Automatic material preparation system and material preparation method for wiring duct for electrical cabinet assembly

By designing an automatic material preparation system for electrical cabinet assembly, the problem of difficulty in ensuring accuracy, low efficiency and safety hazards of manual cutting wire troughs is solved, efficient and accurate automatic cutting is achieved, and production efficiency is improved.

CN120133599AActive Publication Date: 2025-06-13JIANGSU XIKE SENSOR CO LTD
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Patent Information

Application Number
CN202510615926.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-14
Publication Date
2025-06-13
Estimated Expiration
2045-05-14

AI Technical Summary

Technical Problem

In the prior art, the cutting work of wire troughs relies on manual operation, which makes it difficult to ensure accuracy, low efficiency, and safety hazards.

Method used

Design an automatic material preparation system for electrical cabinet assembly, including cutting mechanism, material preparation silo and material feeding mechanism to realize automatic loading, automatic cutting and automatic return of residual materials, and improve the degree of automation.

Benefits of technology

Efficient and precise trench cutting is achieved, production efficiency is improved, labor costs are reduced, and safety risks are reduced.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention relates to an automatic wire duct material preparation system and method for electrical cabinet assembly. The material preparation system comprises a cutting mechanism, a wire duct material preparation bin and a feeding mechanism. The trunking stock bin comprises a plurality of stock bins used for storing to-be-machined trunkings of different specifications. The feeding mechanism is used for moving to the discharge port of the corresponding material preparation bin and receiving the to-be-processed wire slot discharged from the discharge port of the material preparation bin; and the feeding mechanism is further used for moving the received to-be-machined trunking to the cutting mechanism after the to-be-machined trunking with the corresponding specification is received. According to the material preparation method, the length and the number of the needed wire grooves of different specifications are automatically calculated according to the assembly task, then the cutting material preparation task is automatically generated, cutting material preparation is automatically carried out, the automation degree is high, material preparation can be carried out in advance according to the production plan, assembly personnel can directly carry out assembly work after going to work conveniently, and the assembly efficiency is greatly improved.
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Description

Technical Field

[0001] The present invention relates to a supporting device in the assembly of electrical cabinets, and particularly to an automatic material preparation system and method for wire ducts used in the assembly of electrical cabinets. Background Art

[0002] In the fields of electrical engineering, building decoration, and industrial automation, wire ducts are widely used for laying electrical wires and cables, playing a role in protecting and organizing the lines. However, in the prior art, the cutting of wire ducts usually relies on manual operation. Operators need to cut the wire ducts section by section according to actual requirements using cutting tools such as hacksaws and cutting machines, and during the cutting process, they must continuously adjust the cutting length manually to ensure that the cut wire ducts meet the required specifications.

[0003] This manual cutting method of wire ducts has many drawbacks. Firstly, it is difficult to guarantee the accuracy of manual cutting, and there may be errors in the length of the cut wire ducts, resulting in the subsequent assembly work being unable to proceed smoothly, and even requiring re-cutting, wasting time and materials. Secondly, the manual cutting efficiency is low. Especially when facing the cutting tasks of a large number of wire ducts with different specifications, operators need to repeatedly measure and adjust the cutting length, consuming a large amount of time and energy. In addition, there are certain safety hazards during the manual cutting process, and operators are prone to accidental injuries when using cutting tools.

[0004] With the continuous development of industrial automation technology, the demand for improving production efficiency, reducing labor costs, and enhancing processing accuracy is becoming increasingly urgent. Therefore, some automated wire duct cutting devices have also emerged in the prior art. However, in the existing automated wire duct cutting devices, the entire operation process requires operators to manually load and unload materials. Especially for the collection of waste materials, it also needs to be done manually. Therefore, the existing automated wire duct cutting devices are actually still semi-automated equipment. Summary of the Invention

[0005] The first object of the present invention is to provide an automatic material preparation system for wire ducts used in the assembly of electrical cabinets, which can achieve automatic feeding, automatically complete the cutting task, and can judge the length of the remaining material for corresponding subsequent operations, with a high degree of automation and can fully realize unmanned material preparation operation in advance.

[0006] The technical solution for achieving the first object of the present invention is: the automatic wire duct preparation system for electrical cabinet assembly in the present invention comprises a cutting mechanism for cutting wire ducts; further comprises a wire duct preparation bin and a feeding mechanism; the wire duct preparation bin comprises a plurality of preparation bins for storing wire ducts to be processed of different specifications; the preparation bin is provided with a feeding port and a discharging port; the feeding mechanism is used to move to the discharging port of the corresponding preparation bin to receive the wire ducts to be processed coming out of the discharging port of the preparation bin; the feeding mechanism is also used to move to the feeding port of the cutting mechanism after receiving the wire ducts to be processed of the corresponding specifications; The cutting mechanism comprises a workbench, a cutting device, a wire groove positioning assembly, a first material pushing assembly, a cutting size positioning assembly and a first material unloading channel; the cutting device comprises a mounting frame, a clamping assembly and a cutting assembly; the mounting frame is fixedly arranged on the workbench; the clamping assembly and the cutting assembly are both installed on the mounting frame; the clamping assembly comprises a clamping member for clamping the wire groove to be processed under the drive of a first driving device; the cutting assembly comprises a cutting tool for cutting the wire groove to be processed under the drive of a second driving device; the wire groove positioning assembly comprises a base fixedly arranged on the workbench; the base is provided with a plurality of mutually parallel The bearing groove is a groove body that penetrates the base along the extension direction of the base; the bearing groove is used to allow the wire groove to be processed to enter with its groove teeth facing downward; the end of the bearing groove away from the cutting device is the feed port of the cutting mechanism; the first unloading channel is arranged on the workbench, and is used to receive the processed wire groove dropped from the blanking end of the cutting device; the first pushing assembly is arranged on the workbench; the first pushing assembly is used to push the wire groove to be processed inserted into the bearing groove toward the cutting device; the cutting size positioning assembly is arranged on the workbench, and is used to control the cutting length of the wire groove to be processed.

[0007] Furthermore, the bearing groove comprises two deep grooves which are symmetrically arranged and extend from the upper surface to the lower surface of the base, and each deep groove is for the groove teeth of one side of the corresponding wire groove to be processed to enter in a downward state; the part of the base located between the two deep grooves constituting the bearing groove forms a bearing part for bearing the bottom of the groove of the wire groove to be processed; the first driving device is fixedly arranged on the mounting frame, and the driving end of the first driving device is fixedly connected to the pressing member; the pressing member is located above the base, and the pressing member is pressed toward the upper surface of the base under the driving of the first driving device; The second driving device of the cutting assembly is fixedly arranged on the mounting frame, and the driving end of the second driving device is fixedly provided with the first driving motor; the rotating end of the first driving motor is fixedly provided with a saw blade for cutting the wire groove to be processed under the drive of the first driving motor; The first material pushing component includes a first lead screw rotatably arranged on the mounting frame and extending along the extension direction of the base; a first sliding seat is slidably arranged on the mounting frame along the extension direction of the first lead screw; a threaded hole through which the first lead screw passes and is in threaded cooperation with the first lead screw is arranged on the first sliding seat; a second driving motor for driving the first lead screw to rotate is fixedly arranged on the mounting frame; a first lifting cylinder is fixedly arranged on the first sliding seat; a plurality of first paddles corresponding to the deep grooves of each loading groove are fixedly arranged at the telescopic end of the first lifting cylinder; the first paddle can be inserted into the deep groove under the drive of the first lifting cylinder, and at this time, the first paddle is used to push the to-be-processed wire groove located in the deep groove under the action of the first lead screw driving the first sliding seat. The cutting size positioning component includes a first linear module fixedly arranged on the workbench, and a first photoelectric induction switch is fixedly arranged on the sliding table of the first linear module; the first photoelectric induction switch moves to the position of the required cutting length under the drive of the first linear module and is used to sense the to-be-processed wire groove.

[0008] Further, the above-mentioned stock bin includes a bin body, a material topping mechanism, a lifting mechanism and a second material pushing component; a lifting channel and a feeding channel are arranged in the bin body; the upper end of the feeding channel is a feeding port, and the lower end is communicated with the bottom of the lifting channel; the top of the lifting channel is the discharge port of the stock bin; the feeding channel is used for orderly storing the to-be-processed wire grooves; the feeding channel sequentially includes a vertical channel part and an inclined channel part from top to bottom; the inclined channel part is used to guide the processed wire groove into the bottom of the lifting channel. The material topping mechanism includes a material topping cylinder and a material topping platform fixedly connected to the telescopic end of the material topping cylinder; the material topping platform is arranged at the bottom of the lifting channel and is used to receive the to-be-processed wire grooves from the inclined channel part; the material topping cylinder is fixedly arranged on the bin body and is used to drive the material topping platform to top the material upward. There are multiple groups of lifting mechanisms arranged equidistantly in the lifting channel in the vertically upward direction; the lifting mechanism includes multiple receiving devices arranged along the extension direction of the line groove to be processed in the lifting channel; the receiving device includes two symmetrically arranged first receiving components and second receiving components; the first receiving component includes a first stopper and a first receiving arm; the second receiving component includes a second stopper and a second receiving arm; the first stopper and the second stopper are symmetrically arranged and both are fixedly connected to the lifting channel; the first receiving arm and the second receiving arm are symmetrically arranged and both are rotatably connected to the lifting channel; when the first receiving arm and the second receiving arm are in a horizontal position, they are respectively restricted by the first stopper and the second stopper to continue to rotate downward; the first receiving arm and the second receiving arm always turn downward under the downward force and / or their own gravity; when the line groove to be processed is lifted by the lifting mechanism, the first receiving arm and the second receiving arm turn upward and form a channel for the line groove to be processed to pass through; the first receiving arm and the second receiving arm are respectively used to receive the line groove to be processed from the channel under the limiting action of the first stopper and the second stopper; A second pushing assembly is provided at the top of the lifting channel; the second pushing assembly includes a second screw rod, a second slide, a third driving motor and a first lever; the second screw rod is rotatably arranged at the top of the lifting channel; the second slide is slidably arranged at the top of the lifting channel; the extension direction of the second screw rod and the sliding direction of the second slide are both the extension direction of the wire groove to be processed in the lifting channel; the second slide is provided with a threaded hole for the second screw rod to pass through and the threaded hole cooperates with the second screw rod; one end of the second screw rod is transmission-connected to the output end of the third driving motor; the first lever is fixedly arranged on the second slide; under the drive of the third driving motor, the first lever is used to move the wire groove to be processed held by the lifting mechanism at the top into the feeding mechanism; The feeding mechanism includes an XY-axis linear module, a mounting base, a supporting platform, a clamping assembly, and a third pusher assembly; the supporting platform extends along the extending direction of the loading groove; the supporting platform is fixedly arranged on the mounting base; the mounting base is fixedly arranged on the XY-axis linear module; the supporting platform is used to dock with the discharge ports of each stock bin or each specification of the loading groove under the drive of the XY-axis linear module; clamping assemblies for positioning and clamping the wire grooves to be processed on the supporting platform are symmetrically arranged on both sides of the mounting base in the length direction of the supporting platform; a third pusher assembly is fixedly arranged on the mounting base; the third pusher assembly includes a third lead screw, a third sliding seat, a fourth driving motor, a second lifting cylinder, and a second shifting rod; the third lead screw is rotatably arranged on the mounting base; the third sliding seat is slidably arranged on the mounting base; the extending direction of the third lead screw and the sliding direction of the third sliding seat are both the extending direction of the supporting platform; a threaded hole for the third lead screw to pass through and threadedly cooperate with the third lead screw is arranged on the third sliding seat; one end of the third lead screw is in transmission connection with the output end of the fourth driving motor; the second lifting cylinder is fixedly arranged on the third sliding seat; a second shifting rod is fixedly arranged at the telescopic end of the second lifting cylinder; the second shifting rod is located above the supporting platform; the second shifting rod is used to dial the wire grooves to be processed on the supporting platform into the corresponding loading groove under the action of the fourth driving motor and the second lifting cylinder.

[0009] Furthermore, a waste material retracting mechanism is also arranged on the above-mentioned workbench; the waste material retracting mechanism includes a second linear module, a third lifting cylinder, a second dial, and a second photoelectric induction switch; the second linear module is fixedly arranged under the tabletop of the workbench; the third lifting cylinder is fixedly arranged on the sliding table of the second linear module; a plurality of second dials corresponding to the deep grooves of each loading groove are fixedly arranged at the telescopic end of the third lifting cylinder; a plurality of chutes corresponding to the second dials one by one and for the second dials to pass through and slide inside are arranged on the tabletop of the workbench; a retracting portion is formed at one end of the loading groove close to the cutting assembly; the loading groove of the retracting portion penetrates up and down and corresponds to the chutes one by one; the second dial is used to push the wire grooves in the loading groove towards the feeding mechanism under the combined drive of the third lifting cylinder and the second linear module; The stroke range of the second paddle pushing towards the feeding mechanism intersects with the stroke range of the first pusher assembly; the second photoelectric induction switch is arranged at the blanking end of the cutting device; the second photoelectric induction switch and the pushing stroke of the first pusher assembly are used to judge the length of the remaining material; when the length of the remaining material is greater than the required cutting length and no further cutting is needed, the remaining material retraction mode is triggered; in the remaining material retraction mode, the second paddle of the remaining material retraction mechanism drives under the cooperation of the third lifting cylinder and the second linear module to retract the remaining material; in the remaining material retraction mode, the first pusher assembly drives under the cooperation of the first lifting cylinder and the second driving motor to retract the remaining material to the feeding mechanism; in the remaining material retraction mode, the feeding mechanism is used to receive the remaining material, and after docking with the feeding port of the corresponding specification stock bin, the remaining material is pushed into the feeding channel of the stock bin under the action of the third pusher assembly.

[0010] Further, a waste material blanking port is arranged at the blanking position of the cutting device on the above-mentioned workbench; the first discharge channel is rotatably arranged at the waste material blanking port; a pushing cylinder is rotatably arranged on the workbench; the telescopic end of the pushing cylinder is rotatably connected with the first discharge channel; the first discharge channel is used to close or open the waste material blanking port under the drive of the pushing cylinder; when the first discharge channel closes the waste material blanking port, it is used to guide the processed wire grooves to slide; when the first discharge channel opens the waste material blanking port, it is used to guide the waste material to slide from the waste material blanking port; When the length of the remaining material judged by the second photoelectric induction switch and the pushing stroke of the first pusher assembly is less than the required cutting length, the waste material removal mode is triggered; in the waste material removal mode, the first discharge channel opens the waste material blanking port; in the waste material removal mode, the first pusher assembly pushes the remaining material in the carrying groove towards the blanking end and pushes it away from the base. It also includes a waste material turnover box used to correspond to the waste material blanking port for receiving the remaining material.

[0011] Further, it also includes a distribution mechanism; the distribution mechanism includes a turntable that rotates under the drive of a third driving device; the turntable is provided with stock bins corresponding to multiple wire groove specifications; the turntable is arranged at the sliding end where the first discharge channel guides the processed wire grooves to slide.

[0012] Further, the lower end of the above-mentioned turntable is fixedly installed on the sliding table of the third linear module; the turntable moves closer to or away from the sliding end under the drive of the third linear module.

[0013] The second object of the present invention is a stock preparation method using the above-mentioned automatic stock preparation system for wire grooves used in electrical cabinet assembly, which can realize unmanned stock preparation in advance and greatly improve the assembly efficiency.

[0014] The technical solution to achieve the second object of the present invention is: the stock preparation method using the above-mentioned automatic stock preparation system for wire grooves used in electrical cabinet assembly in the present invention includes the following steps: S1. Preparation work: according to the model of the electrical cabinet to be assembled, the length and quantity of the required wire ducts of different specifications are automatically calculated, and then the wire duct preparation task is automatically generated; the wire duct preparation task includes the specifications, length and quantity of the wire ducts to be prepared; S2. Select a specification of wire duct to be cut according to the wire duct preparation task; cutting is carried out according to the following steps: A. According to the specifications of the wire duct selected for cutting, the ejection mechanism on the preparation bin of the corresponding specifications performs the ejection work; the wire duct to be processed that slides from the feed channel to the ejection platform is ejected upward by the ejection cylinder; as the ejection mechanism continuously ejects the wire duct, it rises from the lowest lifting mechanism to the highest lifting mechanism in turn and is at the discharge port of the preparation bin; B. The XY axis linear module of the feeding mechanism drives the supporting platform to dock with the discharge port of the material preparation bin in step A; at the same time, the first photoelectric sensor switch of the cutting size positioning component is driven by the first linear module to reach the position of the next cutting length according to the wire trough material preparation task; C. The second pushing assembly on the material preparation bin in step A pushes the wire trough to be processed located at the material outlet onto the supporting platform; D. The clamping assembly on the feeding mechanism clamps the wire duct to be processed on the supporting platform; E. The supporting platform is connected to the feed port of the corresponding bearing slot on the base under the drive of the XY axis linear module; F. The clamping assembly on the feeding mechanism releases the wire groove to be processed, and then the wire groove to be processed on the supporting platform is pushed into the corresponding bearing groove through the third pushing assembly; G. When the wire trough to be processed is completely pushed into the bearing tank, the feeding mechanism returns to the wire trough preparation bin to prepare for the next feeding; when the feeding mechanism leaves, the first paddle on the first pushing assembly descends under the drive of the first lifting cylinder, and then enters the bearing tank from the feed port of the bearing tank under the drive of the second driving motor, and pushes the wire trough to be processed in the bearing tank to move toward the cutting device; H. After the first pushing assembly pushes the wire groove to be processed in the bearing groove through the cutting device and is sensed by the first photoelectric sensing switch, the first pushing assembly stops pushing; I. The pressing component presses the wire duct to be processed in the bearing groove, and then the cutting component performs cutting; J. The wire duct that is cut off is the wire duct that needs to be cut; K. Repeat steps H to J until the wire duct preparation task of one specification is completed; Among them, in step H, the second photoelectric induction switch and the pushing stroke of the first pushing component are used to judge the length of the remaining material in the wire groove in the bearing groove; when the length of the remaining material is greater than the required cutting length and the cutting task of the current specification wire groove has been completed, the remaining material retraction mode is triggered; in the remaining material retraction mode, the second paddle of the remaining material retraction mechanism is driven by the cooperation of the third lifting cylinder and the second linear module to retract the remaining material; at the same time, the feeding mechanism moves to the corresponding receiving groove and docks with the feeding port of the receiving groove; then the first pushing component is driven by the cooperation of the first lifting cylinder and the second driving motor to retract the remaining material to the feeding mechanism; the feeding mechanism moves the remaining material to the feeding port of the stock preparation bin corresponding to the specification; then under the action of the third pushing component, the remaining material is pushed into the feeding channel of the stock preparation bin; When the length of the remaining material judged by the pushing stroke of the second photoelectric induction switch and the first pushing component is less than the required cutting length, the waste removal mode is triggered; in the waste removal mode, the first discharge channel opens the waste dropping port; in the waste removal mode, the first pushing component pushes the remaining material in the bearing groove towards the dropping end and pushes it away from the base, and it drops into the waste turnover box; S3. Complete the cutting of wire grooves of various specifications in the wire groove stock preparation task in sequence according to step S2.

[0015] At the same time, when performing step A or step B or step C, the distribution mechanism rotates the stock preparation groove corresponding to the specification of the current cutting wire groove on the turntable to the sliding end of the first discharge channel under the drive of the third driving device.

[0016] Furthermore, the above-mentioned automatic wire groove stock preparation system for electrical cabinet assembly further includes a remote communication module; the automatic wire groove stock preparation system for electrical cabinet assembly is used to receive the wire groove stock preparation task through the remote communication module.

[0017] The present invention has positive effects: (1) The present invention can automatically calculate the lengths and quantities of wire grooves of different specifications required according to the assembly task, then automatically generate the cutting stock preparation task, and automatically perform cutting stock preparation, with a high degree of automation. It can perform stock preparation in advance according to the production plan, facilitating the assembly personnel to directly carry out the assembly work after going to work, and greatly improving the assembly efficiency.

[0018] (2) In the present invention, a saw blade is used in the cutting device to cut the wire groove. When the saw blade cuts the wire groove, the cutting accuracy of the wire groove is high, the speed is fast, the wire groove is not easy to deform and will not break, and at the same time, large-diameter wire grooves can also be easily cut off.

[0019] (3) In the present invention, the bearing groove on the base is used for the wire groove to be processed to be inserted with the groove teeth facing down, which provides favorable conditions for subsequent pressing and cutting. During the cutting process, the wire groove is not easy to move, thereby further improving the cutting accuracy and the flatness of the cut.

[0020] (4) The preparation bin of the present invention can realize the automatic lifting of the wire trough through the cooperation of the top material mechanism and the lifting mechanism, and then realize the automatic discharge function of the preparation bin in cooperation with the second pushing component; and then realize the automatic loading function of the wire trough to be processed in combination with the feeding function of the feeding mechanism. At the same time, due to the automatic control, according to the wire trough preparation task, the feeding mechanism can transport wire troughs of various specifications, with a high degree of automation, which can completely replace manual loading and is not easy to make mistakes.

[0021] (5) The present invention determines the length of the remaining material through the second photoelectric sensing switch and the pushing stroke of the first pushing assembly, and thereby triggers the remaining material return mode or the waste material removal mode, thereby realizing a more humane automatic unloading function.

[0022] (6) The present invention can further classify the cut wire ducts through the allocation mechanism, and directly allocate wire ducts of different specifications and lengths for subsequent assembly work, thereby further improving assembly efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to make the content of the present invention more clearly understood, the present invention is further described in detail below according to specific embodiments and in conjunction with the accompanying drawings, wherein Figure 1 It is a structural schematic diagram of the automatic wire duct preparation system for electrical cabinet assembly in the present invention; Figure 2 It is a structural schematic diagram of the cutting mechanism in the present invention; Figure 3 is a side view of the cutting mechanism of the present invention; Figure 4 is a cross-sectional view of the cutting mechanism in the present invention; Figure 5 This is a structural schematic diagram of the line trough material preparation bin in the present invention; Figure 6 It is a cross-sectional view of the material preparation bin in the present invention; Figure 7 for Figure 6 A magnified view of point A; Figure 8 It is a structural schematic diagram of the feeding mechanism in the present invention; Figure 9 It is a structural schematic diagram of the receiving device in the present invention; Figure 10 It is a structural schematic diagram of the distribution mechanism in the present invention.

[0024] In the figure, the cutting mechanism 1, the workbench 11, the cutting device 12, the wire groove positioning component 13, the first pushing component 14, the cutting size positioning component 15, the first unloading channel 16, the residual material retracting mechanism 17, the waste material drop-off port 18, the pushing cylinder 19, the mounting frame 121, the clamping component 122, the cutting component 123, the first driving motor 123-1, the saw blade 123-2, the base 131, the bearing groove 131-1, the bearing part 132, the first screw rod 141, the first slide 142, the second driving motor 143, the first lifting cylinder 144, the first paddle 145, the first linear module 151, the first photoelectric sensor switch 152, the second linear module 171, the third lifting cylinder 172, the second paddle 173, the second photoelectric sensor switch 174, the wire groove preparation bin 2, the preparation bin 21, the feeding port 211, and the discharge port 212 , ejecting mechanism 213, lifting mechanism 214, second ejecting assembly 215, lifting channel 216, feeding channel 217, observation window 218, ejecting cylinder 213-1, ejecting platform 213-2, first receiving assembly 214-1, second receiving assembly 214-2, first stopper 214-1a, first receiving arm 214-1b, second stopper 214-2a, second receiving arm 214-2b, second screw rod 215-1, second slide 215-2, third drive motor 215-3, first shift rod 215-4, feeding mechanism 3, XY axis linear module 31, supporting platform 32, clamping assembly 33, third ejecting assembly 34, third screw rod 341, third slide 342, fourth drive motor 343, second lifting cylinder 344, second shift rod 345, distribution mechanism 4, turntable 41, preparation trough 42. DETAILED DESCRIPTION

[0025] See Figures 1 to 10 The automatic wire duct preparation system for electrical cabinet assembly in the present invention comprises a cutting mechanism 1 for cutting wire ducts; it also comprises a wire duct preparation bin 2 and a feeding mechanism 3; the wire duct preparation bin 2 comprises a plurality of preparation bins 21 for storing wire ducts to be processed of different specifications; the preparation bin 21 is provided with a feeding port 211 and a discharging port 212; the feeding mechanism 3 is used to move to the discharging port 212 of the corresponding preparation bin 21 to receive the wire ducts to be processed coming out of the discharging port 212 of the preparation bin 21; the feeding mechanism 3 is also used to move to the feeding port of the cutting mechanism 1 after receiving the wire ducts to be processed of corresponding specifications; The cutting mechanism 1 includes a workbench 11, a cutting device 12, a wire groove positioning assembly 13, a first pusher assembly 14, a cutting size positioning assembly 15, and a first unloading channel 16; the cutting device 12 includes a mounting frame 121, a pressing assembly 122, and a cutting assembly 123; the mounting frame 121 is fixedly arranged on the workbench 11; the pressing assembly 122 and the cutting assembly 123 are both mounted on the mounting frame 121; the pressing assembly 122 includes a pressing member for pressing the wire groove to be processed under the drive of a first driving device; generally, the first driving device adopts a cylinder, and the pressing member is driven by the cylinder to press; the cutting assembly 123 includes a cutting tool for cutting the wire groove to be processed under the drive of a second driving device; specifically: the second driving device of the cutting assembly is fixedly arranged on the mounting frame 121, and a first driving motor 123-1 is fixedly arranged at the driving end of the second driving device; a saw blade 123-2 for cutting the wire groove to be processed under the drive of the first driving motor 123-1 is fixedly arranged at the rotating end of the first driving motor 123-1; generally, the second driving device can adopt a cylinder, a linear module, etc., which are output devices for linearly pushing the first driving motor 123-1.

[0026] The wire groove positioning assembly 13 includes a base 131 fixedly arranged on the workbench 11; a plurality of parallel load-bearing grooves 131-1 adapted to different wire groove specifications are arranged on the base 131; the load-bearing grooves 131-1 are through grooves along the extending direction of the base 131; the load-bearing grooves 131-1 are used for allowing the wire groove to be processed to enter in a state where its groove teeth face down; one end of the load-bearing groove 131-1 far from the cutting device 12 is the feed port of the cutting mechanism 1; the first unloading channel 16 is arranged on the workbench 11 and is used for receiving the processed wire groove dropped from the blanking end of the cutting device 12; the first pusher assembly 14 is arranged on the workbench 11; the first pusher assembly 14 is used for pushing the wire groove to be processed inserted into the load-bearing groove 131-1 towards the cutting device 12; the cutting size positioning assembly 15 is arranged on the workbench 11 and is used for controlling the cutting length of the wire groove to be processed.

[0027] The load-bearing groove 131-1 includes two symmetrically arranged deep grooves that penetrate from the upper surface to the lower surface of the base 131, and each deep groove allows the groove teeth on one side of the corresponding wire groove to be processed to enter in a state where they face down; the part of the base 131 between the two deep grooves forming the load-bearing groove 131-1 forms a load-bearing part 132 for bearing the bottom of the wire groove to be processed; the first driving device is fixedly arranged on the mounting frame 121, and the driving end of the first driving device is fixedly connected to the pressing member; the pressing member is located above the base 131, and the pressing member presses towards the upper surface of the base 131 under the drive of the first driving device. The first pusher assembly 14 includes a first lead screw 141 rotatably arranged on the mounting frame 121 and extending along the extension direction of the base 131; a first sliding seat 142 is slidably arranged on the mounting frame 121 along the extension direction of the first lead screw 141; a threaded hole for the first lead screw 141 to pass through and threadedly cooperate with the first lead screw 141 is provided on the first sliding seat 142; a second driving motor 143 for driving the first lead screw 141 to rotate is fixedly arranged on the mounting frame 121; a first lifting cylinder 144 is fixedly arranged on the first sliding seat 142; a plurality of first paddles 145 corresponding to the deep grooves of each loading groove 131-1 are fixedly arranged at the telescopic end of the first lifting cylinder 144; the first paddle 145 can be inserted into the deep groove under the drive of the first lifting cylinder 144, and at this time, the first paddle 145 is used to push the to-be-processed wire groove located in the deep groove under the action of the first lead screw 141 driving the first sliding seat 142. The cutting size positioning assembly 15 includes a first linear module 151 fixedly arranged on the workbench, and a first photoelectric induction switch 152 is fixedly arranged on the sliding table of the first linear module 151; the first photoelectric induction switch 152 moves to the position of the required cutting length under the drive of the first linear module 151 and is used to sense the to-be-processed wire groove.

[0028] The stock bin 21 includes a bin body, a blanking mechanism 213, a lifting mechanism 214 and a second pusher assembly 215; a lifting channel 216 and a feeding channel 217 are arranged in the bin body; the upper end of the feeding channel 217 is a feeding port 211, and the lower end is communicated with the bottom of the lifting channel 216; the top of the lifting channel 216 is the discharge port 212 of the stock bin 21; the feeding channel 217 is used for orderly storing the to-be-processed wire grooves; the feeding channel 217 sequentially includes a vertical channel portion and an inclined channel portion from top to bottom; the inclined channel portion is used to guide the processed wire groove into the bottom of the lifting channel 216. The blanking mechanism 213 includes a blanking cylinder 213-1 and a blanking platform 213-2 fixedly connected to the telescopic end of the blanking cylinder 213-1; the blanking platform 213-2 is arranged at the bottom of the lifting channel 216 and is used for receiving the to-be-processed wire grooves from the inclined channel portion; the blanking cylinder 213-1 is fixedly arranged on the bin body and is used to drive the blanking platform 213-2 to blank upward. There are multiple groups of lifting mechanisms 214 arranged at equal intervals in the vertical upward direction within the lifting channel 216; the lifting mechanisms 214 include a plurality of receiving devices arranged along the extending direction of the groove to be processed in the lifting channel 216; the receiving device includes two symmetrically arranged first receiving components 214-1 and second receiving components 214-2; the first receiving component 214-1 includes a first stop block 214-1a and a first receiving arm 214-1b; the second receiving component 214-2 includes a second stop block 214-2a and a second receiving arm 214-2b; the first stop block 214-1a and the second stop block 214-2a are symmetrically arranged and are both fixedly connected to the lifting channel 216; the first receiving arm 214-1b and the second receiving arm 214-2b are both symmetrically arranged and are both rotatably connected to the lifting channel 216; when the first receiving arm 214-1b and the second receiving arm 214-2b are in the horizontal position, their further downward rotation is restricted by the first stop block 214-1a and the second stop block 214-2a respectively; the first receiving arm 214-1b and the second receiving arm 214-2b always turn downward under the action of a downward force and / or their own gravity; when the groove to be processed is lifted by the blanking mechanism 213, the first receiving arm 214-1b and the second receiving arm 214-2b turn upward and form a channel for the groove to be processed to pass through; the first receiving arm 214-1b and the second receiving arm 214-2b are respectively used to receive the groove to be processed coming from the channel under the restricting action of the first stop block 214-1a and the second stop block 214-2a; A second pushing component 215 is provided at the top of the lifting channel 216; the second pushing component 215 includes a second lead screw 215-1, a second sliding seat 215-2, a third driving motor 215-3 and a first shifting rod 215-4; the second lead screw 215-1 is rotatably arranged at the top of the lifting channel 216; the second sliding seat 215-2 is slidably arranged at the top of the lifting channel 216; the extending direction of the second lead screw 215-1 and the sliding direction of the second sliding seat 215-2 are both the extending direction of the groove to be processed in the lifting channel 216; the second sliding seat 215-2 is provided with a threaded hole for the second lead screw 215-1 to pass through and is threadedly engaged with the second lead screw 215-1; one end of the second lead screw 215-1 is in transmission connection with the output end of the third driving motor 215-3; the first shifting rod 215-4 is fixedly arranged on the second sliding seat 215-2; the first shifting rod 215-4 is used to shift the groove to be processed received by the uppermost lifting mechanism 214 into the feeding mechanism 3 under the drive of the third driving motor 215-3; The feeding mechanism 3 includes an XY-axis linear module 31, a mounting base, a supporting platform 32, a clamping assembly 33, and a third pusher assembly 34; the supporting platform 32 extends along the extension direction of the loading groove 131-1; the supporting platform 32 is fixedly arranged on the mounting base; the mounting base is fixedly arranged on the XY-axis linear module 31; the supporting platform 32 is driven by the XY-axis linear module 31 to be docked with the discharge ports 212 of each stock bin 21 or each loading groove 131-1 of various specifications; on both sides of the mounting base along the length direction of the supporting platform 32, clamping assemblies 33 for positioning and clamping the wire grooves to be processed on the supporting platform 32 are symmetrically arranged; the clamping assembly 33 includes a clamping plate extending along the extension direction of the supporting platform 32, and the clamping plate is fixedly connected to the telescopic end of a driving cylinder fixedly installed on the mounting base; the clamping plates of the two clamping assemblies 33 move synchronously towards each other to clamp the wire grooves on the supporting platform 32; due to the synchronous movement of the two clamping assemblies 33, the wire grooves on the supporting platform 32 can also be positioned, facilitating the subsequent entry of the wire grooves into the loading groove 131-1.

[0029] In order to facilitate observing the number of wire grooves in the stock bin 21, an observation window communicating with the feeding channel 217 and the lifting channel 216 is provided on the stock bin 21.

[0030] The third pusher assembly 34 is fixedly arranged on the mounting base; the third pusher assembly 34 includes a third lead screw 341, a third sliding seat 342, a fourth driving motor 343, a second lifting cylinder 344, and a second shifting rod 345; the third lead screw 341 is rotatably arranged on the mounting base; the third sliding seat 342 is slidably arranged on the mounting base; the extension direction of the third lead screw 341 and the sliding direction of the third sliding seat 342 are both the extension direction of the supporting platform 32; a threaded hole for the third lead screw 341 to pass through and threadedly cooperate with the third lead screw 341 is provided on the third sliding seat 342; one end of the third lead screw 341 is drivingly connected to the output end of the fourth driving motor 343; the second lifting cylinder 344 is fixedly arranged on the third sliding seat 342; the telescopic end of the second lifting cylinder 344 is fixedly provided with the second shifting rod 345; the second shifting rod 345 is located above the supporting platform 32; the second shifting rod 345 is used to push the wire grooves to be processed on the supporting platform 32 into the corresponding loading groove 131-1 under the action of the fourth driving motor 343 and the second lifting cylinder 344.

[0031] A waste material retraction mechanism 17 is further provided on the workbench 11; the waste material retraction mechanism 17 includes a second linear module 171, a third lifting cylinder 172, a second paddle 173, and a second photoelectric induction switch 174; the second linear module 171 is fixedly arranged under the tabletop of the workbench 11; the third lifting cylinder 173 is fixedly arranged on the sliding table of the second linear module 171; a plurality of second paddles 173 corresponding to the deep grooves of each loading groove 131-1 are fixedly provided at the telescopic end of the third lifting cylinder 172; a plurality of chutes corresponding to the second paddles 173 one by one and allowing the second paddles 173 to pass through and slide therein are provided on the tabletop of the workbench 11; a retraction part is formed at one end of the loading groove 131-1 close to the cutting assembly 123; the loading groove 131-1 of the retraction part penetrates up and down and corresponds to the chutes one by one; the second paddle 173 is used to push the wire groove in the loading groove 131-1 towards the feeding mechanism 3 under the combined drive of the third lifting cylinder 172 and the second linear module 171. The stroke range in which the second paddle 173 pushes towards the feeding mechanism 3 intersects with the stroke range of the first pushing component 14; the second photoelectric induction switch 174 is arranged at the blanking end of the cutting device 12; the second photoelectric induction switch 174 and the pushing stroke of the first pushing component 14 are used to judge the length of the waste material; when the length of the waste material is greater than the required cutting length and no further cutting is needed, the waste material retraction mode is triggered; in the waste material retraction mode, the second paddle 173 of the waste material retraction mechanism 17 retracts the waste material under the combined drive of the third lifting cylinder 172 and the second linear module 171; in the waste material retraction mode, the first pushing component 14 retracts the waste material to the feeding mechanism 3 under the combined drive of the first lifting cylinder 144 and the second driving motor 143; in the waste material retraction mode, the feeding mechanism 3 is used to receive the waste material, and after docking with the feeding port 211 of the corresponding specification stock bin 21, the waste material is pushed into the feeding channel 217 of the stock bin 21 under the action of the third pushing component 34.

[0032] A waste material dropping port 18 is provided at the blanking position of the cutting device 12 on the workbench 11; the first discharging channel 16 is rotatably arranged at the waste material dropping port 18; a pushing cylinder 19 is rotatably arranged on the workbench 11; the telescopic end of the pushing cylinder 19 is rotatably connected to the first discharging channel 16; the first discharging channel 16 is used to close or open the waste material dropping port 18 under the drive of the pushing cylinder 19; when the first discharging channel 16 closes the waste material dropping port 18, it is used to guide the processed wire groove to slide down; when the first discharging channel 16 opens the waste material dropping port 18, it is used to guide the waste material to slide down from the waste material dropping port 18. When the remaining material length judged by the second photoelectric induction switch 174 and the pushing stroke of the first material pushing component 14 is less than the required cutting length, the waste removal mode is triggered; in the waste removal mode, the first discharge channel 16 opens the waste dropping port 18; in the waste removal mode, the first material pushing component 14 pushes the remaining material in the loading groove 131-1 towards the dropping end and pushes it away from the base 131; It further includes a waste turnover box used to correspond to the waste dropping port 18 for receiving the remaining material.

[0033] It also includes a distribution mechanism 4; the distribution mechanism 4 includes a turntable 41 that rotates driven by a third driving device; the turntable 41 is provided with stock preparation grooves 42 corresponding to multiple wire groove specifications; the turntable 41 is arranged at the sliding end where the first discharge channel 16 guides the processed wire grooves to slide down.

[0034] The lower end of the turntable 41 is fixedly installed on the sliding table of the third linear module; the turntable 41 moves close to or away from the sliding end driven by the third linear module.

[0035] In the present invention, the stock preparation method using the above-mentioned automatic wire groove stock preparation system for electrical cabinet assembly includes the following steps: S1. Preparation work: According to the model of the electrical cabinet to be assembled, automatically calculate the length and quantity of wire grooves of different specifications required, and then automatically generate a wire groove stock preparation task; the wire groove stock preparation task includes the specifications, lengths, and quantities of the wire grooves to be prepared. S2. Select the cutting of a wire groove specification according to the wire groove stock preparation task first; the cutting is carried out according to the following steps: A. According to the wire groove specification selected for cutting, the top material mechanism 213 on the stock preparation bin 21 of the corresponding specification performs the top material work; the top material cylinder 213-1 jacks up the wire groove to be processed that slides into the top material platform 213-2 from the feeding channel 217; as the top material mechanism 213 continuously tops the material, the wire grooves are successively lifted from the lowest lifting mechanism 214 to the highest lifting mechanism 214 and are at the discharge port 212 of the stock preparation bin 21. B. The XY-axis linear module 31 of the feeding mechanism 3 drives the supporting platform 32 to dock with the discharge port 212 of the stock preparation bin 21 in step A; meanwhile, the first photoelectric induction switch 152 of the cutting size positioning component 15 reaches the position of the next cutting length according to the wire groove stock preparation task driven by the first linear module 151. C. The second material pushing component 215 on the stock preparation bin 21 in step A pushes the wire groove to be processed located at the discharge port 212 onto the supporting platform 32. D. The clamping component 33 on the feeding mechanism 3 clamps the wire groove to be processed located on the supporting platform 32. E. The supporting platform 32 is docked with the feeding port of the corresponding-sized bearing groove 131-1 on the base 131 under the drive of the XY-axis linear module 31; F. The clamping assembly 33 on the feeding mechanism 3 releases the wire groove to be processed, and then the third pusher assembly 34 pushes the wire groove to be processed on the supporting platform 32 into the corresponding bearing groove 131-1; G. After the wire groove to be processed is completely pushed into the bearing groove 131-1, the feeding mechanism 3 returns to the wire groove stock bin 2 to prepare for the next feeding; after the feeding mechanism 3 leaves, the first flap 145 on the first pusher assembly 14 descends under the drive of the first lifting cylinder 144, and then under the drive of the second drive motor 143, it enters the bearing groove 131-1 from the feeding port of the bearing groove 131-1 and pushes the wire groove to be processed in the bearing groove 131-1 towards the cutting device 12; H. After the first pusher assembly 14 pushes the wire groove to be processed in the bearing groove 131-1 through the cutting device 12 and is sensed by the first photoelectric induction switch 152, the first pusher assembly 14 stops pushing; I. The pressing assembly 122 presses the wire groove to be processed in the bearing groove 131-1, and then the cutting assembly 123 performs cutting; J. The cut-off wire groove is the wire groove to be cut; K. Repeat steps H to J until the wire groove preparation task of one specification in the wire groove preparation task is completed; Among them, in step H, the second photoelectric induction switch 174 and the pushing stroke of the first pusher assembly 14 are used to judge the remaining material length of the wire groove in the bearing groove 131-1; when the remaining material length is greater than the required cutting length and the cutting task of the current specification of the wire groove has been completed, the remaining material retraction mode is triggered; in the remaining material retraction mode, the second flap 173 of the remaining material retraction mechanism 17 retracts the remaining material under the combined drive of the third lifting cylinder 172 and the second linear module 171; at the same time, the feeding mechanism 3 moves to the corresponding receiving groove 131-1 and is docked with the feeding port of the receiving groove 131-1; then the first pusher assembly 14 under the combined drive of the first lifting cylinder 144 and the second drive motor 143 retracts the remaining material to the feeding mechanism 3; the feeding mechanism 3 moves with the remaining material to the feeding port 211 of the stock bin 21 of the corresponding specification; then under the action of the third pusher assembly 34, the remaining material is pushed into the feeding channel 217 of the stock bin 21; When the remaining material length judged by the second photoelectric induction switch 174 and the pushing stroke of the first pusher assembly 14 is less than the required cutting length, the waste removal mode is triggered; in the waste removal mode, the first discharge channel 16 opens the waste discharge port 18; in the waste removal mode, the first pusher assembly 14 pushes the remaining material in the bearing groove 131-1 towards the discharge end and pushes it away from the base 131, and it drops into the waste turnover box; S3. Complete the cutting of wire ducts of various specifications in the wire duct stock preparation task in sequence according to step S2.

[0036] Meanwhile, when executing step A or step B or step C, the distribution mechanism 4 rotates the stock preparation groove 42 corresponding to the specification of the currently cut wire duct on the turntable 41 to the sliding end of the first unloading channel 16 under the drive of the third drive device.

[0037] For greater convenience, the automatic wire duct stock preparation system for electrical cabinet assembly further includes a remote communication module; the automatic wire duct stock preparation system for electrical cabinet assembly is used to receive the wire duct stock preparation task through the remote communication module.

[0038] In the above specific embodiments, the purpose, technical solutions and beneficial effects of the present invention have been further described in detail. It should be understood that the above are only specific embodiments of the present invention and are not used to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.

Claims

1. An automatic wire duct preparation system for electrical cabinet assembly, comprising a cutting mechanism for cutting the wire duct; characterized in that: It also includes a wire trough preparation bin and a feeding mechanism; the wire trough preparation bin includes a plurality of preparation bins for storing wire troughs to be processed of different specifications; the preparation bin is provided with a feeding port and a discharging port; the feeding mechanism is used to move to the discharging port of the corresponding preparation bin to receive the wire troughs to be processed from the discharging port of the preparation bin; the feeding mechanism is also used to move to the feeding port of the cutting mechanism after receiving the wire troughs to be processed of the corresponding specifications; The cutting mechanism comprises a workbench, a cutting device, a wire groove positioning assembly, a first material pushing assembly, a cutting size positioning assembly and a first material unloading channel; the cutting device comprises a mounting frame, a clamping assembly and a cutting assembly; the mounting frame is fixedly arranged on the workbench; the clamping assembly and the cutting assembly are both installed on the mounting frame; the clamping assembly comprises a clamping member for clamping the wire groove to be processed under the drive of a first driving device; the cutting assembly comprises a cutting tool for cutting the wire groove to be processed under the drive of a second driving device; the wire groove positioning assembly comprises a base fixedly arranged on the workbench; the base is provided with a plurality of mutually parallel The bearing groove is a groove body that penetrates the base along the extension direction of the base; the bearing groove is used to allow the wire groove to be processed to enter with its groove teeth facing downward; the end of the bearing groove away from the cutting device is the feed port of the cutting mechanism; the first unloading channel is arranged on the workbench, and is used to receive the processed wire groove dropped from the blanking end of the cutting device; the first pushing assembly is arranged on the workbench; the first pushing assembly is used to push the wire groove to be processed inserted into the bearing groove toward the cutting device; the cutting size positioning assembly is arranged on the workbench, and is used to control the cutting length of the wire groove to be processed.

2. The automatic wire duct preparation system for electrical cabinet assembly according to claim 1 is characterized in that: The bearing groove comprises two deep grooves which are symmetrically arranged and extend from the upper surface to the lower surface of the base, and each deep groove is for the groove teeth on one side of the corresponding wire groove to be processed to enter in a downward state; the part of the base located between the two deep grooves constituting the bearing groove forms a bearing part for bearing the bottom of the groove of the wire groove to be processed; the first driving device is fixedly arranged on the mounting frame, and the driving end of the first driving device is fixedly connected to the pressing member; the pressing member is located above the base, and the pressing member is pressed against the upper surface on the base under the driving of the first driving device; The second driving device of the cutting assembly is fixedly arranged on the mounting frame, and the driving end of the second driving device is fixedly provided with the first driving motor; the rotating end of the first driving motor is fixedly provided with a saw blade for cutting the wire groove to be processed under the drive of the first driving motor; The first pushing assembly includes a first screw rod rotatably arranged on a mounting frame and extending along an extension direction of the base; a first slide seat is slidably arranged on the mounting frame along an extension direction of the first screw rod; a threaded hole is arranged on the first slide seat for the first screw rod to pass through and the thread of the first screw rod is matched; a second driving motor for driving the first screw rod to rotate is fixedly arranged on the mounting frame; a first lifting cylinder is fixedly arranged on the first slide seat; a plurality of first paddles corresponding to the deep grooves of each bearing groove are fixedly arranged at the telescopic end of the first lifting cylinder; the first paddle can be inserted into the deep groove under the drive of the first lifting cylinder, and at this time, the first paddle is used to push the wire groove to be processed in the deep groove under the action of the first screw rod driving the first slide seat; The cutting size positioning assembly includes a first linear module fixedly arranged on a workbench, and a first photoelectric sensing switch is fixedly arranged on a slide of the first linear module; the first photoelectric sensing switch moves to the position of the required cutting length under the drive of the first linear module, and is used to sense the wire groove to be processed.

3. The automatic wire duct preparation system for electrical cabinet assembly according to claim 2 is characterized in that: The material preparation bin comprises a bin body, a material pushing mechanism, a lifting mechanism and a second material pushing assembly; a lifting channel and a feeding channel are arranged in the bin body; the upper end of the feeding channel is a feeding port, and the lower end is connected with the bottom of the lifting channel; the top of the lifting channel is a material discharge port of the material preparation bin; the feeding channel is used to orderly store the line troughs to be processed; the feeding channel comprises a vertical channel portion and an inclined channel portion from top to bottom; the inclined channel portion is used to guide the processed line troughs into the bottom of the lifting channel; The material pushing mechanism includes a material pushing cylinder and a material pushing platform fixedly connected to the telescopic end of the material pushing cylinder; the material pushing platform is arranged at the bottom of the lifting channel and is used to receive the wire groove to be processed from the inclined channel part; the material pushing cylinder is fixedly arranged on the warehouse body and is used to drive the material pushing platform to push upward; There are multiple groups of lifting mechanisms arranged equidistantly in the lifting channel in the vertical upward direction; the lifting mechanism includes multiple receiving devices arranged along the extension direction of the wire groove to be processed in the lifting channel; the receiving device includes two symmetrically arranged first receiving components and a second receiving component; the first receiving component includes a first stopper and a first receiving arm; the second receiving component includes a second stopper and a second receiving arm; the first stopper and the second stopper are symmetrically arranged and are both fixedly connected to the lifting channel; the first receiving arm and the second receiving arm are symmetrically arranged and are both rotatably connected to the lifting channel; when the first receiving arm and the second receiving arm are in a horizontal position, they are respectively restricted by the first stopper and the second stopper to continue to rotate downward; the first receiving arm and the second receiving arm always flip downward under the downward force and / or their own gravity; when the wire groove to be processed is lifted up by the lifting mechanism, the first receiving arm and the second receiving arm flip upward to form a channel for the wire groove to be processed to pass through; The first receiving arm and the second receiving arm are used to receive the wire groove to be processed from the channel under the limiting action of the first stopper and the second stopper respectively; A second pushing assembly is provided at the top of the lifting channel; the second pushing assembly includes a second screw rod, a second slide, a third driving motor and a first lever; the second screw rod is rotatably arranged at the top of the lifting channel; the second slide is slidably arranged at the top of the lifting channel; the extension direction of the second screw rod and the sliding direction of the second slide are both the extension direction of the wire groove to be processed in the lifting channel; the second slide is provided with a threaded hole for the second screw rod to pass through and the threaded hole cooperates with the second screw rod; one end of the second screw rod is transmission-connected to the output end of the third driving motor; the first lever is fixedly arranged on the second slide; under the drive of the third driving motor, the first lever is used to move the wire groove to be processed held by the lifting mechanism at the top into the feeding mechanism; The feeding mechanism includes an XY-axis linear module, a mounting seat, a supporting platform, a clamping assembly and a third pushing assembly; the supporting platform extends along the extension direction of the bearing slot; the supporting platform is fixedly arranged on the mounting seat; the mounting seat is fixedly arranged on the XY-axis linear module; the supporting platform is used to dock with the discharge port of each preparation bin or the bearing slots of various specifications under the drive of the XY-axis linear module; the mounting seat is symmetrically provided with clamping assemblies for positioning and clamping the wire groove to be processed on the supporting platform on both sides of the supporting platform in the length direction; the mounting seat is fixedly provided with a third pushing assembly; the third pushing assembly includes a third screw rod, a third slide seat, a fourth drive motor, a second lifting cylinder and The second lever; the third screw rod is rotatably arranged on the mounting seat; the third slide is slidably arranged on the mounting seat; the extension direction of the third screw rod and the sliding direction of the third slide are both the extension direction of the supporting platform; the third slide is provided with a threaded hole for the third screw rod to pass through and the third screw rod thread cooperates; one end of the third screw rod is transmission connected to the output end of the fourth drive motor; the second lifting cylinder is fixedly arranged on the third slide; the telescopic end of the second lifting cylinder is fixedly provided with a second lever; the second lever is located above the supporting platform; the second lever is used to move the wire groove to be processed on the supporting platform into the corresponding bearing groove under the action of the fourth drive motor and the second lifting cylinder.

4. The automatic wire duct preparation system for electrical cabinet assembly according to claim 3 is characterized in that: The workbench is also provided with a residual material return mechanism; the residual material return mechanism includes a second linear module, a third lifting cylinder, a second paddle and a second photoelectric sensor switch; the second linear module is fixedly arranged under the table top of the workbench; the third lifting cylinder is fixedly arranged on the slide of the second linear module; the telescopic end of the third lifting cylinder is fixedly provided with a plurality of second paddles corresponding to the deep grooves of each bearing groove respectively; the table top of the workbench is provided with a plurality of slide grooves corresponding to the second paddles one by one, and for the second paddles to pass through and for the second paddles to slide inside; a return part is formed at one end of the bearing groove close to the cutting assembly; the bearing groove of the return part passes through up and down, and corresponds to the slide groove one by one; the second paddle is used to push the wire groove in the bearing groove toward the feeding mechanism under the cooperative drive of the third lifting cylinder and the second linear module; The stroke range of the second paddle pushing the feeding mechanism intersects with the stroke range of the first pushing assembly; the second photoelectric sensing switch is arranged at the blanking end of the cutting device; the pushing stroke of the second photoelectric sensing switch and the first pushing assembly determines the length of the remaining material; when the length of the remaining material is greater than the required cutting length and no further cutting is required, the remaining material retraction mode is triggered; in the remaining material retraction mode, the second paddle of the remaining material retraction mechanism is driven by the third lifting cylinder and the second linear module to retract the remaining material; in the remaining material retraction mode, the first pushing assembly is driven by the first lifting cylinder and the second driving motor to retract the remaining material to the feeding mechanism; in the remaining material retraction mode, the feeding mechanism is used to receive the remaining material, and after docking with the feeding port of the preparation bin of the corresponding specification, the remaining material is pushed into the feeding channel of the preparation bin under the action of the third pushing assembly.

5. The automatic wire duct preparation system for electrical cabinet assembly according to claim 4 is characterized in that: A waste material drop-off opening is provided on the workbench at the drop-off position of the cutting device; the first unloading channel is rotatably arranged at the waste material drop-off opening; a pushing cylinder is rotatably arranged on the workbench; the telescopic end of the pushing cylinder is rotatably connected to the first unloading channel; the first unloading channel is used to close the waste material drop-off opening or open the waste material drop-off opening under the drive of the pushing cylinder; when the first unloading channel closes the waste material drop-off opening, it is used to guide the processed wire groove to slide down; when the first unloading channel opens the waste material drop-off opening, it is used to guide the waste to slide down from the waste material drop-off opening; When the remaining material length determined by the second photoelectric sensor switch and the pushing stroke of the first pushing component is less than the required cutting length, the waste material removal mode is triggered; In the waste removal mode, the first discharge channel opens the waste discharge port; In the waste removal mode, the first pushing assembly pushes the remaining material in the bearing groove toward the blanking end and away from the base; It also includes a waste turnover box that is used to correspond to the waste material drop-off opening and to receive the remaining materials.

6. The automatic wire duct preparation system for electrical cabinet assembly according to claim 1, 2, 3, 4 or 5, characterized in that: It also includes a distribution mechanism; the distribution mechanism includes a turntable that rotates under the drive of a third drive device; the turntable is provided with a preparation groove corresponding to multiple wire groove specifications; the turntable is arranged at the sliding end of the first unloading channel to guide the processed wire groove to slide down.

7. The automatic wire duct preparation system for electrical cabinet assembly according to claim 6, characterized in that: The lower end of the turntable is fixedly mounted on the slide of the third linear module; the turntable moves toward or away from the sliding end under the drive of the third linear module.

8. A material preparation method using the automatic material preparation system for wire ducts for electrical cabinet assembly according to claim 5, characterized in that The following steps are involved: S1. Preparation work: according to the model of the electrical cabinet to be assembled, the length and quantity of the required wire ducts of different specifications are automatically calculated, and then the wire duct preparation task is automatically generated; the wire duct preparation task includes the specifications, length and quantity of the wire ducts to be prepared; S2. Select a specification of wire duct to be cut according to the wire duct preparation task; cutting is carried out according to the following steps: A. According to the specifications of the wire duct selected for cutting, the ejection mechanism on the preparation bin of the corresponding specifications performs the ejection work; the wire duct to be processed that slides from the feed channel to the ejection platform is ejected upward by the ejection cylinder; as the ejection mechanism continuously ejects the wire duct, it rises from the lowest lifting mechanism to the highest lifting mechanism in turn and is at the discharge port of the preparation bin; B. The XY axis linear module of the feeding mechanism drives the supporting platform to dock with the discharge port of the material preparation bin in step A; at the same time, the first photoelectric sensor switch of the cutting size positioning component is driven by the first linear module to reach the position of the next cutting length according to the wire trough material preparation task; C. The second pushing assembly on the material preparation bin in step A pushes the wire trough to be processed located at the material outlet onto the supporting platform; D. The clamping assembly on the feeding mechanism clamps the wire duct to be processed on the supporting platform; E. The supporting platform is connected to the feed port of the corresponding bearing slot on the base under the drive of the XY axis linear module; F. The clamping assembly on the feeding mechanism releases the wire trough to be processed, and then the wire trough to be processed on the supporting platform is pushed into the corresponding bearing groove through the third pushing assembly; G. When the wire trough to be processed is completely pushed into the bearing tank, the feeding mechanism returns to the wire trough preparation bin to prepare for the next feeding; when the feeding mechanism leaves, the first paddle on the first pushing assembly descends under the drive of the first lifting cylinder, and then enters the bearing tank from the feed port of the bearing tank under the drive of the second driving motor, and pushes the wire trough to be processed in the bearing tank to move toward the cutting device; H. After the first pushing assembly pushes the wire groove to be processed in the bearing groove through the cutting device and is sensed by the first photoelectric sensing switch, the first pushing assembly stops pushing; I. The pressing component presses the wire duct to be processed in the bearing groove, and then the cutting component performs cutting; J. The wire duct that is cut off is the wire duct that needs to be cut; K. Repeat steps H to J until the wire duct preparation task of one specification is completed; Among them, the pushing stroke of the second photoelectric sensing switch and the first pushing component in step H determines the length of the remaining material of the wire groove in the bearing groove; when the remaining material length is greater than the required cutting length and the cutting task of the wire groove of the next specification has been completed, the remaining material retraction mode is triggered; in the remaining material retraction mode, the second paddle of the remaining material retraction mechanism is driven by the third lifting cylinder and the second linear module to retract the remaining material; at the same time, the feeding mechanism moves to the corresponding receiving groove and docks with the feeding port of the receiving groove; then the first pushing component is driven by the first lifting cylinder and the second driving motor to retract the remaining material to the feeding mechanism; the feeding mechanism moves with the remaining material to the feeding port of the preparation bin of the corresponding specification; then, under the action of the third pushing component, the remaining material is pushed into the feeding channel of the preparation bin; When the remaining material length determined by the second photoelectric sensor switch and the pushing stroke of the first pushing assembly is less than the required cutting length, the waste removal mode is triggered; in the waste removal mode, the first unloading channel opens the waste material drop opening; in the waste removal mode, the first pushing assembly pushes the remaining material in the bearing groove toward the drop end and away from the base, and drops it into the waste turnover box; S3. Complete the cutting of wire ducts of various specifications in the wire duct preparation task in sequence according to step S2.

9. The material preparation method according to claim 8, characterized in that: The automatic preparation system for wire ducts for electrical cabinet assembly also includes a distribution mechanism; the distribution mechanism includes a turntable that rotates under the drive of a third drive device; the turntable is provided with preparation slots corresponding to multiple wire duct specifications; the turntable is arranged at the sliding end of the first unloading channel to guide the processed wire ducts to slide down; When executing step A or step B or step C, the allocating mechanism, driven by the third driving device, rotates the preparation groove on the turntable corresponding to the specification of the next cutting groove to the sliding end of the first unloading channel.

10. The material preparation method according to claim 8, characterized in that: The automatic wire duct preparation system for electrical cabinet assembly further comprises a remote communication module; the automatic wire duct preparation system for electrical cabinet assembly is used to receive wire duct preparation tasks via the remote communication module.

Citation Information

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