Cut-off equipment for C-shaped steel production and processing
By designing a C-shaped steel cut-off device with a ring-shaped arrangement of multiple saw blades, combined with the cooperation of the drive motor and the abutment block, the annular cutting of the C-shaped steel is achieved, solving the problems of damage to the cutting knife and uneven cross-section in the prior art, and improving the cutting efficiency and quality.
Patent Information
- Application Number
- CN202510308484.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-17
- Publication Date
- 2025-06-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the cutting process, the existing C-type steel cutting machines have increased friction between the cutting knife and the C-type steel, resulting in damage to the cutting knife and uneven cross-sectional surface.
A cutting equipment for the production and processing of C-shaped steel is designed, and multiple saw blades are arranged ring-shaped on the cylinder. When the C-shaped steel enters the saw blades, the driving motor drives the saw blade to open from the outer surface for cutting. Through the cooperation of the holding block and the rotating block, the saw blade gradually gathers towards the center of the C-shaped steel to complete the ring-shaped cutting. At the same time, the C-shaped steel is clamped by using the extruded structure to reduce the contact between the saw blade and the C-shaped steel and reduce vibration.
It effectively reduces the probability of damage to the saw blade and vibration during the cutting process, avoids uneven cutting marks, and improves the neatness of the cross-sectional surface.
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Figure CN120133600A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of C-shaped steel cutting, in particular to a cutting device for producing and processing C-shaped steel. Background Art
[0002] C-shaped steel is made by cold bending of hot rolled plate. It has the characteristics of thin wall, light weight, excellent cross-sectional performance and high strength. It is mainly used for equipment frames and brackets.
[0003] After the C-shaped steel is manufactured, in order to ensure that the ends are neat, the ends of the C-shaped steel need to be cut. The existing C-shaped steel cutting machine mainly uses a rotary cutter to cut from top to bottom. Due to the large width of the C-shaped steel, as the traditional cutting goes deeper, the contact area between the cutter and the C-shaped steel increases, which increases the friction between the cutter and the C-shaped steel. The increased friction can easily cause damage to the cutter and an uneven cross-section of the C-shaped steel.
[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a cutting device for C-shaped steel production and processing is proposed. Summary of the invention
[0005] The object of the present invention is to provide a cutting device for producing and processing C-shaped steel to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a cutting device for the production and processing of C-shaped steel, comprising a first annular plate, a second annular plate is arranged on one side of the first annular plate, a cutting piece is installed on the side of the first annular plate facing the second annular plate, a plurality of abutting blocks are installed on the annular inner surface of the second annular plate, the abutting blocks are in contact with the cutting piece, a driving motor is arranged on the side of the first annular plate away from the second annular plate, a connecting tube is installed on the output end of the driving motor, and the end of the connecting tube away from the driving motor is connected to the first annular plate, a first gear ring is installed on the annular surface of the first annular plate, a second gear ring is installed on the annular surface of the second annular plate, the first gear ring is smaller than the second gear ring, and the first gear ring and the second gear ring are connected by a linkage transmission member.
[0007] Furthermore, the cutting piece includes a circular ring, which is installed on the side of the first circular plate facing the second circular plate, and a plurality of fixed rods are installed on the side of the circular ring away from the first circular plate, and a plurality of rotating blocks are rotatably connected to the annular surface of the fixed rod, and the rotating blocks are in contact with the supporting blocks, and a saw blade is installed on the side of the rotating block facing the inside of the circular ring.
[0008] Furthermore, the linkage member includes a connecting rod, and a first gear and a second gear are installed on the annular surface of the connecting rod. The first gear is meshed with the first ring gear, and the second gear is meshed with the second ring gear.
[0009] Furthermore, a plurality of support rods are installed on one side of the first annular plate facing the second annular plate. A plurality of arc-shaped grooves are formed on one side of the second annular plate facing the first annular plate. The support rods are inserted into the arc-shaped grooves. An annular groove is formed on the side of the second annular plate away from the arc-shaped grooves. A clamping member is rotatably connected in the annular groove. The clamping member extends into the arc-shaped groove and contacts the support rods.
[0010] Furthermore, the clamping member includes an annular cylinder disposed in the annular groove. A sealing plate is slidably connected in the annular cylinder. A plurality of inclined blocks are installed on one side of the sealing plate facing the inside of the annular groove. The inclined blocks contact the support rods. A plurality of pressing members are installed on one side of the annular cylinder facing the outside of the annular groove. A connecting pipe communicates between the pressing member and the space inside the annular groove.
[0011] Furthermore, the pressing member includes a sealing cylinder installed on one side of the annular cylinder facing the outside of the annular groove. A piston is slidably connected in the sealing cylinder. A resisting rod is installed on one side of the piston facing the center of the second annular plate. The side of the resisting rod away from the piston penetrates through the sealing cylinder and a clamping block is installed thereon. A connecting pipe communicates between the space on one side of the piston facing the resisting rod and the space inside the annular groove.
[0012] Furthermore, a through hole is formed at one end of the annular cylinder facing the outside of the annular groove. A reset rod is inserted into the through hole. The reset rod contacts the sealing plate.
[0013] Furthermore, a rectangular groove is formed on the circumferential surface of the connecting cylinder. A conical cover is rotatably connected to the circumferential surface of the connecting cylinder in the rectangular groove. A negative pressure fan installed on the circumferential surface of the connecting cylinder is disposed inside the conical cover. A filter screen is installed at the end of the conical cover. The filter screen is rotatably connected to the connecting cylinder.
[0014] Furthermore, a notch is formed on the lower side of the circumferential surface of the conical cover. A collection box is installed at the notch.
[0015] Furthermore, a sealing cover is disposed on the circumferential surfaces of the first gear ring and the second gear ring. The conical cover is connected to the sealing cover.
[0016] The present invention provides a cutting device for C-shaped steel production and processing, having the following beneficial effects: This cutting device for C-shaped steel production and processing, through the mutual cooperation between multiple components, can not only...
[0017] 1. In the present invention, multiple circularly arranged saw blades are installed on a cylinder. After the C-shaped steel enters between the multiple saw blades, the driving motor is started to drive the multiple saw blades to cut from the outer surface of the C-shaped steel. As the truncation progresses, the rotation block is abutted by the abutting block, causing the saw blades to gradually converge towards the center of the C-shaped steel, completing the circular cutting of the C-shaped steel. Since the middle of the C-shaped steel is hollow, the contact between the saw blades and the C-shaped steel can be reduced during the truncation process, reducing the probability of damage to the saw blades and the vibration generated during the cutting process, and avoiding uneven cut marks.
[0018] 2. In the present invention, an extrusion structure composed of a sealing cylinder, a piston, a holding rod, and a clamping block is installed on the side of the second annular plate away from the first annular plate. The C-shaped steel is clamped by the extrusion structure. As the truncation continues, due to the rotational speed difference between the first annular plate and the second annular plate, the inclined block moves into the annular groove, increasing the space between the sealing plate and the annular groove. The air in the sealing cylinder enters the annular groove through the connecting pipe, resulting in a decrease in the extrusion inside the sealing cylinder, pushing the piston, the holding rod, and the clamping block towards the center of the second annular plate, that is, increasing the clamping force of the extrusion structure on the C-shaped steel and reducing the vibration generated after the contact between the saw blades and the C-shaped steel increases.
[0019] 3. In the present invention, a negative pressure fan is installed on the annular surface of the connecting cylinder. The rotation of the connecting cylinder forms a negative pressure to collect the debris generated during the truncation of the C-shaped steel, avoiding the scattering of the debris. And when the cutting stops, the debris falls into the collection box due to gravity, making the whole debris collection process more convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 is a schematic structural diagram of a truncation device for C-shaped steel production and processing according to the present invention; Figure 2 is an assembly schematic diagram of the first annular plate and the second annular plate of a truncation device for C-shaped steel production and processing according to the present invention; Figure 3 is an assembly schematic diagram of the conical cover and the connecting pipe of a truncation device for C-shaped steel production and processing according to the present invention; Figure 4 is a schematic structural diagram of the first annular plate of a truncation device for C-shaped steel production and processing according to the present invention; Figure 5 is a schematic structural diagram of the second annular plate of a truncation device for C-shaped steel production and processing according to the present invention; Figure 6 is an assembly schematic diagram of the inclined block, the sealing plate, and the annular cylinder of a truncation device for C-shaped steel production and processing according to the present invention; Figure 7 is a cross-sectional view of the sealing cylinder of a truncation device for C-shaped steel production and processing according to the present invention.
[0021] In the figure: 1. Driving motor; 2. Connecting cylinder; 3. Conical cover; 4. Sealing cover; 5. Reset rod; 6. First gear ring; 7. Second gear ring; 8. Second annular plate; 9. Annular cylinder; 10. Sealing cylinder; 11. First gear; 12. Second gear; 13. Connecting rod; 14. Notch; 15. Filter screen; 16. Negative pressure fan; 17. Rectangular groove; 18. Saw blade; 19. First annular plate; 20. Support rod; 21. Ring; 22. Rotating block; 23. Fixed rod; 24. Supporting block; 25. Inclined block; 26. Arc groove; 27. Sealing plate; 28. Connecting pipe; 29. Piston; 30. Supporting rod; 31. Clamping block. Detailed implementation manner
[0022] Please refer to Figures 1 to 7 , the present invention provides a technical solution: a cutting device for C-shaped steel production and processing, including a first annular plate 19. A second annular plate 8 is arranged on one side of the first annular plate 19. A ring 21 is installed on the side of the first annular plate 19 facing the second annular plate 8. A plurality of fixed rods 23 are installed on the side of the ring 21 away from the first annular plate 19. A plurality of rotating blocks 22 are rotatably connected to the circumferential surface of the fixed rods 23. A saw blade 18 is installed on the side of the rotating block 22 facing the inside of the ring 21. A plurality of supporting blocks 24 are installed on the inner circumferential surface of the second annular plate 8. The rotating block 22 is in contact with the supporting block 24. A driving motor 1 is arranged on the side of the first annular plate 19 away from the second annular plate 8. A connecting cylinder 2 is installed at the output end of the driving motor 1. One end of the connecting cylinder 2 away from the driving motor 1 is connected to the first annular plate 19.
[0023] The driving motor 1 drives the first annular plate 19 to rotate through the connecting cylinder 2. After the first annular plate 19 rotates, it drives a plurality of rotating blocks 22 to rotate through the ring 21. When the rotating block 22 rotates, it can drive the saw blade 18 to rotate to cut the C-shaped steel.
[0024] A first gear ring 6 is installed on the circumferential surface of the first annular plate 19. A second gear ring 7 is installed on the circumferential surface of the second annular plate 8. The first gear ring 6 is smaller than the second gear ring 7. A first gear 11 is meshed with the circumferential surface of the first gear ring 6. A second gear 12 is meshed with the circumferential surface of the second gear ring 7. A connecting rod 13 is installed between the first gear 11 and the second gear 12.
[0025] After the first gear ring 6 rotates, it drives the second gear ring 7 to rotate through the transmission structure composed of the first gear 11, the second gear 12 and the connecting rod 13. Since the first gear ring 6 is smaller than the second gear ring 7 and the first gear 11 is larger than the second gear 12, the rotational speed of the first gear ring 6 is greater than that of the second gear ring 7. That is, after the first gear ring 6 rotates one circle, the second gear ring 7 does not rotate one circle. Since the rotating block 22 is in contact with the abutting block 24, when the first gear ring 6 rotates one circle while the second gear ring 7 does not rotate one circle, the abutting block 24 and the rotating block 22 cannot maintain the relative position of the previous circle, but gradually move toward the side of the rotating block 22 away from the fixed rod 23, thereby squeezing the rotating block 22, making the saw blade 18 installed on the rotating block 22 closer to the center of the first annular plate 19, thereby completing the truncation of the C-shaped steel. And since the saw blade 18 starts cutting from the edge of the C-shaped steel and gradually moves toward the center of the C-shaped steel, and the center of the C-shaped steel is hollow, during the process of cutting the C-shaped steel by the saw blade 18, the friction between the saw blade 18 and the C-shaped steel is reduced, thereby reducing the probability of damage to the saw blade 18.
[0026] A plurality of support rods 20 are installed on the side of the first annular plate 19 facing the second annular plate 8. A plurality of arc-shaped grooves 26 are formed on the side of the second annular plate 8 facing the first annular plate 19. The support rods 20 are inserted into the arc-shaped grooves 26. An annular groove is formed on the side of the second annular plate 8 away from the arc-shaped grooves 26. An annular cylinder 9 is rotatably connected in the annular groove. A sealing plate 27 is slidably connected in the annular cylinder 9. A plurality of inclined blocks 25 are installed on the side of the sealing plate 27 facing the annular groove. The inclined blocks 25 are in contact with the support rods 20. A plurality of sealing cylinders 10 are installed on the side of the annular cylinder 9 facing the outside of the annular groove. A piston 29 is slidably connected in the sealing cylinder 10. A abutting rod 30 is installed on the side of the piston 29 facing the center of the second annular plate 8. The side of the abutting rod 30 away from the piston 29 penetrates through the sealing cylinder 10 and a clamping block 31 is installed. A connecting pipe 28 is communicated between the space on the side of the piston 29 facing the abutting rod 30 and the space in the annular groove.
[0027] The first annular plate 19 drives the support rods 20 to rotate, and the second annular plate 8 drives the inclined blocks 25 to rotate. Since the rotational speed of the first annular plate 19 is greater than that of the second annular plate 8, the support rods 20 gradually squeeze the inclined blocks 25 during rotation, causing the inclined blocks 25 to move into the annular groove, thereby squeezing the sealing plate 27 to move toward the outside of the annular groove. The space on the side of the sealing plate 27 facing the inside of the annular groove increases, and air in the sealing cylinder 10 can be sucked in through the connecting pipe 28. The air in the sealing cylinder 10 decreases and the negative pressure increases. In order to balance the air pressure, the squeezing structure composed of the piston 29, the abutting rod 30 and the clamping block 31 moves toward the center of the second annular plate 8, thereby realizing the clamping of the C-shaped steel. And as the truncation of the C-shaped steel proceeds, the rotation of the first annular plate 19 increases the squeezing of the inclined blocks 25 by the support rods 20, and the clamping force of the squeezing structure on the C-shaped steel increases.
[0028] A through hole is further formed at one end of the annular cylinder 9 facing the outside of the annular groove. The through hole is used to balance the air pressure inside the annular cylinder 9, and a reset rod 5 is inserted into the through hole. The reset rod 5 is in contact with the sealing plate 27. After the cutting is completed, the reset rod 5 is squeezed to balance the air pressure on the side of the sealing plate 27 facing the inside of the annular groove, which facilitates the removal of the cut C-shaped steel from between the multiple extrusion structures. At the same time, the components on the first annular plate 19 and the components on the second annular plate 8 are restored to their original positions.
[0029] A rectangular groove 17 is formed on the annular surface of the connecting cylinder 2. A conical cover 3 is rotatably connected to the annular surface of the rectangular groove 17 of the connecting cylinder 2. A negative pressure fan 16 installed on the annular surface of the connecting cylinder 2 is arranged inside the conical cover 3. A filter screen 15 is installed at the end of the conical cover 3. The filter screen 15 is rotatably connected to the connecting cylinder 2. A notch 14 is formed on the lower side of the annular surface of the conical cover 3, and a collection box is installed at the notch 14.
[0030] The rotation of the connecting cylinder 2 drives the rotation of the negative pressure fan 16. The rotation of the negative pressure fan 16 forms a negative pressure to collect the debris generated during the cutting of the C-shaped steel. Subsequently, the debris is gradually collected at the filter screen 15. When the cutting stops, the debris will gradually move to the lowest point at the bottom of the conical cover 3 due to its own gravity and finally fall into the collection box installed on the lower side of the annular surface of the conical cover 3. The cut part of the C-shaped steel will also fall into the collection box from the rectangular groove 17 formed on the annular surface of the connecting cylinder 2.
[0031] Finally, in order to ensure the sealing between the first annular plate 19 and the second annular plate 8, a sealing cover 4 is arranged on the annular surfaces of the first gear ring 6 and the second gear ring 7. The conical cover 3 is connected to the sealing cover 4. With the sealing of the sealing cover 4, the air flow can only enter through the center of the second annular plate 8 and flow out from the filter screen 15 at the end of the conical cover 3, ensuring the collection of debris during the cutting of the C-shaped steel.
[0032] In summary, for the C-shaped steel production and processing cutting equipment, during use, first start the driving motor 1 to drive the rotation of the connecting cylinder 2. The rotation of the connecting cylinder 2 drives the rotation of the first annular plate 19 and the negative pressure fan 16. The rotation of the first annular plate 19 drives the rotation of the cutting structure, thereby cutting the C-shaped steel. The rotation of the negative pressure fan 16 collects the debris generated during the cutting process into the conical cover 3.
[0033] Moreover, the rotation of the first annular plate 19 drives the rotation of the second annular plate 8 through the linkage structure. The rotation of the second annular plate 8 drives the rotation of the abutting block 24. The rotational speed of the abutting block 24 is lower than that of the rotating block 22. Therefore, as the cutting progresses, the abutting block 24 gradually presses against the abutting block 24, causing the saw blade 18 mounted on the rotating block 22 to gradually deflect towards the center of the first annular plate 19, realizing the cutting of the C-shaped steel. And since the saw blade 18 starts cutting from the edge of the C-shaped steel and gradually cuts towards the center of the C-shaped steel, and the center of the C-shaped steel is hollow, during the cutting process of the saw blade 18 on the C-shaped steel, the friction between the saw blade 18 and the C-shaped steel is reduced, thereby reducing the probability of damage to the saw blade 18.
[0034] During the rotation of the first annular plate 19 and the second annular plate 8, the support rod 20 gradually presses against the inclined block 25, causing the inclined block 25 to move into the annular groove, and further pressing the sealing plate 27 to move towards the outside of the annular groove. The space on the side of the sealing plate 27 facing the inside of the annular groove increases. The air in the sealing cylinder 10 is sucked into the space between the sealing plate 27 and the annular groove through the connecting pipe 28. The air in the sealing cylinder 10 decreases, and the negative pressure increases, causing the pressing structure to move towards the center of the second annular plate 8, thereby realizing the clamping of the C-shaped steel. As the cutting of the C-shaped steel progresses, the rotation of the first annular plate 19 increases the pressing of the support rod 20 against the inclined block 25, and the clamping force of the pressing structure on the C-shaped steel increases, avoiding the increase in vibration caused by the increase in the contact between the saw blade 18 and the C-shaped steel and resulting in the shaking of the C-shaped steel.
[0035] The embodiments of the present invention are given for purposes of illustration and description, and are not intended to be exhaustive or to limit the invention to the disclosed form. Many modifications and variations are obvious to those of ordinary skill in the art. The embodiments are chosen and described in order to better illustrate the principles of the invention and its practical application, and to enable those of ordinary skill in the art to understand the invention and design various embodiments with various modifications suitable for specific purposes.
Claims
1. A cutting device for C-shaped steel production and processing, characterized in that: The invention comprises a first annular plate (19), a second annular plate (8) is arranged on one side of the first annular plate (19), a cutting piece is installed on the side of the first annular plate (19) facing the second annular plate (8), a plurality of abutting blocks (24) are installed on the annular inner surface of the second annular plate (8), the abutting blocks (24) are in contact with the cutting piece, a driving motor (1) is arranged on the side of the first annular plate (19) away from the second annular plate (8), a connecting cylinder (2) is installed on the output end of the driving motor (1), the end of the connecting cylinder (2) away from the driving motor (1) is connected to the first annular plate (19), a first gear ring (6) is installed on the annular surface of the first annular plate (19), a second gear ring (7) is installed on the annular surface of the second annular plate (8), the first gear ring (6) is smaller than the second gear ring (7), and the first gear ring (6) and the second gear ring (7) are connected to each other through a linkage member.
2. The cutting equipment for C-shaped steel production and processing according to claim 1 is characterized in that: The cutting member comprises a circular ring (21), the circular ring (21) being mounted on a side of the first circular plate (19) facing the second circular plate (8), a plurality of fixing rods (23) being mounted on a side of the circular ring (21) away from the first circular plate (19), a plurality of rotating blocks (22) being rotatably connected to the annular surfaces of the fixing rods (23), the rotating blocks (22) being in contact with the abutting blocks (24), and a saw blade (18) being mounted on a side of the rotating blocks (22) facing the inside of the circular ring (21).
3. The cutting equipment for C-shaped steel production and processing according to claim 1 is characterized in that: The linkage member comprises a connecting rod (13), a first gear (11) and a second gear (12) being mounted on an annular surface of the connecting rod (13), the first gear (11) being meshed with a first gear ring (6), and the second gear (12) being meshed with a second gear ring (7).
4. The cutting equipment for C-shaped steel production and processing according to claim 1 is characterized in that: A plurality of support rods (20) are installed on a side of the first annular plate (19) facing the second annular plate (8); a plurality of arc-shaped grooves (26) are provided on a side of the second annular plate (8) facing the first annular plate (19); the support rods (20) are inserted into the arc-shaped grooves (26); an annular groove is provided on a side of the second annular plate (8) away from the arc-shaped grooves (26); a clamping member is rotatably connected in the annular groove; the clamping member extends into the arc-shaped groove (26) and contacts the support rods (20).
5. The cutting equipment for C-shaped steel production and processing according to claim 4 is characterized in that: The clamping member comprises an annular cylinder (9), the annular cylinder (9) being arranged in an annular groove, a sealing plate (27) being slidably connected in the annular cylinder (9), a plurality of inclined blocks (25) being installed on a side of the sealing plate (27) facing the inside of the annular groove, the inclined blocks (25) being in contact with the support rod (20), a plurality of extrusion members being installed on a side of the annular cylinder (9) facing outside the annular groove, a connecting pipe (28) being in communication between the extrusion members and the space in the annular groove.
6. The cutting equipment for C-shaped steel production and processing according to claim 5, characterized in that: The extrusion component comprises a sealing cylinder (10), the sealing cylinder (10) being mounted on a side of the annular cylinder (9) facing outside the annular groove, a piston (29) being slidably connected inside the sealing cylinder (10), a supporting rod (30) being mounted on a side of the piston (29) facing the center of the second annular plate (8), a side of the supporting rod (30) away from the piston (29) penetrating the sealing cylinder (10) and being mounted with a clamping block (31), and a connecting pipe (28) being connected between a space on a side of the piston (29) facing the supporting rod (30) and a space in the annular groove.
7. The cutting equipment for producing and processing C-shaped steel according to claim 5, characterized in that: A through hole is formed at one end of the annular cylinder (9) facing the outside of the annular groove, a reset rod (5) is inserted into the through hole, and the reset rod (5) is in contact with the sealing plate (27).
8. The cutting equipment for producing and processing C-shaped steel according to claim 1, characterized in that: The connecting tube (2) has a rectangular groove (17) on its annular surface, and the connecting tube (2) is rotatably connected to a conical cover (3) on the annular surface of the rectangular groove (17). A negative pressure fan (16) is arranged inside the conical cover (3) and is mounted on the annular surface of the connecting tube (2). A filter screen (15) is mounted on the end of the conical cover (3), and the filter screen (15) is rotatably connected to the connecting tube (2).
9. The cutting equipment for C-shaped steel production and processing according to claim 8, characterized in that: A notch (14) is provided on the lower side of the annular surface of the conical cover (3), and a collection box is installed at the notch (14).
10. The cutting equipment for producing and processing C-shaped steel according to claim 8, characterized in that: The annular surfaces of the first gear ring (6) and the second gear ring (7) are provided with sealing covers (4), and the conical cover (3) is connected to the sealing cover (4).