Outer ring piece heat preservation conveying device and method for non-standard storage tank production
By designing an outer ring part insulation conveying device for non-standard storage tank production, using technical means such as electric heating fans and deflectors, the problems of reduced mechanical strength and high production costs caused by the transportation of outer ring parts are solved, and effective heating and insulation and production efficiency are achieved.
Patent Information
- Application Number
- CN202510431498.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-08
- Publication Date
- 2025-06-13
AI Technical Summary
During the production process of non-standard storage tanks, due to the transportation of outer ring parts at room temperature, the mechanical strength is reduced, and the production time and hidden costs are increased.
An outer ring part insulation conveying device is designed to generate a hot air flow through an electric heater, and the hot air flow is dispersed and covered on the surface of the outer ring part through the mating structure of the deflector and the ventilation duct to realize heating and insulation treatment.
It effectively avoids the temperature loss of the outer ring parts during the transportation process, improves the mechanical strength, reduces production time and hidden costs, and optimizes the process flow and reduces production energy consumption.
Smart Images

Figure CN120135838A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of non-standard storage tank production equipment, and specifically discloses a heat preservation conveying device and method for outer ring parts in the production of non-standard storage tanks. Background Art
[0002] Non-standard storage tanks are indispensable auxiliary components in new energy vehicles and can be widely involved in various modular technologies such as battery thermal management, energy storage, and system integration. The outer ring parts of non-standard storage tanks are customized annular or ring-shaped structural components installed around the outer wall of the tank. Such components usually include saddle supports, strengthening rings, connection sealing devices, and protective accessories, etc.; the saddle support is a structural support component that is responsible for evenly transferring the storage tank load to the foundation, and multi-point supports or special-shaped structures are often used in non-standard designs to adapt to special sizes or complex installation environments; the strengthening ring enhances the compressive and seismic resistance of the tank body through annular rib plates or stiffeners, especially suitable for high-pressure or large-capacity storage tanks; the connection sealing components are customized components such as flange rings to ensure the connection tightness between accessories such as pipelines and valves and non-standard storage tanks; the protective outer ring parts are auxiliary structures that mainly facilitate later maintenance and repair.
[0003] During the production process of non-standard storage tanks, it is necessary to pre-produce the main part of the tank body and place it in the processing platform to assemble the outer ring parts of the non-standard storage tank. Most of the outer ring parts of non-standard storage tanks have an interference fit with the non-standard storage tank. The radial pressing force generated by the interference fit can significantly improve the anti-deformation ability of the non-standard storage tank in high-pressure, vibration, or temperature fluctuation environments, preventing loosening or displacement caused by external loads or thermal expansion and contraction. Most outer ring parts carry high temperatures during assembly and can achieve the purpose of diameter reduction after cooling to room temperature, so as to effectively cooperate with mechanical assembly tools for interference mechanical biting of non-standard storage tanks.
[0004] At present, most of the outer ring parts of non-standard storage tanks are transported at normal temperature for transfer; the prior art with the publication number of CN119408890A discloses a modular high-speed roller conveyor line and its working method. This prior art is provided with a matching structure of a rotating shaft and rollers, and the distance between the roller bodies at both ends of the rotating shaft is changed through an adjusting component, so as to continuously transport the material. When the above prior art transports the outer ring parts of non-standard storage tanks, since the environment where the outer ring parts are located is at normal temperature, there is a large difference between this temperature and its surface temperature, and the surface temperature of the outer ring parts will drop sharply in a short time. Therefore, it is necessary for the operators to heat-treat them before the later installation. In the actual production process of the above prior art, the lack of temperature control in the normal temperature environment may lead to the deterioration of material properties. Especially for special alloys or highly sensitive materials, lattice structure changes are likely to occur under temperature difference fluctuations, resulting in a decrease in toughness, an increase in stress corrosion, or local deformation, directly affecting their mechanical strength and corrosion resistance; secondly, if the outer ring parts are heat-treated, it will not only increase the overall production time of the non-standard storage tank, but also occupy production equipment and human resources, driving up the invisible cost of non-standard storage tank production. Summary of the Invention
[0005] Aiming at the problems that in the production process of non-standard storage tanks, due to the normal temperature transportation of the outer ring parts, the mechanical strength of the outer ring parts is reduced and the invisible cost of non-standard storage tanks is relatively high, the present invention provides an outer ring part heat preservation conveying device and method for non-standard storage tank production.
[0006] To solve the above problems, in the first aspect, the present invention provides the following technical solutions: An outer ring part heat preservation conveying device for non-standard storage tank production, including a chassis, on which two symmetrically arranged bearing frames are fixedly installed. A plurality of rotating rollers for conveying the outer ring parts of non-standard storage tanks are rotatably installed in the two bearing frames. The top of the bearing frame is fixedly installed with an outer cover. The side of the outer cover is fixedly connected with a support platform. A guiding frame is installed on the support platform. A load platform that can move horizontally is arranged in the guiding frame. The outside of the load platform is fixedly connected with a air supply cylinder. An electric hot air blower is fixedly installed at the air inlet of the air supply cylinder. The electric hot air blower can convey hot air flow into the outer cover. A plurality of pipe sleeves are communicated and arranged at the air outlet of the air supply cylinder. A slidable ventilation pipe is arranged in the pipe sleeve. A receiving frame is fixedly sleeved on the outer wall of the ventilation pipe. A vertical plate is fixedly installed on the top of the load platform. The receiving frame can drive the ventilation pipe to vertically move along the side of the vertical plate; a plurality of first ventilation holes and second ventilation holes for the ventilation pipe to enter and exit are respectively opened at the front end and the rear end of the top of the outer cover. Below the first ventilation holes and the second ventilation holes, a first diversion plate and a second diversion plate that are tightly connected to the inner wall of the outer cover are respectively arranged. The first diversion plate and the second diversion plate are used to disperse the hot air flow and guide it to the surface of the rotating roller.
[0007] Preferably, cross plates are arranged on both sides of the outer cover. The lower surface of the cross plate is fixedly connected to the carrier. The support platform is fixedly connected to the upper surface of the cross plate. The tabletop of the support platform is fixedly connected to the guide frame. Transversely arranged first guide rails are installed on both upper sides of the guide frame. First sliders are slidably installed on the first guide rails. The first sliders are fixedly connected to the load platform. A groove body is fixedly installed on the tabletop of the support platform. The groove body is arranged inside the guide frame. A sliding part is arranged at the bottom of the load platform. Both sides of the sliding part are slidably matched with the inner wall of the groove body. A lead screw is installed in the groove body. The length of the lead screw is the same as that of the first guide rail. The sliding part is sleeved on the outer wall of the lead screw. The lead screw is arranged parallel to the first guide rail. The end of the lead screw is drivingly connected to a first motor.
[0008] Preferably, the air supply cylinder is fixedly connected to the load platform through an end plate. The air inlet of the air supply cylinder is arranged vertically downward. The air outlet of the electric heater blower is arranged inside the air supply cylinder. The air outlet of the air supply cylinder is arranged vertically upward. A rubber block is fixedly installed at the air outlet of the air supply cylinder. The rubber block is in interference fit with the air outlet of the air supply cylinder. A plurality of first openings are formed in the rubber block. The first openings are fixedly connected to the outer wall of the pipe sleeve.
[0009] Preferably, a second guide rail is fixedly installed on the outer side end face of the vertical plate. The second guide rail is arranged perpendicular to the first guide rail. A second slider is slidably installed on the second guide rail. The second slider is fixedly connected to the inner side end face of the receiving frame. A second motor is fixedly installed on the inner side end face of the vertical plate. A transmission wheel is fixedly sleeved on the output shaft of the second motor. The transmission wheel is arranged on the outer side of the vertical plate. A rotatable runner is arranged on the outer side end face of the vertical plate. The transmission wheel and the runner are connected by a belt drive. A clamping block is fixedly connected to the surface of the belt. The clamping block is fixedly connected to the receiving frame.
[0010] Preferably, a plurality of third motors are fixedly installed on the outer side of the carrier. The output shaft of the third motor is in driving cooperation with the roller. A plurality of stabilizing plates are fixedly installed on both carrier frames. The stabilizing plates are all arranged inside the outer cover. A limiting rod is fixedly connected to the inner side of the stabilizing plate. The limiting rod is arranged above the roller.
[0011] Preferably, a plurality of second openings for the ventilation pipe to pass through are formed in the outer side end face of the receiving frame. A buffer gasket is fixedly sleeved on the outer wall of the ventilation pipe. The buffer gasket is fixedly connected to the receiving frame. The ventilation pipe is fixedly composed of multiple right-angle elbows. A stabilizing block is fixedly sleeved at the bending part of the ventilation pipe. The stabilizing block is arranged above the vertical plate. A hydraulic rod is installed at the top of the vertical plate. The end of the hydraulic rod is fixedly connected to the stabilizing block.
[0012] Preferably, the upper part of the outer cover is of a square box structure, and a cavity facilitating the passage of hot air flow is arranged inside the square box structure. At the front and rear ends of the lower part of the outer cover, a feed inlet and a discharge outlet for the outer ring part of the non-standard storage tank to enter and exit are respectively arranged. The first ventilation hole and the second ventilation hole are respectively arranged inside the feed inlet and the discharge outlet. Plungers are fixedly installed in both the first ventilation hole and the second ventilation hole, and the plungers are slidably matched with the outer wall of the ventilation pipe.
[0013] Preferably, both the first guide plate and the second guide plate are obliquely arranged. The arrangement height of one end inside the first guide plate and the second guide plate is lower than that of the outer end. A plurality of uniformly distributed guide holes are formed in the first guide plate and the second guide plate, and the guide holes are arranged below the first ventilation hole and the second ventilation hole.
[0014] Preferably, one end inside the first guide plate and the second guide plate is provided with a bending part. The outer end face of the bending part is fixedly connected to the first guide plate and the second guide plate. The inner end face of the bending part is a flat straight face and is vertically upward. A guide groove is arranged inside the bending part, and the guide groove is used to guide the hot air flow near the inner end of the first guide plate and the second guide plate to the upper part of the cavity of the outer cover.
[0015] On the other hand, the present invention also provides a method for heat-insulating transportation of the outer ring part for the production of non-standard storage tanks. The method includes: S1: The outer ring part of the non-standard storage tank is placed on the roller from the front end of the outer cover. The placement time is 10S, and the time interval between two adjacent outer ring parts of the non-standard storage tank is 6S. The roller enters the outer cover with the outer ring part of the non-standard storage tank from the feed inlet, and the outer ring part of the non-standard storage tank moves to the lower part of the first guide plate with the roller, and the roller stops moving. S2: Start the electric hot air blower. The hot air flow sequentially passes through the air supply cylinder and the ventilation pipe and then flows into the upper part of the first guide plate. Most of the hot air flow can be dispersed and covered on the surface of the outer ring part of the non-standard storage tank through the guide holes of the first guide plate. The hot air flow performs a primary heating and heat-insulating treatment on the outer ring part of the non-standard storage tank, and a small part of the hot air flow gathers in the upper part of the cavity of the outer cover after passing through the bending part. S3: Turn off the electric hot air blower, start the second motor. Under the driving action of the belt and the clamping block, the receiving frame slides vertically upward along the second guide rail, so that the ventilation pipe moves vertically upward, and the air outlet end of the ventilation pipe is separated from the plunger at the first ventilation hole. The roller transports the outer ring part of the non-standard storage tank to the lower part of the second guide plate. Under the driving action of the lead screw and the load platform, the air outlet end of the ventilation pipe moves above the plunger at the second ventilation hole. S4: The roller stops moving. The outer ring part of the non-standard storage tank moves to the lower part of the second guide plate with the roller. The time interval for the outer ring part of the non-standard storage tank to move from the first guide plate to the second guide plate is greater than 60S. S5: Start the second motor, insert one end of the air outlet of the ventilation pipe into the interior of the outer cover through the plunger. After starting the electric hot air blower, the hot air flow passes through the diversion holes of the second diversion plate in sequence and is dispersed and covered on the surface of the non-standard storage tank outer ring part. The hot air flow conducts secondary heating and heat preservation treatment on the non-standard storage tank outer ring part. The temperature of the hot air flow for secondary heating and heat preservation is higher than that of the hot air flow for primary heating and heat preservation.
[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. By setting the cooperation structure of the guiding frame and the load platform, the present invention can horizontally move the electric hot air blower and the air supply cylinder. By setting the cooperation structure of the ventilation pipe and the receiving frame, the hot air flow can be delivered into the outer cover in two times. By setting the first diversion plate and the second diversion plate in the outer cover, the hot air flow can be dispersed into multiple air columns with relatively average impact force, so that the hot air flow contacts the surface of the non-standard storage tank outer ring part on the roller, thereby ensuring that the surface temperature of the outer ring part meets the production and installation requirements of the non-standard storage tank. It can be seen that the present invention does not require a large amount of electricity as an energy support, not only optimizes the process flow, effectively reduces the production energy consumption of the overall conveying device, reduces the invisible production cost, but also effectively avoids reducing the mechanical strength of the outer ring part due to temperature loss and ensures the production quality of the non-standard storage tank; 2. By designing the ventilation pipe as a combined structure fixed by multiple sections of right-angle elbows, the present invention can fully cooperate with the receiving frame. On the one hand, it is convenient for the receiving frame to drive the ventilation pipe to move vertically. On the other hand, it is convenient for the ventilation pipe to enter and exit the first ventilation hole and the second ventilation hole, so as to ensure that the hot air flow generated by the electric hot air blower is delivered into the interior of the outer cover. By setting the buffer gasket and the stabilizing block, the stability of the ventilation pipe when the hot air flow passes through the ventilation pipe can be further improved, and the ventilation pipe can be effectively supported, so as to ensure the stability when the receiving frame slides along the second guide rail; 3. By setting the bending part on the inner side of the first diversion plate and the second diversion plate and setting the diversion groove in the bending part, the remaining hot air flow after passing through the first ventilation hole and the second ventilation hole can flow into the diversion groove. Under the action of the diversion groove, it is guided to the upper part of the outer cover cavity and accumulates in the upper part of the outer cover cavity, so that the interior of the outer cover is filled with hot air flow. During the movement of the non-standard storage tank outer ring part in the outer cover, it can fully contact the hot air flow in the outer cover, so as to avoid the temperature loss of the non-standard storage tank outer ring part during transportation and ensure the functionality of the conveying device. Therefore, it has a very wide application prospect. Description of the Drawings
[0017] In order to more clearly illustrate the technical solutions of the present invention, the drawings required to be used in the description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts; Figure 1 Schematic diagram of the overall device structure of the present invention; Figure 2 Schematic diagram of the mounting structure of the carrier and the roller of the present invention; Figure 3 Schematic diagram of the mounting structure of the outer cover of the present invention; Figure 4 Schematic diagram of the mounting structure of the first guide plate and the second guide plate of the present invention; Figure 5 Schematic diagram of the first guide rail structure of the present invention; Figure 6 Schematic diagram of the mounting structure of the receiving frame of the present invention; Figure 7 Schematic diagram of the mounting structure of the rubber block of the present invention; Figure 8 Schematic diagram of the mounting structure of the stabilizing block of the present invention; Figure 9 Schematic diagram of the second guide rail structure of the present invention; Figure 10 Schematic diagram of the second opening structure of the present invention; Figure 11 Schematic diagram of the layout structure of the diversion holes of the present invention; Figure 12 Schematic diagram of the diversion groove structure of the present invention; In the figure: 1. Outer cover, 2. Support table, 3. Guide frame, 4. Load platform, 5. Air supply cylinder, 6. Electric heating fan, 7. Pipe sleeve, 8. Ventilation pipe, 9. Receiving frame, 10. Vertical plate, 11. First ventilation hole, 12. Second ventilation hole, 13. First guide plate, 14. Second guide plate, 15. Cross plate, 16. First guide rail, 17. First slider, 18. Groove body, 19. Sliding part, 20. Lead screw, 21. First motor, 22. End plate, 23. Rubber block, 24. First opening, 25. Second guide rail, 26. Second slider, 27. Second motor, 28. Driving wheel, 29. Runner, 30. Belt, 31. Clamping block, 32. Second opening, 33. Buffer gasket, 34. Stabilizing block, 35. Hydraulic rod, 36. Feed inlet, 37. Discharge outlet, 38. Plunger, 39. Diversion hole, 40. Bending part, 41. Diversion groove. Detailed implementation manners
[0018] In order to make the objectives, features, and advantages of the present invention more obvious and understandable, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings in the specific embodiments. Obviously, the embodiments described below are only a part of the embodiments of the present invention, rather than all embodiments. Based on the embodiments in this patent, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the scope of protection of this patent.
[0019] As Figures 1 - 12 shown, this specific embodiment provides a heat-insulating conveying device for the outer ring parts in the production of non-standard storage tanks, including a chassis 42. The chassis 42 is a bottom frame support structure of the conveying device. A plurality of universal wheels are installed at the bottom of the chassis 42, and these universal wheels are equipped with a locking function, so as to facilitate the movement of the conveying device. Two symmetrically arranged bearing frames 43 are fixedly installed on the chassis 42. The bearing frames 43 are both of C-shaped structures, and their openings are all arranged towards the outside of the chassis 42. A plurality of rollers 44 are rotatably installed in the two bearing frames 43. Both ends of the rollers 44 are rotatably matched with the two bearing frames 43 through bearings. A plurality of third motors 45 are installed in the left bearing frame 43. There are two rollers 44 arranged between adjacent two third motors 45, that is, one third motor 45 is arranged for every three rollers 44. The output shaft of the third motor 45 is in transmission cooperation with the roller 44, so that the third motor 45 can transmit driving force to the roller 44. A cover 1 is fixedly installed on the top of the two bearing frames 43. The two ends of the cover 1 are firmly connected to the two bearing frames 43 and the chassis 42 through long bolt bolts, so as to strengthen the stability of the overall structure. A plurality of stabilizing plates 46 are fixedly installed on both bearing frames 43. The stabilizing plates 46 are all arranged inside the cover 1. The inner side of the stabilizing plate 46 is tightly connected with a limiting rod 47. The distance between the two limiting rods 47 is less than the length of the roller 44. The limiting rod 47 is arranged above the roller 44.
[0020] The upper part of the cover 1 is a square box structure, which is formed by tightly connecting side plates and a box cover through a right-angle frame. A cavity is arranged inside the square box structure. Oblique plates arranged symmetrically with each other are installed on both sides of the square box structure. The top end of the oblique plate is fixedly connected to the bottom of the square box structure. A cross plate 15 is arranged outside the bottom end of the oblique plate. The inner end face of the cross plate 15 is tightly connected with the oblique plate. The lower surface of the cross plate 15 is tightly connected with the bearing frame 43 and the chassis 42, so as to fixedly install the cover 1 on the top of the chassis 42. An inlet 36 is arranged at the front end of the lower part of the cover 1, and an outlet 37 is arranged at the rear end of the lower part of the cover 1. The outer ring parts of the non-standard storage tank can enter the cover 1 through the inlet 36 and flow out of the cover 1 through the outlet 37.
[0021] A support platform 2 is fixedly installed on a cross plate 15 on one side of the outer cover 1. The support platform 2 is firmly connected to the upper surface of the cross plate 15. A guide frame 3 is fixedly installed on the tabletop of the support platform 2. The guide frame 3 is composed of two vertically arranged support plates and a connecting plate for fixedly connecting the two support plates. The two support plates are respectively arranged at the front and rear ends of the support platform 2 and are respectively close to the discharge ports 37, 37. There are two connecting plates, and the front and rear ends of each connecting plate are respectively firmly connected to the inner and outer side end faces of the two support plates through right-angle frames. A first guide rail 16 is fixedly installed on the side end face of the connecting plate of the guide frame 3. There are two first guide rails 16. One first guide rail 16 is installed on the inner side end face of the connecting plate close to the outer cover 1, and the other first guide rail 16 is installed on the outer side end face of the connecting plate far from the outer cover 1. First sliders 17 are slidably installed on both first guide rails 16. The outer sides of the two first sliders 17 are firmly connected to the same load platform 4. A trough 18 is fixedly installed on the tabletop of the support platform 2. The trough 18 is arranged inside the guide frame 3. The front and rear ends of the trough 18 are respectively close to the two support plates. A sliding part 19 is arranged at the bottom of the load platform 4. The sliding part 19 is arranged inside the trough 18, and both sides of the sliding part 19 are slidably matched with the inner wall of the trough 18. A lead screw 20 is installed in the trough 18. The length of the lead screw 20 is the same as the length of the first guide rail 16. The sliding part 19 is sleeved on the outer wall of the lead screw 20. The lead screw 20 is arranged in parallel with the first guide rail 16. The end of the lead screw 20 is drivingly connected to a first motor 21. The body of the first motor 21 is firmly connected to the tabletop of the support platform 2. The output shaft of the first motor 21 is drivingly connected to the lead screw 20. By setting the cooperative driving structure of the first motor 21 and the lead screw 20, the sliding part 19 can drive the load platform 4 to perform linear displacement along the first guide rail 16, so as to realize the lateral movement of the load platform 4 inside the guide frame 3.
[0022] The load platform 4 is a frame structure with a hollow interior, and an end plate 22 is fixedly installed inside it. An air supply cylinder 5 is fixedly connected to the outer end face of the end plate 22. The air supply cylinder 5 is of a bent cylinder structure, with its air inlet arranged vertically downward and its air outlet arranged vertically upward, and the straight end face on the inner side is tightly connected to the end plate 22. An electric hot air blower 6 is fixedly installed at the air inlet of the air supply cylinder 5, and the air outlet of the electric hot air blower 6 is arranged inside the air supply cylinder 5. The casing of the electric hot air blower 6 is tightly connected to the inner wall at the air inlet of the air supply cylinder 5. The electric hot air blower 6 can suck external air into it, generate a hot air flow under the action of electric heating, and introduce the hot air flow into the inner cavity of the air supply cylinder 5 through the fan inside the electric hot air blower 6. A rubber block 23 is fixedly installed at the air outlet of the air supply cylinder 5. The shape of the rubber block 23 is adapted to the cross-sectional shape of the air outlet, and the rubber block 23 is in interference fit with the air outlet of the air supply cylinder 5, so that the outer wall of the rubber block 23 closely adheres to the inside of the air outlet of the air supply cylinder 5, thereby fixedly installing the rubber block 23 at the air outlet of the air supply cylinder 5. A plurality of first openings 24 are formed in the rubber block 23. The first openings 24 are arranged horizontally. A pipe sleeve 7 is fixedly installed in each first opening 24. The outer wall of the pipe sleeve 7 is tightly connected to the inner wall of the first opening 24. A ventilation pipe 8 is arranged in each pipe sleeve 7. The outer wall of the ventilation pipe 8 is slidably matched with the inner wall of the pipe sleeve 7.
[0023] The ventilation pipe 8 is fixedly combined by three sections of right-angle bent pipes. The bottom end of the vertical pipe section of the first section of the right-angle bent pipe is arranged inside the pipe sleeve 7. The vertical pipe section of the second section of the right-angle bent pipe is connected to the horizontal pipe section of the first section of the right-angle bent pipe. The horizontal pipe section of the second section of the right-angle bent pipe is arranged above the outer cover 1 and is connected to the horizontal pipe section of the third section of the right-angle bent pipe. A receiving frame 9 is arranged above the pipe sleeve 7. A plurality of second openings 32 are formed in the outer end face of the receiving frame 9. The second openings 32 are arranged in two layers. The vertical pipe section of the first section of the right-angle bent pipe of the ventilation pipe 8 can pass through the second openings 32. A buffer gasket 33 is fixedly sleeved on the outer wall of the vertical pipe section of the first section of the right-angle bent pipe of the ventilation pipe 8. The buffer gasket 33 is tightly connected to the receiving frame 9. By providing the buffer gasket 33, a buffer structure can be set for the receiving frame 9 and the ventilation pipe 8, thereby avoiding damage to the structure of the receiving frame 9 caused by the vibration of the ventilation pipe 8.
[0024] A vertical plate 10 is fixedly installed on the top of the guide frame 3, and a second guide rail 25 is fixedly installed on the outer end surface of the vertical plate 10. The second guide rail 25 is arranged above the first guide rail 16 and perpendicular to the first guide rail 16. A second slider 26 is slidably installed on the second guide rail 25, and the second slider 26 is tightly connected to the inner end surface of the receiving frame 9; a second motor 27 is fixedly installed on the inner end surface of the vertical plate 10, and the output shaft of the second motor 27 can pass through the vertical plate 10. A transmission wheel 28 is fixedly mounted on the output shaft, and the transmission wheel 28 is arranged on the outer side of the vertical plate 10. A rotatable rotating wheel 29 is provided on the outer end surface of the vertical plate 10, and the transmission wheel 28 is connected to the rotating wheel 29 through a belt 30. A clamping block 31 is fixedly connected to the surface of the belt 30, and the clamping block 31 is tightly connected to the receiving frame 9. By setting the matching structure of the transmission wheel 28, the belt 30 and the clamping block 31, the second motor 27 can drive the belt 30 to rotate, thereby driving the receiving frame 9 to slide linearly along the second guide rail 25, so as to adjust the arrangement height of the receiving frame 9.
[0025] Among them, a stabilizing block 34 is fixedly mounted at the bending connection between the horizontal straight pipe portion of the first right-angle bend pipe of the ventilation pipe 8 and the vertical pipe portion of the second right-angle bend pipe, and the stabilizing block 34 is arranged above the vertical plate 10. A hydraulic rod 35 is installed on the top of the vertical plate 10. The shell of the hydraulic rod 35 is tightly connected to the top end surface of the vertical plate 10, and the end of the hydraulic rod 35 is tightly connected to the stabilizing block 34. By setting the stabilizing block 34, the connection between the first right-angle bend pipe of the ventilation pipe 8 and the second right-angle bend pipe can be made more stable, thereby ensuring the stability of the overall structure of the ventilation pipe 8; by setting the hydraulic rod 35, the hydraulic rod 35 can effectively support the stabilizing block 34 and the ventilation pipe 8, thereby alleviating the connection stress between the second slider 26 and the receiving frame 9, and further ensuring the stability of the receiving frame 9 when sliding along the second guide rail 25.
[0026] A plurality of first ventilation holes 11 are provided at the front end of the top of the outer cover 1, and a plurality of second ventilation holes 12 are provided at the rear end of the top of the outer cover 1. The first ventilation holes 11 are close to the feed port 36, and the second ventilation holes 12 are close to the discharge port 37. A plunger 38 is fixedly installed in each of the first ventilation holes 11 and the second ventilation holes 12. The bottom outer wall of the vertical pipe portion of the third right-angle elbow of the ventilation pipe 8 is slidably matched with the plunger 38. The plunger 38 can play a role of dynamic and static sealing. When the ventilation pipe 8 is not inserted into the plunger 38, the baffle in the plunger 38 can close the inner cavity of the plunger 38. When the ventilation pipe 8 is inserted into the plunger 38, the ventilation pipe 8 abuts against the baffle in the plunger 38 to form a smooth channel, so as to facilitate the ventilation pipe to enter and exit the first ventilation holes 11 and the second ventilation holes 12. A first guide plate 13 and a second guide plate 14 which are fixedly connected to the inner wall of the outer cover 1 are respectively arranged below the first ventilation holes 11 and the second ventilation holes 12. The first guide plate 13 and the second guide plate 14 are both obliquely arranged. The arrangement height of the inner ends of the first guide plate 13 and the second guide plate 14 is lower than that of the outer ends. A plurality of uniformly distributed guide holes 39 are formed in the first guide plate 13 and the second guide plate 14. The guide holes 39 are arranged below the first ventilation holes 11 and the second ventilation holes 12. The hot air flow in the ventilation pipe 8 can directly impact on the first guide plate 13 and the second guide plate 14. Under the dispersion action of the first ventilation holes 11 and the second ventilation holes 12, the single air flow column with strong impact is dispersed into a plurality of air flow columns with general impact. The air flow columns generated by the first ventilation holes 11 and the second ventilation holes 12 can flow to the surface of the roller 44.
[0027] Wherein, a bending portion 40 is provided at the inner ends of the first guide plate 13 and the second guide plate 14. The outer end faces of the bending portion 40 close to the feed port 36 and the discharge port 37 are fixedly connected to the first guide plate 13 and the second guide plate 14. The inner end face of the bending portion 40 is a flat straight face and is vertically upward. A guide groove 41 is arranged in the bending portion 40. The remaining hot air flow after passing through the first ventilation holes 11 and the second ventilation holes 12 can flow into the guide groove 41. The guide groove 41 is used to guide the hot air flow near the inner ends of the first guide plate 13 and the second guide plate 14 to the upper part of the cavity of the outer cover 1 and gather in the upper part of the cavity of the outer cover 1, so that the inside of the outer cover 1 is filled with hot air flow.
[0028] In the above, the embodiments of an outer ring part heat preservation conveying device for non-standard storage tank production are described in detail. Based on the outer ring part heat preservation conveying device described in the above embodiments, the embodiments of the present invention also provide a heat preservation conveying method corresponding to the device, including the following steps: S1: The non-standard storage tank outer ring is placed on the roller 44 from the front end of the outer cover 1. The placement time is 10S, and the time interval between adjacent non-standard storage tank outer rings is 60S. After starting the third motor 45, the roller 44 feeds the non-standard storage tank outer ring into the outer cover 1 through the feed port 36. The non-standard storage tank outer ring moves with the roller 44 to the lower part of the first deflector 13, and then the roller 44 stops moving; S2: Start the electric hot air blower 6. The electric hot air blower 6 sucks external air into the interior and generates a hot air flow under the action of electric heating. The hot air flow successively passes through the air supply cylinder 5 and the ventilation pipe 8 and then flows into the upper part of the first deflector 13. Most of the hot air flow can be dispersed and covered on the surface of the non-standard storage tank outer ring through the diversion holes 39 of the first deflector 13. The hot air flow performs a primary heating and heat preservation treatment on the non-standard storage tank outer ring. The third motor 45 adjacent to the lower side of the first deflector 13 reduces the output frequency, so that the non-standard storage tank outer ring moves forward slowly. A small part of the hot air flow gathers in the upper part of the cavity of the outer cover 1 after passing through the bending part 40 and gradually spreads into the interior space of the outer cover 1; S3: Turn off the electric hot air blower 6 and start the second motor 27. Under the driving action of the belt 30 and the clamping block 31, the receiving frame 9 slides vertically upward along the second guide rail 25, making the ventilation pipe 8 move vertically upward, so that the air outlet end of the ventilation pipe 8 disengages from the plunger 38 at the first ventilation hole 11. The third motor 45 adjacent to the lower side of the first deflector 13 increases the output frequency, so that the roller 44 transports the non-standard storage tank outer ring to the lower part of the second deflector 14. During this period, the hot air in the interior space of the outer cover 1 can contact the surface of the non-standard storage tank outer ring, avoiding the loss of temperature of the non-standard storage tank outer ring during transportation. Under the driving action of the lead screw 20 and the load platform 4, the air outlet end of the ventilation pipe 8 moves above the plunger 38 at the second ventilation hole 12; S4: The roller 44 stops moving. The non-standard storage tank outer ring moves with the roller 44 to the lower part of the second deflector 14. The time interval for the non-standard storage tank outer ring to move from the first deflector 13 to the second deflector 14 is greater than 60S, thus providing sufficient time for the next placement of the non-standard storage tank outer ring; S5: Start the second motor 27, extend the air outlet end of the ventilation pipe 8 into the interior of the outer cover 1 through the plunger 38. After starting the electric hot air blower 6, the hot air flow successively passes through the diversion holes 39 of the second deflector 14 and is dispersed and covered on the surface of the non-standard storage tank outer ring. The hot air flow performs a secondary heating and heat preservation treatment on the non-standard storage tank outer ring. The temperature of the hot air flow for the secondary heating and heat preservation is higher than that of the hot air flow for the primary heating and heat preservation, thereby slowing down the loss time of the surface temperature of the non-standard storage tank outer ring after it disengages from the conveying device. The roller 44 continues to rotate, and thus transports the non-standard storage tank outer ring to the product processing and manufacturing area of the non-standard storage tank.
[0029] The working principle of the present invention is: During the production operation of non-standard storage tanks, operators can separately place the outer ring parts of non-standard storage tanks on the rotating roller 44. When the rotating roller 44 conveys the outer ring parts of non-standard storage tanks, it needs to pass through the outer cover 1. During the process of the outer ring parts of non-standard storage tanks passing through the outer cover 1, they will make two stops at the front end and the rear end of the outer cover 1. During the stop time, the electric heating blower 6 can input hot air flow into the interior of the outer cover 1 through the ventilation pipe 8. Under the dispersion effect of the first guide plate 13 and the second guide plate 14, the hot air flow is gently swept to the surface of the outer ring parts of non-standard storage tanks. On the one hand, using a single electric heating blower 6 can reduce production costs and production energy consumption, and control the temperature of the two heating and heat preservation processes, so that the temperature of the secondary heating and heat preservation is higher than that of the primary heating and heat preservation, ensuring that the outer ring parts can be installed smoothly. On the other hand, dispersing the hot air flow can ensure the uniformity of the temperature inside the outer cover 1, avoid excessive temperature loss of the outer ring parts of non-standard storage tanks in the outer cover 1, and ensure the functionality of the conveying device.
[0030] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be obvious to those skilled in the art. The general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. An outer ring heat preservation conveying device for non-standard storage tank production, comprising a base frame (42), characterized in that: Two symmetrically arranged bearing frames (43) are fixedly mounted on the base frame (42), and a plurality of rollers (44) for conveying non-standard storage tank outer ring parts are rotatably mounted in the two bearing frames (43). An outer cover (1) is fixedly mounted on the top of the bearing frame (43), and a support platform (2) is fixedly connected to the side of the outer cover (1), and a guide frame (3) is mounted on the support platform (2). A load-bearing platform (4) that can move laterally is arranged in the guide frame (3), and an air supply cylinder (5) is fixedly connected to the outer side of the load-bearing platform (4). An electric hot air blower (6) is fixedly mounted at the air inlet of the air supply cylinder (5), and the electric hot air blower (6) can convey a hot air flow into the outer cover (1). A plurality of pipe sleeves (7) are connected to the air outlet of the air supply cylinder (5). A slidable ventilation pipe (8) is arranged in the pipe sleeve (7), a receiving frame (9) is fixedly mounted on the outer wall of the ventilation pipe (8), a vertical plate (10) is fixedly mounted on the top of the load platform (4), and the receiving frame (9) can drive the ventilation pipe (8) to move vertically along the side of the vertical plate (10); a plurality of first ventilation holes (11) and second ventilation holes (12) for the ventilation pipe (8) to enter and exit are respectively opened at the front end and the rear end of the top of the outer cover (1), and a first guide plate (13) and a second guide plate (14) which are fastened to the inner wall of the outer cover (1) are respectively arranged below the first ventilation holes (11) and the second ventilation holes (12), and the first guide plate (13) and the second guide plate (14) are used to disperse the hot air flow and guide it to the surface of the rotating roller ().
2. The outer ring heat preservation and conveying device for non-standard storage tank production according to claim 1 is characterized in that: The outer cover (1) is provided with a transverse plate (15) on both sides, the lower surface of the transverse plate (15) is tightly connected to the load-bearing frame (43), the support platform (2) is tightly connected to the upper surface of the transverse plate (15), the table top of the support platform (2) is tightly connected to the guide frame (3), and the upper sides of the guide frame (3) are both installed with a transversely arranged first guide rail (16), the first guide rail (16) is slidably installed with a first slider (17), and the first slider (17) is tightly connected to the load-bearing platform (4); the table top of the support platform (2) is fixedly installed with a groove The guide frame (3) comprises a guide body (18), wherein the guide body (18) is arranged on the inner side of the guide frame (3), and a sliding part (19) is arranged at the bottom of the load platform (4). Both sides of the sliding part (19) are slidably matched with the inner wall of the guide body (18). A lead screw (20) is installed in the guide body (18), and the length of the lead screw (20) is the same as that of the first guide rail (16). The sliding part (19) is sleeved on the outer wall of the lead screw (20), and the lead screw (20) is arranged parallel to the first guide rail (16). The end of the lead screw (20) is drivingly connected to the first motor (21).
3. The outer ring heat preservation and conveying device for non-standard storage tank production according to claim 1 is characterized in that: The air supply tube (5) is fastened to the load platform (4) via an end plate (22); the air inlet of the air supply tube (5) is arranged vertically downward; the air outlet of the electric heating blower (6) is arranged in the air supply tube (5); the air outlet of the air supply tube (5) is arranged vertically upward; a rubber block (23) is fixedly installed at the air outlet of the air supply tube (5); the rubber block (23) is interference fit with the air outlet of the air supply tube (5); a plurality of first openings (24) are provided on the rubber block (23); and the first openings (24) are fastened to the outer wall of the pipe sleeve (7).
4. The outer ring heat preservation and conveying device for non-standard storage tank production according to claim 1 is characterized in that: A second guide rail (25) is fixedly mounted on the outer end surface of the vertical plate (10), the second guide rail (25) being arranged perpendicularly to the first guide rail (16), a second slider (26) being slidably mounted on the second guide rail (25), and the second slider (26) being tightly connected to the inner end surface of the receiving frame (9); a second motor (27) is fixedly mounted on the inner end surface of the vertical plate (10), a transmission wheel (28) being fixedly sleeved on the output shaft of the second motor (27), the transmission wheel (28) being arranged on the outer side of the vertical plate (10), a rotatable rotating wheel (29) being arranged on the outer end surface of the vertical plate (10), the transmission wheel (28) being connected to the rotating wheel (29) by a belt (30), a clamping block (31) being fixedly connected to the surface of the belt (30), and the clamping block (31) being tightly connected to the receiving frame (9).
5. The outer ring heat preservation and conveying device for non-standard storage tank production according to claim 1 is characterized in that: A plurality of third motors (45) are fixedly mounted on the outer side of the carrier (43), and the output shafts of the third motors (45) are in transmission cooperation with the rollers (44). A plurality of stabilizing plates (46) are fixedly mounted on both carriers (43), and the stabilizing plates (46) are arranged on the inner side of the outer cover (1). The inner side of the stabilizing plates (46) is fastened with a limiting rod (47), and the limiting rod (47) is arranged above the rollers (44).
6. The outer ring heat preservation and conveying device for non-standard storage tank production according to claim 1 is characterized in that: A plurality of second openings (32) for the ventilation pipe (8) to pass through are provided on the outer end surface of the receiving frame (9); a buffer gasket (33) is fixedly mounted on the outer wall of the ventilation pipe (8); the buffer gasket (33) is tightly connected to the receiving frame (9); the ventilation pipe (8) is formed by a plurality of sections of right-angled pipes being fixedly assembled; a stabilizing block (34) is fixedly mounted at the bend of the ventilation pipe (8); the stabilizing block (34) is arranged above the vertical plate (10); a hydraulic rod (35) is installed on the top of the vertical plate (10); the end of the hydraulic rod (35) is tightly connected to the stabilizing block (34).
7. The outer ring heat preservation and conveying device for non-standard storage tank production according to claim 1 is characterized in that: The upper part of the outer cover (1) is a square box structure, and a cavity is arranged in the square box structure for facilitating the passage of hot air. The front and rear ends of the lower part of the outer cover (1) are respectively provided with an inlet (36) and an outlet (37) for the entry and exit of the outer ring of the non-standard storage tank. The first ventilation hole (11) and the second ventilation hole (12) are respectively arranged on the inner side of the inlet (36) and the outlet (37). The first ventilation hole (11) and the second ventilation hole (12) are both fixedly installed with a plunger (38), and the plunger (38) is slidably matched with the outer wall of the ventilation pipe (8).
8. The outer ring heat preservation and conveying device for non-standard storage tank production according to claim 1 is characterized in that: The first guide plate (13) and the second guide plate (14) are both arranged obliquely, the arrangement height of the inner ends of the first guide plate (13) and the second guide plate (14) are lower than the arrangement height of the outer ends, and the first guide plate (13) and the second guide plate (14) are provided with a plurality of evenly distributed guide holes (39), and the guide holes (39) are arranged below the first ventilation hole (11) and the second ventilation hole (12).
9. The outer ring heat preservation and conveying device for non-standard storage tank production according to claim 8, characterized in that: A bending portion (40) is provided at one inner end of each of the first guide plate (13) and the second guide plate (14); an outer end surface of the bending portion (40) is fixedly connected to the first guide plate (13) and the second guide plate (14); an inner end surface of the bending portion (40) is a flat surface and is arranged vertically upward; a guide groove (41) is provided in the bending portion (40); the guide groove (41) is used to guide the hot air flow near the inner end of the first guide plate (13) and the second guide plate (14) to the upper part of the cavity of the outer cover (1).
10. A method for heat preservation and transportation of outer ring parts for non-standard storage tank production, according to the heat preservation and transportation device of outer ring parts according to any one of claims 1 to 9, characterized in that: The method comprises: S1: The non-standard storage tank outer ring is dropped from the front end of the outer cover (1) onto the roller (44). The drop time is 10 seconds. The time interval between two adjacent non-standard storage tank outer rings is 60 seconds. The roller (44) pushes the non-standard storage tank outer ring into the outer cover (1) from the feed inlet (36). The non-standard storage tank outer ring moves with the roller (44) to the bottom of the first guide plate (13), and the roller (44) stops moving. S2: starting the electric hot air blower (6), the hot air flow passes through the air supply tube (5) and the ventilation pipe (8) in sequence and then flows to the top of the first guide plate (13), most of the hot air flow can be dispersed and covered on the surface of the outer ring of the non-standard storage tank through the guide holes (39) of the first guide plate (13), the hot air flow performs a heating and heat preservation treatment on the outer ring of the non-standard storage tank, and a small part of the hot air flow passes through the bending part (40) and then gathers at the upper part of the cavity of the outer cover (1); S3: The electric hot air blower (6) is turned off, and the second motor (27) is started. The receiving frame (9) is slid vertically upward along the second guide rail (25) by the transmission action of the belt (30) and the clamping block (31), so that the ventilation pipe (8) is moved vertically upward, so that one end of the air outlet of the ventilation pipe (8) is separated from the plunger (38) at the first ventilation hole (11), and the roller 44 transports the outer ring of the non-standard storage tank to the bottom of the second guide plate (14). Under the transmission action of the lead screw (20) and the load platform (4), one end of the air outlet of the ventilation pipe (8) is moved to the top of the plunger (38) at the second ventilation hole (12). S4: the roller (44) stops moving, the non-standard storage tank outer ring moves with the roller (44) to the bottom of the second guide plate (14), and the time interval for the non-standard storage tank outer ring to move from the first guide plate (13) to the second guide plate (14) is greater than 60 seconds; S5: starting the second motor (27), extending one end of the air outlet of the ventilation pipe (8) through the plunger (38) into the interior of the outer cover (1), starting the electric hot air blower (6), and dispersing the hot air flow through the guide holes (39) of the second guide plate (14) to cover the surface of the outer ring of the non-standard storage tank in turn, and the hot air flow performs secondary heating and heat preservation treatment on the outer ring of the non-standard storage tank, and the temperature of the hot air flow subjected to the secondary heating and heat preservation is higher than that of the hot air flow subjected to the primary heating and heat preservation.
Citation Information
Patent Citations
Modularized high-speed roller conveying line and working method thereof
CN119408890A