A separation device for petrochemical production
By designing a separation device including outer mesh barrel, inner mesh barrel, spiral blade, drive assembly and elastic blocking assembly, the problem that existing equipment cannot efficiently separate suspended solids is solved, efficient wastewater treatment and flexible parameter adjustment are achieved, and treatment quality and efficiency are improved.
Patent Information
- Application Number
- CN202510617860.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-14
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2045-05-14
AI Technical Summary
Existing petrochemical production wastewater treatment equipment cannot efficiently separate suspended solids, and cannot flexibly adjust the treatment parameters, affecting the quality and efficiency of treatment.
A separation device including an outer mesh barrel, an inner mesh barrel, a spiral blade, a drive assembly, an infusion assembly and an elastic blocking assembly is designed. The efficient separation of suspended solids and wastewater can be achieved through rotary driving and structural optimization, and the treatment parameters can be adjusted as needed.
It realizes efficient separation of suspended solids and wastewater, improves treatment quality and efficiency, and the separation efficiency can reach 96% to 98%, and can flexibly adjust the treatment parameters.
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Figure CN120132475B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of petrochemical industry, and in particular relates to a separation device for petrochemical production. Background Art
[0002] Wastewater treatment is a crucial step in the petrochemical production process. This wastewater often contains large amounts of suspended solids, oils, and other pollutants. If discharged directly into the environment without proper treatment, it can have serious impacts on ecosystems and human health. Traditional wastewater treatment methods, such as sedimentation, filtration, and flotation, have limitations in terms of treatment efficiency, separation effectiveness, and operating costs. With increasingly stringent environmental standards, efficiently and economically removing harmful substances from wastewater has become a major challenge facing the petrochemical industry.
[0003] To address these issues, researchers are constantly exploring new technologies to improve wastewater treatment. Among these, specialized equipment designed based on physical separation principles has become a research hotspot. However, existing equipment is unable to effectively separate pollutants such as suspended solids from wastewater, and treatment parameters cannot be flexibly adjusted as needed, impacting the quality and efficiency of wastewater treatment. Therefore, in response to these current circumstances, there is an urgent need to develop a separation device for petrochemical production that can overcome the shortcomings of current practical applications. Summary of the Invention
[0004] The object of the present invention is to provide a separation device for petrochemical production, aiming to solve the problems mentioned in the above background technology.
[0005] The present invention is achieved by providing a separation device for petrochemical production, comprising an input pipeline and:
[0006] The outer net tube has a front base and a rear base fixed at both ends thereof, and an end branch pipe and an end support shaft are rotatably installed in the middle of the base. An inner net tube is fixed between the end branch pipe and the end support shaft. The outer side of the inner net tube is fixed with a spiral blade that matches the inner wall of the outer net tube.
[0007] The drive assembly includes a rear fixing frame fixed on the rear end base, a reducer and a drive motor are fixed on the rear fixing frame, and the output end of the drive motor is connected to the end support shaft through the reducer;
[0008] The infusion assembly includes a chamber opened inside the front base, an inlet pipe connected to one end of the chamber, and the other end of the chamber connected to the area between the outside of the inner mesh tube and the inside of the outer mesh tube through multiple inlet holes distributed circumferentially. An impeller is also fixed to the end branch pipe inside the chamber;
[0009] Extrusion outlet, the rear end base is circumferentially distributed with multiple extrusion outlets connected to the area between the outer side of the inner net tube and the inner side of the outer net tube, and the rear end base is also fixed with a telescopic control component, which includes a support ring sleeved on the end support shaft, and a plurality of blocking adjustment push-pull cylinders are fixed on the side of the support ring close to the rear end base, and the other end of the blocking adjustment push-pull cylinder is fixedly connected to the rear end base, and an elastic blocking component is installed on the support ring;
[0010] The elastic blocking component includes a plurality of blocking rods distributed circumferentially and arranged corresponding to the extrusion outlet, one end of the blocking rod is fixedly connected to the support ring, and the other end of the blocking rod is fixedly installed with an inner plate, the inner plate is slidably connected to the inner cavity of the blocking outer tube, and the blocking rod is also sealed and slidably connected to the end of the blocking outer tube; the outer side of the inner plate is also circumferentially distributed with a plurality of through holes, and a spring is also installed in the inner cavity of the blocking outer tube on the side of the inner plate away from the blocking rod, and the inner cavity of the blocking outer tube is also filled with a buffer medium.
[0011] A further technical solution is that when the end support shaft rotates, the infusion assembly is used to control the delivery of the liquid in the input pipe to the area between the outside of the inner mesh tube and the inside of the outer mesh tube; a check valve is also installed on the inlet hole, and the check valve is used to prevent the waste water in the chamber from flowing through the inlet hole to the area between the outside of the inner mesh tube and the inside of the outer mesh tube, and to cut off the reverse flow.
[0012] A further technical solution is that the output end of the drive motor is connected and fixed to the input end of the reducer, and the output end of the reducer is coaxial with the end support shaft and is connected and fixed thereto; the drive motor is used to drive the end support shaft to rotate, so that the spiral blades push the liquid in the area between the outside of the inner mesh tube and the inside of the outer mesh tube to flow away from the front end base.
[0013] According to a further technical solution, the support ring is coaxially arranged with the end support shaft; and the blocking adjustment push-pull cylinder is used to control and adjust the blocking force of the elastic blocking component on the extrusion outlet.
[0014] A further technical solution is that the extrusion port is a conical structure, the large end of the extrusion port faces the area between the outer side of the inner mesh tube and the inner side of the outer mesh tube, the small end of the extrusion port faces the elastic blocking component, and the end of the blocking outer tube close to the extrusion port is a hemispherical shape with a diameter larger than the diameter of the small end of the extrusion port; the buffer medium is silicone oil or mineral oil.
[0015] A further technical solution is that the separation device for petrochemical production also includes a material receiving and flushing component and a base, the material receiving and flushing component includes a first material receiving box and a second material receiving box fixed on the base, the first material receiving box is used to receive the suspended solids extruded from the extrusion port, and the second material receiving box is used to receive the wastewater filtered out of the outer net tube and discharged from the end of the end branch pipe; a filter plate is installed obliquely on the inner side of the second material receiving box, a lifting pump is fixed on the lower side of the filter plate, a flushing pipe is installed at the outlet of the lifting pump, and the other end of the flushing pipe is connected to the liquid guide pipe through a flexible pipe, so The liquid guide tube is arranged coaxially with the inner mesh tube, and the other end of the liquid guide tube is rotatably connected to the end support shaft. The end of the liquid guide tube away from the end support shaft is also fixedly installed with a front fixing frame, and the front fixing frame is also fixedly connected to the front end base. The liquid guide tube is also provided with a plurality of nozzles in the area between the outer side of the inner mesh tube and the inner side of the outer mesh tube; the liquid guide tube is also slidably provided with a closing head that can seal the end of the end branch tube, and a flushing control push-pull cylinder is also fixed on the front end base, and the telescopic core shaft end of the flushing control push-pull cylinder is fixed with a driving frame, and the driving frame is also fixedly connected to the closing head.
[0016] A further technical solution is that the filter plate includes a gravel layer, a coarse sand layer, a fine sand layer, an activated carbon layer and a support layer from top to bottom; a discharge port is also provided on the side wall of the second receiving box, and the discharge port includes a sewage outlet connected to the bottom of the upper space of the inclined installed filter plate and a liquid outlet connected to the bottom of the lower space of the filter plate.
[0017] A further technical solution is that the side of the closed head close to the end of the end branch pipe is conical; the inner mesh tube and the outer mesh tube are both cylindrical cylinder structures, and the pore size of the inner mesh tube and the outer mesh tube is the same, and the pore size of the inner mesh tube and the outer mesh tube is 30-70 μm; the outside of the outer mesh tube is also provided with a guide sleeve, one end of the guide sleeve is fixedly connected to the rear end base, and the other end of the guide sleeve is fixed with an open ring, the inner ring of the open ring is fixedly connected to the outer wall of the outer mesh tube, and the lower part of the open ring is provided with a discharge outlet corresponding to the second material receiving box; the end of the guide sleeve is also fixedly connected to the front end base by a circumferentially distributed reinforcing diagonal brace.
[0018] A further technical solution is that the separation device for petrochemical production also includes a support angle adjustment assembly, which includes a pillar and an inclination adjustment push-pull cylinder respectively hinged to the lower side of the front end base and the rear end base, the lower end of the pillar is fixed to the inner bottom of the second material receiving box, and the pillar passes through the filter plate and is fixedly connected to it, and the lower end of the inclination adjustment push-pull cylinder is hinged to the inner bottom of the first material receiving box.
[0019] The present invention provides a separation device for petrochemical production, which has the following beneficial effects:
[0020] The wastewater to be treated generated by the petrochemical industry is transported to the front end base through an input pipe. Through the structural arrangement of the present invention, the drive assembly can drive the end support shaft to rotate, and the inner net tube and the end branch pipe rotate synchronously, so that the spiral blades push the liquid in the area between the outer side of the inner net tube and the inner side of the outer net tube to flow away from the front end base. During the pushing process, the suspended solids in the wastewater are separated from the wastewater, and the suspended solids are pushed by the spiral blades to move in the direction close to the rear end base, and the wastewater is efficiently filtered out from the inner net tube and the outer net tube.
[0021] In addition, the end branch is limited to drive the operation of the infusion component, and as the rotation speed of the spiral blade increases, the rate at which the infusion component transports wastewater can be simultaneously increased, and efficient wastewater treatment can be achieved through reliable cooperation as a whole; the telescopic control component and the elastic blocking component are arranged in combination, and the elastic blocking component can elastically block the extrusion port, and the telescopic control component can control and adjust the size of the blocking force of the elastic blocking component on the extrusion port, that is, when the pressure of the area between the outside of the inner mesh tube and the inside of the outer mesh tube near one end of the rear end base exceeds the size of the blocking force of the elastic blocking component on the extrusion port, the suspended solids in the filtered wastewater are squeezed out and discharged from the extrusion port, and the suspended solids and wastewater are fully and effectively separated through flexible control, thereby improving the overall treatment quality.
[0022] In summary, the present invention achieves efficient separation of suspended solids and wastewater through rotary drive and structural optimization, and can flexibly adjust treatment parameters as needed, thereby improving the overall wastewater treatment quality and efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the specific embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0024] Figure 1 A schematic diagram of the overall structure of a separation device for petrochemical production provided by an embodiment of the present invention;
[0025] Figure 2 for Figure 1 Another perspective structural diagram;
[0026] Figure 3 A schematic structural diagram of the front end base portion of a separation device for petrochemical production provided by an embodiment of the present invention;
[0027] Figure 4 An axonometric diagram of a separation device for petrochemical production provided by an embodiment of the present invention;
[0028] Figure 5 for Figure 4 Schematic diagram of the enlarged structure of part A;
[0029] Figure 6 for Figure 4 Schematic diagram of the enlarged structure of part B;
[0030] Figure 7 for Figure 6 Schematic diagram of the enlarged structure of the elastic blocking component.
[0031] In the figure: 1-input pipe, 2-front base, 3-guide sleeve, 4-rear base, 5-rear fixed bracket, 6-extrusion port, 7-elastic plugging assembly, 8-support ring, 9-speed reducer, 10-drive motor, 11-blocking adjustment push-pull cylinder, 12-angle adjustment push-pull cylinder, 13-first material receiving box, 14-base, 15-discharge port, 16-second material receiving box, 17-pillar, 18-flushing pipe, 19-support rod, 20-reinforcement diagonal brace, 21-front fixed bracket, 22-flexible pipe, 23-liquid guide tube, 24-opening ring, 25-discharge outlet, 26-driving frame, 27-flushing control push-pull cylinder, 28-end branch pipe, 29-closing head, 30-spiral blade, 31-inner mesh cylinder, 32-nozzle, 33-end support shaft, 34-lifting pump, 35-filter plate, 36-outer mesh cylinder, 37-impeller, 38-introduction hole, 39-check valve, 40-chamber, 41-sealing outer cylinder, 42-buffer medium, 43-sealing support rod, 44-spring, 45-inner plate, 46-through hole. DETAILED DESCRIPTION
[0032] The technical solution of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the embodiments described are only some embodiments of the present invention, not all embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.
[0033] In the description of the present invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate and simplify the description of the present invention. They are not intended to indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation, and therefore should not be construed as limitations on the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0034] The specific implementation of the present invention is described in detail below with reference to specific embodiments.
[0035] like Figure 1-Figure 5 、 Figure 7 As shown, a separation device for petrochemical production provided by one embodiment of the present invention is suitable for treating pollutants such as suspended solids in wastewater generated by the petrochemical industry. The device removes these solid particles to ensure that the wastewater meets environmental protection standards before discharge or reuse. The device includes an input pipeline 1 and also includes:
[0036] An outer net tube 36, wherein the front end base 2 and the rear end base 4 are respectively fixedly mounted on both ends of the outer net tube 36, and the middle of the front end base 2 and the rear end base 4 are respectively rotatably mounted with an end branch pipe 28 and an end support shaft 33, and an inner net tube 31 is fixed between the end branch pipe 28 and the end support shaft 33, and a spiral blade 30 is fixed on the outer side of the inner net tube 31 to cooperate with the inner wall of the outer net tube 36;
[0037] The drive assembly includes a rear fixing frame 5 fixed to the rear end base 4, a reducer 9 and a drive motor 10 are fixed to the rear fixing frame 5, and the output end of the drive motor 10 is connected to the end support shaft 33 through the reducer 9;
[0038] The infusion assembly includes a chamber 40 opened inside the front base 2, the input pipe 1 is connected to one end of the chamber 40, and the other end of the chamber 40 is connected to the area between the outside of the inner mesh tube 31 and the inside of the outer mesh tube 36 through a plurality of inlet holes 38 distributed circumferentially. An impeller 37 is also fixed to the end branch pipe 28 inside the chamber 40. The impeller 37 is conventionally arranged as needed to transport the wastewater.
[0039] Extrusion port 6, the rear end base 4 is circumferentially distributed with a plurality of extrusion ports 6 connected to the area between the outer side of the inner net tube 31 and the inner side of the outer net tube 36, and a telescopic control component is also fixedly installed on the rear end base 4, and the telescopic control component includes a support ring 8 sleeved on the end support shaft 33, and a plurality of blocking adjustment push-pull cylinders 11 are fixed on the side of the support ring 8 close to the rear end base 4, and the other end of the blocking adjustment push-pull cylinder 11 is fixedly connected to the rear end base 4, and an elastic blocking component 7 corresponding to the extrusion port 6 and used to block the extrusion port 6 is installed on the support ring 8;
[0040] like Figure 7As shown, the elastic blocking component 7 includes a plurality of blocking rods 43 distributed circumferentially and arranged corresponding to the extrusion port 6. One end of the blocking rod 43 is fixedly connected to the support ring 8, and the other end of the blocking rod 43 is fixedly installed with an inner plate 45. The inner plate 45 is slidably connected to the inner cavity of the blocking outer tube 41, and the blocking rod 43 is also sealed and slidably connected to the end of the blocking outer tube 41 to prevent the buffer medium 42 from flowing out; the outer side of the inner plate 45 is also circumferentially distributed with a plurality of through holes 46, and a spring 44 is also installed in the inner cavity of the blocking outer tube 41 on the side of the inner plate 45 away from the blocking rod 43. The inner cavity of the blocking outer tube 41 is also filled with a buffer medium 42. By setting the buffer medium 42 and the through hole 46, when the suspended solids are extruded from the extrusion port 6, the blocking outer cylinder 41 can be pushed to move, so that the buffer medium 42 passes through the through hole 46, which has a damping effect, so that the blocking outer cylinder 41 slowly returns to its original position under the elastic force of the spring 44, thereby ensuring the effect of squeezing the suspended solids out of the extrusion port 6.
[0041] In an embodiment of the present invention, the wastewater to be treated generated by the petrochemical industry is transported to the front end base 2 through the input pipe 1. Through the structural arrangement of the present invention, the drive assembly can drive the end support shaft 33 to rotate, and the inner net tube 31 and the end branch pipe 28 rotate synchronously, so that the spiral blades 30 push the liquid in the area between the outer side of the inner net tube 31 and the inner side of the outer net tube 36 to flow away from the front end base 2. During the pushing process, the suspended solids in the wastewater are separated from the wastewater, and the suspended solids are pushed by the spiral blades 30 to move toward the direction close to the rear end base 4, and the wastewater is efficiently filtered out from the inner net tube 31 and the outer net tube 36. In addition, the end branch 28 is limited to drive the infusion component to operate, and as the rotation speed of the spiral blade 30 increases, the rate at which the infusion component transports wastewater can be simultaneously increased, and efficient wastewater treatment can be achieved through reliable cooperation as a whole; the telescopic control component and the elastic blocking component 7 are arranged in combination, and the elastic blocking component 7 can elastically block the extrusion port 6, and the telescopic control component can control and adjust the size of the blocking force of the elastic blocking component 7 on the extrusion port 6, that is, when the pressure of the area between the outside of the inner mesh tube 31 and the inside of the outer mesh tube 36 near one end of the rear end base 4 exceeds the size of the blocking force of the elastic blocking component 7 on the extrusion port 6, the suspended solids in the filtered wastewater are squeezed out and discharged from the extrusion port 6, and the suspended solids and wastewater are fully and effectively separated through flexible control, thereby improving the overall treatment quality.
[0042] like Figure 4 and Figure 5As shown in FIG. 1 , as a preferred embodiment of the present invention, when the end support shaft 33 rotates, the infusion assembly is used to control the delivery of liquid in the input pipe 1 to the area between the outer side of the inner mesh tube 31 and the inner side of the outer mesh tube 36. A check valve 39 is also installed on the inlet hole 38. The check valve 39 is used to prevent wastewater in the chamber 40 from flowing through the inlet hole 38 to the area between the outer side of the inner mesh tube 31 and the inner side of the outer mesh tube 36, and to block the flow in the opposite direction.
[0043] When the end branch pipe 28 rotates, the impeller 37 can transport wastewater at a corresponding rate according to the rotation speed of the end branch pipe 28, thereby achieving efficient wastewater treatment; through the opened inlet hole 38 and the installed check valve 39, the wastewater is evenly distributed in the area between the outside of the inner mesh tube 31 and the inside of the outer mesh tube 36, and backflow is prevented, thereby improving reliability.
[0044] like Figure 1 and Figure 4 As shown, as a preferred embodiment of the present invention, the output end of the drive motor 10 is connected and fixed to the input end of the reducer 9, and the output end of the reducer 9 is coaxial with the end support shaft 33 and is connected and fixed thereto; the drive motor 10 is used to drive the end support shaft 33 to rotate, so that the spiral blade 30 pushes the liquid in the area between the outside of the inner mesh tube 31 and the inside of the outer mesh tube 36 to flow in a direction away from the front end base 2.
[0045] The speed reducer 9 is used to adjust the power transmission to achieve appropriate speed and torque output, so that the drive motor 10 can stably and reliably rotate the drive end support shaft 33.
[0046] like Figure 1 、 Figure 4 、 Figure 6 and Figure 7 As shown in FIG. 1 , as a preferred embodiment of the present invention, the support ring 8 is coaxially arranged with the end support shaft 33 ; the blocking adjustment push-pull cylinder 11 is used to control the blocking force of the elastic blocking component 7 on the extrusion port 6 . The blocking force of the elastic blocking component 7 on the extrusion port 6 can be adjusted by adjusting the expansion and contraction of the blocking adjustment push-pull cylinder 11 .
[0047] like Figure 7 As shown, the extrusion outlet 6 is a conical structure, the large end (with a larger bottom diameter) of the extrusion outlet 6 faces the area between the outer side of the inner mesh tube 31 and the inner side of the outer mesh tube 36, and the small end (top) of the extrusion outlet 6 faces the elastic blocking component 7. The end of the sealing outer tube 41 close to the extrusion outlet 6 is a hemispherical shape with a diameter larger than the diameter of the small end of the extrusion outlet 6, so that the sealing outer tube 41 can reliably block the extrusion outlet 6 and facilitate the extrusion and discharge of suspended solids from the extrusion outlet 6.
[0048] The buffering medium 42 is silicone oil or mineral oil. Silicone oil has excellent thermal and chemical stability, low toxicity, and maintains a stable viscosity over a wide temperature range. It also has good oxidation resistance and shear resistance. Mineral oil is refined from petroleum, is relatively low-cost, provides a certain degree of lubricity, and has appropriate viscosity. It is commonly used in shock absorption or buffer systems in general industrial equipment.
[0049] like Figure 1-Figure 5 As shown, as a preferred embodiment of the present invention, the separation device for petrochemical production also includes a material receiving and flushing component and a base 14, the material receiving and flushing component includes a first material receiving box 13 and a second material receiving box 16 fixed on the base 14, the first material receiving box 13 is used to receive the suspended solids extruded from the extrusion port 6, and the second material receiving box 16 is used to receive the wastewater filtered out of the outer net tube 36 and discharged from the end of the end branch pipe 28; a filter plate 35 is obliquely installed on the inner side of the second material receiving box 16, a lifting pump 34 is fixed to the lower side of the filter plate 35, and a flushing pipe 18 is installed at the outlet of the lifting pump 34, and the other end of the flushing pipe 18 is connected to the liquid guide pipe 23 through a flexible pipe 22, and the liquid guide pipe 23 is connected to the inner The mesh tube 31 is coaxially arranged, and the other end of the liquid guide tube 23 is rotatably connected to the end support shaft 33. The end of the liquid guide tube 23 away from the end support shaft 33 is also fixedly installed with a front fixing frame 21, and the front fixing frame 21 is also fixedly connected to the front end base 2, so as to achieve stable support for the liquid guide tube 23. The area between the outer side of the inner mesh tube 31 and the inner side of the outer mesh tube 36 on the liquid guide tube 23 is also installed with multiple nozzles 32; the liquid guide tube 23 is also slidably provided with a closing head 29 that can seal the end of the end branch tube 28, and a flushing control push-pull cylinder 27 is also fixed on the front end base 2, and the telescopic core shaft end of the flushing control push-pull cylinder 27 is fixed with a driving frame 26, and the driving frame 26 is also fixedly connected to the closing head 29. When flushing is required, the flushing control push-pull cylinder 27 controls the closing head 29 to seal the end of the end branch pipe 28, thereby starting the lifting pump 34 to lift the water and transport it to the flushing pipe 18, and then transport it to the liquid guide pipe 23 through the flexible tube 22, and finally discharged through the nozzle 32. As the inner mesh tube 31 and the outer mesh tube 36 continue to rotate, the water flows out through the inner mesh tube 31 and the outer mesh tube 36, thereby achieving the purpose of flushing the inner mesh tube 31 and the outer mesh tube 36.
[0050] Preferably, the filter plates 35 comprise, from top to bottom, a gravel layer (providing preliminary mechanical filtration and preventing subsequent clogging of finer filter media), a coarse sand layer (further capturing medium-sized suspended particles), a fine sand layer (further filtering smaller particles), an activated carbon layer (adsorbing organic compounds, dissolved oils, and certain heavy metal ions, while also improving the color and odor of the water), and a support layer (supporting all filter media above and ensuring even water flow distribution, typically a perforated plate). This further treats the wastewater and ensures subsequent refined treatment and flushing. The sidewalls of the second receiving box 16 are also provided with a drain port 15. This includes a sewage outlet connected to the bottom of the upper space of the tilted filter plate 35 and a liquid outlet connected to the bottom of the lower space of the filter plate 35, facilitating the discharge of dirt from the filter plate 35 and treated wastewater.
[0051] Preferably, the flushing pipe 18 is also fixedly connected to the outer wall of the second material receiving box 16 through a support rod 19 to ensure the stability of the flushing pipe 18; the side of the closing head 29 close to the end of the end branch pipe 28 is conical in shape, which can reliably seal the end of the end branch pipe 28.
[0052] Preferably, the inner net tube 31 and the outer net tube 36 are both cylindrical cylinder structures, and the pore size of the inner net tube 31 and the outer net tube 36 is the same, and the pore size of the inner net tube 31 and the outer net tube 36 is 30-70 μm; the outer side of the outer net tube 36 is also sleeved with a guide sleeve 3, one end of the guide sleeve 3 is fixedly connected to the rear end base 4, and the other end of the guide sleeve 3 is fixed with an open ring 24, the inner ring of the open ring 24 is fixedly connected to the outer wall of the outer net tube 36, and the lower part of the open ring 24 is provided with a discharge outlet 25 corresponding to the second material receiving box 16; in order to improve the stability of the guide sleeve 3, the end of the guide sleeve 3 is also fixedly connected to the front end base 2 through a circumferentially distributed reinforcement brace 20. Through the setting of the guide sleeve 3 and the open ring 24, the wastewater filtered out of the outer net tube 36 can reliably flow into the inner side of the second material receiving box 16 through the discharge outlet 25.
[0053] like Figure 1 As shown, as a preferred embodiment of the present invention, the separation device for petrochemical production further includes a support angle adjustment assembly, which is used to control and adjust the inclination angle of the outer net tube 36; the support angle adjustment assembly includes a support 17 and an inclination adjustment push-pull cylinder 12, which are respectively hinged to the underside of the front base 2 and the rear base 4. The lower end of the support 17 is fixed to the inner bottom of the second material receiving box 16, and the support 17 passes through the filter plate 35 and is fixedly connected thereto. The lower end of the inclination adjustment push-pull cylinder 12 is hinged to the inner bottom of the first material receiving box 13. By controlling the extension and contraction of the inclination adjustment push-pull cylinder 12, the inclination angle of the outer net tube 36 can be adjusted, resulting in a better coordination effect with the spiral blade 30, thereby improving the effect and efficiency of wastewater treatment.
[0054] The above-described embodiments of the present invention provide a separation device for petrochemical production. Compared to conventional sedimentation and centrifugal separation methods, the present invention further improves separation efficiency (suspended solids), reaching approximately 96% to 98% (inclination angle of outer screen 36: 10° to 25°; drive speed of end support shaft 33: 120 rpm to 200 rpm; sealing force on extrusion port 6: 0.05 MPa to 0.15 MPa; turbidity of treated wastewater: <10 NTU). Furthermore, the device occupies a small footprint and has a long maintenance cycle (self-cleaning function). The operating principle is as follows:
[0055] Wastewater containing suspended solids generated by the petrochemical industry is transported to the front base 2 through the input pipe 1 and enters the chamber 40 inside the front base 2. The chamber 40 evenly distributes the wastewater to the area between the outer side of the inner mesh cylinder 31 and the inner side of the outer mesh cylinder 36 through multiple inlet holes 38 distributed circumferentially.
[0056] The drive assembly (including the drive motor 10 and the reducer 9) drives the end support shaft 33 to rotate, causing the inner mesh cylinder 31 and the spiral blades 30 to rotate synchronously. During rotation, the spiral blades 30 push the liquid away from the front base 2, simultaneously separating the suspended solids in the wastewater from the liquid and pushing the solids toward the rear base 4.
[0057] The support angle adjustment assembly can adjust the inclination angle of the outer net tube 36 to optimize the working efficiency of the spiral blade 30 and improve the separation effect.
[0058] As the suspended solids move backward, when they reach the vicinity of the extrusion port 6 and the pressure exceeds the blocking force of the elastic blocking assembly 7 , the suspended solids are squeezed out of the extrusion port 6 and collected by the first receiving box 13 .
[0059] The filtered liquid flows through the inner and outer mesh cylinders 31, 36, and enters the second receiving box 16. The filter plates 35 further purify the liquid. The purified water is pumped by the lift pump 34 and transported through the flushing pipe 18 and flexible pipe 22 to the liquid guide pipe 23. The water then flows through the nozzle 32 to clean the inner and outer mesh cylinders 31, 36, ensuring continued efficient operation of the equipment.
[0060] In order to keep the equipment clean, the end of the end branch pipe 28 can be temporarily blocked by the closing head 29, and the water flow provided by the lifting pump 34 is used to flush the inside of the inner mesh tube 31 and the outer mesh tube 36 through the nozzle 32 to improve the flushing effect.
[0061] In summary, the entire process of the present invention achieves efficient separation of suspended solids from wastewater and purification of wastewater, meets environmental protection requirements and can achieve reuse or safe discharge.
[0062] The control of each component can be carried out using a PLC controller disclosed in the prior art. The model and circuit connection of each component are not specifically limited and can be flexibly set in actual application.
[0063] The circuits, electronic components and modules involved are all existing technologies and can be fully implemented by those skilled in the art. Needless to say, the content protected by the present invention does not involve improvements to software and methods.
[0064] The technical features of the above-mentioned embodiments can be combined arbitrarily. In order to make the description concise, not all possible combinations of the technical features in the above-mentioned embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0065] The above-described embodiments merely illustrate several implementations of the present invention, and while their descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make numerous variations and improvements without departing from the spirit of the present invention, all of which fall within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be determined by the appended claims.
Claims
1. A separation device for petrochemical production, comprising an input pipeline, characterized in that: Also includes: The outer net tube has a front base and a rear base fixed at both ends thereof, and an end branch pipe and an end support shaft are rotatably installed in the middle of the base. An inner net tube is fixed between the end branch pipe and the end support shaft. The outer side of the inner net tube is fixed with a spiral blade that matches the inner wall of the outer net tube. The drive assembly includes a rear fixing frame fixed on the rear end base, a reducer and a drive motor are fixed on the rear fixing frame, and the output end of the drive motor is connected to the end support shaft through the reducer; The infusion assembly includes a chamber opened inside the front base, an inlet pipe connected to one end of the chamber, and the other end of the chamber connected to the area between the outside of the inner mesh tube and the inside of the outer mesh tube through multiple inlet holes distributed circumferentially. An impeller is also fixed to the end branch pipe inside the chamber; Extrusion outlet, the rear end base is circumferentially distributed with multiple extrusion outlets connected to the area between the outer side of the inner net tube and the inner side of the outer net tube, and the rear end base is also fixed with a telescopic control component, which includes a support ring sleeved on the end support shaft, and a plurality of blocking adjustment push-pull cylinders are fixed on the side of the support ring close to the rear end base, and the other end of the blocking adjustment push-pull cylinder is fixedly connected to the rear end base, and an elastic blocking component is installed on the support ring; The elastic plugging assembly includes a plurality of blocking rods distributed circumferentially and arranged corresponding to the extrusion ports, one end of the blocking rod is fixedly connected to the support ring, the other end of the blocking rod is fixedly mounted with an inner plate, the inner plate is slidably connected to the inner cavity of the blocking outer cylinder, and the blocking rod is also sealed and slidably connected to the end of the blocking outer cylinder; The outer side of the inner plate is also provided with a plurality of through holes distributed circumferentially therethrough; A spring is also installed in the inner cavity of the blocking outer cylinder on the side of the inner plate away from the blocking support rod; The inner cavity of the blocking outer cylinder is also filled with a buffer medium.
2. The separation device for petrochemical production according to claim 1, characterized in that: When the end support shaft rotates, the infusion assembly is used to control the delivery of the liquid in the input pipe to the area between the outer side of the inner net tube and the inner side of the outer net tube; A check valve is also installed on the inlet hole, which is used to prevent wastewater in the chamber from flowing through the inlet hole to the area between the outside of the inner net cylinder and the inside of the outer net cylinder, and to cut off the reverse flow.
3. The separation device for petrochemical production according to claim 1, characterized in that: The output end of the drive motor is fixedly connected to the input end of the reducer, and the output end of the reducer is coaxial with the end support shaft and fixedly connected thereto; The driving motor is used to drive the end support shaft to rotate, so that the spiral blade pushes the liquid in the area between the outer side of the inner net tube and the inner side of the outer net tube to flow in a direction away from the front end base.
4. The separation device for petrochemical production according to any one of claims 1 to 3, characterized in that: The support ring is arranged coaxially with the end support shaft; The blocking adjustment push-pull cylinder is used to control and adjust the blocking force of the elastic blocking component on the extrusion outlet.
5. The separation device for petrochemical production according to claim 4, characterized in that: The extrusion port is a conical structure, with the large end of the extrusion port facing the area between the outer side of the inner net cylinder and the inner side of the outer net cylinder, and the small end of the extrusion port facing the elastic plugging component; The end of the sealing outer cylinder close to the extrusion outlet is in a hemispherical shape with a diameter larger than the diameter of the small end of the extrusion outlet; The buffer medium is silicone oil or mineral oil.
6. The separation device for petrochemical production according to any one of claims 1 to 3, characterized in that: The separation device for petrochemical production also includes a material receiving and flushing component and a base. The material receiving and flushing component includes a first material receiving box and a second material receiving box fixed to the base. The first material receiving box is used to receive the suspended solids extruded from the extrusion port, and the second material receiving box is used to receive the wastewater filtered out of the outer net tube and discharged from the end of the end branch pipe. A filter plate is obliquely installed on the inner side of the second receiving box, a lifting pump is fixed on the lower side of the filter plate, a flushing pipe is installed at the outlet of the lifting pump, and the other end of the flushing pipe is connected to the liquid guide pipe through a flexible tube; The catheter tube is coaxially arranged with the inner net tube, and the other end of the catheter tube is rotatably connected to the end support shaft. The end of the catheter tube away from the end support shaft is also fixedly installed with a front fixing frame, which is also fixedly connected to the front base. A plurality of nozzles are also installed on the liquid guiding tube in the area between the outer side of the inner net tube and the inner side of the outer net tube; The catheter is also slidably provided with a closing head that can seal the end of the end branch pipe. A flushing control push-pull cylinder is also fixed on the front base. A drive frame is fixed to the telescopic core shaft end of the flushing control push-pull cylinder, and the drive frame is also fixedly connected to the closing head.
7. The separation device for petrochemical production according to claim 6, characterized in that: The filter plate comprises a gravel layer, a coarse sand layer, a fine sand layer, an activated carbon layer and a support layer from top to bottom; The side wall of the second receiving box is also provided with a discharge port, which includes a sewage discharge port connected to the bottom of the upper space of the inclined filter plate and a liquid discharge port connected to the bottom of the lower space of the filter plate.
8. The separation device for petrochemical production according to claim 6, characterized in that: The side of the closing head close to the end of the end branch pipe is conical; The inner and outer net tubes are both cylindrical structures, and the pore diameters of the inner and outer net tubes are the same, and the pore diameters of the inner and outer net tubes are 30 to 70 μm; The outer side of the outer net cylinder is also provided with a guide sleeve, one end of the guide sleeve is fixedly connected to the rear end base, the other end of the guide sleeve is fixed with an open ring, the inner ring of the open ring is fixedly connected to the outer wall of the outer net cylinder, and the lower part of the open ring is provided with a discharge port corresponding to the second material receiving box; The end of the guide sleeve is also fixedly connected to the front end base through circumferentially distributed reinforcement braces.
9. The separation device for petrochemical production according to claim 6, characterized in that: The separation device for petrochemical production also includes a support angle adjustment component, which includes a support and an inclination adjustment push-pull cylinder respectively hinged to the lower side of the front base and the rear base; The lower end of the support is fixed to the inner bottom of the second receiving box, and the support passes through the filter plate and is fixedly connected thereto; The lower end of the inclination adjustment push-pull cylinder is hinged to the inner bottom of the first material receiving box.
Citation Information
Patent Citations
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