leaves. Background Art

[0002] Tea fermentation is a key link in the tea production process and has a decisive impact on the quality and taste of tea. The essence of tea fermentation is the enzymatic oxidation reaction of substances inside the tea leaves. After the tea cell walls are damaged, the oxidase enzymes (such as polyphenol oxidase, peroxidase) present in the cell walls promote a series of oxidation processes of catechins. During the fermentation process, the tea leaves need to be in full contact with oxygen to promote the transformation of internal chemical components, forming a unique aroma and flavor. Moreover, during the fermentation process, the tea leaf pile needs to be turned regularly to ensure that the tea leaves are heated evenly and avoid local over-fermentation.

[0003] Currently, the following problems still exist in the existing technologies:

[0004] 1. It is difficult for existing tea fermentation devices to evenly turn the tea leaves. In particular, the tea leaves are prone to sedimentation at the bottom of the fermentation device, resulting in the tea leaves at the bottom not being turned, thus causing uneven fermentation, leading to over-oxidation of some tea leaves (such as the generation of rancid taste) or insufficient oxidation (residual grassy smell), and the imbalance of the proportion of aroma components. Moreover, during the process of turning the tea leaves, some tea leaves are squeezed into lumps. If directly stirred, the rigidity is too strong, which may damage the tea leaves and affect the taste of the tea.

[0005] 2. It is difficult for existing tea fermentation devices to control the ventilation volume. Excessive ventilation will accelerate the oxygen supply, resulting in over-oxidation of tea polyphenols, forming too much theaflavin, making the color of the tea soup dull and the taste weak. Insufficient ventilation means insufficient oxygen supply during the fermentation process, resulting in incomplete oxidation of tea polyphenols and excessive residual catechins, and the tea soup has a strong bitter taste. In addition, a certain amount of dust is mixed during the ventilation process, and the dust particles will adhere to the surface of the tea leaves, resulting in dull color and reduced gloss of the dry tea, and spots or impurities appear on the tea leaves at the bottom, affecting the taste and commercial value of the tea. Summary of the Invention

[0006] In order to overcome the problem that existing tea fermentation equipment is difficult to evenly flip tea leaves, especially the problem that tea leaves are prone to sedimentation at the bottom of the fermentation equipment, resulting in the tea leaves at the bottom not being flipped, which causes uneven fermentation, leading to over-oxidation of some tea leaves (such as the production of rancid taste) or insufficient oxidation (residual grassy smell), imbalance in the proportion of aroma components, and during the flipping process of tea leaves, some tea leaves are squeezed into lumps. If directly stirred, the rigidity is too strong and may damage the tea leaves, affecting the taste of the tea. The tea fermentation equipment is difficult to control the size of ventilation. Excessive ventilation will accelerate the supply of oxygen, resulting in over-oxidation of tea polyphenols, forming too much theaflavin, making the color of the tea soup dull and the taste weak. Insufficient ventilation means insufficient oxygen supply during the fermentation process, resulting in incomplete oxidation of tea polyphenols and excessive residual catechins, and the tea soup has a strong bitter taste. The purpose of the present invention is to provide a tea fermentation equipment that can evenly flip tea leaves to solve the above deficiencies.

[0007] The present application provides a tea fermentation equipment that can evenly flip tea leaves, including a fermentation barrel. A top cover is provided at the top end of the fermentation barrel. A first motor is provided on the outer surface of the top cover. A floating disk is slidably connected to the inner cavity of the fermentation barrel. A stirring assembly is provided in the inner cavity of the fermentation barrel. A ventilation assembly is provided on the outer surface of the fermentation barrel. The stirring assembly includes a stirring frame. The output end of the first motor is sleeved with the top end of the stirring frame. The stirring frame is rotatably connected to the top cover. A stirring mechanism is provided on the outer surface of the stirring frame. A fixing plate is fixedly installed at the top end of the stirring frame. Push rods are fixedly installed on the lower surfaces of both ends of the fixing plate. A first connecting ring is fixedly installed on the upper surface of the floating disk. A convex block is fixedly installed on the upper surface of the first connecting ring. The bottom end of the push rod is in contact with the upper surface of the first connecting ring. The two ends of the convex block are flush with the first connecting ring, and the middle part of the convex block protrudes. An anti-sedimentation mechanism is slidably connected to the inner cavity of the floating disk. A floating mechanism is fixedly installed on the bottom wall of the fermentation barrel. A jacking mechanism is provided on the outer surface of the floating mechanism.

[0008] Further, the stirring mechanism includes a rotating rod. First sliding rods are fixedly installed at both ends of the rotating rod. A first spring is sleeved on the outer surface of the first sliding rod. A first sliding groove is opened in the inner cavity of the stirring frame. A sliding plate is fixedly connected to the outer surface of the rotating rod. A first limiting block is fixedly installed on the outer surface of the stirring frame. A button is provided on the inner wall of the first limiting block. Stirring rods are fixedly installed on the outer surface of the sliding plate.

[0009] Further, the first spring is located between the rotating rod and the inner wall of the stirring frame. The first sliding rod is slidably connected to the first sliding groove. An alarm is provided on the outer surface of the first limiting block. The button is electrically connected to the alarm. Pressing the button controls the alarm to sound. The rotating rod is slidably connected to the inner cavity of the stirring frame. The sliding plate is slidably connected to the first limiting block. There is a gap between the sliding plate and the button.

[0010] Furthermore, the anti-settlement mechanism includes a fixed ring. The outer surface of the fixed ring is fixedly installed with a second slide bar. The outer surface of the second slide bar is slidably connected with a gasket. The outer surface of the fixed ring is provided with a floating ring. The outer surface of the floating ring is fixedly connected with a connecting rod. The outer surface of the connecting rod is fixedly connected with a second connecting ring. A second spring is sleeved on the outer surface of the second slide bar. The second spring is located between the fixed ring and the gasket. A floating groove is formed in the middle of the floating ring. The fixed ring and the floating ring are slidably connected. The gasket and the floating ring are slidably connected. The second slide bar and the floating groove are slidably connected.

[0011] Furthermore, the floating mechanism includes a fixed frame. The outer surface of the fixed frame is fixedly installed with a fixed rod. A third spring is sleeved on the middle part of the fixed rod. Sliding seats are arranged at both ends of the third spring. The sliding seats and the fixed rod are slidably connected. A connecting bar is rotatably connected to the inner cavity of the sliding seat. One end of the connecting bar away from the sliding seat is rotatably connected to a floating plate. The lower surface of the fixed frame is fixedly connected to the bottom wall of the fermentation barrel. The upper surface of the floating plate is fixedly connected to the lower surface of the floating disk.

[0012] Furthermore, the jacking mechanism includes a support block. The support block is fixedly connected to the fixed frame. A gear is rotatably connected to the inner cavity of the support block. A first rack is fixedly connected to the lower surface of the floating disk. A second limit block is fixedly installed on the outer surface of the fixed frame. A second rack is slidably connected to the inner cavity of the second limit block. A jacking rod is fixedly installed at the top end of the second rack. The jacking rod and the floating disk are slidably connected. The top end of the jacking rod is fixedly connected to the fixed ring. The gear and the first rack are meshed. The gear and the second rack are meshed.

[0013] Furthermore, the ventilation assembly includes a connecting pipe. Second chutes are formed at the upper and lower ends of the connecting pipe. An adjusting mechanism is inserted on the outer surface of the connecting pipe. A dust-proof mechanism is slidably connected to the inner cavity of the second chute. A collecting mechanism is fixedly installed on the outer surface of the fermentation barrel. The collecting mechanism is located directly below the second chute. The connecting pipe is embedded in the outer surface of the fermentation barrel.

[0014] Furthermore, the adjusting mechanism includes a ventilation pipe. An adjusting blade is rotatably connected to the inner cavity of the ventilation pipe. A connecting disk is arranged in the middle of the ventilation pipe. The two ends of the adjusting blade are respectively rotatably connected to the ventilation pipe and the connecting disk. An adjusting ring is rotatably connected to the outer surface of the ventilation pipe. A driving rod is fixedly installed on the outer surface of the adjusting ring. An adjusting plate is fixedly installed at one end of the adjusting blade away from the connecting disk. An adjusting groove is formed in the outer surface of the adjusting plate. The driving rod and the adjusting groove are slidably connected. A plug rod is fixedly installed on the outer surface of the ventilation pipe. The plug rod and the connecting pipe are inserted and combined.

[0015] Furthermore, the dust-proof mechanism includes a filter screen. The filter screen is slidably connected to the inner cavity of the second chute, and the gap of the second chute is greater than the thickness of the filter screen. The filter screen is closely attached to the inner cavity of the second chute on the side close to the fermentation barrel. A elastic rod is fixedly installed at the bottom end of the filter screen. A fourth spring is sleeved on the outer surface of the elastic rod. A limiting ring is fixedly installed on the outer surface of the elastic rod. The fourth spring is located between the limiting ring and the lower surface of the connecting pipe. The elastic rod is slidably connected to the connecting pipe, and the bottom end of the elastic rod is rounded.

[0016] Furthermore, the collection mechanism includes a dust collection box. A threaded rod is rotatably connected to the outer surface wall of the dust collection box. A moving block is sleeved on the outer surface of the threaded rod. The moving block is threadedly connected to the threaded rod. The moving block is slidably connected to the outer surface of the dust collection box. A second motor is provided on the outer surface of the dust collection box. The output end of the second motor is sleeved on the threaded rod. Dust guiding rods are uniformly arranged on the inner wall of the dust collection box. A scraping plate is slidably connected to the upper surface of the dust guiding rods. One end of the scraping plate is fixedly connected to a pressure plate. The end of the scraping plate far from the pressure plate is fixedly connected to the moving block. The scraping plate is slidably connected to the dust collection box. The dust collection box is located directly below the second chute. The dust collection box is fixedly connected to the outer surface of the fermentation barrel. The middle of the upper surface of the dust guiding rod protrudes, and the upper surface of the pressure plate is uneven. When the scraping plate moves, the pressure plate passes through the bottom end of the elastic rod.

[0017] The technical solution provided by this application has at least the following technical effects or advantages:

[0018] 1. Due to the adoption of the stirring assembly, it effectively solves the problem that the existing tea fermentation equipment is difficult to evenly flip the tea. In particular, the tea is prone to sedimentation at the bottom of the fermentation equipment, resulting in the tea at the bottom not being turned over, which causes uneven fermentation, leading to over-oxidation (such as producing a rancid taste) or insufficient oxidation (residual grassy smell) of some tea, an imbalance in the proportion of aroma components, and during the flipping process of the tea, some tea is squeezed into blocks. If directly stirred, the rigidity is too strong, which may damage the tea and affect the taste of the tea. The present invention can evenly stir the fermented tea through the stirring assembly, can shake the tea sediment at the bottom, so that the tea at the bottom can be turned over, ensuring that all parts of the tea are fully in contact with oxygen, avoiding fermentation stagnation or over-oxidation caused by local hypoxia, and adopting flexible stirring during the stirring process to prevent damage to the agglomerated tea and protect the integrity of the tea, improving the taste of the tea.

[0019] 2. Due to the adoption of the ventilation component, it effectively solves the problem that it is difficult to control the ventilation size in existing tea fermentation equipment. Excessive ventilation will accelerate the oxygen supply, leading to excessive oxidation of tea polyphenols, forming too much theafulvin, making the color of the tea soup dull and the taste weak. Insufficient ventilation means insufficient oxygen supply during the fermentation process, resulting in incomplete oxidation of tea polyphenols and excessive residual catechins, making the tea soup bitter. In addition, during the ventilation process, a certain amount of dust is mixed in, and the dust particles will adhere to the surface of the tea leaves, resulting in dull color and reduced gloss of the dry tea, and spots or impurities on the leaf bottom, affecting the taste and commercial value of the tea. The ventilation component of the present invention can adjust the ventilation size according to the demand to ensure that the required ventilation volume meets the fermentation requirements, can prevent dust from entering the interior of the fermentation equipment, and can clean the dust attached to the filter screen to prevent blockage and affect ventilation. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 is a schematic diagram of the overall structure in an embodiment of the present application;

[0021] Figure 2 is a schematic cross-sectional view of the fermentation barrel structure in an embodiment of the present application;

[0022] Figure 3 is a schematic diagram of the stirring component structure in an embodiment of the present application;

[0023] Figure 4 is a schematic cross-sectional view of a partial structure of the stirring mechanism in an embodiment of the present application;

[0024] Figure 5 is a schematic diagram of the anti-settlement mechanism structure in an embodiment of the present application;

[0025] Figure 6 is a schematic diagram of the connecting rod structure in an embodiment of the present application;

[0026] Figure 7 in an embodiment of the present application Figure 6 is an enlarged schematic diagram of the structure at A;

[0027] Figure 8 is a schematic diagram of the jacking mechanism structure in an embodiment of the present application;

[0028] Figure 9 is a schematic diagram of the floating mechanism structure in an embodiment of the present application;

[0029] Figure 10 is a schematic diagram of the ventilation component structure in an embodiment of the present application;

[0030] Figure 11 is a schematic diagram of the adjusting mechanism structure in an embodiment of the present application;

[0031] Figure 12 is a schematic diagram of the collection mechanism structure in an embodiment of the present application;

[0032] Figure 13 This is a schematic diagram of the elastic rod structure in the embodiment of the present application.

[0033] In the figure: 1, fermentation barrel; 2, top cover; 3, first motor; 4, floating disc; 5, stirring assembly; 51, stirring frame; 52, stirring mechanism; 521, rotating rod; 522, first sliding rod; 523, first spring; 524, first chute; 525, sliding plate; 526, first limiting block; 527, button; 528, stirring rod; 53, fixing plate; 54, push rod; 55, first connecting ring; 56, convex block; 57, anti-settling mechanism; 571, fixing ring; 572, second sliding rod; 573, gasket; 574, floating ring; 575, connecting rod; 576, second connecting ring; 577, second spring; 578, floating groove; 58, floating mechanism; 581, fixing frame; 582, fixing rod; 583, third spring; 584, sliding seat; 585, connecting strip; 586, floating plate; 59, jacking mechanism; 591, support block; 592, gear; 593, first rack; 594, second limiting block; 595, second rack; 596, jacking rod; 6, ventilation assembly; 61, connecting pipe; 62, second chute; 63, adjusting mechanism; 631, ventilation pipe; 632, adjusting blade; 633, connecting disc; 634, adjusting ring; 635, driving rod; 636, adjusting plate; 637, adjusting groove; 638, inserting rod; 64, dust-proof mechanism; 641, filter screen; 642, elastic rod; 643, fourth spring; 644, limiting ring; 65, collecting mechanism; 651, dust collection box; 652, threaded rod; 653, moving block; 654, second motor; 655, dust guiding rod; 656, scraping plate; 657, pressure plate. Detailed implementation manners

[0034] For the difficulty in uniformly turning over the tea leaves, the present invention can uniformly stir the fermented tea leaves through the stirring assembly, shake the tea leaves settling at the bottom, so that the tea leaves at the bottom can be turned over, ensuring that all parts of the tea leaves are in full contact with oxygen; for the difficulty in controlling the ventilation size, the present invention can adjust the ventilation size according to requirements through the ventilation assembly to ensure that the required ventilation volume meets the fermentation requirements.

[0035] In order to better understand the above technical solution, the following will describe the above technical solution in detail in combination with the specification drawings and specific implementation manners.

[0036] Embodiment:

[0037] Please refer to Figure 1 and Figure 2As shown in the figure, a tea fermentation device capable of evenly turning over tea leaves includes a fermentation barrel 1. A top cover 2 is provided at the top end of the fermentation barrel 1. A first motor 3 is provided on the outer surface of the top cover 2. A floating disk 4 is slidably connected to the inner cavity of the fermentation barrel 1. A stirring assembly 5 is provided in the inner cavity of the fermentation barrel 1. A ventilation assembly 6 is provided on the outer surface of the fermentation barrel 1. Place the tea leaves inside the fermentation barrel 1, that is, above the floating disk 4. Drive the stirring assembly 5 to rotate through the operation of the first motor 3. The rotation of the stirring assembly 5 flips the tea leaves. While the stirring assembly 5 rotates, the floating disk 4 slides in the inner cavity of the fermentation barrel 1, causing the tea leaves on the floating disk 4, that is, the tea leaves at the bottom of the fermentation barrel 1, to shake, preventing the tea leaves at the bottom from settling and being insufficiently stirred. The ventilation assembly 6 is used for ventilation inside the fermentation barrel 1 to ensure the oxygen required for tea leaf fermentation.

[0038] Please refer to Figure 3 and Figure 5 As shown in the figure, the stirring assembly 5 includes a stirring frame 51. The output end of the first motor 3 and the top end of the stirring frame 51 are sleeved. The stirring frame 51 is rotatably connected to the top cover 2. A stirring mechanism 52 is provided on the outer surface of the stirring frame 51. A fixing plate 53 is fixedly installed at the top end of the stirring frame 51. Push rods 54 are fixedly installed on the lower surfaces of both ends of the fixing plate 53. A first connecting ring 55 is fixedly installed on the upper surface of the floating disk 4. A convex block 56 is fixedly installed on the upper surface of the first connecting ring 55. The bottom end of the push rod 54 fits with the upper surface of the first connecting ring 55. The two ends of the convex block 56 are flush with the first connecting ring 55, and the middle part of the convex block 56 protrudes. An anti-settling mechanism 57 is slidably connected to the inner cavity of the floating disk 4. A floating mechanism 58 is fixedly installed on the bottom wall of the fermentation barrel 1. A jacking mechanism 59 is provided on the outer surface of the floating mechanism 58. When turning over the tea leaves, the operation of the first motor 3 drives the stirring frame 51 to rotate. The rotation of the stirring frame 51 drives the stirring mechanism 52 to turn over the tea leaves. The rotation of the stirring frame 51 drives the fixing plate 53 to rotate. The rotation of the fixing plate 53 drives the push rod 54 to squeeze the convex block 56 on the first connecting ring 55. The convex block 56 is stressed to cause the floating disk 4 to slide down in the inner cavity of the fermentation barrel 1. The downward slide of the floating disk 4 drives the floating mechanism 58 to contract. The contraction of the floating mechanism 58 causes the jacking mechanism 59 to drive the anti-settling mechanism 57 to move upward. The anti-settling mechanism 57 pushes up the tea leaves at the bottom of the fermentation barrel 1. At the same time, combined with the up and down shaking of the floating disk 4, the tea leaves settled at the bottom of the fermentation barrel 1 can be fully stirred, improving the uniformity of fermentation oxygen mixing.

[0039] Please refer to Figure 3 and Figure 4As shown in the figure, the stirring mechanism 52 includes a rotating rod 521. At both ends of the rotating rod 521, first sliding rods 522 are fixedly installed. A first spring 523 is sleeved on the outer surface of the first sliding rods 522. A first sliding groove 524 is formed in the inner cavity of the stirring frame 51. A sliding plate 525 is fixedly connected to the outer surface of the rotating rod 521. A first limiting block 526 is fixedly installed on the outer surface of the stirring frame 51. A button 527 is arranged on the inner wall of the first limiting block 526. A stirring rod 528 is fixedly installed on the outer surface of the sliding plate 525. The first spring 523 is located between the rotating rod 521 and the inner wall of the stirring frame 51, ensuring the balance of the rotating rod 521 in the inner cavity of the stirring frame 51 and enabling the rotating rod 521 to have a certain floating space up and down in the inner cavity of the stirring frame 51. The first sliding rods 522 are slidably connected to the first sliding grooves 524. An alarm is arranged on the outer surface of the first limiting block 526. The button 527 is electrically connected to the alarm. Pressing the button 527 controls the alarm to sound an alarm. The rotating rod 521 is slidably connected to the inner cavity of the stirring frame 51. The sliding plate 525 is slidably connected to the first limiting block 526. There is a gap between the sliding plate 525 and the button 527. When the stirring frame 51 rotates during the flipping of the tea leaves, the stirring mechanism 52 is driven to rotate. At this time, the stirring rod 528 flips the tea leaves in the inner cavity of the fermentation barrel 1. Inevitably, there will be tea leaf blocks squeezed together during the flipping process. At this time, if the stirring rod 528 is too rigid, it is easy to damage the tea leaves. Therefore, when the stirring rod 528 passes through the tea leaf blocks, the rotating rod 521 slides in the inner cavity of the stirring frame 51. The sliding of the rotating rod 521 drives the first sliding rods 522 to slide in the inner cavity of the first sliding grooves 524, causing the sliding plate 525 to slide up and down in the direction of the stirring frame 51, so as to drive the stirring rod 528 to flip the tea leaves from the side when encountering the tea leaf blocks. The elastic force of the first spring 523 causes the rotating rod 521 to return to its original position after passing through the tea leaf blocks. After multiple flips, the tea leaf blocks are gradually loosened, thus avoiding damaging the tea leaves by directly flipping the tea leaf blocks. When the floating of the sliding plate 525 is too large, the sliding plate 525 slides in the inner cavity of the first limiting block 526, causing the sliding plate 525 to squeeze the button 527. At this time, the button 527 controls the alarm to sound an alarm, facilitating the staff to determine whether manual intervention is required according to the situation. For example, if the alarm sounds for a long time, it may indicate that there are relatively large hard blocks in the tea leaves that are difficult to flip, and the staff can then perform manual intervention.

[0040] Please refer to Figure 3 , Figure 5 , Figure 6 , Figure 7 and Figure 8As shown, the anti-settling mechanism 57 includes a fixed ring 571. A second sliding rod 572 is fixedly installed on the outer surface of the fixed ring 571. A gasket 573 is slidably connected to the outer surface of the second sliding rod 572. A floating ring 574 is arranged on the outer surface of the fixed ring 571. A connecting rod 575 is fixedly connected to the outer surface of the floating ring 574. A second connecting ring 576 is fixedly connected to the outer surface of the connecting rod 575. A second spring 577 is sleeved on the outer surface of the second sliding rod 572. The second spring 577 is located between the fixed ring 571 and the gasket 573 and is used to prevent the second spring 577 from rubbing against the inner wall of the floating ring 574. A floating groove 578 is formed in the middle part of the floating ring 574. The fixed ring 571 and the floating ring 574 are slidably connected. The gasket 573 and the floating ring 574 are slidably connected. The second sliding rod 572 and the floating groove 578 are slidably connected. The floating mechanism 58 includes a fixed frame 581. A fixed rod 582 is fixedly installed on the outer surface of the fixed frame 581. A third spring 583 is sleeved on the middle part of the fixed rod 582. Sliding seats 584 are arranged at both ends of the third spring 583. The sliding seats 584 and the fixed rod 582 are slidably connected. A connecting bar 585 is rotatably connected to the inner cavity of the sliding seat 584. One end of the connecting bar 585 away from the sliding seat 584 is rotatably connected to a floating plate 586. The lower surface of the fixed frame 581 is fixedly connected to the bottom wall of the fermentation barrel 1. The upper surface of the floating plate 586 is fixedly connected to the lower surface of the floating disk 4. The jacking mechanism 59 includes a support block 591. The support block 591 is fixedly connected to the fixed frame 581. A gear 592 is rotatably connected to the inner cavity of the support block 591. A first rack 593 is fixedly connected to the lower surface of the floating disk 4. A second limiting block 594 is fixedly installed on the outer surface of the fixed frame 581. A second rack 595 is slidably connected to the inner cavity of the second limiting block 594. A jacking rod 596 is fixedly installed at the top end of the second rack 595. The jacking rod 596 and the floating disk 4 are slidably connected. The top end of the jacking rod 596 is fixedly connected to the fixed ring 571. The gear 592 and the first rack 593 are meshed. The gear 592 and the second rack 595 are meshed. While the stirring frame 51 rotates to flip the tea leaves in the inner cavity of the fermentation barrel 1, it is difficult to take into account the flipping of the tea leaves at the bottom end of the fermentation barrel 1. At this time, the push rod 54 squeezes the convex block 56 to drive the floating disk 4 to generate extrusion on the floating plate 586. The pressing of the floating plate 586 drives the floating plate 586 to move towards the fixed frame 581. Thus, the connecting bar 585 rotates in the inner cavity of the sliding seat 584, causing the sliding seat 584 to squeeze the third spring 583 to realize the downward sliding of the floating disk 4. And the elastic force of the third spring 583 makes the sliding seat 584 slide on the fixed rod 582 to drive the floating plate 586 to return to its original position. At this time, the floating plate 586 drives the floating disk 4 to move upward. The tea leaves in the inner cavity of the fermentation barrel 1 generate a shaking effect during the up and down sliding of the floating disk 4, especially enabling the tea leaves settled at the bottom end to be fully dispersed. While the floating disk 4 slides downward, it drives the first rack 593 to move downward. The movement of the first rack 593 drives the gear 592 in the inner cavity of the support block 591 to rotate.The rotation of the gear 592 drives the second rack 595 to slide in the inner cavity of the second limit block 594. The sliding of the second rack 595 drives the push rod 596 to move. The movement of the push rod 596 drives the anti-settling mechanism 57 to move. Therefore, when the floating plate 4 moves downward, the anti-settling mechanism 57 can move upward, so that the tea leaves at the bottom end of the fermentation barrel 1 can be pushed away from the bottom, so as to cooperate with the shaking of the floating plate 4 to evenly turn the tea leaves and facilitate even contact with oxygen. When the anti-settling mechanism 57 pushes the tea leaves, it also has a flexible force to avoid damage to the tea leaves. The push rod 596 drives the fixing ring 571 to move upward. When encountering a tea leaf block, the second connecting ring 576 will float to avoid direct squeezing with the tea leaf block. At this time, the second connecting ring 5 76 drives the connecting rod 575 to move, and the connecting rod 575 drives the floating ring 574 to slide on the second slide rod 572, that is, the second slide rod 572 slides in the inner cavity of the floating groove 578 and squeezes the second spring 577. The elastic force of the second spring 577 can restore the floating ring 574 and the fixed ring 571 to their original positions, that is, the fixed ring 571 and the floating ring 574 are flexibly connected, so that there is a certain floating space when the floating ring 574 drives the second connecting ring 576 to push the bottom tea leaves to turn over. With the flexible stirring of the stirring mechanism 52 and the flexible lifting of the tea leaves by the bottom anti-settling mechanism 57, the tea leaves can be evenly turned over while avoiding damage to the tea leaves, thereby protecting the integrity of the tea leaves and improving the taste of the tea leaves.

[0041] See also Figure 2 and Figure 10 As shown, the ventilation assembly 6 includes a connecting pipe 61, and second slide grooves 62 are provided at the upper and lower ends of the connecting pipe 61. An adjusting mechanism 63 is inserted into the outer surface of the connecting pipe 61. The inner cavity of the second slide groove 62 is slidably connected with a dustproof mechanism 64. A collecting mechanism 65 is fixedly installed on the outer surface of the fermentation barrel 1. The collecting mechanism 65 is located directly below the second slide groove 62. The connecting pipe 61 is embedded in the outer surface of the fermentation barrel 1. The connecting pipe 61 is connected to the interior of the fermentation barrel 1. The dustproof mechanism 64 can slide in the inner cavity of the second slide groove 62 for dust removal. The adjusting mechanism 63 is used to adjust the ventilation volume, the dustproof mechanism 64 is used to prevent dust, and the collecting mechanism 65 is used to collect dust blocked by the dustproof mechanism 64 and clean the dustproof mechanism 64 to prevent dust generated during ventilation from clogging the dustproof mechanism 64.

[0042] See also Figure 10 and Figure 11As shown, the adjusting mechanism 63 includes a ventilation pipe 631. A regulating blade 632 is rotatably connected to the inner cavity of the ventilation pipe 631. A connection disk 633 is arranged at the middle part of the ventilation pipe 631. Two ends of the regulating blade 632 are respectively rotatably connected to the ventilation pipe 631 and the connection disk 633. An adjusting ring 634 is rotatably connected to the outer surface of the ventilation pipe 631. A driving rod 635 is fixedly installed on the outer surface of the adjusting ring 634. An adjusting plate 636 is fixedly installed at one end of the regulating blade 632 away from the connection disk 633. An adjusting groove 637 is formed on the outer surface of the adjusting plate 636. The driving rod 635 is slidably connected to the adjusting groove 637. A plug rod 638 is fixedly installed on the outer surface of the ventilation pipe 631. The plug rod 638 is inserted into the connecting pipe 61. When it is necessary to adjust the ventilation volume inside the fermentation barrel 1, by rotating the position of the adjusting ring 634 on the ventilation pipe 631, the rotation of the adjusting ring 634 drives the driving rod 635 to move. The movement of the driving rod 635 drives the driving rod 635 to slide in the adjusting groove 637 on the adjusting plate 636, that is, the angle of the adjusting plate 636 deflects. The deflection of the adjusting plate 636 drives the regulating blade 632 to rotate between the ventilation pipe 631 and the connection disk 633, so that the gap between the regulating blades 632 changes, and the ventilation volume between the regulating blades 632 changes. The deflection angle between the regulating blades 632 can be adjusted according to requirements. There is a large frictional force between the adjusting ring 634 and the ventilation pipe 631. The adjusting ring 634 slides on the outer surface of the ventilation pipe 631 due to external force fluctuations, ensuring the stability of the adjusting ring 634 on the ventilation pipe 631.

[0043] Please refer to Figure 10 , Figure 12 and Figure 13As shown in the figure, the dust-proof mechanism 64 includes a filter screen 641. The filter screen 641 is slidably connected to the inner cavity of the second chute 62, and the gap of the second chute 62 is greater than the thickness of the filter screen 641. The filter screen 641 is closely attached to the inner cavity of the second chute 62 on the side close to the fermentation barrel 1. A resilient rod 642 is fixedly installed at the bottom end of the filter screen 641. A fourth spring 643 is sleeved on the outer surface of the resilient rod 642. A limiting ring 644 is fixedly installed on the outer surface of the resilient rod 642. The fourth spring 643 is located between the limiting ring 644 and the lower surface of the connecting pipe 61, so that the filter screen 641 maintains balance in the inner cavity of the connecting pipe 61 and can block the whole connecting pipe 61 for dust prevention. The resilient rod 642 is slidably connected to the connecting pipe 61, and the bottom end of the resilient rod 642 is rounded. The dust collection mechanism 65 includes a dust collection box 651. A threaded rod 652 is rotatably connected to the outer surface wall of the dust collection box 651. A moving block 653 is sleeved on the outer surface of the threaded rod 652. The moving block 653 is threadedly connected to the threaded rod 652. The moving block 653 is slidably connected to the outer surface of the dust collection box 651. A second motor 654 is arranged on the outer surface of the dust collection box 651. The second motor 654 is a stepping motor for facilitating the control of the reciprocating movement of the moving block 653 on the threaded rod 652. The output end of the second motor 654 is sleeved on the threaded rod 652. Dust guiding rods 655 are evenly arranged on the inner wall of the dust collection box 651. A scraping plate 656 is slidably connected to the upper surface of the dust guiding rods 655. One end of the scraping plate 656 is fixedly connected to a pressure plate 657. The end of the scraping plate 656 far from the pressure plate 657 is fixedly connected to the moving block 653. The scraping plate 656 is slidably connected to the dust collection box 651. The dust collection box 651 is located directly below the second chute 62. The dust collection box 651 is fixedly connected to the outer surface of the fermentation barrel 1. The upper surface of the dust guiding rods 655 is convex in the middle, which is convenient for scraping the dust on the dust guiding rods 655 onto the dust collection box 651 by the scraping plate 656. The upper surface of the pressure plate 657 is uneven. When the scraping plate 656 moves, the pressure plate 657 passes through the bottom end of the resilient rod 642. By the operation of the second motor 654, the threaded rod 652 rotates, and the moving block 653 slides on the outer surface of the dust collection box 651. The movement of the moving block 653 drives the scraping plate 656 to slide on the dust guiding rods 655. At the same time, the movement of the scraping plate 656 drives the pressure plate 657 to move. The movement of the pressure plate 657 drives the pressure plate 657 to pass through the bottom end of the resilient rod 642. At this time, the pressure plate 657 generates a continuous extrusion force on the resilient rod 642, so that the resilient rod 642 slides in the inner cavity of the connecting pipe 61. At the same time, the elastic force of the fourth spring 643 generates an extrusion force on the limiting ring 644. Thus, under the action of the uneven upper surface of the pressure plate 657, the filter screen 641 generates a continuous shaking effect, so that the dust attached to the outer surface of the filter screen 641 falls on the dust guiding rods 655, avoiding dust blockage and affecting the internal ventilation of the fermentation barrel 1. The dust guiding rods 655 make the dust fall to the bottom of the dust collection box 651 under the scraping of the scraping plate 656, collecting the dust dropped from the filter screen 641 and preventing dust from entering the internal of the fermentation equipment.It can clean the dust attached to the filter screen 641 to prevent blockage and affect ventilation.

[0044] In summary, the tea leaves are placed inside the fermentation barrel 1, that is, above the floating plate 4. The operation of the first motor 3 drives the stirring assembly 5 to rotate. The rotation of the stirring assembly 5 flips the tea leaves. While the stirring assembly 5 rotates, the floating plate 4 slides inside the inner cavity of the fermentation barrel 1, causing the tea leaves on the floating plate 4, that is, the tea leaves at the bottom of the fermentation barrel 1, to shake, preventing the tea leaves at the bottom from settling and being insufficiently stirred. The ventilation assembly 6 is used for ventilation inside the fermentation barrel 1 to ensure the oxygen required for tea leaf fermentation. When flipping the tea leaves, the operation of the first motor 3 drives the stirring frame 51 to rotate, and the rotation of the stirring frame 51 drives the stirring mechanism 52 to flip the tea leaves. The rotation of the stirring frame 51 causes the push rod 54 to squeeze the convex block 56 on the first connecting ring 55. The convex block 56 is stressed, causing the floating plate 4 to slide downward inside the inner cavity of the fermentation barrel 1. The downward slide of the floating plate 4 drives the floating mechanism 58 to contract. The contraction of the floating mechanism 58 causes the jacking mechanism 59 to drive the anti-settling mechanism 57 to move upward. The anti-settling mechanism 57 pushes up the tea leaves at the bottom of the fermentation barrel 1. At the same time, in cooperation with the up-and-down shaking of the floating plate 4, the tea leaves settled at the bottom of the fermentation barrel 1 can be fully stirred, improving the uniformity of fermentation oxygen mixing. The connecting pipe 61 communicates with the inside of the fermentation barrel 1. The dust-proof mechanism 64 can slide inside the second chute 62 for dust removal. The adjusting mechanism 63 is used to adjust the ventilation volume. The dust-proof mechanism 64 is used for dust prevention. The collection mechanism 65 is used to collect the dust blocked by the dust-proof mechanism 64 and clean the dust-proof mechanism 64 to avoid blockage of the dust-proof mechanism 64 by the dust generated during ventilation.

[0045] Obviously, those skilled in the art can make various modifications and variations to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalent technologies, the present invention is also intended to include these modifications and variations.

[0046] The above are only the preferred specific embodiments of the embodiments of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art within the technical scope disclosed in the present application, according to the technical solution and concept of the present application, makes equivalent substitutions or changes, and should be covered by the protection scope of the present application.

Claims

1. A tea fermentation device capable of uniformly turning tea leaves, comprising a fermentation barrel (1), characterized in that: The top of the fermentation barrel (1) is provided with a top cover (2), the outer surface of the top cover (2) is provided with a first motor (3), the inner cavity of the fermentation barrel (1) is slidably connected with a floating plate (4), the inner cavity of the fermentation barrel (1) is provided with a stirring assembly (5), and the outer surface of the fermentation barrel (1) is provided with a ventilation assembly (6); The stirring assembly (5) comprises a stirring frame (51), the output end of the first motor (3) is sleeved with the top end of the stirring frame (51), the stirring frame (51) is rotatably connected with the top cover (2), a stirring mechanism (52) is arranged on the outer surface of the stirring frame (51), a fixing plate (53) is fixedly mounted on the top end of the stirring frame (51), push rods (54) are fixedly mounted on the lower surfaces of both ends of the fixing plate (53), and a first connecting ring (55) is fixedly mounted on the upper surface of the floating plate (4). A protrusion (56) is fixedly mounted on the upper surface of the first connecting ring (55), the bottom end of the push rod (54) is in contact with the upper surface of the first connecting ring (55), the two ends of the protrusion (56) are flush with the first connecting ring (55), and the middle part of the protrusion (56) is raised, the inner cavity of the floating plate (4) is slidably connected with an anti-settling mechanism (57), the bottom wall of the fermentation barrel (1) is fixedly mounted with a floating mechanism (58), and the outer surface of the floating mechanism (58) is provided with a lifting mechanism (59).

2. The tea fermentation equipment capable of uniformly turning tea leaves as claimed in claim 1, characterized in that: The stirring mechanism (52) comprises a rotating rod (521), first sliding rods (522) are fixedly mounted at both ends of the rotating rod (521), a first spring (523) is sleeved on the outer surface of the first sliding rod (522), a first sliding groove (524) is provided in the inner cavity of the stirring frame (51), a slide plate (525) is fixedly connected to the outer surface of the rotating rod (521), a first limiting block (526) is fixedly mounted on the outer surface of the stirring frame (51), a button (527) is provided on the inner wall of the first limiting block (526), ​​and a stirring rod (528) is fixedly mounted on the outer surface of the slide plate (525).

3. The tea fermentation equipment capable of uniformly turning tea leaves as claimed in claim 2, characterized in that: The first spring (523) is located between the rotating rod (521) and the inner wall of the stirring frame (51), the first sliding rod (522) and the first sliding groove (524) are slidably connected, an alarm is provided on the outer surface of the first limit block (526), ​​the button (527) and the alarm are electrically connected, and pressing the button (527) controls the alarm to sound an alarm, the rotating rod (521) and the inner cavity of the stirring frame (51) are slidably connected, the slide plate (525) and the first limit block (526) are slidably connected, and there is a gap between the slide plate (525) and the button (527).

4. The tea fermentation equipment capable of uniformly turning tea leaves as claimed in claim 1, characterized in that: The anti-settling mechanism (57) comprises a fixed ring (571), a second sliding rod (572) is fixedly mounted on the outer surface of the fixed ring (571), a gasket (573) is slidably connected to the outer surface of the second sliding rod (572), a floating ring (574) is arranged on the outer surface of the fixed ring (571), a connecting rod (575) is fixedly connected to the outer surface of the floating ring (574), and a second connecting ring (576) is fixedly connected to the outer surface of the connecting rod (575). ), the outer surface of the second slide bar (572) is sleeved with a second spring (577), the second spring (577) is located between the fixed ring (571) and the gasket (573), the middle part of the floating ring (574) is provided with a floating groove (578), the fixed ring (571) and the floating ring (574) are slidably connected, the gasket (573) and the floating ring (574) are slidably connected, and the second slide bar (572) and the floating groove (578) are slidably connected.

5. The tea fermentation equipment capable of uniformly turning tea leaves as claimed in claim 4, characterized in that: The floating mechanism (58) comprises a fixed frame (581), a fixed rod (582) is fixedly mounted on the outer surface of the fixed frame (581), a third spring (583) is sleeved on the middle portion of the fixed rod (582), a sliding seat (584) is provided at both ends of the third spring (583), the sliding seat (584) and the fixed rod (582) are slidably connected, the inner cavity of the sliding seat (584) is rotatably connected to a connecting strip (585), and the end of the connecting strip (585) away from the sliding seat (584) is rotatably connected to a floating plate (586), the lower surface of the fixed frame (581) is fixedly connected to the bottom wall of the fermentation barrel (1), and the upper surface of the floating plate (586) is fixedly connected to the lower surface of the floating plate (4).

6. The tea fermentation equipment capable of uniformly turning tea leaves as claimed in claim 5, characterized in that: The lifting mechanism (59) comprises a support block (591), wherein the support block (591) is fixedly connected to a fixed frame (581), the inner cavity of the support block (591) is rotatably connected to a gear (592), the lower surface of the floating plate (4) is fixedly connected to a first rack (593), the outer surface of the fixed frame (581) is fixedly installed with a second limit block (594), the inner cavity of the second limit block (594) is slidably connected to a second rack (595), the top end of the second rack (595) is fixedly installed with a push rod (596), the push rod (596) is slidably connected to the floating plate (4), the top end of the push rod (596) is fixedly connected to a fixed ring (571), the gear (592) is meshed with the first rack (593), and the gear (592) is meshed with the second rack (595).

7. The tea fermentation equipment capable of uniformly turning tea leaves as claimed in claim 1, characterized in that: The ventilation assembly (6) comprises a connecting pipe (61), the upper and lower ends of the connecting pipe (61) are provided with second slide grooves (62), the outer surface of the connecting pipe (61) is provided with an adjustment mechanism (63), the inner cavity of the second slide groove (62) is slidably connected with a dustproof mechanism (64), the outer surface of the fermentation barrel (1) is fixedly installed with a collecting mechanism (65), the collecting mechanism (65) is located directly below the second slide groove (62), and the connecting pipe (61) is embedded in the outer surface of the fermentation barrel (1).

8. The tea fermentation equipment capable of uniformly turning tea leaves as claimed in claim 7, characterized in that: The regulating mechanism (63) comprises a ventilation pipe (631), the inner cavity of which is rotatably connected to an regulating blade (632), a connecting plate (633) is provided in the middle of the ventilation pipe (631), two ends of the regulating blade (632) are rotatably connected to the ventilation pipe (631) and the connecting plate (633), respectively, an adjusting ring (634) is rotatably connected to the outer surface of the ventilation pipe (631), a driving rod (635) is fixedly mounted on the outer surface of the adjusting ring (634), an adjusting plate (636) is fixedly mounted on one end of the regulating blade (632) away from the connecting plate (633), an adjusting groove (637) is provided on the outer surface of the adjusting plate (636), the driving rod (635) and the regulating groove (637) are slidably connected, and an inserting rod (638) is fixedly mounted on the outer surface of the ventilation pipe (631), and the inserting rod (638) is inserted into the connecting pipe (61).

9. The tea fermentation equipment capable of uniformly turning tea leaves as claimed in claim 7, characterized in that: The dust prevention mechanism (64) comprises a filter screen (641), the filter screen (641) is slidably connected to the inner cavity of the second slide groove (62), and the gap of the second slide groove (62) is greater than the thickness of the filter screen (641), the filter screen (641) is closely attached to the inner cavity of the second slide groove (62) close to the fermentation barrel (1), the bottom end of the filter screen (641) is fixedly mounted with an elastic rod (642), the outer surface of the elastic rod (642) is sleeved with a fourth spring (643), the outer surface of the elastic rod (642) is fixedly mounted with a limit ring (644), the fourth spring (643) is located between the limit ring (644) and the lower surface of the connecting pipe (61), the elastic rod (642) and the connecting pipe (61) are slidably connected, and the bottom end of the elastic rod (642) is rounded.

10. The tea fermentation equipment capable of uniformly turning tea leaves as claimed in claim 9, characterized in that: The collecting mechanism (65) comprises a dust collecting box (651), the outer surface wall of the dust collecting box (651) is rotatably connected with a threaded rod (652), the outer surface of the threaded rod (652) is sleeved with a moving block (653), the moving block (653) and the threaded rod (652) are connected by threads, the moving block (653) and the outer surface of the dust collecting box (651) are slidably connected, the outer surface of the dust collecting box (651) is provided with a second motor (654), the output end of the second motor (654) is sleeved with the threaded rod (652), the inner wall of the dust collecting box (651) is evenly arranged with dust guiding rods (655), the upper end of the dust guiding rods (655) The surface is slidably connected with a scraping plate (656), one end of which is fixedly connected with a pressure plate (657), one end of which is away from the pressure plate (657) and fixedly connected with a moving block (653), the scraping plate (656) and the dust collecting box (651) are slidably connected, the dust collecting box (651) is located directly below the second slide groove (62), the dust collecting box (651) and the outer surface of the fermentation barrel (1) are fixedly connected, the upper surface of the dust guide rod (655) is convex in the middle, the upper surface of the pressure plate (657) is uneven, and when the scraping plate (656) moves, the pressure plate (657) passes through the bottom end of the elastic rod (642).

Citation Information

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