Battery state detection device and control method thereof
By designing a battery state detection device including a battery state sensor, a visual sensor, a robotic arm and a clamping component, the problem that the tram cannot automatically detect the battery power is solved, and an automated battery swap operation is realized and efficiency is improved.
Patent Information
- Application Number
- CN202510590270.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-08
- Publication Date
- 2025-06-17
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The structure and function of the existing tram replacement car is too simple to automatically detect the battery capacity of the car, resulting in the staff needing manual operation and low efficiency.
A battery state detection device is designed, including a battery state sensor, a vision sensor, a robotic arm and a clamping assembly, through the coordinated work of these components, automatic detection and battery swap operation is achieved.
The automation level of tram swaps has been improved, automatic detection and battery swap operations have been realized, and the battery swap efficiency has been significantly improved.
Smart Images

Figure CN120156480A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of battery swapping vehicles, and specifically to a battery state detection device and a control method thereof. Background Art
[0002] With the development of new energy technologies and environmental protection requirements, more and more commercial vehicles (such as trucks, logistics vehicles, freight trucks, etc.) use electric motors to replace conventional gasoline or diesel engines to drive the vehicles. Different from household new energy vehicles, commercial vehicles often adopt the form of battery swapping to solve the range anxiety, so as to quickly replenish electric energy and improve transportation efficiency; However, at present, the structure and functions of battery swapping vehicles are too simple, and the degree of automation is low. It is impossible to automatically detect the battery power inside the vehicle. When the battery power inside the vehicle is exhausted, the staff needs to manually push the battery swapping vehicle to the vicinity of the vehicle to perform the battery swapping operation on the vehicle, which results in low efficiency of the staff using the battery swapping vehicle to swap the battery for the vehicle; To solve the above problems, a battery state detection device and a control method thereof are proposed in this application. Summary of the Invention
[0003] The present invention aims to provide a battery state detection device and a control method thereof, mainly for solving the problems that the structure and functions of the existing battery swapping vehicle are too simple, it is impossible to automatically detect the battery power inside the vehicle, and when the battery power inside the vehicle is exhausted, the staff needs to manually push the battery swapping vehicle to the vicinity of the vehicle to perform the battery swapping operation on the vehicle, which results in low efficiency of the battery swapping vehicle to swap the battery for the vehicle.
[0004] To solve the above technical problems, the present invention provides the following technical solutions: A battery state detection device includes a base. A lifting component is installed on the top of the base. A lifting plate is connected to the top of the lifting component. A storage battery is fixedly installed on one side of the top of the base where the lifting component is located. One end of the top of the lifting plate is fixedly connected to a fixing plate. Symmetrical first electric telescopic rods are fixedly installed on both sides of the top of the lifting plate. The upper end of the first electric telescopic rod is fixedly connected to a placement plate. A robotic arm is fixedly installed on the side of the lifting plate away from the fixing plate. A clamping component is fixedly connected to the end of the robotic arm away from the lifting plate. A controller is fixedly installed on one side of the fixing plate. A battery state sensor for detecting the battery state is fixedly installed on the top of the fixing plate. A vision sensor for positioning is fixedly installed on one side of the battery state sensor on the top of the fixing plate. A cleaning component for cleaning the battery state sensor and the vision sensor is arranged on the top of the fixing plate.
[0005] Working Principle and Beneficial Effects of the Present Invention: Working principle: When the battery replacement vehicle is in use, the storage battery can supply power to the electronic components on the battery replacement vehicle. All the electronic components on the battery replacement vehicle are electrically connected to the controller. By controlling the operation of the lifting component by the controller, the height of the lifting plate can be adjusted. The height of the placement plate can be further adjusted by the first electric telescopic rod. When the battery power inside the vehicle is low, an electrical signal will be sent to the battery status sensor, and the battery status sensor will send an electrical signal to the controller. The controller can control the movement of the battery replacement vehicle. The battery replacement vehicle can be positioned by the vision sensor, so as to control the battery replacement vehicle to move to the designated position. The controller controls the robotic arm and the clamping component to remove the battery inside the vehicle and place it on the placement plate, and finally controls the robotic arm to install the new battery on the battery replacement vehicle into the vehicle, thus completing the battery replacement. The cleaning component arranged on the fixing plate can regularly clean the battery status sensor and the vision sensor, so as to ensure the normal operation of the device. Beneficial effects
[0006] (1) Through the lifting component arranged between the base and the lifting plate, the height of the lifting plate can be adjusted. The height of the placement plate can be adjusted by the first electric telescopic rod. This enables the battery replacement vehicle to perform battery replacement operations for different vehicle models, thus making the battery replacement vehicle more practical. (2) Through the battery status sensor and the vision sensor arranged on the top of the fixing plate, when the battery power inside the vehicle is low, an electrical signal will be sent to the battery status sensor, and the battery status sensor can send an electrical signal to the controller, thereby controlling the movement of the battery replacement vehicle. The vision sensor can play a good positioning role for the battery replacement vehicle, making the battery replacement vehicle more automated, and thus effectively improving the battery replacement efficiency of the battery replacement vehicle. (3) Through the cleaning component arranged on the top of the fixing plate, the battery status sensor and the vision sensor can be regularly cleaned, which can effectively prevent excessive dust from adhering to the battery status sensor and the vision sensor and affecting the normal operation of the device.
[0007] Preferably, the lifting component includes cross lifting rods connected to the top of the base, and the cross lifting rods are symmetrically arranged on the top of the base. One end of the bottom of the cross lifting rod is slidably and rotatably connected to the base, and the other end is rotatably connected to the base. One end of the top of the cross lifting rod is slidably and rotatably connected to the lifting plate, and the other end is rotatably connected to the lifting plate. A hydraulic rod is rotatably connected between the two groups of cross lifting rods on the top of the base. The upper end of the hydraulic rod is rotatably connected to the lifting plate. The storage battery can supply power to the hydraulic rod, and the controller can control the hydraulic rod to start. After starting the hydraulic rod, the height of the battery replacement vehicle can be adjusted through the cooperation of the cross lifting rods, thus effectively improving the practicality of the battery replacement vehicle.
[0008] Preferably, the clamping assembly includes a fixed box fixedly connected to one end of the robotic arm away from the lifting plate. Symmetrical T-shaped grooves are formed on one side of the fixed box away from the robotic arm. T-shaped blocks are slidably connected to the inside of the T-shaped grooves. One side of the T-shaped block extends out of the T-shaped groove and is fixedly connected to a clamping block. One end of the fixed box is fixedly connected to a driving assembly for synchronously moving the two clamping blocks. After the battery swapping vehicle moves to the designated position, the controller controls the robotic arm to bring the fixed box close to the vehicle's internal battery, and then controls the driving assembly to operate. By the operation of the driving assembly, the two T-shaped blocks can drive the clamping blocks to move simultaneously in the approaching direction, thereby clamping the battery. Then, the battery can be disassembled by controlling the robotic arm. After the battery is disassembled, it is placed on the placement plate. Then, the new battery on the placement plate is clamped and fixed by the clamping assembly. Finally, the battery is installed into the battery installation slot in the vehicle by the robotic arm, and the battery replacement is completed.
[0009] Preferably, the cleaning assembly includes a fixed block fixedly connected to one end of the top of the fixed plate. A second electric telescopic rod is fixedly installed on one side of the fixed block. The end of the second electric telescopic rod away from the fixed block is fixedly connected to a water storage box. An inlet is formed on the top of the water storage box. A threaded cover is threadedly connected to the water storage box at the inlet. A micro pump is fixedly installed inside the water storage box. A spray head is fixedly connected to the bottom of the water storage box. The spray head is communicated with the inside of the water storage box, and the output end of the micro pump is fixedly connected to the spray head. A cleaning cotton is fixedly connected to the bottom of the water storage box on one side of the spray head. Cleaning liquid can be added to the inside of the water storage box through the inlet formed on the top of the water storage box. After the cleaning liquid is added, the threaded cover is installed at the inlet of the water storage box. The controller controls the operation of the second electric telescopic rod, which can move the water storage box on the fixed plate. At the same time, controlling the operation of the micro pump can spray the cleaning liquid inside the water storage box through the spray head. In this way, the battery status sensor and the vision sensor can be flushed. At the same time, the dust and water stains on the battery status sensor and the vision sensor can be wiped by the cleaning cotton provided at the bottom of the water storage box, thereby achieving a good cleaning effect on the battery status sensor and the vision sensor. This can effectively prevent excessive dust adhesion on the battery status sensor and the vision sensor from affecting the normal operation of the device.
[0010] Preferably, the driving assembly includes a driving box fixedly connected to one end of the fixed box. A servo motor is fixedly installed inside the driving box. Ventilation holes are formed on both sides of the driving box, and filter nets are fixedly connected to the inner walls of the ventilation holes. The output end of the servo motor is fixedly connected to a bidirectional lead screw. The other end of the bidirectional lead screw extends into the T-shaped groove and is rotatably connected to the inner wall of the T-shaped groove. The bidirectional lead screw passes through two T-shaped blocks, and the bidirectional lead screw and the T-shaped blocks are both threadedly connected. By controlling the servo motor to start through the controller, the bidirectional lead screw can be rotated by the operation of the servo motor. While the bidirectional lead screw rotates, the two T-shaped blocks threadedly connected to it can drive the clamping blocks to move synchronously, thereby realizing the clamping function of the battery, which can further improve the automation degree of the device.
[0011] Preferably, guide blocks are fixedly connected to both sides of the bottom of the water storage box. Guide grooves matching the guide blocks are formed on the top of the fixed plate. When the second electric telescopic rod drives the water storage box to move, through the guide blocks arranged at the bottom of the water storage box and the guide grooves formed at the bottom of the fixed plate, not only can a good supporting effect be exerted on the water storage box, but also a good limiting and guiding effect can be exerted on the water storage box, so that the water storage box has higher stability when moving.
[0012] Preferably, scraping strips are fixedly connected to both sides of the cleaning cotton, and the scraping strips are made of rubber material. Through the scraping strips arranged on both sides of the cleaning cotton, the cleaning liquid on the battery state sensor and the vision sensor can be scraped off, so that the cleaning cotton can achieve a better cleaning effect on the battery state sensor and the vision sensor. Since the texture of the rubber material is relatively soft, the scraping strips made of rubber material can have a good protective effect on the battery state sensor and the vision sensor.
[0013] Preferably, a plurality of balls are rotatably connected to the bottom of each guide block, and the balls are linearly arrayed and evenly distributed on the guide block. During the movement of the water storage box, the guide block will slide inside the guide groove. Through the plurality of balls arranged at the bottom of the guide block, the friction between the guide block and the inner wall of the guide groove can be effectively reduced. In this way, not only can the water storage box move more smoothly, but also the wear generated between the guide block and the fixed plate can be effectively reduced.
[0014] Preferably, rubber pads are fixedly connected to the opposite sides of the two clamping blocks, and anti-slip lines are formed on the rubber pads. Since the texture of the rubber material is relatively soft, through the rubber pads arranged on the opposite sides of the two clamping blocks, the hard contact between the battery and the clamping blocks can be effectively avoided, thereby having a good protective effect on the battery. Through the anti-slip lines formed on the rubber pads, the friction between the battery and the clamping blocks can be effectively reduced, so that the battery can be better fixed after being clamped by the two clamping blocks.
[0015] A control method for a battery state detection device of the present invention. When the battery power inside the vehicle is low, an electrical signal is sent to the battery state sensor on the battery swapping vehicle. Through the battery state sensor, an electrical signal can be sent to the controller. Through the controller, the battery swapping vehicle can be controlled to move. Through the vision sensor, the battery swapping vehicle can be positioned, so as to control the battery swapping vehicle to move to a specified position. The controller controls the robotic arm and the clamping assembly to remove the battery inside the vehicle and place it on the placement board. Finally, the controller controls the robotic arm to install a new battery on the battery swapping vehicle into the vehicle, that is, the battery replacement is completed. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional structure schematic diagram of the whole of the present invention; Figure 2 It is a bottom three-dimensional structure schematic diagram of the whole of the present invention; Figure 3 It is a whole structure schematic diagram of the clamping assembly of the present invention; Figure 4 It is a sectional structure schematic diagram of the clamping assembly of the present invention; Figure 5 It is a top three-dimensional structure schematic diagram of a partial enlargement of the present invention; Figure 6 It is a whole sectional structure schematic diagram of the fixing plate of the present invention; Figure 7 It is a whole three-dimensional structure schematic diagram of the water storage tank of the present invention; Figure 8 It is a schematic diagram of the battery state detection control method of the present invention.
[0017] In the figure: 1, base; 2, storage battery; 3, lifting plate; 4, first electric telescopic rod; 5, placement board; 6, fixing plate; 7, robotic arm; 8, controller; 9, battery state sensor; 10, vision sensor; 11, cross lifting rod; 12, hydraulic rod; 13, fixed box; 14, T-shaped groove; 15, T-shaped block; 16, clamping block; 17, fixed block; 18, second electric telescopic rod; 19, water storage box; 20, water inlet; 21, threaded cover; 22, micro pump; 23, spray head; 24, cleaning cotton; 25, drive box; 26, servo motor; 27, bidirectional lead screw; 28, guide block; 29, guide groove; 30, scraping strip; 31, ventilation hole; 32, ball; 33, rubber pad. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0018] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0019] Please refer to Figure 1-8 a battery state detection device, which includes a base 1. A lifting component is installed on the top of the base 1. The top of the lifting component is connected to a lifting plate 3. The height of the lifting plate 3 can be adjusted by the operation of the lifting component. On one side of the lifting component on the top of the base 1, a storage battery 2 is fixedly installed. The storage battery 2 can supply power to the electronic components on the battery swapping vehicle. One end of the top of the lifting plate 3 is fixedly connected to a fixing plate 6. On both sides of the top of the lifting plate 3, symmetric first electric telescopic rods 4 are fixedly installed. The upper end of the first electric telescopic rod 4 is fixedly connected to a placing plate 5. The height of the placing plate 5 can be further adjusted by the first electric telescopic rod 4. On the side of the lifting plate 3 away from the fixing plate 6, a robotic arm 7 is fixedly installed. One end of the robotic arm 7 away from the lifting plate 3 is fixedly connected to a clamping component. The battery can be clamped and fixed by the clamping component. One side of the fixing plate 6 is fixedly installed with a controller 8. The electronic components on the battery swapping vehicle are all electrically connected to the controller 8. On the top of the fixing plate 6, a battery state sensor 9 for detecting the battery state is fixedly installed. When the battery power inside the vehicle is low, an electrical signal will be sent to the battery state sensor 9. The battery state sensor 9 sends an electrical signal to the controller 8, and the controller 8 can control the movement of the battery swapping vehicle. On one side of the battery state sensor 9 on the top of the fixing plate 6, a vision sensor 10 for positioning is fixedly installed. The battery swapping vehicle can be positioned by the vision sensor 10, so as to control the battery swapping vehicle to move to a specified position. On the top of the fixing plate 6, a cleaning component for cleaning the battery state sensor 9 and the vision sensor 10 is provided. The battery state sensor 9 and the vision sensor 10 can be regularly cleaned by the cleaning component provided on the fixing plate 6, so as to ensure the normal operation of the device.
[0020] As Figure 1 and Figure 2 shown, the lifting component includes crossed lifting rods 11 connected to the top of the base 1. The crossed lifting rods 11 are symmetrically arranged on the top of the base 1. One end of the bottom of the crossed lifting rod 11 is slidably and rotatably connected to the base 1, and the other end is rotatably connected to the base 1. One end of the top of the crossed lifting rod 11 is slidably and rotatably connected to the lifting plate 3, and the other end is rotatably connected to the lifting plate 3. A hydraulic rod 12 is rotatably connected between the two groups of crossed lifting rods 11 on the top of the base 1. The upper end of the hydraulic rod 12 is rotatably connected to the lifting plate 3. The storage battery 2 can supply power to the hydraulic rod 12. The controller 8 can control the hydraulic rod 12 to start. After starting the hydraulic rod 12, the height of the battery swapping vehicle can be adjusted through the cooperation of the crossed lifting rods 11, thus effectively improving the practicability of the battery swapping vehicle.
[0021] As Figure 3 and Figure 4As shown, the clamping assembly includes a fixed box 13 fixedly connected to one end of the robotic arm 7 away from the lifting plate 3. Symmetrical T-shaped grooves 14 are formed on one side of the fixed box 13 away from the robotic arm 7. T-shaped blocks 15 are slidably connected inside the T-shaped grooves 14. One side of the T-shaped block 15 extends out of the T-shaped groove 14 and is fixedly connected to a clamping block 16. Rubber pads 33 are fixedly connected to the opposite sides of the two clamping blocks 16, and anti-slip patterns are formed on the rubber pads 33. One end of the fixed box 13 is fixedly connected to a driving assembly for synchronously moving the two clamping blocks 16. After the battery-changing vehicle moves to the designated position, the controller 8 controls the robotic arm 7 to bring the fixed box 13 close to the vehicle's internal battery, and then controls the driving assembly to operate. By operating the driving assembly, the two T-shaped blocks 15 can drive the clamping blocks 16 to move simultaneously in the approaching direction, thereby clamping the battery. Then, the battery can be disassembled by controlling the robotic arm 7. After the battery is disassembled, it is placed on the placement plate 5. Then, the new battery on the placement plate 5 is clamped and fixed by the clamping assembly. Finally, the battery is installed into the battery installation slot in the vehicle through the robotic arm 7, and the battery replacement can be completed.
[0022] As Figure 5 and Figure 6As shown in the figure, the cleaning component includes a fixed block 17 fixedly connected to one end of the top of the fixed plate 6. A second electric telescopic rod 18 is fixedly installed on one side of the fixed block 17. The end of the second electric telescopic rod 18 away from the fixed block 17 is fixedly connected to a water storage box 19. Both sides of the bottom of the water storage box 19 are fixedly connected with guide blocks 28. Guide grooves 29 matching the guide blocks 28 are opened on the top of the fixed plate 6. Multiple balls 32 are rotatably connected to the bottom of the guide blocks 28, and the balls 32 are linearly and equally spaced on the guide blocks 28. An inlet 20 is opened on the top of the water storage box 19. A threaded cover 21 is threadedly connected to the water storage box 19 at the position of the inlet 20. A micro pump 22 is fixedly installed inside the water storage box 19. A spray head 23 is fixedly connected to the bottom of the water storage box 19. The spray head 23 is communicated with the inside of the water storage box 19, and the output end of the micro pump 22 is fixedly connected to the spray head 23. A cleaning cotton 24 is fixedly connected to the bottom of the water storage box 19 on one side of the spray head 23. Scraping strips 30 are fixedly connected to both sides of the cleaning cotton 24, and the scraping strips 30 are made of rubber material. Cleaning liquid can be added to the inside of the water storage box 19 through the inlet 20 opened on the top of the water storage box 19. After the cleaning liquid is added, the threaded cover 21 is installed at the inlet 20 on the water storage box 19. The controller 8 controls the operation of the second electric telescopic rod 18, so that the water storage box 19 can move on the fixed plate 6. At the same time, controlling the operation of the micro pump 22 can spray the cleaning liquid inside the water storage box 19 through the spray head 23, so as to flush the battery state sensor 9 and the vision sensor 10. While the water storage box 19 moves, the scraping strips 30 arranged on both sides of the cleaning cotton 24 can scrape off the cleaning liquid on the battery state sensor 9 and the vision sensor 10, and then the cleaning cotton 24 can wipe the dust and water stains on the battery state sensor 9 and the vision sensor 10, so as to achieve a good cleaning effect on the battery state sensor 9 and the vision sensor 10, which can effectively prevent too much dust from adhering to the battery state sensor 9 and the vision sensor 10 and affecting the normal operation of the device.
[0023] As Figure 4 shown, the driving component includes a driving box 25 fixedly connected to one end of the fixed box 13. A servo motor 26 is fixedly installed inside the driving box 25. Ventilation holes 31 are opened on both sides of the driving box 25, and filter nets are fixedly connected to the inner walls of the ventilation holes 31. The output end of the servo motor 26 is fixedly connected to a bidirectional lead screw 27. The other end of the bidirectional lead screw 27 extends into the T-shaped groove 14 and is rotatably connected to the inner wall of the T-shaped groove 14. The bidirectional lead screw 27 penetrates through two T-shaped blocks 15, and the bidirectional lead screw 27 is threadedly connected to the T-shaped blocks 15. By controlling the servo motor 26 to start through the controller 8, the bidirectional lead screw 27 can be rotated by the operation of the servo motor 26. While the bidirectional lead screw 27 rotates, the two T-shaped blocks 15 threadedly connected to it can drive the clamping blocks 16 to move synchronously, so as to realize the clamping function of the battery, which can further improve the automation degree of the device.
[0024] As Figure 8 shown, a battery state detection device and its control method. When the battery power inside the vehicle is low, an electrical signal is sent to the battery state sensor 9 on the battery swapping vehicle. Through the battery state sensor 9, an electrical signal can be sent to the controller 8. Through the controller 8, the movement of the battery swapping vehicle can be controlled. Through the vision sensor 10, the battery swapping vehicle can be positioned, so as to control the battery swapping vehicle to move to a specified position. The controller 8 controls the robotic arm 7 and the clamping assembly to remove the battery inside the vehicle and place it on the placement plate 5. Finally, it controls the robotic arm 7 to install the new battery on the battery swapping vehicle into the vehicle, thus completing the replacement of the battery.
[0025] As can be seen from the above, the specific implementation manner of the present invention is as follows: When the battery swapping vehicle is in use, the storage battery 2 can supply power to the electronic components on the battery swapping vehicle. Through the controller 8, the hydraulic rod 12 can be controlled to start. After starting the hydraulic rod 12, the height of the battery swapping vehicle can be adjusted through the cooperation of the cross lifting rod 11. Through the first electric telescopic rod 4, the height of the placement plate 5 can be further adjusted, thereby effectively improving the practicability of the battery swapping vehicle. When the battery power inside the vehicle is low, an electrical signal is sent to the battery state sensor 9. Through the battery state sensor 9, an electrical signal is sent to the controller 8. The controller 8 can control the movement of the battery swapping vehicle. Through the vision sensor 10, the battery swapping vehicle can be positioned, so as to control the battery swapping vehicle to move to a specified position. After the controller 8 controls the robotic arm 7 to make the fixed box 13 approach the battery inside the vehicle, through the controller 8, the servo motor 26 is controlled to start. Through the operation of the servo motor 26, the bidirectional lead screw 27 can be rotated. While the bidirectional lead screw 27 is rotating, two T-shaped blocks 15 threadedly connected thereto can drive the clamping blocks 16 to move synchronously, so as to realize the clamping and fixing of the battery. Then, the battery can be removed by controlling the robotic arm 7. After the battery is removed, it is placed on the placement plate 5. Then, the new battery on the placement plate 5 is clamped and fixed by the clamping assembly. Finally, the battery is installed into the battery installation slot inside the vehicle through the robotic arm 7, and the replacement of the battery can be completed. The controller 8 controls the operation of the second electric telescopic rod 18, so that the water storage box 19 can move on the fixed plate 6. At the same time, by controlling the operation of the micro pump 22, the cleaning liquid inside the water storage box 19 can be sprayed out through the nozzle 23, so as to wash the battery state sensor 9 and the vision sensor 10. While the water storage box 19 is moving, through the scraping strips 30 arranged on both sides of the cleaning cotton 24, the cleaning liquid on the battery state sensor 9 and the vision sensor 10 can be scraped off. Then, through the cleaning cotton 24, the dust and water stains on the battery state sensor 9 and the vision sensor 10 can be wiped, so as to achieve a good cleaning effect on the battery state sensor 9 and the vision sensor 10. In this way, it can effectively prevent too much dust from adhering to the battery state sensor 9 and the vision sensor 10 and affecting the normal operation of the device.
[0026] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A battery status detection device, comprising a base (1), characterized in that: A lifting assembly is installed on the top of the base (1), and a lifting plate (3) is connected to the top of the lifting assembly. A storage battery (2) is fixedly installed on the top of the base (1) at one side of the lifting assembly. A fixed plate (6) is fixedly connected to one end of the top of the lifting plate (3). Symmetrical first electric telescopic rods (4) are fixedly installed on both sides of the top of the lifting plate (3). A placement plate (5) is fixedly connected to the upper end of the first electric telescopic rod (4). A mechanical arm (7) is fixedly installed on the side of the lifting plate (3) away from the fixed plate (6). A clamping assembly is fixedly connected to one end of the mechanical arm (7) away from the lifting plate (3). A controller (8) is fixedly installed on one side of the fixed plate (6). A battery status sensor (9) for detecting the battery status is fixedly installed on the top of the fixed plate (6). A visual sensor (10) for positioning is fixedly installed on the top of the fixed plate (6) at one side of the battery status sensor (9). A cleaning assembly for cleaning the battery status sensor (9) and the visual sensor (10) is provided on the top of the fixed plate (6).
2. A battery status detection device according to claim 1, characterized in that: The lifting assembly comprises a cross lifting rod (11) connected to the top of the base (1), and the cross lifting rod (11) is symmetrically arranged on the top of the base (1), one end of the bottom of the cross lifting rod (11) is slidably and rotatably connected to the base (1), and the other end is rotatably connected to the base (1), one end of the top of the cross lifting rod (11) is slidably and rotatably connected to the lifting plate (3), and the other end is rotatably connected to the lifting plate (3), and the top of the base (1) is located between the two groups of cross lifting rods (11) and is rotatably connected to a hydraulic rod (12), and the upper end of the hydraulic rod (12) is rotatably connected to the lifting plate (3).
3. A battery status detection device according to claim 1, characterized in that: The clamping assembly comprises a fixing box (13) fixedly connected to one end of the mechanical arm (7) away from the lifting plate (3); a symmetrical T-shaped slot (14) is provided on a side of the fixing box (13) away from the mechanical arm (7); a T-shaped block (15) is slidably connected inside the T-shaped slot (14); one side of the T-shaped block (15) extends out of the T-shaped slot (14) and is fixedly connected to a clamping block (16); and a driving assembly for causing two clamping blocks (16) to move synchronously is fixedly connected to one end of the fixing box (13).
4. A battery status detection device according to claim 1, characterized in that: The cleaning assembly comprises a fixed block (17) fixedly connected to one end of the top of the fixed plate (6); a second electric telescopic rod (18) is fixedly mounted on one side of the fixed block (17); an end of the second electric telescopic rod (18) away from the fixed block (17) is fixedly connected to a water storage box (19); a water inlet (20) is provided on the top of the water storage box (19); a threaded cover (21) is threadedly connected to the top of the water storage box (19) at the water inlet (20); a micro pump (22) is fixedly mounted inside the water storage box (19); a nozzle (23) is fixedly connected to the bottom of the water storage box (19); the nozzle (23) is communicated with the inside of the water storage box (19); an output end of the micro pump (22) is fixedly connected to the nozzle (23); and a cleaning cotton (24) is fixedly connected to the bottom of the water storage box (19) at one side of the nozzle (23).
5. A battery status detection device according to claim 3, characterized in that: The drive assembly comprises a drive box (25) fixedly connected to one end of the fixed box (13), a servo motor (26) being fixedly installed inside the drive box (25), ventilation holes (31) being provided on both sides of the drive box (25), and filter screens being fixedly connected to the inner walls of the ventilation holes (31), a bidirectional screw rod (27) being fixedly connected to the output end of the servo motor (26), the other end of the bidirectional screw rod (27) extending into the interior of the T-shaped slot (14) and being rotatably connected to the inner wall of the T-shaped slot (14), the bidirectional screw rod (27) penetrating the two T-shaped blocks (15), and the bidirectional screw rod (27) and the T-shaped blocks (15) being threadedly connected.
6. A battery status detection device according to claim 4, characterized in that: Guide blocks (28) are fixedly connected to both sides of the bottom of the water storage box (19), and a guide groove (29) matching the guide block (28) is formed on the top of the fixed plate (6).
7. A battery status detection device according to claim 4, characterized in that: Both sides of the cleaning cotton (24) are fixedly connected with scraper strips (30), and the scraper strips (30) are made of rubber material.
8. A battery status detection device according to claim 6, characterized in that: The bottom of the guide block (28) is rotatably connected to a plurality of balls (32), and the balls (32) are evenly distributed on the guide block (28) in a linear array.
9. A battery status detection device according to claim 3, characterized in that: The two clamping blocks (16) are fixedly connected to opposite sides with rubber pads (33), and the rubber pads (33) are provided with anti-slip grooves.
10. A control method for a battery status detection device according to any one of claims 1 to 9, characterized in that: When the battery power inside the car is low, an electrical signal is sent to a battery status sensor (9) on the battery swap vehicle. The battery status sensor (9) can send an electrical signal to a controller (8). The controller (8) can control the movement of the battery swap vehicle. The visual sensor (10) can locate the battery swap vehicle, thereby controlling the battery swap vehicle to move to a specified position. The controller (8) controls the mechanical arm (7) and the clamping assembly to remove the battery from the car and place it on the placement plate (5). Finally, the mechanical arm (7) is controlled to install a new battery from the battery swap vehicle into the car, thereby completing the replacement of the battery.