Novel armored car surface protection material

By adopting a variety of high-performance composite materials and specific preparation processes, a new protection material for the surface of armored vehicles was prepared, which solved the problem of insufficient wear resistance and corrosion resistance of existing materials, and significantly improved the protective performance and service life of armored vehicles.

CN120137434APending Publication Date: 2025-06-13浙江伊诺环保集团股份有限公司
View PDF 4 Cites 0 Cited by

Patent Information

Application Number
CN202510301368.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-14
Publication Date
2025-06-13

AI Technical Summary

Technical Problem

The existing new protective materials have poor wear resistance and poor corrosion resistance, which limits their effectiveness on the surface of armored vehicles.

Method used

A new material for surface protection of armored vehicles is prepared through specific ratios and preparation processes using a variety of high-performance inorganic and organic composite materials. The material includes protective materials, phosphate, sodium acetate, silicon micropowder, zirconium oxide, aluminum sulfate, zinc oxide, silicon nitride, stannous octoate, nano-cermetries and other components. Through stirring reaction, heating, standing, curing and annealing, a high-performance protective coating is formed.

Benefits of technology

It significantly improves the protective performance of the surface of the armored vehicle, enhances the heat, corrosion, wear and impact resistance, extends the service life of the armored vehicle, and reduces maintenance costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120137434A_ABST
    Figure CN120137434A_ABST
Patent Text Reader

Abstract

The invention relates to the technical field of new protection materials, in particular to a new armored car surface protection material which comprises the following components in parts by weight: 20-30 parts of a protection material, 15-25 parts of phosphate, 4-10 parts of sodium acetate, 4-8 parts of silica powder, 20 parts of zirconium oxide, 30 parts of aluminum sulfate, 25 parts of zinc oxide, 20 parts of silicon nitride, 15 parts of stannous octoate, 20 parts of stannous octoate and 15 parts of a nano metal ceramic material. 10 parts of acidic silica sol, 8 parts of a silane coupling agent, 1.5 parts of a dispersing agent, 1.2 parts of a curing agent and 25 parts of deionized water are synthesized to form the novel protective material. The coating has the advantages of high corrosion resistance, high hardness and good wear resistance, and can be widely applied to repair and pre-protection of worn military vehicles and the like.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This application relates to the technical field of protecting new materials, and particularly to a new surface protection material for armored vehicles. Background Art

[0002] A substrate coated with an anti-sticking coating having friction resistance, wherein the ratio of the thickness of the coating to the longest diameter of the said ceramic particles is 0.8 to 2.0. Another substrate coated with an anti-sticking coating having friction resistance, the coating comprising a bottom coating and a top coating, and the ratio of the total thickness of the bottom coating and the top coating to the longest diameter of the ceramic particles is 0.8 to 2.0. There is also provided a composition capable of forming an adherent coating on a smooth substrate and exhibiting abrasion resistance, wherein the amount of ceramic particles is sufficient to provide at least 3 such particles per 1 cm length of cross-section of the coating formed from the said composition.

[0003] Currently, the preparation process of high-toughness wear-resistant TPU composites is also an increasingly mature technology, which is used to solve the problems of poor toughness and wear resistance of traditional TPU materials, restricting their application scope; the diol monomer of this preparation process is fluorinated diol, and the molecular structure of fluorinated diol contains an indole structure, with high stability, and contains a large number of fluorine atoms. Fluorine atoms have a small atomic radius and high electronegativity, which enables fluorine atoms to form tight and stable chemical bonds in the resin molecules. This stable chemical bond structure makes the prepared TPU have a relatively high surface hardness, and its self-lubricity is particularly good, which enables it to resist the friction and wear of external objects, making it have excellent wear resistance. Then, carbon fibers are added to form TPU composites, improving the toughness of TPU composites and further enhancing their wear resistance.

[0004] Regarding the above related technologies, the inventor believes that there are the following defects: existing new protection materials generally have the disadvantages of poor wear resistance and poor corrosion resistance. Generally, they are epoxy ceramic materials, which are made by high-temperature processing and used as wear-resistant protective layers for equipment.

[0005] Application Content

[0006] In order to improve the problems of poor wear resistance and poor corrosion resistance of new protection materials, this application provides a new surface protection material for armored vehicles.

[0007] A new surface protection material for armored vehicles provided by this application adopts the following technical solution:

[0008] A new surface protection material for armored vehicles, comprising the following components in parts by weight:

[0009] 20 - 30 parts of protective material, 15 - 25 parts of phosphate, 4 - 10 parts of sodium acetate, 4 - 8 parts of silica powder, 20 parts of zirconia, 30 parts of aluminum sulfate, 25 parts of zinc oxide, 20 parts of silicon nitride, 15 parts of stannous octoate, 20 parts of stannous octoate, 15 parts of nano - metal ceramic material;

[0010] 10 parts of acidic silica sol, 8 parts of silane coupling agent, 1.5 parts of dispersant, 1.2 parts of curing agent and 25 parts of deionized water;

[0011] The new surface - protecting material for armored vehicles is prepared by the following steps:

[0012] S1: Weigh 25 parts of protective material, 20 parts of phosphate, 7 parts of silica powder, 8 parts of sodium acetate, 10 parts of stannous octoate, 15 parts of nano - metal ceramic material and 20 parts of deionized water by weight, and set aside;

[0013] S2: Add 25 parts of reactive protective material, 20 parts of phosphate, 7 parts of silica powder, 7 parts of sodium acetate, 10 parts of acidic silica sol, 8 parts of silane coupling agent, 30 parts of silicon dioxide, 30 parts of deionized water and deionized water into a mixer, and stir - react for 1 h under the conditions of a temperature of 45 - 60 °C and a stirring rate of 200 - 350 r / min;

[0014] S3: Weigh 10 parts of sodium acetate, 8 parts of nano - metal ceramic material, 1.5 parts of dispersant, 0.8 parts of curing agent and 26 parts of deionized water by weight, and set aside;

[0015] S4: Add 50 parts of protective material, 20 parts of phosphate, 5 parts of silica powder, 8 parts of sodium acetate, 10 parts of stannous octoate, 14 parts of nano - metal ceramic material, 10 parts of acidic silica sol, 8 parts of silane coupling agent, 25 parts of silicon dioxide and deionized water into a mixer, and stir - react for 30 min under the conditions of a temperature of 50 °C and a stirring rate of 15 - 200 r / min;

[0016] S5: The fully - mixed slurry is coated on the surface of the substrate by the roller - coating method, left standing at room temperature for 2 h, placed in a heating furnace, heated to 45 °C and kept warm for 1.5 h, then heated to 120 °C and kept warm for 2 h, and finally heated to 300 °C.

[0017] By adopting the above technical solutions, a variety of high-performance inorganic and organic composite materials are used. Through a unique ratio and preparation process, the protection performance of the armored vehicle surface is significantly improved. By adding inorganic components such as phosphates, silica powder, zirconia, zinc oxide, aluminum sulfate, and silicon nitride, the heat resistance, corrosion resistance, wear resistance, and impact resistance of the material are enhanced, which can effectively protect the armored vehicle surface from the erosion of high temperature, acid-base, salt spray, and other harsh environments. Components such as nano-metal ceramics and zirconia in the material can enhance the hardness and scratch resistance of the material, thereby increasing the protection ability of the armored vehicle and resisting physical impact. The addition of silane coupling agent and acidic silica sol helps to improve the adhesion between the material and the armored vehicle matrix, ensuring the stability and durability of the protective layer. The use of organic components such as dispersants, curing agents, and deionized water enables the components in the formula to be evenly dispersed, further enhancing the application performance of the material. In addition, through specific heating and curing processes, the high temperature resistance and structural stability of the protective layer are ensured, so that the material can continuously play a role in extreme environments, significantly extending the service life of the armored vehicle, improving the combat efficiency, making the new material for armored vehicle surface protection have good corrosion resistance, high temperature resistance, wear resistance, impact resistance, and excellent adhesion, effectively enhancing the protection performance of the armored vehicle, extending the service life, and reducing the maintenance cost.

[0018] Optionally, the annealing treatment of the new protection material can promote the diffusion of elements in the coating, homogenize the structure and composition of the new material, and avoid the holes and cracks generated in the coating during the preparation process. When annealing, heating starts when the vacuum degree is lower than 5.0×10 – 2 Pa, the heating rate is 3℃ / min, keep it at 600℃ for 5h and then cool it to room temperature with the furnace. The isothermal oxidation test is carried out in a muffle furnace at 800℃, and the oxidation time is 200h.

[0019] By adopting the above technical solutions, it can effectively promote the diffusion and homogenization of elements in the coating, optimize the organizational structure of the coating, eliminate the holes and cracks that may be generated during the preparation process, significantly improve the density and integrity of the coating, and enhance its oxidation resistance and high temperature resistance. Annealing treatment is carried out in a vacuum environment to ensure a low heating rate and precise temperature control, which helps to evenly distribute the components in the material and avoid coating deformation or structural instability caused by rapid heating. The isothermal oxidation test of the coating at 800℃ after annealing further verifies its oxidation resistance at high temperature, ensuring that the coating can remain stable for a long time in a high temperature environment without oxidation or damage, thereby enhancing the reliability and durability of the protective coating in practical applications, effectively enhancing the high temperature oxidation resistance and mechanical strength of the new material, and improving the comprehensive protection effect of the armored vehicle surface protective layer.

[0020] Optionally, elements such as Pt and C are introduced into the coating for composition modification, effectively improving both the oxidation resistance of the coating and the spallation resistance of the oxide film.

[0021] By adopting the above technical solution, introducing elements such as Pt and C into the coating for composition modification can significantly improve the oxidation resistance of the coating, enhance the stability and durability of the oxide film, prevent the oxide film from spalling under high-temperature environments, thereby improving the long-term use performance of the coating under extreme conditions, and ensuring effective protection of the armored vehicle surface in high-temperature and oxidation environments.

[0022] Optionally, a multi-arc ion plating device is used to prepare wear-resistant new materials at oxygen flow rates of 2, 12 sccm, and 22 sccm respectively. After high-temperature processing at 800 °C for 200 h, protective new materials are formed on the surface, and the oxide film thicknesses are 6 μm, 7 μm, and 5 μm respectively.

[0023] By adopting the above technical solution, using a multi-arc ion plating device to prepare wear-resistant new materials at different oxygen flow rates can effectively control the thickness and uniformity of the oxide film, enabling it to form a stable protective coating under high-temperature environments, thereby improving the wear resistance, oxidation resistance, and high-temperature stability of the coating, and ensuring that the material maintains excellent protective effects under long-term high-temperature conditions.

[0024] Optionally, obvious stratification occurs in the oxide film of the new materials with oxygen flow rates of 2 and 12 sccm. The upper layer is stannous octoate, and the lower layer is epoxy resin. However, the oxide film of the coating with a flow rate of 22 sccm does not stratify and plays a protective role.

[0025] By adopting the above technical solution, by adjusting the oxygen flow rate to 2 and 12 sccm, an obvious stratified structure can be formed in the oxide film of the new material. The upper layer is stannous octoate, and the lower layer is epoxy resin. The stratified structure can effectively enhance the oxidation resistance and wear resistance of the coating, while improving the stability and durability of the coating under high-temperature environments; at an oxygen flow rate of 22 sccm, the oxide film of the coating does not stratify, but still forms a dense protective layer, effectively avoiding coating peeling and oxidation, and ensuring the long-term high-temperature protection performance of the material. This technical solution optimizes the oxygen flow rate to control the oxide film structure and enhances the comprehensive protection function of the new material.

[0026] Optionally, the dosage ratios of sodium acetate, stannous octoate, stannous octoate, acidic silica sol, N, silane coupling agent, and nano-metal ceramic material in step S2 are 15 - 20 mmol : 0.5 - 0.7 g : 40 - 45 mL : 15 mmol : 2 - 5 mL : 20 - 30 mmol.

[0027] By adopting the above technical solution, by precisely controlling the dosage ratios of the components in step S2, the reaction formula can be optimized to ensure the uniformity of the distribution of sodium acetate, stannous octoate, acidic silica sol, silane coupling agent, and nano metal ceramic material in the material and the high efficiency of the chemical reaction, thereby enhancing the adhesion, corrosion resistance, and oxidation resistance of the coating. This ratio helps to form a stable composite coating, improve the anti-wear, anti-impact, and high-temperature resistance of the material, and through reasonable reactions and material combinations, the overall protection effect of the coating is enhanced, and the long-term protection ability of the armored vehicle surface in harsh environments is strengthened.

[0028] Optionally, the dosage ratios of the curing agent and the dispersant in step S3 are 10 mmol: 60 - 70 mL: 50 - 70 mmol, the mass fraction of sodium acetate is 30 - 40%, and the particle size of the nano metal ceramic material is 100 - 150 mesh.

[0029] By adopting the above technical solution, by precisely controlling the dosage ratios of the curing agent and the dispersant in step S3, as well as the mass fraction of sodium acetate and the particle size of the nano metal ceramic material, the reactivity, dispersibility, and curing effect of the coating can be optimized to ensure that the material has a uniform structure and excellent physical properties. The reasonable ratio of the curing agent to the dispersant helps to improve the stability and oxidation resistance of the coating, the appropriate mass fraction of sodium acetate improves the heat resistance and adhesion of the coating, and the precise control of the particle size of the nano metal ceramic material enhances the hardness, wear resistance, and impact resistance of the coating, ultimately enabling the coating to have a long-term stable protection function under high temperature and harsh environments.

[0030] Optionally, the dosage ratios of the silane coupling agent, the dispersant, the phosphate, and the toughening agent in step S1 are 15: 25 mmol: 60: 100 mL.

[0031] By adopting the above technical solution, precisely controlling the dosage ratios of the silane coupling agent, the dispersant, the phosphate, and the toughening agent in step S1 can optimize the dispersibility, adhesion, and toughness of the material, thereby enhancing the bonding force between the coating and the substrate, improving the corrosion resistance and oxidation resistance of the coating. The reasonable dosage of the silane coupling agent can improve the adhesion of the coating, the action of the dispersant makes the components evenly distributed, and the addition of the phosphate and the toughening agent helps to improve the hardness, impact resistance, and high-temperature resistance of the coating, while increasing the flexibility of the coating to avoid crack formation caused by thermal expansion differences.

[0032] Optionally, the dosage ratios of intermediate 5, 12% palladium on carbon, ethanol, and the silane coupling agent in step S5 are 15 mmol: 0.6 - 0.8 g: 60 - 70 mL: 10 - 30 mL, and the mass fraction of the silane coupling agent is 70%.

[0033] By adopting the above technical solutions, precisely controlling the dosage ratios of the intermediate, palladium-carbon, ethanol, and silane coupling agent in step S5, as well as the mass fraction of the silane coupling agent, can effectively optimize the reactivity, dispersibility, and adhesion of the coating, ensuring that the material forms a uniform, dense, and high-performance protective coating. The appropriate dosage of palladium-carbon can promote the catalytic reaction of the coating, improving its high-temperature resistance and oxidation resistance. The use of ethanol helps dissolve and disperse each component, ensuring uniform coating, while the silane coupling agent at a high mass fraction enhances the adhesion and stability of the coating to the substrate, improving the impact resistance, corrosion resistance, and long-term high-temperature protection ability of the coating.

[0034] In summary, the present application includes at least one of the following beneficial technical effects:

[0035] 1. Components and formulation: The material includes various components such as protective material, phosphate, sodium acetate, silica powder, zirconia, aluminum sulfate, zinc oxide, silicon nitride, stannous octoate, nano-metal ceramic material, acidic silica sol, silane coupling agent, dispersant, curing agent, and deionized water. These components can improve the comprehensive protection ability of the material at specific ratios, especially in terms of oxidation resistance, corrosion resistance, high-temperature resistance, and abrasion resistance.

[0036] 2. Preparation process: Through precise steps and control, it is ensured that each component can be evenly distributed during the mixing, reaction, and curing processes, improving the adhesion, hardness, and high-temperature resistance of the coating. The process steps include multiple stirring reactions, heating, standing, curing, and annealing treatments to ensure the stability and durability of the coating.

[0037] 3. Enhanced performance:

[0038] Oxidation resistance: By annealing the coating to optimize its structure, it has better oxidation resistance at high temperatures. The annealing process enables the elements in the coating to diffuse evenly, reducing the generation of pores and cracks, thereby improving the density and oxidation resistance of the coating;

[0039] Hardness and abrasion resistance: The addition of components such as nano-metal ceramic material and zirconia enhances the hardness and scratch resistance of the material, improving the abrasion resistance of the coating;

[0040] High-temperature stability: Through reasonable heating and curing processes, it is ensured that the coating can remain stable at high temperatures without oxidation or damage.

[0041] 4. Modification and optimization:

[0042] Elements such as Pt and C are introduced into the coating to enhance the anti-spalling performance of the oxide film, ensuring long-term use stability at extremely high temperatures;

[0043] The multi-arc ion plating equipment is used to control the thickness and structure of the oxide film by adjusting the oxygen flow rate, forming a layered structure, and further improving the wear resistance and oxidation resistance of the coating;

[0044] Application effect: This material can effectively protect armored vehicles from erosion by high temperature, acid, alkali, salt spray and other harsh environments, improve the protection ability of armored vehicles, extend the service life, and reduce the maintenance cost. Brief Description of the Drawings

[0045] Figure 1 It is a flow schematic diagram of this application. Detailed Implementation Modes

[0046] The following further elaborates on this application Figure 1 in conjunction with the appended drawings.

[0047] An embodiment of this application discloses a new surface protection material for armored vehicles, which includes the following components in parts by weight:

[0048] 20 - 30 parts of protective material, 15 - 25 parts of phosphate, 4 - 10 parts of sodium acetate, 4 - 8 parts of silica powder, 20 parts of zirconia, 30 parts of aluminum sulfate, 25 parts of zinc oxide, 20 parts of silicon nitride, 15 parts of stannous octoate, 20 parts of stannous octoate, 15 parts of nano-metal ceramic material;

[0049] 10 parts of acidic silica sol, 8 parts of silane coupling agent, 1.5 parts of dispersant, 1.2 parts of curing agent, and 25 parts of deionized water;

[0050] The new surface protection material for armored vehicles is prepared by the following steps:

[0051] S1: Weigh 25 parts of protective material, 20 parts of phosphate, 7 parts of silica powder, 8 parts of sodium acetate, 10 parts of stannous octoate, 15 parts of nano-metal ceramic material, and 20 parts of deionized water according to the parts by weight, and set aside;

[0052] S2: Add 25 parts of reactive protective material, 20 parts of phosphate, 7 parts of silica powder, 7 parts of sodium acetate, 10 parts of acidic silica sol, 8 parts of silane coupling agent, 30 parts of silicon dioxide, and 30 parts of deionized water and deionized water into a mixer, and stir and react for 1 h under the conditions of a temperature of 45 - 60 °C and a stirring rate of 200 - 350 r / min;

[0053] S3: Weigh 10 parts of sodium acetate, 8 parts of nano-metal ceramic material, 1.5 parts of dispersant, 0.8 part of curing agent, and 26 parts of deionized water according to the parts by weight, and set aside;

[0054] S4: Add 50 parts of protective material, 20 parts of phosphate, 5 parts of silica powder, 8 parts of sodium acetate, 10 parts of stannous octoate, 14 parts of nano metal ceramic material, 10 parts of acidic silica sol, 8 parts of silane coupling agent, 25 parts of silicon dioxide and deionized water into a mixer, and stir and react for 30 min under the conditions of a temperature of 50 °C and a stirring rate of 15 - 200 r / min;

[0055] S5: The fully mixed slurry is coated on the surface of the substrate by the roll coating method, left standing at room temperature for 2 h, placed in a heating furnace, heated to 45 °C and kept warm for 1.5 h, then heated to 120 °C and kept warm for 2 h, and finally heated to 300 °C.

[0056] Annealing treatment of the new protective material can promote the diffusion of elements in the coating, homogenize the structure and composition of the new material, and avoid pores and cracks generated in the coating during the preparation process. When the vacuum degree is lower than 5.0×10 – 2 Pa, start heating, with a heating rate of 3 °C / min, keep warm at 600 °C for 5 h, and then cool to room temperature with the furnace. The constant temperature oxidation test is carried out in a muffle furnace at 800 °C for 200 h.

[0057] Elements such as Pt and C are introduced into the coating for composition modification, so that the oxidation resistance of the coating and the spallation resistance of the oxide film are effectively improved.

[0058] Using a multi-arc ion plating equipment, prepare wear-resistant new materials at oxygen flow rates of 2, 12 sccm, and 22 sccm respectively. After high-temperature processing at 800 °C for 200 h, new protective materials are formed on the surface, and the thicknesses of the oxide films are 6 μm, 7 μm, and 5 μm respectively.

[0059] The oxide films of the new materials with oxygen flow rates of 2 and 12 sccm show obvious delamination. The upper layer is stannous octoate and the lower layer is epoxy resin, while the oxide film of the coating with a flow rate of 22 sccm does not delaminate and plays a protective role.

[0060] The dosage ratios of sodium acetate, stannous octoate, acidic silica sol, N, silane coupling agent and nano metal ceramic material in step S2 are 15 - 20 mmol: 0.5 - 0.7 g: 40 - 45 mL: 15 mmol: 2 - 5 mL: 20 - 30 mmol.

[0061] The dosage ratios of the curing agent and the dispersant in step S3 are 10 mmol: 60 - 70 mL: 50 - 70 mmol, the mass fraction of sodium acetate is 30 - 40%, and the particle size of the nano metal ceramic material is 100 - 150 mesh.

[0062] The dosage ratio of the silane coupling agent, dispersant, phosphate, and toughening agent in step S1 is 15:25 mmol:60:100 mL.

[0063] The dosage ratio of intermediate 5, 12% palladium-carbon, ethanol, and silane coupling agent in step S5 is 15 mmol:0.6 - 0.8 g:60 - 70 mL:10 - 30 mL, and the mass fraction of the silane coupling agent is 70%.

[0064] Example 1

[0065] Weigh protective material with a weight percentage of 30%, aluminum sulfate with a weight percentage of 45%, nano metal ceramic material and silica powder with a total weight percentage of 75%, and then uniformly process them through mechanical stirring and mixing for 40 min; place the obtained product containing acidic silica sol, silane coupling agent, dispersant, and curing agent in a drying oven at 50°C for 1.5 h; after taking it out and drying, mix it with phosphate and silica powder and carry out high-pressure modification at a pressure of 45 MPa for 2 min. Set the hot press to rise to 120°C at a rate of 6°C / min and keep it warm for 20 min; continue to heat up to 300°C and keep it warm for 4.5 h. After the heat preservation ends, raise the pressure to 18 MPa. When the temperature cools to 200°C, pressurize it to 60 MPa, and demold after natural cooling to room temperature to obtain a new wear-resistant and corrosion-resistant surface protection material for armored vehicles.

[0066] Example 2

[0067] Weigh protective material with a weight percentage of 30%, aluminum sulfate with a weight percentage of 45%, nano metal ceramic material and silica powder with a total weight percentage of 75%, and then uniformly process them through mechanical stirring and mixing for 50 min; place the obtained product containing acidic silica sol, silane coupling agent, dispersant, and curing agent in a drying oven at 50°C for 2 h; after taking it out and drying, mix it with phosphate and silica powder and carry out high-pressure modification at a pressure of 45 MPa for 2 min. Set the hot press to rise to 120°C at a rate of 6°C / min and keep it warm for 20 min; continue to heat up to 330°C and keep it warm for 4.5 h. After the heat preservation ends, raise the pressure to 18 MPa. When the temperature cools to 200°C, pressurize it to 70 MPa, and demold after natural cooling to room temperature to obtain a new wear-resistant and corrosion-resistant surface protection material for armored vehicles.

[0068] Example 3

[0069] Weigh 30% by weight of the protective material, 45% by weight of aluminum sulfate, 75% by weight in total of the nano metal ceramic material and silica powder, and then uniformly process them through mechanical stirring and mixing for 60 minutes; place the obtained product containing acidic silica sol, silane coupling agent, dispersant, and curing agent in a drying oven at 50°C for 2.5 hours; after taking it out and drying, mix it with phosphate and silica powder and conduct high-pressure modification at a pressure of 45 MPa for 2 minutes. Set the hot press to rise to 120°C at a rate of 6°C / min and keep it warm for 20 minutes; continue to heat up to 360°C and keep it warm for 4.5 hours. After the heat preservation ends, raise the pressure to 18 MPa. When the temperature cools to 200°C, apply pressure to 80 MPa. After natural cooling to room temperature, demold to obtain a new wear-resistant and corrosion-resistant surface protection material for armored vehicles.

[0070] Comparative Example 1

[0071] Weigh 30% by weight of the protective material, 45% by weight of aluminum sulfate, 75% by weight in total of the nano metal ceramic material and silica powder, and then uniformly process them through mechanical stirring and mixing for 30 minutes; place the obtained product containing acidic silica sol, silane coupling agent, dispersant, and curing agent in a drying oven at 50°C for 1 hour; after taking it out and drying, mix it with phosphate and silica powder and conduct high-pressure modification at a pressure of 45 MPa for 2 minutes. Set the hot press to rise to 120°C at a rate of 6°C / min and keep it warm for 20 minutes; continue to heat up to 270°C and keep it warm for 4.5 hours. After the heat preservation ends, raise the pressure to 18 MPa. When the temperature cools to 200°C, apply pressure to 50 MPa. After natural cooling to room temperature, demold to obtain a new wear-resistant and corrosion-resistant surface protection material for armored vehicles.

[0072]

[0073] The above are all preferred embodiments of this application, and the protection scope of this application is not limited thereby. Therefore, all equivalent changes made according to the structure, shape, and principle of this application should be covered within the protection scope of this application.

Claims

1. A new material for protecting the surface of an armored vehicle, characterized by: It includes the following components by weight: 20-30 parts of protective material, 15-25 parts of phosphate, 4-10 parts of sodium acetate, 4-8 parts of silicon powder, 20 parts of zirconium oxide, 30 parts of aluminum sulfate, 25 parts of zinc oxide, 20 parts of silicon nitride, 15 parts of stannous octoate, 20 parts of stannous octoate, 15 parts of nano-metal ceramic material; 10 parts of acidic silica sol, 8 parts of silane coupling agent, 1.5 parts of dispersant, 1.2 parts of curing agent and 25 parts of deionized water; The new armored vehicle surface protection material is prepared by the following steps: S1: Weigh 25 parts of protective material, 20 parts of phosphate, 7 parts of silicon powder, 8 parts of sodium acetate, 10 parts of stannous octoate, 15 parts of nano-metal ceramic material and 20 parts of deionized water according to weight parts, and set aside; S2: Add 25 parts of reactive protective material, 20 parts of phosphate, 7 parts of silicon powder, 7 parts of sodium acetate, 10 parts of acidic silica sol, 8 parts of silane coupling agent, 30 parts of silicon dioxide, and 30 parts of deionized water into a mixer, and stir the mixture for 1 hour at a temperature of 45-60°C and a stirring rate of 200-350 r / min; S3: Weigh 10 parts of sodium acetate, 8 parts of nano-metal ceramic material, 1.5 parts of dispersant, 0.8 parts of curing agent and 26 parts of deionized water according to weight parts, and set aside; S4: Add 50 parts of protective material, 20 parts of phosphate, 5 parts of silicon powder, 8 parts of sodium acetate, 10 parts of stannous octoate, 14 parts of nano metal ceramic material, 10 parts of acidic silica sol, 8 parts of silane coupling agent, 25 parts of silicon dioxide and deionized water into a mixer, and stir the mixture for 30 minutes at a temperature of 50°C and a stirring rate of 15-200 r / min; S5: The fully mixed slurry is coated on the surface of the substrate by roller coating and left to stand at room temperature for 2 hours. It is then placed in a heating furnace and heated to 45°C for 1.5 hours, then heated to 120°C for 2 hours, and finally heated to 300°C.

2. The new material for protecting the surface of an armored vehicle according to claim 1, characterized in that: The annealing treatment for protecting the new material can promote the diffusion of elements in the coating, make the structure and composition of the new material uniform, and avoid holes and cracks in the coating during the preparation process. When the vacuum degree is lower than 5.0×10 – 2 Heating was started at 600°C / min with a heating rate of 3°C / min. After being kept at 600°C for 5 h, the furnace was cooled to room temperature. The isothermal oxidation test was carried out in a muffle furnace at 800°C with an oxidation time of 200 h.

3. The new material for protecting the surface of an armored vehicle according to claim 1, characterized in that: The elements such as Pt and C are introduced into the coating to modify the composition, so that the anti-oxidation performance of the coating and the anti-stripping performance of the oxide film are effectively improved.

4. The new material for protecting the surface of an armored vehicle according to claim 1, characterized in that: The multi-arc ion plating equipment was used to prepare the wear-resistant new material at oxygen flow rates of 2, 12 sccm and 22 sccm, respectively. After high-temperature processing at 800°C for 200 hours, protective new materials were generated on the surface, and the thickness of the oxide film was 6μm, 7.μm and 5μm, respectively.

5. The new material for protecting the surface of an armored vehicle according to claim 1, characterized in that: The oxide film of the new material with oxygen flow rates of 2 and 12 sccm produced obvious stratification, wherein the upper layer was stannous octoate and the lower layer was epoxy resin, while the oxide film of the coating with a flow rate of 22 sccm did not undergo stratification, thus playing a protective role.

6. The new material for protecting the surface of an armored vehicle according to claim 1, characterized in that: The dosage ratio of the sodium acetate, stannous octoate, stannous octoate, acidic silica sol, N, silane coupling agent and nano-metal ceramic material in step S2 is 15-20mmol: 0.5-0.7g: 40-45mL: 15mmol: 2-5mL: 20-30mmol.

7. The new material for protecting the surface of an armored vehicle according to claim 1, characterized in that: The dosage ratio of the curing agent and the dispersant in step S3 is 10mmol:60-70mL:50-70mmol, the mass fraction of the sodium acetate is 30-40%, and the particle size of the nano metal ceramic material is 100-150 meshes.

8. The new armored vehicle surface protection material according to claim 1 is characterized by: The dosage ratio of the silane coupling agent, dispersant, phosphate and toughening agent in step S1 is 15:25 mmol:60:100 mL.

9. The new armored vehicle surface protection material according to claim 1, characterized in that: The usage ratio of the intermediate 5, 12% palladium carbon, ethanol and silane coupling agent in step S5 is 15mmol:0.6-0.8g:60-70mL:10-30mL, and the mass fraction of the silane coupling agent is 70%.

Citation Information

Patent Citations

  • Heatproof modified adhesive for coating production, and preparation method thereof

    CN108299908A

  • Anti-corrosion coating for aluminum alloy door / window and preparation method thereof

    CN109054610A

  • Thermal spraying of ceramic materials

    CN109844177A

  • Multi-layer ink recording element with porous organic particle

    CN1426902A