A method for processing double-sided adhesive tape products with narrow adhesive strips

By employing a multi-stage die-cutting and composite structural layer processing method, the problem of material shortage during the die-cutting process of double-sided adhesive products was solved, achieving high-precision narrow adhesive strip formation, reducing the defect rate, and improving the quality of finished products.

CN120156956BActive Publication Date: 2025-11-25上海昊佰智造精密电子股份有限公司
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Patent Information

Application Number
CN202311682155.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-12-08
Publication Date
2025-11-25
Estimated Expiration
2043-12-08

AI Technical Summary

Technical Problem

Existing double-sided tape products are prone to material shortages during the die-cutting process, resulting in a high scrap rate for finished products, especially in the processing of small-sized parts.

Method used

The process employs multiple die-cutting and composite structural layers, with multiple feeding and receiving components working together to precisely control the cutting and waste disposal of the double-sided tape. This includes the design of the cutting edge of the multiple die-cutting components to ensure the precise formation of narrow adhesive strips.

Benefits of technology

It significantly reduced the defect rate of finished products to within 3%, reduced scrap due to material shortages, and improved processing accuracy and finished product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application relates to the die cutting technical field, in particular to a processing method of double-sided adhesive product with narrow adhesive tape. In the direction of the material tape, a first feeding assembly sends out a handle release film, a second feeding assembly sends out double-sided adhesive and auxiliary material protective film, a first collecting assembly collects the raw paper in the double-sided adhesive, a third feeding assembly sends out the first auxiliary material release film, and a first die cutting assembly is used for carrying out first die cutting treatment; a second collecting assembly collects the first auxiliary release film and collects waste adhesive generated by the first die cutting treatment, a fourth feeding assembly sends out the second auxiliary material release film, and a second die cutting assembly is used for carrying out second die cutting treatment; a third collecting assembly collects the second auxiliary material release film, a fifth feeding mechanism sends out the first sealing box adhesive tape, a fourth collecting assembly collects the first sealing box adhesive tape and waste adhesive generated by the second die cutting treatment; a sixth feeding assembly sends out the third auxiliary material release film, and a third die cutting assembly is used for carrying out third die cutting treatment, and a post-processing completes the processing process.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of die cutting, in particular to a processing method of double-sided adhesive tape product with narrow adhesive strip. BACKGROUND

[0002] Double-sided adhesive tape is a roll-shaped adhesive tape made of paper, cloth or plastic film as base material, and elastic body type pressure sensitive adhesive or resin type pressure sensitive adhesive uniformly coated on the base material. It is composed of three parts of base material, adhesive and release paper (film). The adhesive tape can stick things because a layer of adhesive is coated on its surface. The earliest adhesive came from animals and plants. In the nineteenth century, rubber was the main component of adhesive. In modern times, various polymers are widely used. The adhesive can stick things because the molecules form a bond with the molecules of the object to be connected, which can firmly bond the molecules together. There are many types of double-sided adhesive tape: grid double-sided adhesive tape, reinforced double-sided adhesive tape, Rubber double-sided adhesive tape, high temperature double-sided adhesive tape, non-woven fabric double-sided adhesive tape, no residue double-sided adhesive tape, cotton paper double-sided adhesive tape, double-sided glass cloth adhesive tape, PET double-sided adhesive tape, foam double-sided adhesive tape, etc. It is applied to the production process of various industries.

[0003] With the technological innovation, the functions of electronic products are increasing, and the requirements for parts are also increasing. The size of double-sided adhesive tape used for auxiliary sticking is becoming smaller and smaller, and the processing requirements of the die cutting machine are also increasing. Figures 1-7 The processing method of a certain double-sided adhesive tape product in the prior art is as follows: Figure 1 The middle shaded area is the double-sided adhesive area, and the width is only 0.5mm; Figure 4 The double-sided adhesive tape in the double shaded area is the reserved area of the final double-sided adhesive tape, and the single shaded area is the waste area to be discarded. Since the area of the waste area is about 4 times larger than that of the reserved area, the double-sided adhesive tape in the reserved area is easily dropped during the material collection, resulting in a lack of material in the final product and scrap.

[0004] Therefore, it is very important to provide a processing method for reducing the lack of material in the final product. SUMMARY

[0005] In order to solve the above problems, the purpose of the present application is to provide a processing method of double-sided adhesive tape product with narrow adhesive strip.

[0006] The purpose of the present application can be achieved by the following technical solutions:

[0007] The present application provides a processing method of double-sided adhesive tape product with narrow adhesive strip, comprising the following steps:

[0008] (S1) along the direction of the material belt, the first feeding assembly is used for sending out the handle release film, the second feeding assembly is used for sending out the double-sided adhesive tape and the auxiliary material protection film, the first material collecting assembly is used for collecting the raw paper in the double-sided adhesive tape, the third feeding assembly is used for sending out the first auxiliary material release film, the first composite structure layer is obtained, and the first die cutting assembly is used for carrying out the first die cutting process on the first composite structure layer;

[0009] (S2) after step (S1) is ended, the second material collecting assembly is used for collecting the first auxiliary release film and the waste adhesive generated by the first die cutting process, the fourth feeding assembly is used for sending out the second auxiliary material release film, the second composite structure layer is obtained, and the second die cutting assembly is used for carrying out the second die cutting process on the second composite structure layer;

[0010] (S3) after step (S2) is ended, the third material collecting assembly is used for collecting the second auxiliary material release film, the fifth feeding mechanism is used for sending out the first sealing tape, the fourth material collecting assembly is used for collecting the first sealing tape and the waste adhesive generated by the second die cutting process, the sixth feeding assembly is used for sending out the third auxiliary material release film, the third composite structure layer is obtained, and the third die cutting assembly is used for carrying out the third die cutting process on the third composite structure layer, and the processing of the double-sided adhesive tape product with the narrow adhesive strip is completed.

[0011] In an embodiment of the application, in step (S1), a plurality of knife lines with a first shape arranged in a matrix are arranged on the first upper die assembly body of the first die cutting assembly.

[0012] In an embodiment of the application, in step (S1), the first composite structure layer is sequentially arranged from top to bottom as the first auxiliary material release film, the double-sided adhesive tape, the handle release film and the auxiliary material protection film.

[0013] In an embodiment of the application, in step (S2), a plurality of knife lines with a second shape arranged in a matrix are arranged on the second upper die assembly body of the second die cutting assembly.

[0014] In an embodiment of the application, in step (S2), the second composite structure layer is sequentially arranged from top to bottom as the second auxiliary material release film, the double-sided adhesive tape, the handle release film and the auxiliary material protection film.

[0015] In an embodiment of the application, in step (S3), a plurality of knife lines with a third shape and a fourth shape arranged in parallel are arranged on the third upper die assembly body of the third die cutting assembly.

[0016] In an embodiment of the application, in step (S3), the third composite structure layer is sequentially arranged from top to bottom as the third auxiliary material release film, the double-sided adhesive tape, the handle release film and the auxiliary material protection film.

[0017] In an embodiment of the application, in step (S3), the post-processing specifically includes the following steps:

[0018] After the third die cutting unit is finished with die cutting, the seventh feeding assembly feeds out the second carton sealing tape, the eighth feeding assembly feeds out the material belt film, and finally the finished product is wound by the winding assembly.

[0019] In one embodiment of the present application, after the third die cutting unit is finished with die cutting, the fifth material collecting assembly is used to collect the waste glue generated by the third die cutting process;

[0020] After the seventh feeding assembly feeds out the second carton sealing tape, the sixth material collecting assembly is used to collect the second carton sealing tape and the third auxiliary material release film.

[0021] In one embodiment of the present application, the eighth feeding assembly feeds out the material belt film at the same time, and the auxiliary material protective film and the waste material generated by the third die cutting process are collected.

[0022] Compared with the prior art, the present application has the following beneficial effects:

[0023] The product obtained by the existing processing process is prone to glue deficiency, and the defect rate is generally more than 10%, and since the glue-containing area is small, the glue-deficient product is not easy to find during inspection, and is easy to leave the market; the defect rate of the processing method of the present application can be controlled within 3%. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 A schematic diagram of the double-sided adhesive tape in the product obtained by the double-sided adhesive tape product processing method of the prior art;

[0025] Figure 2 A flowchart of the double-sided adhesive tape product processing method of the prior art (I);

[0026] Figure 3 A flowchart of the double-sided adhesive tape product processing method of the prior art (II);

[0027] Figure 4 A schematic diagram of the upper die assembly body used in the first punching process in the double-sided adhesive tape product processing method of the prior art;

[0028] Figure 5 A schematic diagram of the upper die assembly body used in the second punching process in the double-sided adhesive tape product processing method of the prior art;

[0029] Figure 6 A schematic diagram of the upper die assembly body used in the third punching process in the double-sided adhesive tape product processing method of the prior art;

[0030] Figure 7 A schematic diagram of the product obtained after the third punching in the double-sided adhesive tape product processing method of the prior art;

[0031] Figure 8 A flowchart of the processing method of Example 1;

[0032] Figure 9 schematic diagram of the first die-cutting process in the processing method of Example 1;

[0033] Figure 10 schematic diagram of the first upper die set body in the first die-cutting assembly in the processing method of Example 1;

[0034] Figure 11 schematic diagram of the second die-cutting process in the processing method of Example 1;

[0035] Figure 12 schematic diagram of the second upper die set body in the second die-cutting assembly in the processing method of Example 1;

[0036] Figure 13 schematic diagram of the third die-cutting process in the processing method of Example 1;

[0037] Figure 14 schematic diagram of the third upper die set body in the third die-cutting assembly in the processing method of Example 1;

[0038] Reference numerals in the drawings: 1, first feeding assembly; 2, second feeding assembly; 3, first collecting assembly; 4, third feeding assembly; 5, first die-cutting assembly; 6, second collecting assembly; 7, fourth feeding assembly; 8, second die-cutting assembly; 9, third collecting assembly; 10, fifth feeding assembly; 11, fourth collecting assembly; 12, sixth feeding assembly; 13, third die-cutting assembly; 14, fifth collecting assembly; 15, seventh feeding assembly; 16, sixth collecting assembly; 17, eighth feeding assembly; 18, winding assembly; A, area to be discarded as waste; B, double-sided adhesive tape reserved area. DETAILED DESCRIPTION

[0039] The present application will be described in detail below with reference to the drawings and specific examples.

[0040] In the following examples, unless otherwise specified, the means and methods used are conventional means and methods in the art.

[0041] Example 1

[0042] This example provides a processing method for a double-sided adhesive tape product with narrow adhesive strips, as shown in FIG. 1, comprising the following steps: Figure 8

[0043] ​(S1) along the direction of the material strip, the first feeding assembly 1 sends out the handle release film, the second feeding assembly 2 sends out the double-sided adhesive tape and the auxiliary material protection film, the first material collecting assembly 3 collects the raw paper in the double-sided adhesive tape, the third feeding assembly 4 sends out the first auxiliary material release film to obtain the first composite structure layer, and the first die cutting assembly 5 performs the first die cutting process on the first composite structure layer Figure 9

[0044] The first feeding assembly 1 comprises a first feeding roller and a first feeding roller driving motor, the first feeding roller driving motor controls the first feeding roller to send out the handle release film; the second feeding assembly 2 comprises a second feeding roller and a second feeding roller driving motor, the second feeding roller driving motor controls the second feeding roller to send out the double-sided adhesive tape and the auxiliary material protection film; the first material collecting assembly 3 comprises a first material collecting roller and a first material collecting roller driving motor, the first material collecting roller driving motor controls the first material collecting roller to collect the raw paper in the double-sided adhesive tape; the third feeding assembly 4 comprises a third feeding roller and a third feeding roller driving motor, the third feeding roller driving motor controls the third feeding roller to send out the first auxiliary material release film; the first upper die assembly body of the first die cutting assembly 5 is provided with a plurality of knife lines in a matrix arrangement, which have a first shape (rectangular, the upper and lower ends of the rectangle are provided with symmetrically arranged isosceles trapezoidal notches) Figure 10 The first composite structure layer comprises, from top to bottom, the first auxiliary material release film, the double-sided adhesive tape, the handle release film and the auxiliary material protection film.

[0045] (S2) after step (S1) is completed, the second material collecting assembly 6 collects the first auxiliary release film and the waste adhesive tape generated by the first die cutting process, the fourth feeding assembly 7 sends out the second auxiliary material release film to obtain the second composite structure layer, and the second die cutting assembly 8 performs the second die cutting process on the second composite structure layer Figure 11

[0046] The second material collecting assembly 6 comprises a second material collecting roller and a second material collecting roller driving motor, the second material collecting roller driving motor controls the second material collecting roller to collect the first auxiliary release film and the waste adhesive tape generated by the first die cutting process; the fourth feeding assembly 7 comprises a fourth feeding roller and a fourth feeding roller driving motor, the fourth feeding roller driving motor controls the fourth feeding roller to send out the second auxiliary material release film; the second upper die assembly body of the second die cutting assembly 8 is provided with a plurality of knife lines in a matrix arrangement, which have a second shape (comprising a middle section and a side section arranged at both ends of the middle section, the middle section and the side section are connected through a U-shaped notch, along the length direction of the U-shaped notch, the height of the middle section is lower than the height of the side section, and the width of the U-shaped notch is 1 / 6-1 / 5 of the length of the middle section) Figure 12 The second composite structure layer comprises, from top to bottom, the second auxiliary material release film, the double-sided adhesive tape, the handle release film and the auxiliary material protection film.

[0047] ​​(S3) After step (S2) is completed, the second auxiliary release film is collected by the third collecting assembly 9, the first sealing tape is sent out by the fifth feeding assembly, the waste glue generated by the first sealing tape and the second die cutting process is collected by the fourth collecting assembly 11, the third auxiliary release film is sent out by the sixth feeding assembly 12, the third composite structure layer is obtained, and the third die cutting assembly 13 is used for the third die cutting process of the third composite structure layer Figure 13 , the area A which needs to be discarded as waste, the double-sided adhesive tape reserved area B, the waste glue generated by the third die cutting process is collected by the fifth collecting assembly 14, the second sealing tape is sent out by the seventh feeding assembly 15, the second sealing tape and the third auxiliary release film are collected by the sixth collecting assembly 16, the material belt film is sent out by the eighth feeding assembly 17, the auxiliary protective film and the waste material generated by the third die cutting process are collected, and finally the product is wound by the winding assembly 18 to complete the processing of the double-sided adhesive tape product with a narrow glue strip;

[0048] Among them, the third collecting assembly 9 includes a third collecting roller and a third collecting roller driving motor, the third collecting roller driving motor controls the third collecting roller to collect and discard the second auxiliary release film; the fifth feeding assembly 10 includes a fifth feeding roller and a fifth feeding roller driving motor, the fifth feeding roller driving motor controls the fifth feeding roller to send out the first sealing tape; the fourth collecting assembly 11 includes a fourth collecting roller and a fourth collecting roller driving motor, the fourth collecting roller driving motor controls the fourth collecting roller to collect and discard the first sealing tape and the waste glue generated by the second die cutting process; the sixth feeding assembly 12 includes a sixth feeding roller and a sixth feeding roller driving motor, the sixth feeding roller driving motor controls the sixth feeding roller to send out the third auxiliary release film; the third upper die group body of the third die cutting assembly 13 is provided with a plurality of parallelly arranged knife lines with a third shape (rectangular, the four end corners of the rectangle are rounded) and a fourth shape (rectangular, one end corner of the rectangle extends along the side surface to form a handle-shaped protrusion) Figure 14 ); the third composite structure layer is sequentially arranged from top to bottom as the third auxiliary release film, the double-sided adhesive tape, the handle release film and the auxiliary protective film; the fifth collecting assembly 14 includes a fifth collecting roller and a fifth collecting roller driving motor, the fifth collecting roller driving motor controls the fifth collecting roller to collect and discard the waste glue generated by the third die cutting process; the seventh feeding assembly 15 includes a seventh feeding roller and a seventh feeding roller driving motor, the seventh feeding roller driving motor controls the seventh feeding roller to send out the second sealing tape; the sixth collecting assembly 16 includes a sixth collecting roller and a sixth collecting roller driving motor, the sixth collecting roller driving motor controls the sixth collecting roller to collect and discard the second sealing tape and the third auxiliary release film; the eighth feeding assembly 17 includes an eighth feeding roller and an eighth feeding roller driving motor, the eighth feeding roller driving motor controls the eighth feeding roller to send out the material belt film, and collects and discards the auxiliary protective film and the waste material generated by the third die cutting process; the winding assembly 18 includes a winding roller and a winding roller driving motor, the winding roller driving motor controls the winding roller to wind the product.

[0049] The processing method of this embodiment has a yield of less than 3%.

[0050] The above description of the embodiments is to enable a person of ordinary skill in the art to understand and use the invention. It is obvious that those skilled in the art can easily make various modifications to the embodiments and apply the general principles described herein to other embodiments without creative labor. Therefore, the invention is not limited to the above embodiments, and improvements and modifications made by those skilled in the art without departing from the scope of the invention should be within the scope of protection of the invention.

Claims

1. A processing method for a double-sided adhesive product with a narrow adhesive strip, characterized in that, Includes the following steps: (S1) Along the conveyor belt travel direction, the first feeding component feeds out the handle release film, the second feeding component feeds out the double-sided adhesive and auxiliary protective film, the first receiving component collects and discharges the original paper in the double-sided adhesive, the third feeding component feeds out the first auxiliary release film, and the first composite structure layer is obtained. The first die-cutting component is used to perform the first die-cutting process on the first composite structure layer. (S2) After step (S1) is completed, the second receiving component collects the first auxiliary release film and collects and discharges the waste glue generated by the first die-cutting process. The fourth feeding component feeds out the second auxiliary release film to obtain the second composite structure layer. The second die-cutting component performs a second die-cutting process on the second composite structure layer. (S3) After step (S2) is completed, the second auxiliary release film is collected by the third receiving component, the first sealing tape is fed out by the fifth feeding mechanism, the first sealing tape and the waste adhesive generated by the second die-cutting process are collected and discharged by the fourth receiving component, the third auxiliary release film is fed out by the sixth feeding component, and the third composite structure layer is obtained. The third composite structure layer is then die-cut for the third time by the third die-cutting component. The post-processing is completed to process the double-sided adhesive product with narrow adhesive strips.

2. The processing method of a double-sided adhesive product with a narrow adhesive strip according to claim 1, characterized in that, In step (S1), the first upper module body of the first die-cutting component is provided with a plurality of cutter lines of a first shape arranged in a matrix.

3. The processing method of a double-sided adhesive product with a narrow adhesive strip according to claim 1, characterized in that, In step (S1), the first composite structure layer consists of, from top to bottom, the first auxiliary material release film, double-sided adhesive, handle release film, and auxiliary material protective film.

4. A processing method for a double-sided adhesive product with a narrow adhesive strip according to claim 1, characterized in that, In step (S2), the second upper module body of the second die-cutting component is provided with a plurality of cutter lines with a second shape arranged in a matrix.

5. A processing method for a double-sided adhesive product with a narrow adhesive strip according to claim 1, characterized in that, In step (S2), the second composite structure layer consists of, from top to bottom, the second auxiliary material release film, double-sided adhesive, handle release film, and auxiliary material protective film.

6. A processing method for a double-sided adhesive product with a narrow adhesive strip according to claim 1, characterized in that, In step (S3), the third upper module body of the third die-cutting component is provided with a plurality of parallel cutting lines having a third shape and a fourth shape.

7. A processing method for a double-sided adhesive product with a narrow adhesive strip according to claim 1, characterized in that, In step (S3), the third composite structural layer consists of, from top to bottom, the third auxiliary material release film, double-sided adhesive, handle release film, and auxiliary material protective film.

8. A processing method for a double-sided adhesive product with a narrow adhesive strip according to claim 1, characterized in that, In step (S3), the post-processing specifically includes the following steps: After the third die-cutting unit finishes die-cutting, the seventh feeding component delivers the second sealing tape, the eighth feeding component delivers the material tape film, and finally the finished product is wound up by the winding component.

9. A processing method for a double-sided adhesive product with a narrow adhesive strip according to claim 8, characterized in that, After the third die-cutting unit finishes die-cutting, the fifth receiving component is used to collect and discharge the waste glue generated from the third die-cutting process. After the seventh feeding component delivers the second sealing tape, the sixth receiving component collects and arranges the second sealing tape and the third auxiliary release film.

10. A processing method for a double-sided adhesive product with a narrow adhesive strip according to claim 8, characterized in that, While the eighth feeding component feeds out the conveyor belt film, it also collects and discharges auxiliary protective film and waste generated from the third die-cutting process.

Citation Information

Patent Citations

  • Circular cutter die cutting system for double-sided adhesive tape die-cut piece with both sides free of cutter mark

    CN112873409A

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    KR102559285B1