A processing and assembly device and method for etching machine pallet
By setting up rack and liquid mixing components in the etching machine cardboard processing and assembly equipment, the etching liquid is turned and automatic flushed, which solves the problem of separation of etching liquid layered separation and etching process, improves the etching effect and production efficiency, and enhances the automation degree and production speed of the equipment.
Patent Information
- Application Number
- CN202510495633.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-21
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2045-04-21
AI Technical Summary
In the existing etching machine cardboard processing and assembly equipment, the etching liquid is easily separated and separated due to long-term standing, resulting in inconsistent etching effects and affecting product quality. The etching and flushing process are carried out separately, which increases the operation complexity and the risk of circuit board damage and reduces production efficiency.
An etching machine cardboard processing and assembly equipment is designed, including an etching groove and a flushing groove, and a rack and liquid mixing assembly is provided. The etching liquid is turned and automatically flushed by the movement of the cardboard clamping mechanism, and combined with a driving mechanism and a blowing mechanism, continuous processing and rapid drying are achieved.
It effectively avoids layered separation of etching liquid, improves etching effect and production efficiency, reduces operating steps, improves equipment integration and automation, shortens drying time, and improves overall production speed.
Smart Images

Figure CN120152175B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of etching machines, and in particular relates to a processing and assembling device and method for an etching machine card plate. Background Art
[0002] Etching technology is a crucial process in the electronics industry, widely used in the manufacture of microcircuit structures, such as semiconductor manufacturing and circuit board production. With the miniaturization and high integration of electronic products, the requirements for etching accuracy and efficiency are also increasing.
[0003] In recent years, the development of etching technology has experienced a transformation from traditional manual operation to semi-automation and then to full automation. However, the existing etching machine pallet processing and assembly equipment still has some shortcomings:
[0004] First, during the etching process, the etching solution is prone to stratification and segregation due to long-term static conditions, resulting in inconsistent etching effects and affecting product quality. Currently, the solution to this problem is to manually stir the etching solution regularly during the etching process, but this not only increases the complexity of the operation, but also makes it difficult to ensure uniformity and timeliness of stirring.
[0005] Second, existing etching and rinsing processes are often performed separately, requiring additional transfer steps, which not only reduces production efficiency but also increases the risk of damage to the circuit board. Summary of the Invention
[0006] The purpose of the present invention is to provide an etching machine card processing and assembly device and method, which is used to solve the technical problems in the prior art that the etching liquid is easily stratified and segregated due to long-term standing, resulting in inconsistent etching effects and affecting product quality. The existing etching and rinsing processes are often carried out separately, requiring additional transfer steps, which not only reduces production efficiency but also increases the risk of damage to the circuit board.
[0007] In order to achieve the above object, the present invention adopts the following technical solutions:
[0008] A processing and assembly device for etching machine pallets, comprising: a box body, an etching tank and a rinsing tank being provided therein, wherein two racks are installed in the etching tank; a plurality of water tanks, all mounted on the bottom surface of the box body; two sets of rinsing mechanisms, both mounted on the box body; a pallet clamping mechanism, comprising a clamping assembly and a liquid mixing assembly for clamping and fixing a circuit board; a driving mechanism for driving the pallet clamping mechanism to move; wherein, when the pallet clamping mechanism moves in the etching tank, the liquid mixing assembly will stir the etching liquid in the etching tank under the influence of the racks; when the pallet clamping mechanism moves in the rinsing tank, the liquid mixing assembly will drive the two sets of rinsing mechanisms to operate, so that the rinsing mechanisms pump out water in the water tank and spray it on the circuit board.
[0009] Preferably, the card clamping mechanism also includes: a mounting seat; two first telescopic rods, both mounted on the bottom surface of the mounting seat; the clamping assembly includes: a supporting plate, mounted on the extended ends of the two first telescopic rods; two movable plates, respectively slidably connected to the two supporting plates; a plurality of second telescopic rods, respectively mounted on opposite sides of the two movable plates; two clamping plates, respectively connected to the extended ends of the plurality of second telescopic rods, for clamping and fixing the circuit board; a plurality of second springs, respectively mounted on the plurality of second telescopic rods; an adjusting component, for adjusting the spacing between the two movable plates.
[0010] Preferably, the liquid mixing assembly includes: two vertical plates, both fixedly connected to the mounting base; two cylinders, respectively mounted on the two vertical plates; two spiral stirring rods, respectively rotatably mounted in the two cylinders; a cross bar, rotatably connected to the two vertical plates, and its two ends are respectively slidably connected to the guide grooves provided on the inner wall of the box; two first bevel gears, both fixedly mounted on the cross bar; two second bevel gears, respectively mounted on the lower ends of the two spiral stirring rods, respectively meshing with the two first bevel gears; two gears, both fixedly mounted on the cross bar, matching the two racks.
[0011] Preferably, the flushing mechanism includes: a piston cylinder, which is mounted on the box body, with a piston plate mounted inside, a piston rod slidably connected to the piston cylinder mounted on the piston plate, a water extraction pipe and a water supply pipe mounted at the bottom, and the other end of the water extraction pipe is connected to the water tank; a semicircular tooth plate, which is mounted on the upper end of the piston rod and matches the gear; a first spring, which is sleeved on the piston rod; a hollow plate, which is mounted on the box body and connected to the water supply pipe; a plurality of nozzles, all mounted on the hollow plate, and all extending into the box body.
[0012] Preferably, the adjusting component includes: two first lead screw nuts, which are respectively installed on the two movable plates; a first lead screw, which is installed on the two first lead screw nuts, and the textures at both ends of the first lead screw are set in opposite directions; a first motor, which is installed on the bottom surface of the support plate, and its power output shaft is fixedly connected to the first lead screw.
[0013] Preferably, the driving mechanism includes: a first frame, installed on one side of the box; a second frame, installed on the other side of the box; a second motor, installed on the second frame; a second screw, installed on the power output shaft of the second motor, and rotatably connected to the first frame and the second frame; a second screw nut, sleeved on the second screw, and fixedly connected to the mounting base.
[0014] Preferably, when the cross bar moves along the guide groove, the gear engages with the rack and the semicircular tooth plate.
[0015] Preferably, the processing and assembly equipment for the etching machine card plate also includes: a bracket installed on the top surface of the box body; and a plurality of connecting pipes for connecting the plurality of water tanks.
[0016] Preferably, the processing and assembly equipment of the etching machine pallet also includes a blower mechanism, which includes: a fixed cylinder, installed on the second frame; an air duct, installed on the fixed cylinder; an air outlet slot, opened on the air duct; a fixed frame, installed in the fixed cylinder; a third motor, installed on the fixed frame; and blades, installed on the power output shaft of the third motor.
[0017] A method for using a processing and assembling device for an etching machine card board, comprising the following steps: Step 1: Add etching liquid into the etching tank and add clean water into the water tank; Step 2: Place the circuit board to be etched on the bracket, start the first motor, drive the first screw to rotate, and then drive the two first screw nuts to move in opposite directions at the same time, so that the two clamps firmly clamp the circuit board; Step 3: Start the second motor, drive the second screw to rotate, and then move the second screw nut horizontally, and then drive the entire card board clamping mechanism to move along the guide groove; when the card board clamping mechanism enters the etching tank, the etching liquid will contact the circuit board and etch the circuit board; at the same time, the mixing liquid component will flip the etching liquid under the influence of the rack; Step 4: As the driving mechanism continues to operate, the card board clamping mechanism The mechanism drives the circuit board into the flushing tank. In the flushing tank, the gear in the mixing liquid component contacts the semicircular tooth plate of the flushing mechanism and pushes the semicircular tooth plate to move downward, and the water in the piston cylinder is transported to the hollow plate through the water pipe, and then sprayed out by multiple nozzles to flush the circuit board; Step five: Control the driving mechanism to repeatedly move the card clamping mechanism as needed to achieve multiple flushing to ensure that the etching liquid residue on the surface of the circuit board is thoroughly rinsed; Step six: After the card clamping mechanism moves out of the flushing tank, turn off the second motor, and then start the third motor to drive the blades to rotate, transporting air into the air duct. The air in the air duct is blown to the circuit board through the air outlet slot to achieve rapid drying, and then take out the circuit board; Step seven: Start the driving mechanism to reset the card clamping mechanism to the initial position, ready to process the next circuit board.
[0018] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:
[0019] 1. The processing and assembly equipment of the etching machine pallet in the present invention is provided with a rack, a liquid mixing component and a flushing mechanism. When the pallet clamping mechanism moves, the liquid mixing component will stir the etching liquid in the etching tank under the influence of the rack, thereby avoiding stratification and segregation of the etching liquid and ensuring the processing quality;
[0020] When the card clamping mechanism moves in the flushing tank, it can automatically drive the flushing mechanism to operate and flush the circuit board after etching. By continuously etching and flushing the circuit board, no additional transfer steps are required, thereby improving production efficiency.
[0021] 2. The processing and assembly equipment of the etching machine pallet in the present invention is equipped with a driving mechanism, a rack and a guide groove. The driving mechanism is not only responsible for moving the pallet clamping mechanism and the circuit board clamped therein, but also triggers the functions of the liquid mixing component and the flushing component while moving the pallet clamping mechanism, thereby reducing the need for independent operation and improving the integration and operating efficiency of the overall equipment. Moreover, since the liquid mixing and flushing functions are automatically completed in the process of the drive mechanism driving the pallet clamping mechanism to move, the overall efficiency and automation level of the equipment are greatly improved, thereby increasing the production speed.
[0022] 3. The hair drying mechanism of the present invention is provided with a fixed cylinder, an air guide pipe, an air outlet slot, a fixed frame, a third motor and blades. When the circuit board is flushed, the air can be transported into the air guide pipe and blown toward the circuit board through the air outlet slot, thereby achieving rapid drying of the circuit board, thereby reducing the drying time of the circuit board and finally improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0024] Figure 1 The three-dimensional processing and assembly equipment of the etching machine card plate in the present invention Figure 1 ;
[0025] Figure 2 The three-dimensional processing and assembly equipment of the etching machine card plate in the present invention Figure 2 ;
[0026] Figure 3 A three-dimensional diagram of the card clamping mechanism of the present invention;
[0027] Figure 4 It is a right side view of the clamping assembly of the present invention;
[0028] Figure 5 is a three-dimensional diagram of the liquid mixing component of the present invention;
[0029] Figure 6 A top view of the processing and assembly equipment for the etching machine pallet in the present invention;
[0030] Figure 7A three-dimensional diagram of the flushing mechanism of the present invention;
[0031] Figure 8 is a three-dimensional diagram of the driving mechanism of the present invention;
[0032] Figure 9 This is a schematic diagram of the interior of the fixed cylinder in the present invention;
[0033] Figure 10 This is a schematic diagram of the assembly structure of the guide groove, tooth plate and box body in the present invention;
[0034] Reference numerals: 100, housing; 101, etching tank; 102, flushing tank; 103, guide groove; 104, rack; 105, water tank; 106, connecting pipe; 107, bracket; 110, flushing mechanism; 111, piston cylinder; 112, piston rod; 113, semicircular toothed plate; 114, first spring; 115, water extraction pipe; 116, water delivery pipe; 117, hollow plate; 118, nozzle; 200, clamping mechanism; 201, mounting base; 202, first telescopic rod; 210, clamping assembly; 211, carrier plate; 212, movable plate; 2121, pressure sensor; 213, first lead screw nut; 214, first lead screw; 215, first motor; 216. Second telescopic rod; 217. Clamp; 2171. Third spring; 2172. Extrusion plate; 218. Second spring; 219. Controller; 220. Liquid mixing assembly; 221. Vertical plate; 222. Cylinder; 223. Spiral stirring rod; 224. Cross bar; 225. First bevel gear; 226. Second bevel gear; 227. Gear; 300. Drive mechanism; 301. First frame; 302. Second frame; 303. Second motor; 304. Second lead screw; 305. Second lead screw nut; 400. Blowing mechanism; 401. Fixed cylinder; 402. Air duct; 403. Air outlet slot; 404. Fixed frame; 405. Third motor; 406. Blade. DETAILED DESCRIPTION
[0035] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0036] Example 1: Figure 1-Figure 3 and Figure 10 As shown, a processing and assembly device for etching machine pallets includes a box body 100, multiple water tanks 105, two sets of flushing mechanisms 110, a pallet clamping mechanism 200 and a driving mechanism 300.
[0037] The top of the box 100 is open, and a partition is installed inside the box 100. The partition divides the interior space of the box 100 into an etching tank 101 and a rinsing tank 102. The etching tank 101 is used to hold etching liquid and is equipped with two racks 104. A drainage pipe is installed on the box 100 and communicates with the rinsing tank 102. Two guide grooves 103 are provided on the inner wall of the box 100.
[0038] The multiple water tanks 105 are all installed on the bottom surface of the box body 100; the multiple water tanks 105 are connected by connecting pipes 106, so that the multiple water tanks 105 are interconnected.
[0039] A bracket 107 is also mounted on the housing 100, which is used to hold the circuit board. Two flushing mechanisms 110 are also mounted on the housing 100. The card clamping mechanism 200 includes a clamping assembly 210 and a liquid mixing assembly 220. The clamping assembly 210 is used to clamp and secure the circuit board. A drive mechanism 300 is used to drive the card clamping mechanism 200.
[0040] Specifically, etching solution is added into the etching tank 101 and clean water is added into the water tank 105. Then, the circuit board to be etched is clamped and fixed by the clamping mechanism 200.
[0041] Then, the driving mechanism 300 is started to drive the card board clamping mechanism 200 to move. When the card board clamping mechanism 200 moves in the etching tank 101, the etching liquid contacts the circuit board and etches the circuit board. When the card board clamping mechanism 200 moves in the etching tank 101, the liquid mixing component 220, under the influence of the rack 104, stirs the etching liquid in the etching tank 101, thereby avoiding stratification and segregation of the etching liquid and improving the etching effect.
[0042] When the card clamping mechanism 200 moves in the rinsing tank 102, the liquid mixing component 220 drives the two sets of rinsing mechanisms 110 to operate, so that the rinsing mechanisms 110 pump out water in the water tank 105 and spray it on the circuit board to rinse the circuit board after etching.
[0043] like Figure 3 and Figure 10 As shown, the card clamping mechanism 200 further includes a mounting seat 201 and two first telescopic rods 202 , and the two first telescopic rods 202 are both mounted on the bottom surface of the mounting seat 201 .
[0044] Specifically, by providing the first telescopic rod 202 , when the card clamping mechanism 200 moves along the guide groove 103 , the provision of the first telescopic rod 202 can allow the clamping assembly 210 and the liquid mixing assembly 220 to move up and down.
[0045] like Figure 3 and Figure 4 As shown, the clamping assembly 210 includes a support plate 211, two movable plates 212, a plurality of second telescopic rods 216, two clamping plates 217, a plurality of second springs 218 and an adjusting component.
[0046] The supporting plate 211 is installed on the extended ends of the two first telescopic rods 202; the two movable plates 212 are respectively slidably connected to the two supporting plates 211; multiple second telescopic rods 216 are respectively installed on the opposite sides of the two movable plates 212; two clamping plates 217 are respectively connected to the extended ends of the multiple second telescopic rods 216, and the two clamping plates 217 are used to clamp and fix the circuit board; multiple second springs 218 are respectively mounted on the multiple second telescopic rods 216; the adjusting component is used to adjust the distance between the two movable plates 212.
[0047] Specifically, the two movable plates 212 are driven to move by the adjusting component, and then the two clamping plates 217 are driven to move, so that the two clamping plates 217 can clamp and fix circuit boards of different sizes. The clamping assembly 210 clamps and buffers the circuit board through the support plate 211, the movable plate 212, the second telescopic rod 216, the clamping plate 217 and the second spring 218, ensuring the stability and safety of the clamping.
[0048] like Figure 3 and Figure 5 As shown, the liquid mixing assembly 220 includes two vertical plates 221 , two cylinders 222 , two spiral stirring rods 223 , two spiral stirring rods 223 , a crossbar 224 , two first bevel gears 225 , two second bevel gears 226 and two gears 227 .
[0049] The two vertical plates 221 are fixedly connected to the mounting base 201; the two cylinders 222 are respectively mounted on the two vertical plates 221, and the top and bottom of the cylinders 222 are both open. The two spiral stirring rods 223 are rotatably mounted in the two cylinders 222; the crossbar 224 is rotatably connected to the two vertical plates 221, and the ends of the crossbar 224 are respectively slidably connected to the guide grooves 103 provided on the inner wall of the box body 100; the two first bevel gears 225 are fixedly mounted on the crossbar 224; the two second bevel gears 226 are respectively mounted on the lower ends of the two spiral stirring rods 223, and the two second bevel gears 226 are respectively meshed with the two first bevel gears 225; the two gears 227 are fixedly mounted on the crossbar 224, and the two gears 227 match the two racks 104.
[0050] Specifically, when the gear 227 rotates, it will drive the cross bar 224 to rotate, and then drive the spiral stirring rod 223 to rotate through the first bevel gear 225 and the second bevel gear 226. The rotating spiral stirring rod 223 will transport the etching liquid at the bottom of the cylinder 222 upward, thereby turning the etching liquid, avoiding stratification and segregation of the etching liquid, and improving the etching efficiency.
[0051] like Figure 1 、 Figure 6 and Figure 7 As shown, the flushing mechanism 110 includes a piston cylinder 111 , a semicircular tooth plate 113 , a first spring 114 , a hollow plate 117 and a plurality of spray heads 118 .
[0052] The piston cylinder 111 is installed on the box body 100, and a piston plate is slidably connected inside the piston cylinder 111. A piston rod 112 slidably connected to the piston cylinder 111 is installed on the piston plate. A water extraction pipe 115 and a water supply pipe 116 are installed at the bottom of the piston cylinder 111, and the other end of the water extraction pipe 115 is connected to the water tank 105.
[0053] The semicircular tooth plate 113 is installed on the upper end of the piston rod 112, and the semicircular tooth plate 113 matches the gear 227; the first spring 114 is sleeved on the piston rod 112; the two ends of the first spring 114 are fixedly connected to the semicircular tooth plate 113 and the piston cylinder 111 respectively.
[0054] The hollow plate 117 is installed on the box body 100 , and the hollow plate 117 is connected to the water pipe 116 ; multiple nozzles 118 are installed on the hollow plate 117 , and the multiple nozzles 118 extend into the box body 100 .
[0055] One-way valves are installed in both the water extraction pipe 115 and the water delivery pipe 116, so that the water in the water tank 105 can only enter the piston cylinder 111 in one direction through the water extraction pipe 115, and the water in the piston cylinder 111 can only enter the hollow plate 117 in one direction through the water delivery pipe 116.
[0056] Specifically, when the semicircular tooth plate 113 moves downward, it drives the piston rod 112 and the piston plate to move, thereby transporting the water in the piston cylinder 111 to the hollow plate 117 through the liquid delivery tube;
[0057] When the semicircular tooth plate 113 moves upward, it drives the piston rod 112 and the piston plate to move upward, thereby causing the piston cylinder 111 to extract water from the water tank 105 through the water extraction pipe 115 .
[0058] The semicircular tooth plate 113 can automatically reset by providing a first spring 114. By reciprocatingly pressing and releasing the semicircular tooth plate 113, the piston cylinder 111 will continuously extract water from the water tank 105 under the cooperation of the first spring 114, and continuously transport the water into the hollow plate 117, so that the air in the hollow plate 117 is sprayed out through multiple nozzles 118.
[0059] like Figure 4 As shown, the adjustment component includes two first screw nuts 213 , a first screw 214 , a first motor 215 , a third spring 2171 , an extrusion plate 2172 , a pressure sensor 2121 and a controller 219 .
[0060] The two first lead screw nuts 213 are respectively installed on the two movable plates 212; the first lead screw 214 is installed on the two first lead screw nuts 213, and the textures at both ends of the first lead screw 214 are set in opposite directions; the first motor 215 is installed on the bottom surface of the support plate 211, and the power output shaft of the first motor 215 is fixedly connected to the first lead screw 214; the third spring 2171 is installed on the clamping plate 217; the extrusion plate 2172 is fixedly connected to the third spring 2171; the pressure sensor 2121 is installed on the movable plate 212, and the pressure sensor 2121 faces the extrusion plate 2172; the controller 219 is installed on the support plate 211, and the controller 219 is used to shut down the operation of the first motor 215.
[0061] The controller 219 is used to receive pressure data sent by the pressure sensor 2121 and compare the pressure data with a preset pressure threshold. When the pressure data is greater than or equidistant from the preset pressure threshold, the controller 219 controls the operation of the first motor 215 to be shut down.
[0062] Specifically, a pressure threshold is preset on the controller 219. Then, the circuit board is placed on the bracket 107, where the circuit board is located between the two clamping plates 217. The first motor 215 is started to drive the first lead screw 214 to rotate, thereby driving the two first lead screw nuts 213 to move simultaneously in opposite directions, thereby adjusting the distance between the two movable plates 212, and further adjusting the distance between the two clamping plates 217, so that the two clamping plates 217 clamp the circuit board.
[0063] At this time, the splint 217 will also move toward the direction close to the movable plate 212, thereby driving the extrusion plate 2172 to move toward the direction close to the pressure sensor 2121, thereby causing the extrusion plate 2172 to squeeze the pressure sensor 2121. The controller 219 receives the pressure data received by the pressure sensor 2121 and compares the pressure data with the preset pressure threshold. When the pressure data is equal to the preset pressure threshold, the controller 219 will control the shutdown of the first motor 215 to prevent damage to the circuit board.
[0064] It should be noted that the relationship between the extrusion force on the circuit board and the pressure on the pressure sensor 2121 can be obtained by technicians in this field based on actual conditions and a large amount of data simulation.
[0065] like Figure 8 As shown, the driving mechanism 300 includes a first frame 301 , a second frame 302 , a second motor 303 , a second lead screw 304 and a second lead screw nut 305 .
[0066] The first frame 301 is installed on one side of the box body 100; the second frame 302 is installed on the other side of the box body 100; the second motor 303 is installed on the second frame 302; the second screw 304 is installed on the power output shaft of the second motor 303, and the second screw 304 is rotatably connected to the first frame 301 and the second frame 302; the second screw nut 305 is sleeved on the second screw 304, and the second screw nut 305 is fixedly connected to the mounting base 201.
[0067] Specifically, when the second motor 303 is running, it drives the second lead screw 304 to rotate, thereby causing the second lead screw nut 305 to move horizontally, thereby driving the mounting seat 201 to move horizontally, and thereby driving the entire card clamping mechanism 200 to move.
[0068] like Figure 1 As shown, when the crossbar 224 moves along the guide groove 103, the gear 227 engages with the rack 104 and the semicircular toothed plate 113. When the gear 227 engages with the rack 104, it drives the liquid mixing assembly 220 to operate; when the gear 227 engages with the semicircular toothed plate 113, it pushes the semicircular toothed plate 113 downward, thereby driving the flushing mechanism 110 to spray water, thereby improving the automation level of the equipment.
[0069] like Figure 1 、 Figure 2 and Figure 9 As shown, the processing and assembly equipment of the etching machine pallet also includes a blower mechanism 400, which includes a fixed cylinder 401, an air guide pipe 402, an air outlet slot 403, a fixed frame 404, a third motor 405 and blades 406.
[0070] The fixed cylinder 401 is mounted on the second frame 302; the air duct 402 is mounted on the fixed cylinder 401; the air outlet slot 403 is opened on the air duct 402; the fixed frame 404 is mounted in the fixed cylinder 401; the third motor 405 is mounted on the fixed frame 404; the blade 406 is mounted on the power output shaft of the third motor 405.
[0071] Specifically, when the third motor 405 is running, it will drive the blade 406 to rotate, thereby transporting air into the air duct 402. The air in the air duct 402 will be blown out through the air outlet slot 403. The air blown out of the air outlet slot 403 will blow toward the circuit board, thereby achieving rapid drying of the circuit board and improving production efficiency.
[0072] Working principle: When in use, the circuit board to be etched is placed on the bracket 107, and the circuit board is between the two clamping plates 217;
[0073] Then, start the first motor 215 to drive the first screw 214 to rotate, thereby driving the two first screw nuts 213 to move simultaneously in opposite directions, thereby adjusting the distance between the two movable plates 212, and then adjusting the distance between the two clamping plates 217, so that the two clamping plates 217 clamp the circuit board, and then turn off the first motor 215.
[0074] Then, the second motor 303 is started. When the second motor 303 is running, it will drive the second screw 304 to rotate, thereby causing the second screw nut 305 to move horizontally, thereby driving the mounting seat 201 to move horizontally, and thereby driving the entire card clamping mechanism 200 to move along the two guide grooves 103.
[0075] When the card board clamping mechanism 200 moves in the etching tank 101, the etching liquid contacts the circuit board and etches the circuit board; and when the card board clamping mechanism 200 moves in the etching tank 101, the gear 227 in the liquid mixing component 220 will engage with the rack 104. Under the influence of the rack 104, the gear 227 will start to rotate, thereby driving the cross bar 224 to rotate, and then driving the spiral stirring rod 223 to rotate through the first bevel gear 225 and the second bevel gear 226. The rotating spiral stirring rod 223 will transport the etching liquid at the bottom of the cylinder 222 upward, thereby turning the etching liquid, avoiding stratification and segregation of the etching liquid, and improving the etching efficiency.
[0076] As the second motor 303 continues to run, the card clamping mechanism 200 and the circuit board will enter the flushing tank 102. When the card clamping mechanism 200 moves in the flushing tank 102, the gear 227 will contact the semicircular tooth plate 113 and push the semicircular tooth plate 113 to move downward, thereby driving the piston rod 112 and the piston plate to move downward, and then squeezing the water in the piston cylinder 111 into the hollow plate 117. The water in the hollow plate 117 will be sprayed out through multiple nozzles 118, and the sprayed water will fall on the circuit board, thereby flushing the circuit board.
[0077] Then, start the second motor 303, so that the second motor 303 drives the second screw 304 to rotate counterclockwise, and then drives the card clamping mechanism 200 to move toward the direction close to the first frame 301, so that the card clamping mechanism 200 is between the first frame 301 and the semicircular tooth plate 113, and then control the second motor 303 to drive the second screw 304 to rotate clockwise, so that the gear 227 will contact the semicircular tooth plate 113 and push the semicircular tooth plate 113 to move downward, so that the water sprayed from the nozzle 118 rinses the circuit board, and repeat the above operation so that the nozzle 118 continuously rinses the circuit board, thereby rinsing away the residual etching liquid on the circuit board.
[0078] Then, the second motor 303 is controlled to drive the second lead screw 304 to rotate clockwise, so that the card clamping mechanism 200 is moved out of the rinsing tank 102. The second motor 303 is then turned off, and the third motor 405 is started. When the third motor 405 is running, it drives the blade 406 to rotate, thereby conveying air into the air duct 402. The air in the air duct 402 is blown out through the air outlet slot 403. The air blown out of the air outlet slot 403 is blown toward the circuit board, thereby achieving rapid drying of the circuit board and improving production efficiency.
[0079] After the circuit board is dried, the first motor 215 is started to drive the first screw 214 to move, thereby driving the two first screw nuts 213 to move in opposite directions at the same time, thereby driving the two movable plates 212 and the clamping plate 217 to move in opposite directions, thereby facilitating the removal of the circuit board.
[0080] After completing the above operations, by starting the second motor 303, the power output shaft of the second motor 303 drives the second screw 304 to rotate counterclockwise, so that the card clamping mechanism 200 moves toward the direction close to the first frame 301, and the card clamping mechanism 200 is reset to facilitate etching of subsequent circuit boards.
[0081] Example 2: Figures 1-10 As shown, a method for using an etching machine pallet processing and assembly device includes the following steps:
[0082] Step 1: Add an appropriate amount of etching solution into the etching tank 101 to ensure that the liquid level reaches the specified height; add clean water into the water tank 105 for flushing the circuit board;
[0083] Step 2: Place the circuit board to be etched on the bracket 107, ensure that the circuit board is positioned correctly, start the first motor 215, drive the first screw 214 to rotate, and then drive the two first screws 214 and nuts 213 to move in opposite directions simultaneously, thereby adjusting the distance between the two movable plates 212, and then drive the two clamping plates 217 to move until the clamping plates 217 firmly clamp the circuit board;
[0084] Step 3: Start the second motor 303 to drive the second lead screw 304 to rotate, thereby causing the nut of the second lead screw 304 to move horizontally, thereby driving the entire card clamping mechanism 200 to move along the guide groove 103; when the card clamping mechanism 200 enters the etching tank 101, the etching liquid will come into contact with the circuit board, and the etching liquid will etch the circuit board; at the same time, the gear 227 in the liquid mixing component 220 engages with the rack 104, driving the spiral stirring rod 223 to rotate. The rotating spiral stirring rod 223 transports the etching liquid in the lower part of the etching tank 101 upward, thereby turning the etching liquid, avoiding stratification and segregation of the etching liquid, and improving the etching effect;
[0085] Step 4: As the drive mechanism 300 continues to operate, the card clamping mechanism 200 drives the circuit board into the flushing tank 102. Inside the flushing tank 102, the gear 227 in the liquid mixing assembly 220 contacts the semicircular toothed plate 113 of the flushing mechanism 110 and pushes the semicircular toothed plate 113 downward. The movement of the semicircular toothed plate 113 drives the piston rod 112 and the piston plate downward, transporting the water in the piston cylinder 111 through the water pipe 116 to the hollow plate 117. The water is then sprayed out by the multiple nozzles 118 to flush the circuit board.
[0086] Step 5: Control the driving mechanism 300 to repeatedly move the card clamping mechanism 200 as needed to achieve multiple flushing to ensure that the etching solution residue on the surface of the circuit board is thoroughly rinsed;
[0087] Step 6: After the card clamping mechanism 200 is moved out of the rinsing tank 102, the second motor 303 is turned off, and the third motor 405 is started, which drives the blades 406 to rotate, transporting air into the air duct 402. The air in the air duct 402 is blown out through the air outlet slot 403 and blown toward the circuit board to achieve rapid drying. After drying, the circuit board is removed from between the two clamping plates 217.
[0088] Step 7: Start the driving mechanism 300 and reset the card clamping mechanism 200 to the initial position, preparing to process the next circuit board.
[0089] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.
[0090] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the present invention to specific embodiments. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A processing and assembly equipment for etching machine pallets, characterized in that: include: A box body (100) is provided with an etching tank (101) and a washing tank (102) therein, wherein two racks (104) are installed in the etching tank (101); A plurality of water tanks (105), all mounted on the bottom surface of the box body (100); Two sets of flushing mechanisms (110) are both installed on the box (100); A card clamping mechanism (200) comprising a clamping assembly (210) and a liquid mixing assembly (220) for clamping and fixing a circuit board; A driving mechanism (300) for driving the card clamping mechanism (200) to move; When the card clamping mechanism (200) moves in the etching tank (101), the liquid mixing component (220) stirs the etching liquid in the etching tank (101) under the influence of the rack (104); when the card clamping mechanism (200) moves in the flushing tank (102), the liquid mixing component (220) drives the two sets of flushing mechanisms (110) to operate, so that the flushing mechanisms (110) pump out water in the water tank (105) and spray it on the circuit board; The card plate clamping mechanism (200) further comprises: Mounting seat (201); Two first telescopic rods (202) are both mounted on the bottom surface of the mounting seat (201); The clamping assembly (210) comprises: A support plate (211) mounted on the extended ends of the two first telescopic rods (202); Two movable plates (212) are slidably connected to the two supporting plates (211) respectively; A plurality of second telescopic rods (216) are respectively mounted on opposite sides of the two movable plates (212); Two clamping plates (217), respectively connected to the extended ends of the plurality of second telescopic rods (216), for clamping and fixing the circuit board; A plurality of second springs (218) are respectively sleeved on the plurality of second telescopic rods (216); An adjusting component, used for adjusting the distance between the two movable plates (212); The liquid mixing component (220) includes: Two vertical plates (221) are both fixedly connected to the mounting base (201); Two cylinders (222) are respectively mounted on the two vertical plates (221); Two spiral stirring rods (223) are rotatably mounted in the two barrels (222); A horizontal bar (224) is rotatably connected to the two vertical plates (221), and its two ends are respectively slidably connected to the guide grooves (103) provided on the inner wall of the box body (100); Two first bevel gears (225) are both fixedly sleeved on the crossbar (224); Two second bevel gears (226) are respectively mounted on the lower ends of the two spiral stirring rods (223) and are respectively meshed and connected with the two first bevel gears (225); The two gears (227) are both fixedly sleeved on the crossbar (224) and matched with the two racks (104).
2. The processing and assembly equipment for etching machine pallets according to claim 1, characterized in that: The flushing mechanism (110) comprises: A piston cylinder (111) is mounted on the box body (100), a piston plate is mounted inside the piston cylinder, a piston rod (112) is mounted on the piston plate and is slidably connected to the piston cylinder (111), a water extraction pipe (115) and a water delivery pipe (116) are mounted at the bottom of the piston cylinder, and the other end of the water extraction pipe (115) is connected to the water tank (105); A semicircular toothed plate (113) is mounted on the upper end of the piston rod (112) and matches the gear (227); A first spring (114) is sleeved on the piston rod (112); A hollow plate (117) is installed on the box (100) and connected to the water pipe (116); A plurality of nozzles (118) are mounted on the hollow plate (117) and extend into the box (100).
3. The processing and assembly equipment for etching machine pallets according to claim 2, characterized in that: The adjusting component comprises: Two first lead screw nuts (213) are respectively installed through the two movable plates (212); A first lead screw (214) is installed through the two first lead screw nuts (213), and the lines at both ends of the first lead screw (214) are arranged in opposite directions; The first motor (215) is mounted on the bottom surface of the support plate (211), and its power output shaft is fixedly connected to the first lead screw (214).
4. The processing and assembly equipment for etching machine pallets according to claim 3, characterized in that: The driving mechanism (300) comprises: A first frame (301) is installed on one side of the box (100); A second frame (302) is installed on the other side of the box (100); A second motor (303) is mounted on the second frame (302); A second lead screw (304) is mounted on the power output shaft of the second motor (303) and is rotationally connected to the first frame (301) and the second frame (302); The second lead screw nut (305) is sleeved on the second lead screw (304) and fixedly connected to the mounting seat (201).
5. The processing and assembly equipment for etching machine pallets according to claim 4, characterized in that: When the crossbar (224) moves along the guide groove (103), the gear (227) engages with the rack (104) and the semicircular tooth plate (113).
6. The processing and assembly equipment for etching machine pallets according to claim 1, characterized in that: Also includes: A bracket (107) is mounted on the top surface of the box (100); A plurality of connecting pipes (106) are used to connect the plurality of water tanks (105).
7. The processing and assembly equipment for etching machine pallets according to claim 5, characterized in that: It also includes a hair dryer mechanism (400), the hair dryer mechanism (400) including: A fixed cylinder (401) is mounted on the second frame (302); An air guide pipe (402) is mounted on the fixed cylinder (401); An air outlet slot (403) is provided on the air guide pipe (402); A fixing frame (404) is installed in the fixing cylinder (401); A third motor (405) is mounted on the fixing frame (404); The blade (406) is mounted on the power output shaft of the third motor (405).
8. A method for using the etching machine pallet processing and assembly equipment according to any one of claims 1 to 7, characterized in that: The following steps are involved: Step 1: Add etching solution into the etching tank (101) and add clean water into the water tank (105); Step 2: Place the circuit board to be etched on the bracket (107), start the first motor (215), drive the first lead screw (214) to rotate, and then drive the two first lead screw nuts (213) to move in opposite directions at the same time, so that the two clamping plates (217) firmly clamp the circuit board; Step 3: Start the second motor (303) to drive the second lead screw (304) to rotate, thereby causing the nut of the second lead screw (304) to move horizontally, thereby driving the entire card clamping mechanism (200) to move along the guide groove (103); when the card clamping mechanism (200) enters the etching groove (101), the etching liquid will contact the circuit board and etch the circuit board; at the same time, the mixing liquid component (220) will stir the etching liquid under the influence of the rack (104); Step 4: As the driving mechanism (300) continues to operate, the card clamping mechanism (200) drives the circuit board into the flushing tank (102). In the flushing tank (102), the gear (227) in the liquid mixing component (220) contacts the semicircular tooth plate (113) of the flushing mechanism (110) and pushes the semicircular tooth plate (113) downward, and the water in the piston cylinder (111) is transported to the hollow plate (117) through the water pipe (116). The water is then sprayed out by the multiple nozzles (118) to flush the circuit board. Step 5: Control the driving mechanism (300) to repeatedly move the card clamping mechanism (200) as needed to achieve multiple flushing, ensuring that the etching liquid residue on the surface of the circuit board is thoroughly flushed; Step 6: After the card clamping mechanism (200) is moved out of the rinsing tank (102), the second motor (303) is turned off, and the third motor (405) is started to drive the blade (406) to rotate, and air is transported into the air guide pipe (402). The air in the air guide pipe (402) is blown toward the circuit board through the air outlet slot (403), so as to achieve rapid drying, and then the circuit board is taken out; Step seven: Start the driving mechanism (300) and reset the card clamping mechanism (200) to the initial position, preparing to process the next circuit board.
Citation Information
Patent Citations
Etching device of circuit board
CN113543502A
Etching device for circuit board surface processing and use method thereof
CN119110499A