Aluminum coil annealing device
By designing an aluminum coil annealing device separated into multiple cavitys, using multiple heating and cooling methods, the problem of uneven heat receiving on the inside and outside of the aluminum coil is solved, and the product quality is improved and suitable for aluminum coils of different widths.
Patent Information
- Application Number
- CN202510366450.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-26
- Publication Date
- 2025-06-13
AI Technical Summary
Traditional aluminum coil annealing devices cause uneven heating of aluminum plates on the inner and outer sides of the aluminum coil, affecting product quality.
An aluminum coil annealing device is designed, including a fixed base, an annealing furnace and a retracting and unwinding frame. The inner cavity of the annealing furnace is divided into a heating chamber, a thermal insulation chamber and a cooling chamber, and uniform heating and cooling are achieved by using gas pipes, ignition combustion heads, electric heating rods and air nozzles.
Through uniform heating and cooling treatment, the quality of the aluminum plates on the inner and outer sides of the aluminum coil is more uniform, the product quality of the entire aluminum coil is improved, and it is suitable for aluminum coils of different widths.
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Figure CN120138320A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of aluminum coil annealing, and particularly relates to an aluminum coil annealing device. Background Art
[0002] Aluminum coil annealing refers to the process of placing an aluminum coil in a specific environment, heating it to a certain temperature, holding it for a period of time, and then slowly cooling it. This process can soften the aluminum coil, reduce its hardness, improve plasticity and toughness, and at the same time make the chemical composition more uniform, so as to achieve the desired physical properties. Therefore, an aluminum coil annealing device is needed.
[0003] Most traditional aluminum coil annealing devices directly move the unopened aluminum coil to the annealing table or annealing furnace for heating and annealing by using a material handling trolley. Although this method has a relatively high processing efficiency, since the aluminum coil is annealed without being opened, it is extremely easy to cause uneven heating of the aluminum plates on the inner and outer sides of the aluminum coil, resulting in a relatively obvious difference in the quality of the aluminum plates on the inner and outer sides of the aluminum coil, and further affecting the product quality of the entire aluminum coil. In view of the disadvantages of traditional aluminum coil annealing devices, those skilled in the art have proposed an aluminum coil annealing device. Summary of the Invention
[0004] The purpose of the present invention is to solve the disadvantages existing in the prior art, and to propose an aluminum coil annealing device.
[0005] To achieve the above object, the present invention adopts the following technical solutions: An aluminum coil annealing device includes a fixed base, an annealing furnace, and a pay-off and rewind stand. The annealing furnace is fixedly installed on the fixed base, and the inner cavity of the annealing furnace is divided into a heating chamber, a heat preservation chamber, and a cooling chamber. First mounting frames are symmetrically installed in the heating chamber, and gas tank seats are symmetrically installed on the opposite sides of the two first mounting frames. A number of ignition burners are evenly installed on the gas tank seats. A gas pipe is connected and communicated with the inner cavity of the gas tank seat. Second mounting frames are symmetrically and fixedly installed in the inner cavity of the heat preservation chamber, and a number of electric heating rods are evenly installed on the second mounting frames. Third mounting frames are symmetrically and fixedly installed in the cooling chamber, and an air tank seat is installed on the third mounting frames. A number of air spray nozzles are installed on the air tank seat. Air-cooling blowers are symmetrically installed on the annealing furnace, and one end of an air delivery pipe is connected and communicated with the output end of the air-cooling blower, and the other end of the air delivery pipe is connected and communicated with the inner cavity of the air tank seat. Pay-off and rewind stands are symmetrically arranged on both sides of the top surface of the fixed base, and pay-off and rewind rotating shafts are installed on the pay-off and rewind stands. One end of the pay-off and rewind rotating shaft on one side is connected to the output end of a pay-off and rewind motor. An adjustment storage groove is provided on the pay-off and rewind rotating shaft, and a guiding cross pin is inserted in the adjustment storage groove. One end of the guiding cross pin is fixedly installed with an adjustment fixing pin. A fourth bearing bracket is fixedly installed on the side wall of the pay-off and rewind rotating shaft, and an adjustment lead screw is installed on the fourth bearing bracket. A connecting frame is fixedly installed on one side of the adjustment fixing pin, and a second lead screw sleeve is fixedly installed on the connecting frame. The second lead screw sleeve is matched with the adjustment lead screw.
[0006] As a further description of the above technical solution:
[0007] Grab moving tracks are symmetrically and fixedly installed on the inner wall of the annealing furnace. A grab moving plate is arranged in the annealing furnace. Moving sliders are symmetrically and fixedly installed at both ends of the grab moving plate, and the moving sliders are clamped and installed in the grab moving tracks. An adjustment sliding groove is provided on the top surface of the grab moving plate, and adjustment sliders are symmetrically clamped and installed in the adjustment sliding groove. A fixed seat is fixedly installed at the top end of the adjustment slider. A nut is fixedly installed on the top surface of the fixed seat, and a fastening bolt is screwed and installed in the nut. The bottom end of the fastening bolt is fixedly installed with a clamping plate. Anti-slip lines are provided on the bottom surface of the clamping plate. Feeding and discharging openings are symmetrically provided on both sides of the annealing furnace. Second bearing brackets are fixedly installed on the feeding and discharging openings, and a pulling rotating shaft is installed on the second bearing brackets. One end of a pulling steel cable is wound around the pulling rotating shaft. The other ends of the pulling steel cables are symmetrically and fixedly connected to both sides of the moving slider.
[0008] As a further description of the above technical solution:
[0009] A first bearing bracket is fixedly installed on the inner wall of each of the two winding and unwinding racks. Guide sliding rods are symmetrically and fixedly installed on the two first bearing brackets. A support lead screw is installed on one of the first bearing brackets, and the bottom end of the support lead screw is connected to the output end of a servo motor. An adjustment mounting frame is arranged between the two first bearing brackets, and support rollers are symmetrically installed in the adjustment mounting frame. Connecting blocks are symmetrically and fixedly installed on the side walls of both sides of the adjustment mounting frame. A first lead screw sleeve is fixedly installed on the connecting block, and the first lead screw sleeve is matched with the support lead screw. Guide sliding sleeves are symmetrically and fixedly installed on the two connecting blocks, and the guide sliding rods are sleeved in the guide sliding sleeves.
[0010] As a further description of the above technical solution:
[0011] A third bearing bracket is fixedly installed on the top surface of the feeding and discharging opening, and a guide roller is installed on the third bearing bracket.
[0012] As a further description of the above technical solution:
[0013] A hand crank is fixedly installed at one end of the pulling rotating shaft.
[0014] As a further description of the above technical solution:
[0015] A control panel is installed on the outer wall of the annealing furnace, and the control panel is electrically connected to the servo motor, the winding and unwinding motor, the electric heating rod and the air cooling fan.
[0016] As a further description of the above technical solution:
[0017] The cross-sectional shape of the connecting frame is L-shaped.
[0018] As a further description of the above technical solution:
[0019] The cross-sectional shape of the fixed seat is C-shaped.
[0020] As a further description of the above technical solution:
[0021] The cross-sectional shapes of the adjustment sliding groove, the adjustment sliding block and the moving sliding block are T-shaped.
[0022] Compared with the prior art, the beneficial effects of the present invention are;
[0023] 1. In the present invention, a fixed base, an annealing furnace, and a rewinding and unwinding reel stand are provided. The annealing furnace is fixedly installed on the set fixed base, and the inner cavity of the annealing furnace is divided into a heating chamber, a heat preservation chamber, and a cooling chamber. First mounting racks are symmetrically installed in the set heating chamber, and gas tank seats are symmetrically installed on the opposite sides of the two first mounting racks. A number of ignition burners are evenly installed on the gas tank seats. A gas pipe is connected and communicated with the inner cavity of the gas tank seat. Second mounting racks are symmetrically and fixedly installed in the inner cavity of the heat preservation chamber, and a number of electric heating rods are evenly installed on the second mounting racks. Third mounting racks are symmetrically and fixedly installed in the cooling chamber, and an air tank seat is installed on the third mounting racks. A number of air nozzles are installed on the air tank seat. Air-cooling fans are symmetrically installed on the annealing furnace. One end of an air pipe is connected and communicated with the output end of the air-cooling fan, and the other end of the air pipe is connected and communicated with the inner cavity of the air tank seat. On the other hand, rewinding and unwinding reel stands are symmetrically arranged on both sides of the top surface of the fixed base, and a rewinding and unwinding reel rotating shaft is installed on the rewinding and unwinding reel stand. One end of the rewinding and unwinding reel rotating shaft on one side is connected to the output end of a rewinding and unwinding reel motor. An adjusting storage groove is formed on the rewinding and unwinding reel rotating shaft, a guiding cross pin is inserted in the adjusting storage groove, and an adjusting fixing pin is fixedly installed at one end of the guiding cross pin. At the same time, a fourth bearing bracket is fixedly installed on the side wall of the rewinding and unwinding reel rotating shaft, and an adjusting lead screw is installed on the fourth bearing bracket. A connecting frame is fixedly installed on one side of the adjusting fixing pin, a second lead screw sleeve is fixedly installed on the connecting frame, and the second lead screw sleeve is matched with the adjusting lead screw. During use, workers can place the aluminum coil to be annealed in the center of the rewinding and unwinding reel stand on one side. Then, the user can adjust according to the width of the aluminum coil, and then rotate the adjusting lead screw to drive the adjusting fixing pin to move along the adjusting storage groove until the adjusting fixing pin is correspondingly inserted into the center of the winding sleeve of the aluminum coil, and then the aluminum coil can be placed on the rewinding and unwinding reel rotating shaft. After the aluminum coil is unrolled, it passes through the heating chamber, the heat preservation chamber, and the cooling chamber in sequence. The gas pipe and the ignition burner are used to heat and anneal the unrolled aluminum coil. Then, the aluminum coil heated to a certain temperature is moved into the heat preservation chamber, and the electric heating rods are used to realize the heat preservation heating of the aluminum coil. After heat preservation for a certain period of time, the aluminum coil enters the cooling chamber again. The air-cooling fan is started through the control panel, and the outside air is blown onto the surface of the aluminum coil through the air pipe, the air tank seat, and the air nozzles to realize the uniform cooling of the aluminum coil after heat preservation. The obtained aluminum coil is rewound again through the rewinding and unwinding reel stand installed on the other side, so that the inner and outer sides of the aluminum coil are evenly heated during annealing, ensuring that the quality of the inner and outer side aluminum plates of the aluminum coil is more uniform, improving the product quality of the entire aluminum coil, and being applicable to the annealing operation of aluminum coils with different widths, with stronger applicability.
[0024] 2. In the present invention, a gripping and moving plate, a gripping and moving track, and a fixing base are provided. The inner wall of the annealing furnace is symmetrically and fixedly installed with the gripping and moving track. The annealing furnace is internally provided with the gripping and moving plate. Both ends of the gripping and moving plate are symmetrically and fixedly installed with moving sliders, and the moving sliders are snap-fitted in the gripping and moving track. The top surface of the gripping and moving plate is provided with an adjusting chute, and adjusting sliders are symmetrically snap-fitted in the adjusting chute. The top ends of the adjusting sliders are fixedly installed with the fixing base. The top surface of the fixing base is fixedly installed with a nut, and a fastening bolt is screwed and installed in the nut. The bottom end of the fastening bolt is fixedly installed with a clamping plate. The bottom surface of the clamping plate is provided with anti-slip lines. After the aluminum coil is uncoiled, the worker can place one end of the aluminum coil on the top surface of the gripping and moving plate, and then adjust the distance between the two fixing bases according to the width of the aluminum coil. By rotating the fastening bolt, the clamping plate clamps and fixes one end of the aluminum coil. On the other hand, feeding and discharging openings are symmetrically provided on both sides of the annealing furnace. A second bearing bracket is fixedly installed on the feeding and discharging openings. A pulling rotating shaft is installed on the second bearing bracket. One end of a pulling steel cable is wound around the pulling rotating shaft. The other ends of the pulling steel cables are symmetrically fixedly connected to both sides of the moving slider. A hand crank is fixedly installed at one end of the pulling rotating shaft. Therefore, the worker can drive the pulling rotating shaft to rotate through the hand crank, so as to pull the gripping and moving plate to move along the gripping and moving track, and thus one end of the aluminum coil can pass through the inner cavity of the annealing furnace without being pulled by the coiling equipment on the other side. The operation and use are convenient, ensuring the annealing of the entire aluminum coil, and the practicability is stronger.
[0025] 3. In the present invention, an adjustment mounting frame and a support roller are provided. Inner walls of two winding and unwinding frames are fixedly installed with first bearing frames. Guide slide rods are symmetrically and fixedly installed on two first bearing frames. A support lead screw is installed on one side of the first bearing frame, and the bottom end of the support lead screw is connected to the output end of a servo motor. An adjustment mounting frame is arranged between two first bearing frames, and support rollers are symmetrically installed in the adjustment mounting frame. Connecting blocks are symmetrically and fixedly installed on two side walls of the adjustment mounting frame. A first lead screw sleeve is fixedly installed on the connecting block, and the first lead screw sleeve is matched with the support lead screw. Guide sliding sleeves are symmetrically and fixedly installed on two connecting blocks, and guide slide rods are sleeved in the guide sliding sleeves. Therefore, when workers pick up and place aluminum coils, they can first place the aluminum coils on two support rollers, and then start the servo motor through the control panel to drive the support lead screw to rotate, so as to facilitate aligning the aluminum coils with the winding and unwinding rotating shafts, completing the installation or disassembly of the aluminum coils. During the annealing winding and unwinding process of the aluminum coils, the control panel can control the support lead screw to rotate at a certain speed, so that the adjustment mounting frame moves along the direction of the guide slide rod, so that the support rollers are always in contact with the bottom surface of the aluminum coils during winding and unwinding, so as to prevent the aluminum coils from loosening during unwinding or winding, ensuring the smoothness of the aluminum coils during annealing and ensuring the rapid winding of the aluminum coils after annealing. A third bearing frame is fixedly installed on the top surface of the feeding and discharging port, and a guide roller is installed on the third bearing frame, which can guide the aluminum plates during winding and unwinding, so that they pass through the inner cavity of the annealing furnace smoothly, ensuring that the heating, heat preservation and cooling on both sides are more uniform, and further improving the quality of the annealed aluminum coil products. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0027] Figure 1 Structural schematic diagram of an aluminum coil annealing device proposed by the present invention;
[0028] Figure 2 Front view of an aluminum coil annealing device proposed by the present invention;
[0029] Figure 3 Structural schematic diagram of a grasping and moving plate of an aluminum coil annealing device proposed by the present invention;
[0030] Figure 4 Side sectional view of a winding and unwinding frame of an aluminum coil annealing device proposed by the present invention;
[0031] Figure 5 An aluminum coil annealing device proposed by the present invention Figure 1 Enlarged view of part A;
[0032] Figure 6 The enlarged view of part B of an aluminum coil annealing device proposed by the present invention Figure 1 ; the enlarged view of part B
[0033] Figure 7 The enlarged view of part C of an aluminum coil annealing device proposed by the present invention Figure 4 ; the enlarged view of part C
[0034] Figure 8 The three-dimensional view of the adjusting fixing pin of an aluminum coil annealing device proposed by the present invention
[0035] Figure 9 The three-dimensional view of the adjusting mounting frame of an aluminum coil annealing device proposed by the present invention
[0036] Figure 10 The three-dimensional view of the grasping and moving frame of an aluminum coil annealing device proposed by the present invention
[0037] Legend description:
[0038] 1. Fixed base; 2. Annealing furnace; 3. Heating chamber; 4. Heat preservation chamber; 5. Second mounting frame; 6. Cooling chamber; 7. Air cooling fan; 8. Third mounting frame; 9. Servo motor; 10. First bearing frame; 11. Adjusting mounting frame; 12. Pay-off and rewind stand; 13. Gas tank seat; 14. Gas pipe; 15. Ignition burner; 16. First mounting frame; 17. Electric heating rod; 18. Grasping and moving track; 19. Air tank seat; 20. Air pipe; 21. Air nozzle; 22. Pulling rotating shaft; 23. Adjusting fixing pin; 24. Pay-off and rewind motor; 25. Second bearing frame; 26. Control panel; 27. Hand wheel; 28. Grasping and moving plate; 29. Moving slider; 30. Pulling steel cable; 31. Adjusting chute; 32. Adjusting slider; 33. Fixed seat; 34. Clamping plate; 35. Pay-off and rewind rotating shaft; 36. Supporting roller; 37. Connecting block; 38. Supporting lead screw; 39. First lead screw sleeve; 40. Guide slide bar; 41. Guide slide sleeve; 42. Nut; 43. Fastening bolt; 44. Anti-slip pattern; 45. Inlet and outlet; 46. Third bearing frame; 47. Guide roller; 48. Adjusting storage groove; 49. Guide cross pin; 50. Fourth bearing frame; 51. Adjusting lead screw; 52. Connecting frame; 53. Second lead screw sleeve Specific embodiments
[0039] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments
[0040] In the description of the invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present invention; the terms "first", "second", "third" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance; in addition, unless otherwise clearly defined and limited, the terms "installed", "connected", "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances:
[0041] Example 1, an aluminum coil annealing device, including a fixed base 1, an annealing furnace 2 and a pay-off and rewind stand 12. The annealing furnace 2 is fixedly installed on the fixed base 1, and the inner cavity of the annealing furnace 2 is divided into a heating chamber 3, a heat preservation chamber 4 and a cooling chamber 6. First mounting frames 16 are symmetrically installed in the heating chamber 3, and gas tank seats 13 are symmetrically installed on the opposite sides of the two first mounting frames 16. A number of ignition burners 15 are evenly installed on the gas tank seats 13. A gas pipe 14 is connected and communicated with the inner cavity of the gas tank seat 13. Second mounting frames 5 are symmetrically and fixedly installed in the inner cavity of the heat preservation chamber 4, and a number of electric heating rods 17 are evenly installed on the second mounting frames 5. Third mounting frames 8 are symmetrically and fixedly installed in the cooling chamber 6, and an air tank seat 19 is installed on the third mounting frames 8. A number of air nozzles 21 are installed on the air tank seat 19. Air-cooling fans 7 are symmetrically installed on the annealing furnace 2. One end of an air pipe 20 is connected and communicated with the output end of the air-cooling fan 7, and the other end of the air pipe 20 is connected and communicated with the inner cavity of the air tank seat 19. Pay-off and rewind stands 12 are symmetrically arranged on both sides of the top surface of the fixed base 1. Pay-off and rewind rotating shafts 35 are installed on the pay-off and rewind stands 12. One end of the pay-off and rewind rotating shaft 35 on one side is connected with the output end of a pay-off and rewind motor 24. An adjustment storage groove 48 is formed on the pay-off and rewind rotating shaft 35. A guiding cross pin 49 is inserted into the adjustment storage groove 48. One end of the guiding cross pin 49 is fixedly installed with an adjustment fixing pin 23. A fourth bearing frame 50 is fixedly installed on the side wall of the pay-off and rewind rotating shaft 35. An adjustment lead screw 51 is installed on the fourth bearing frame 50. A connecting frame 52 is fixedly installed on one side of the adjustment fixing pin 23. A second lead screw sleeve 53 is fixedly installed on the connecting frame 52. The second lead screw sleeve 53 is matched with the adjustment lead screw 51, which makes the annealing heat of the aluminum plates on the inner and outer sides of the aluminum coil uniform, ensures that the quality of the aluminum plates on the inner and outer sides of the aluminum coil is more uniform, improves the product quality of the whole aluminum coil, and can be applied to the annealing operation of aluminum coils with different widths, with stronger applicability.
[0042] Embodiment 2: Symmetrically fixed on the inner wall of the annealing furnace 2 are grab transfer tracks 18. Inside the annealing furnace 2 is arranged a grab transfer plate 28. Symmetrically fixed at both ends of the grab transfer plate 28 are moving sliders 29, and the moving sliders 29 are snap-fitted inside the grab transfer tracks 18. On the top surface of the grab transfer plate 28 are opened adjustment sliding grooves 31. Symmetrically snap-fitted inside the adjustment sliding grooves 31 are adjustment sliders 32. Fixed at the top ends of the adjustment sliders 32 are fixed seats 33. Fixed on the top surface of the fixed seats 33 are nuts 42. Threadedly connected inside the nuts 42 are fastening bolts 43. Fixed at the bottom ends of the fastening bolts 43 are clamping plates 34. On the bottom surface of the clamping plates 34 are opened anti-slip lines 44. Symmetrically opened on both sides of the annealing furnace 2 are loading and unloading ports 45. Fixed on the loading and unloading ports 45 are second bearing brackets 25. Installed on the second bearing brackets 25 is a pulling rotating shaft 22. One end of a pulling steel cable 30 is wound around the pulling rotating shaft 22. The other ends of the pulling steel cables 30 are symmetrically fixedly connected to both sides of the moving sliders 29. This enables one end of the aluminum coil to pass through the inner cavity of the annealing furnace 2 without the traction of the winding equipment on the other side, which is convenient for operation and use, ensures the annealing of the entire aluminum coil, and has stronger practicability.
[0043] Embodiment 3: Fixed on the inner walls of both the winding and unwinding frames 12 are first bearing brackets 10. Symmetrically fixed on the two first bearing brackets 10 are guiding slide rods 40. Installed on one of the first bearing brackets 10 is a supporting lead screw 38. The bottom end of the supporting lead screw 38 is connected to the output end of a servo motor 9. Between the two first bearing brackets 10 is arranged an adjustment mounting frame 11. Symmetrically installed inside the adjustment mounting frame 11 are supporting rollers 36. Symmetrically fixed on both side walls of the adjustment mounting frame 11 are connecting blocks 37. Fixed on the connecting blocks 37 are first lead screw sleeves 39. The first lead screw sleeves 39 cooperate with the supporting lead screw 38. Symmetrically fixed on both sides of the two connecting blocks 37 are guiding slide sleeves 41. The guiding slide rods 40 are sleeved inside the guiding slide sleeves 41. This ensures that the supporting rollers 36 are always in contact with the bottom surface of the aluminum coil during winding and unwinding, preventing the unwound or wound aluminum coil from becoming loose, ensuring the smoothness of the aluminum coil during annealing, and ensuring the rapid coiling of the aluminum coil after annealing.
[0044] Embodiment 4: Fixed on the top surface of the loading and unloading port 45 is a third bearing bracket 46. Installed on the third bearing bracket 46 is a guiding roller 47. This can guide the aluminum plates during winding and unwinding, enabling them to pass smoothly through the inner cavity of the annealing furnace 2, ensuring more uniform heating, heat preservation, and cooling on both sides, and further improving the quality of the annealed aluminum coil products.
[0045] Embodiment 5: Fixed at one end of the pulling rotating shaft 22 is a hand crank 27, which facilitates the worker to rotate the pulling rotating shaft 22.
[0046] Embodiment Six: A control panel 26 is installed on the outer wall of the annealing furnace 2, and the control panel 26 is electrically connected to the servo motor 9, the rewinding and unwinding motor 24, the electric heating rod 17 and the air-cooling fan 7. The control of the control panel 26 for the circuit is a common technique in the art and will not be elaborated here.
[0047] Embodiment Seven: The cross-sectional shape of the connecting frame 52 is L-shaped.
[0048] Embodiment Eight: The cross-sectional shape of the fixed seat 33 is C-shaped.
[0049] Embodiment Nine: The cross-sectional shapes of the adjustment chute 31, the adjustment slider 32 and the moving slider 29 are T-shaped.
[0050] Working principle: In the present invention, there are a fixed base 1, an annealing furnace 2 and a pay-off and take-up reel 12. The fixed base 1 is fixedly installed with the annealing furnace 2. The inner cavity of the annealing furnace 2 is divided into a heating chamber 3, a heat preservation chamber 4 and a cooling chamber 6. In the heating chamber 3, first mounting frames 16 are symmetrically installed. On the opposite sides of the two first mounting frames 16, gas tank seats 13 are symmetrically installed. A number of ignition burners 15 are evenly installed on the gas tank seats 13. The inner cavity of the gas tank seat 13 is connected and communicated with a gas pipe 14. In the inner cavity of the heat preservation chamber 4, second mounting frames 5 are symmetrically and fixedly installed. A number of electric heating rods 17 are evenly installed on the second mounting frames 5. In the cooling chamber 6, third mounting frames 8 are symmetrically and fixedly installed. An air tank seat 19 is installed on the third mounting frames 8. A number of air nozzles 21 are installed on the air tank seat 19. On the annealing furnace 2, air-cooling fans 7 are symmetrically installed. The output end of the air-cooling fan 7 is connected and communicated with one end of an air pipe 20. The other end of the air pipe 20 is connected and communicated with the inner cavity of the air tank seat 19. On the other hand, pay-off and take-up reels 12 are symmetrically arranged on both sides of the top surface of the fixed base 1. A pay-off and take-up reel rotating shaft 35 is installed on the pay-off and take-up reel 12. One end of the pay-off and take-up reel rotating shaft 35 on one side is connected to the output end of a pay-off and take-up motor 24. An adjustment storage groove 48 is formed on the pay-off and take-up reel rotating shaft 35. A guiding cross pin 49 is inserted into the adjustment storage groove 48. One end of the guiding cross pin 49 is fixedly installed with an adjustment fixing pin 23. At the same time, a fourth bearing bracket 50 is fixedly installed on the side wall of the pay-off and take-up reel rotating shaft 35. An adjustment lead screw 51 is installed on the fourth bearing bracket 50. One side of the adjustment fixing pin 23 is fixedly installed with a connecting frame 52. A second lead screw sleeve 53 is fixedly installed on the connecting frame 52. The second lead screw sleeve 53 is matched with the adjustment lead screw 51. During use, workers can place the aluminum coil to be annealed in the center of the pay-off and take-up reel 12 on one side. Then, the user can adjust according to the width of the aluminum coil, and then rotate the adjustment lead screw 51 to drive the adjustment fixing pin 23 to move along the adjustment storage groove 48 until the adjustment fixing pin 23 is correspondingly inserted into the center of the winding sleeve of the aluminum coil, and then the aluminum coil can be placed on the pay-off and take-up reel rotating shaft 35. After the aluminum coil is unrolled, it passes through the heating chamber 3, the heat preservation chamber 4 and the cooling chamber 6 in sequence. The gas pipe 14 and the ignition burners 15 are used to heat and anneal the unrolled aluminum coil. Then, the aluminum coil heated to a certain temperature is moved into the heat preservation chamber 4, and the electric heating rods 17 are used to realize the heat preservation heating of the aluminum coil. After heat preservation for a certain period of time, the aluminum coil enters the cooling chamber 6 again. The air-cooling fan 7 is started through the control panel 26, and the outside air is blown onto the surface of the aluminum coil through the air pipe 20, the air tank seat 19 and the air nozzles 21 to realize the uniform cooling of the heat-preserved aluminum coil. The obtained aluminum coil is re-wound through the pay-off and take-up reel 12 installed on the other side, so that the aluminum plates on the inner and outer sides of the aluminum coil are evenly heated during annealing, ensuring that the quality of the aluminum plates on the inner and outer sides of the aluminum coil is more uniform, improving the product quality of the whole aluminum coil, and being able to be applicable to aluminum coils of different widths for annealing operations, with stronger applicability.In addition, in the present invention, there are provided a gripping and moving plate 28, a gripping and moving track 18 and a fixed seat 33. The inner wall of the annealing furnace 2 is symmetrically and fixedly installed with the gripping and moving track 18. The gripping and moving plate 28 is arranged inside the annealing furnace 2. Both ends of the gripping and moving plate 28 are symmetrically and fixedly installed with moving sliders 29, and the moving sliders 29 are snap-fitted inside the gripping and moving track 18. An adjusting chute 31 is formed on the top surface of the gripping and moving plate 28. Adjusting sliders 32 are symmetrically snap-fitted inside the adjusting chute 31, and a fixed seat 33 is fixedly installed at the top end of the adjusting slider 32. A nut 42 is fixedly installed on the top surface of the fixed seat 33, and a fastening bolt 43 is screwed and installed inside the nut 42. The bottom end of the fastening bolt 43 is fixedly installed with a clamping plate 34. Anti-slip lines 44 are formed on the bottom surface of the clamping plate 34. After the aluminum coil is uncoiled, the worker can place one end of the aluminum coil on the top surface of the gripping and moving plate 28, and then adjust the distance between the two fixed seats 33 according to the width of the aluminum coil. By rotating the fastening bolt 43, the clamping plate 34 clamps and fixes one end of the aluminum coil. On the other hand, feeding and discharging openings 45 are symmetrically formed on both sides of the annealing furnace 2. A second bearing bracket 25 is fixedly installed on the feeding and discharging opening 45, and a pulling rotating shaft 22 is installed on the second bearing bracket 25. One end of a pulling steel cable 30 is wound around the pulling rotating shaft 22. The other ends of the pulling steel cable 30 are symmetrically fixedly connected to both sides of the moving slider 29. A hand crank 27 is fixedly installed at one end of the pulling rotating shaft 22. Therefore, the worker can drive the pulling rotating shaft 22 to rotate through the hand crank 27, so as to pull the gripping and moving plate 28 to move along the gripping and moving track 18, and one end of the aluminum coil can pass through the inner cavity of the annealing furnace 2 without being pulled by the winding equipment on the other side. The operation is convenient, which ensures the annealing of the entire aluminum coil, has stronger practicability. At the same time, in the present invention, there are provided an adjusting installation frame 11 and a supporting roller 36. First bearing brackets 10 are fixedly installed on the inner walls of the two winding and unwinding frames 12. Guide sliding rods 40 are symmetrically and fixedly installed on the two first bearing brackets 10. A supporting lead screw 38 is installed on one of the first bearing brackets 10, and the bottom end of the supporting lead screw 38 is connected to the output end of a servo motor 9. An adjusting installation frame 11 is arranged between the two first bearing brackets 10, and supporting rollers 36 are symmetrically installed inside the adjusting installation frame 11. Connecting blocks 37 are symmetrically and fixedly installed on the side walls of both sides of the adjusting installation frame 11. A first lead screw sleeve 39 is fixedly installed on the connecting block 37, and the first lead screw sleeve 39 is matched with the supporting lead screw 38. Guide sliding sleeves 41 are symmetrically and fixedly installed on the two connecting blocks 37, and the guide sliding rods 40 are sleeved inside the guide sliding sleeves 41. Therefore, when the worker takes and places the aluminum coil, the aluminum coil can be first placed on the two supporting rollers 36, and then the servo motor 9 is started through the control panel 26 to drive the supporting lead screw 38 to rotate, so as to facilitate the alignment of the aluminum coil with the winding and unwinding rotating shaft 35, and complete the installation or disassembly of the aluminum coil. During the annealing, winding and unwinding process of the aluminum coil, the control panel 26 can control the supporting lead screw 38 to rotate at a certain speed, so that the adjusting installation frame 11 moves along the direction of the guide sliding rod 40, so that the supporting roller 36 is always in contact with the bottom surface of the winding and unwinding aluminum coil.To prevent the aluminum coil from loosening during unwinding or rewinding, ensure the smooth unwinding and annealing of the aluminum coil, and ensure the rapid winding of the aluminum coil after annealing, a third bearing bracket 46 is fixedly installed on the top surface of the inlet and outlet 45, and a guide roller 47 is installed on the third bearing bracket 46, which can guide the aluminum plate during unwinding and rewinding, enabling it to pass through the inner cavity of the annealing furnace 2 smoothly, ensuring more uniform heating, heat preservation, and cooling on both sides, and further improving the quality of the annealed aluminum coil product.
[0051] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, making equivalent substitutions or changes, should be covered by the protection scope of the present invention.
Claims
1. An aluminum coil annealing device, comprising a fixed base (1), an annealing furnace (2) and a coil reeling and unreeling rack (12), characterized in that: An annealing furnace (2) is fixedly mounted on the fixed base (1), and the inner cavity of the annealing furnace (2) is divided into a heating cavity (3), a heat preservation cavity (4) and a cooling cavity (6), a first mounting frame (16) is symmetrically mounted in the heating cavity (3), and a gas box seat (13) is symmetrically mounted on opposite sides of two first mounting frames (16), and a plurality of ignition combustion heads (15) are evenly mounted on the gas box seat (13), and the inner cavity of the gas box seat (13) is connected to a gas pipe (15). 4), a second mounting frame (5) is symmetrically fixedly installed in the inner cavity of the heat preservation cavity (4), and a plurality of electric heating rods (17) are evenly installed on the second mounting frame (5), a third mounting frame (8) is symmetrically fixedly installed in the cooling cavity (6), and an air box seat (19) is installed on the third mounting frame (8), and a plurality of air nozzles (21) are installed on the air box seat (19), and an air cooling fan (7) is symmetrically installed on the annealing furnace (2), and the output end of the air cooling fan (7) One end of the air delivery pipe (20) is connected and installed, and the other end of the air delivery pipe (20) is connected and connected to the inner cavity of the air box seat (19), the top surface of the fixed base (1) is symmetrically provided with a reeling and unreeling frame (12) on both sides, and a reeling and unreeling shaft (35) is installed on the reeling and unreeling frame (12), one end of the reeling and unreeling shaft (35) is connected to the output end of the reeling and unreeling motor (24), and an adjustment storage groove (48) is opened on the reeling and unreeling shaft (35), and a guide is inserted in the adjustment storage groove (48). A guide cross pin (49) is provided, and an adjusting fixed pin (23) is fixedly installed on one end of the guide cross pin (49); a fourth bearing frame (50) is fixedly installed on the side wall of the retractable winding shaft (35), and an adjusting screw (51) is installed on the fourth bearing frame (50); a connecting frame (52) is fixedly installed on one side of the adjusting fixed pin (23), and a second screw sleeve (53) is fixedly installed on the connecting frame (52), and the second screw sleeve (53) cooperates with the adjusting screw (51).
2. The aluminum coil annealing device according to claim 1, characterized in that: The inner wall of the annealing furnace (2) is symmetrically fixedly installed with a grabbing rail (18), the annealing furnace (2) is provided with a grabbing plate (28), and movable sliders (29) are symmetrically fixedly installed at both ends of the grabbing plate (28), and the movable sliders (29) are embedded in the grabbing rail (18), the top surface of the grabbing plate (28) is provided with an adjustment slot (31), and an adjustment slider (32) is symmetrically embedded in the adjustment slot (31), and a fixing seat (33) is fixedly installed on the top of the adjustment slider (32), and a nut (42) is fixedly installed on the top surface of the fixing seat (33), and the nut (42) is fixedly installed on the top surface of the fixing seat (33). A fastening bolt (43) is screwed into the nut (42), and a clamping plate (34) is fixedly installed at the bottom end of the fastening bolt (43), and the bottom surface of the clamping plate (34) is provided with anti-slip grooves (44). The annealing furnace (2) is symmetrically provided with inlet and outlet ports (45), and a second bearing frame (25) is fixedly installed on the inlet and outlet ports (45), and a pulling shaft (22) is installed on the second bearing frame (25), and one end of a pulling steel cable (30) is wound on the pulling shaft (22), and the other end of the pulling steel cable (30) is symmetrically fixedly connected to the two sides of the movable slider (29).
3. The aluminum coil annealing device according to claim 1, characterized in that: The inner walls of the two reeling and winding frames (12) are fixedly mounted with first bearing frames (10), and guide slide bars (40) are symmetrically fixedly mounted on the two first bearing frames (10). A support screw (38) is mounted on one side of the first bearing frames (10), and the bottom end of the support screw (38) is connected to the output end of the servo motor (9). An adjustment mounting frame (11) is provided between the two first bearing frames (10), and support rollers (36) are symmetrically mounted in the adjustment mounting frame (11). Connecting blocks (37) are symmetrically fixedly mounted on the side walls of both sides of the adjustment mounting frame (11), and a first screw sleeve (39) is fixedly mounted on the connecting block (37), and the first screw sleeve (39) cooperates with the support screw (38). Guide sleeves (41) are symmetrically fixedly mounted on the two connecting blocks (37), and the guide slide bars (40) are sleeved in the guide sleeves (41).
4. The aluminum coil annealing device according to claim 2, characterized in that: A third bearing frame (46) is fixedly mounted on the top surface of the material inlet and outlet (45), and a guide roller (47) is mounted on the third bearing frame (46).
5. The aluminum coil annealing device according to claim 2, characterized in that: A hand wheel (27) is fixedly mounted on one end of the pulling shaft (22).
6. The aluminum coil annealing device according to claim 1, characterized in that: A control panel (26) is installed on the outer wall of the annealing furnace (2), and the control panel (26) is electrically connected to the servo motor (9), the reeling and unreeling motor (24), the electric heating rod (17) and the air cooling fan (7).
7. The aluminum coil annealing device according to claim 1, characterized in that: The cross-section of the connecting frame (52) is L-shaped.
8. The aluminum coil annealing device according to claim 2, characterized in that: The cross-sectional shape of the fixing seat (33) is C-shaped.
9. The aluminum coil annealing device according to claim 2, characterized in that: The cross-sectional shapes of the adjusting slide groove (31), the adjusting slide block (32) and the moving slide block (29) are T-shaped.