Silk-like cotton fiber sheet production process and lapping structure thereof
By adopting specific fiber raw materials and process flows, including cross-web laying and glue spraying treatment, the problems of unevenness and peeling in the production of existing imitation silk cotton tundies are solved, and an efficient and energy-saving floc production process is achieved.
Patent Information
- Application Number
- CN202510428244.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-08
- Publication Date
- 2025-06-17
AI Technical Summary
The existing production process of imitation silk cotton flakes has uneven phenomena, gaps appear at the connections between layers, and serious peeling. The laid structure cannot be cross-layed, which has high energy consumption.
The 2.5D×51mm ordinary fiber two-dimensional silicon hollow, 3D×64mm polyester staple fiber, 4D×64mm polyester hollow fiber and hot melt fiber are used as raw materials. The system is preliminarily carded into a floc structure through a carding machine, and added to the grid laying structure for cross-laying treatment, and is processed through a traction machine and a glue sprayer, and finally drying and micro-steaming treatment is carried out in the drying box and ironing machine.
The imitation silk cotton tundra has high flatness, good cold-proof clothing performance, not easy to deform, delicate feel, stable floss structure, and the mesh laying structure is cross-layed through a set of driving structures, saving energy and consumption reduction.
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Figure CN120158872A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of flake production, and particularly to a production process of silk-like cotton flakes and its cross-laying structure. Background Art
[0002] Flannel is a soft and velvety cotton and wool fabric woven with coarse combed cotton and wool yarn.
[0003] For example, in Chinese patent CN201610751192.9, nanofibers are spun onto a common fiber web through electrospinning technology, and then a multi-layer composite fiber web is formed by cross-laying, and finally a micro / nano composite material is obtained through reinforcement. The above method simply composites a nanofiber layer on a micron fiber web, which is prone to unevenness, and there are voids at the interlayer connection parts, resulting in easy peeling during use. At the same time, the existing cross-laying structure cannot be cross-laid, which is not conducive to actual use, and the cross-laying structure only uses multiple sets of driving structures, resulting in high energy consumption.
[0004] Based on this, the present invention designs a production process of silk-like cotton flakes and its cross-laying structure to solve the above problems. Summary of the Invention
[0005] In view of the above-mentioned drawbacks of the prior art, the present invention provides a production process of silk-like cotton flakes and its cross-laying structure.
[0006] To achieve the above object, the present invention is realized through the following technical solutions: A production process of silk-like cotton flakes includes the following steps: Step 1: Prepare 2.5D×51mm ordinary fiber two-dimensional siliconized hollow fibers, 3D×64mm polyester staple fibers, 4D×64mm polyester hollow fibers and hot melt fibers as raw materials in proportion, stir evenly, and loosen the stirred raw materials through a loosening machine; Step 2: A blower sends the loosened materials into a carding machine, and the carding machine performs preliminary carding into a flocculent structure, which is intertwined and filled with each other; Step 3: The flocculent structure is added to a cross-laying structure for cross-laying treatment, and then added to a traction machine for traction treatment; Step 4: Add the second raw material of spun silk cotton warm floss into a spray glue machine for melting treatment, spray glue on the fiber network structure tractioned by the traction machine, and then enter for preheating treatment at a temperature of 75 - 95°C; Step 5: Add the preheated fiber network structure into a drying oven, the temperature of the oven is 150 - 220°C, and the time is 5 - 12 minutes, and perform drying treatment on the fiber network structure after spray gluing; Step 6: Add the dried fiber network structure into an ironing machine, and perform micro-ironing treatment on the surface of the dried fiber network structure to obtain spun silk cotton warm floss; Step 7: Finally, the spunlace cotton warm fleece is added to the packaging machine for quantitative winding and packaging.
[0007] In the production process of the silk-like cotton flake, the temperature rising speed in Step 5, the ironing temperature of the upper roller of the ironing machine is 185 - 195 °C, and the ironing temperature of the lower roller is 190 - 200 °C.
[0008] A web laying structure for the production of silk-like cotton flakes, including a Y-axis conveyor belt; Above the Y-axis conveyor belt, there is a placing component for reciprocally laying the flocculent structure; The placing component is connected with a follow-up dust collection component for collecting flying flocs, and the collection end of the follow-up dust collection component moves along with the laying end of the placing component; The placing component is connected with a feeding component for feeding.
[0009] Furthermore, the feeding component includes a fourth belt component, a fourth support frame, a fourth conveyor belt, and a fifth belt component. A fourth conveyor belt is rotatably connected between the fourth support frames. The fourth conveyor belt is connected to the placing component through the fifth belt component and the fourth belt component.
[0010] Furthermore, the placing component includes a driving component, a material guiding component, a clamping and conveying component, and a reciprocating driving component. The reciprocating driving component is located on the Y-axis conveyor belt. The reciprocating driving component is connected to the driving component. The reciprocating driving component is connected with the clamping and conveying component. The clamping and conveying component is connected with the material guiding component. The material guiding component is connected to the fifth belt component. The driving component is connected to the fourth belt component.
[0011] Furthermore, the material guiding component includes a first conveyor belt and a first support plate. The rotating shaft of the fourth conveyor belt away from the carding machine is rotatably connected to the first support plate. A first conveyor belt is rotatably connected between the first support plates. The rotating shaft of the first conveyor belt close to the carding machine is connected to the rotating shaft of the fourth conveyor belt away from the carding machine through the fifth belt component. The rotating shaft of the first conveyor belt away from the carding machine is connected to the clamping and conveying component.
[0012] Further, the clamping and conveying assembly includes a second conveyor belt, a third belt assembly, a connecting seat, a first mounting seat, a straight rod, a third conveyor belt, a toothed ring, and a second mounting seat. The rotating shaft of the first conveyor belt away from the carding machine is rotatably connected to the connecting seat. The rotating shaft at the upper end of the third conveyor belt is rotatably connected to the connecting seat. Toothed rings that are meshed with each other are fixedly connected to the rotating shafts at the upper ends of the third conveyor belt and the second conveyor belt. The rotating shafts at the upper ends of the third conveyor belt and the second conveyor belt are both rotatably connected to the first mounting seat. The rotating shaft at the upper end of the third conveyor belt is drivingly connected to the rotating shaft of the first conveyor belt away from the carding machine through the third belt assembly. A straight rod is fixedly connected to the bottom of the first mounting seat. A second mounting seat is fixedly connected to the bottom of the straight rod. The second mounting seat is rotatably connected to the rotating shafts at the lower ends of the third conveyor belt and the second conveyor belt. The second mounting seat is connected to the reciprocating driving assembly. The second mounting seat is connected to the follow-up dust suction assembly.
[0013] Further, the reciprocating driving assembly includes a second support frame, a support seat, a second belt assembly, a horizontal shaft, a slide rail, a moving seat, an upper convex block, a guide rail assembly, a movable pressing plate, an inclined slot, a lower convex block, an inclined block, a cylinder, a connecting rod, a connecting frame, and a roller. A connecting frame is fixedly connected to the lower end of the straight rod. A connecting rod is fixedly connected to the connecting frame. The lower end of the connecting rod is rotatably connected to the moving seat. Rollers are rotatably connected to the left and right ends of the moving seat. The rollers are rotatably connected to the slide rail. The slide rail is fixedly installed on the second support frame. The second support frame is arranged above the Y-axis conveyor belt. Support seats are fixedly connected to both ends of the top of the second support frame. Two belt pulleys of the second belt assembly are fixedly connected to two horizontal shafts. The horizontal shafts are rotatably connected to the support seats. One horizontal shaft is connected to the driving assembly. An upper convex block and an inclined slot are respectively fixedly connected to the upper and lower ends of the outer side wall of the moving seat. The upper convex block is located at the top of the upper half of the belt of the second conveyor belt. The inclined slot is located at the bottom of the lower half of the belt of the second conveyor belt. The cylinder is fixedly installed on the outer wall of the moving seat. An inclined block is fixedly connected to the output end of the cylinder. The guide rail of the guide rail assembly is fixedly connected to the moving seat. The slider of the guide rail assembly is fixedly connected to the movable pressing plate. The movable pressing plate is located between the belts of the second conveyor belt. An inclined slot for cooperating with the inclined block is provided on the movable pressing plate.
[0014] Further, the driving assembly includes a first belt assembly and a motor. The motor is drivingly connected to the horizontal shaft close to the carding machine through the first belt assembly. The motor is drivingly connected to the fourth conveyor belt through the fourth belt assembly. Beneficial effects
[0015] The performance of the down jacket of the present invention is high in flatness, not easily deformed, and has a delicate feel. At the same time, the floc prepared by the cooperation of ordinary fiber two-dimensional silicon hollow, polyester staple fiber, polyester hollow fiber, and heat-melt fiber has a stable structure.
[0016] The carding machine of the present invention conveys the flocculent structure onto the feeding assembly, and the placing assembly drives the feeding assembly to move. The feeding assembly drives the flocculent structure to move to the placing assembly, and the placing assembly swings the flocculent structure. The Y-axis conveyor belt moves to the swung flocculent structure to achieve the cross-laying of the flocculent structure, which is beneficial for actual use. Moreover, the web-forming structure only uses a set of driving structures, saving energy and reducing consumption. At the same time, the follow-up dust suction assembly follows the placing assembly to suck floating flocs, which is beneficial for the collection of floating flocs and avoids the pollution of the processing environment by floating flocs. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention, and those of ordinary skill in the art can also obtain other drawings based on these drawings without creative efforts.
[0018] Figure 1 is a three-dimensional view of the web-forming structure for producing silk-like cotton flake of the present invention Figure 1 ; Figure 2 is a front view of the web-forming structure for producing silk-like cotton flake of the present invention; Figure 3 is a three-dimensional view of the web-forming structure for producing silk-like cotton flake of the present invention Figure 2 ; Figure 4 is a three-dimensional view of the web-forming structure for producing silk-like cotton flake of the present invention Figure 3 ; Figure 5 is a three-dimensional view of the web-forming structure for producing silk-like cotton flake of the present invention Figure 4 ; Figure 6 is Figure 2 the enlarged view of part A in Figure 7 is Figure 3 the enlarged view of part B in Figure 8 is Figure 5 the enlarged view of part C in Figure 9 is a partial schematic view of the moving seat and its connection structure.
[0019] The reference numerals in the drawings respectively represent: 1. Y-axis conveyor belt 2. Follow-up dust suction assembly 21. Dust suction hood 22. Air guide pipe 23. Z-shaped pipe 24. First support frame 25. Exhaust pipe 26. C-shaped pipe 27. Support block 28. Straight pipe 3. Placing assembly 31. Second support frame 32. Support base 33. First belt assembly 34. Motor 35. First conveyor belt 36. Second conveyor belt 37. Second belt assembly 38. Horizontal axis 39. Slide rail 310. First support plate 311. Third belt assembly 312. Moving seat 313. Upper convex block 314. Guide rail assembly 315. Movable pressing plate 316. Inclined groove 317. Lower convex block 318. Inclined block 319. Cylinder 320. Connecting rod 321. Connecting seat 322. First mounting seat 323. Straight rod 324. Third conveyor belt 325. Gear ring 326. Second mounting seat 327. Connecting frame 328. Roller 4. Loading assembly 41. Fourth belt assembly 42. Fourth support frame 43. Fourth conveyor belt 44. Fifth belt assembly. Detailed implementation manner
[0020] To make the objectives, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are some, but not all, of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0021] The present invention will be further described below with reference to the embodiments.
[0022] The "left", "right", "front", "rear", "upper" and "lower" mentioned in the following description are oriented in the perspective direction of the front view. Embodiment 1
[0023] This embodiment discloses a production process of imitation silk cotton flocs, including the following steps: Step 1: Prepare 2.5D×51mm ordinary fiber two-dimensional siliconized hollow fiber, 3D×64mm polyester staple fiber, 4D×64mm polyester hollow fiber and hot melt fiber as raw materials in proportion, stir evenly, and open the stirred raw materials through a opener; Step 2: The blower sends the opened materials into a carding machine, and the carding machine conducts preliminary carding into a flocculent structure, which are intertwined and filled with each other; Step 3: Add the flocculent structure into a cross-laying net structure for cross-laying treatment, and then add it into a traction machine for traction treatment; Step 4: Add the second raw material of spunlace cotton warm fleece into a spray adhesive machine for melting treatment, spray adhesive on the fiber network structure drawn by a tractor, and then enter for preheating treatment at a temperature of 75°C; Step 5: Add the preheated fiber network structure into a drying oven, with the oven temperature at 220°C and the time at 5 minutes, and conduct drying treatment on the fiber network structure after spray adhesive; Step 6: Add the dried fiber network structure into a calender, and conduct micro-calendering treatment on the surface of the dried fiber network structure to obtain spunlace cotton warm fleece; Step 7: Finally, add the spunlace cotton warm fleece into a packaging machine for quantitative winding and packaging treatment.
[0024] In Step 5, the temperature rising speed, the calendering temperature of the upper roller of the calender is 188°C, and the calendering temperature of the lower roller is 190°C. Example 2
[0025] This example discloses a production process of silk-like cotton flake, including the following steps: Step 1: Use 2.5D×51mm ordinary fiber two-dimensional siliconized hollow fiber, 3D×64mm polyester staple fiber, 4D×64mm polyester hollow fiber and hot melt fiber as raw materials, prepare them in proportion, stir evenly, and loosen the stirred raw materials through a loosening machine; Step 2: A fan sends the loosened materials into a carding machine, and the carding machine conducts preliminary carding into a flocculent structure, which entangles, interweaves and fills with each other; Step 3: Add the flocculent structure into a cross-laying structure for cross-laying treatment, and then add it into a tractor for drawing treatment; Step 4: Add the second raw material of spunlace cotton warm fleece into a spray adhesive machine for melting treatment, spray adhesive on the fiber network structure drawn by a tractor, and then enter for preheating treatment at a temperature of 85°C; Step 5: Add the preheated fiber network structure into a drying oven, with the oven temperature at 150°C and the time at 12 minutes, and conduct drying treatment on the fiber network structure after spray adhesive; Step 6: Add the dried fiber network structure into a calender, and conduct micro-calendering treatment on the surface of the dried fiber network structure to obtain spunlace cotton warm fleece; Step 7: Finally, add the spunlace cotton warm fleece into a packaging machine for quantitative winding and packaging treatment.
[0026] In Step 5, the temperature rising speed, the calendering temperature of the upper roller of the calender is 190°C, and the calendering temperature of the lower roller is 195°C. Example 3
[0027] This example discloses a production process of silk-like cotton flake, including the following steps: Step 1: Prepare 2.5D×51mm ordinary fiber two-dimensional siliconized hollow fiber, 3D×64mm polyester staple fiber, 4D×64mm polyester hollow fiber and hot melt fiber as raw materials in proportion, mix them evenly, and loosen the mixed raw materials through a carding machine; Step 2: The fan sends the loosened materials into a carding machine, and the carding machine conducts preliminary carding into a flocculent structure, which is intertwined and filled with each other; Step 3: Add the flocculent structure to a cross-laying structure for cross-laying treatment, and then add it to a traction machine for traction treatment; Step 4: Add the second raw material of spunlace cotton warm velvet to a spray glue machine for melting treatment, spray glue on the fiber network structure tractioned by the traction machine, and then enter for preheating treatment at a temperature of 95°C; Step 5: Add the preheated fiber network structure into a drying oven, the oven temperature is 175°C, and the time is 9 minutes, and conduct drying treatment on the fiber network structure after spray gluing; Step 6: Add the dried fiber network structure into an ironing machine, and conduct micro-ironing treatment on the surface of the dried fiber network structure to obtain spunlace cotton warm velvet; Step 7: Finally, add the spunlace cotton warm velvet into a packaging machine for quantitative winding and packaging treatment.
[0028] In Step 5, the temperature rising speed, the ironing temperature of the upper roller of the ironing machine is 195°C, and the ironing temperature of the lower roller is 200°C.
[0029] The performance of the cold-proof clothing of the present invention is high in flatness, not easy to deform, and has a delicate hand feeling. At the same time, the floc prepared by the cooperation of ordinary fiber two-dimensional siliconized hollow fiber, polyester staple fiber, polyester hollow fiber and hot melt fiber has a stable structure. Example 4
[0030] Please refer to Figures 1-9 , this example discloses a cross-laying structure for the production of spunlace cotton floc, including a Y-axis conveyor belt 1; Above the Y-axis conveyor belt 1, there is a placing component 3 for reciprocally laying the flocculent structure; The placing component 3 is connected with a follow-up dust suction component 2 for collecting flying flocs, and the collection end of the follow-up dust suction component 2 moves along with the laying end of the placing component 3; The placing component 3 is connected with a feeding component 4 for feeding; The carding machine conveys the flocculent structure to the feeding component 4. The placing component 3 drives the feeding component 4 to move, and the feeding component 4 drives the flocculent structure to move to the placing component 3. The placing component 3 swings the flocculent structure. The Y-axis conveyor belt 1 moves to the swung flocculent structure to achieve the cross-laying of the flocculent structure, which is beneficial for actual use. Moreover, the web-forming structure only uses a set of driving structures, saving energy and reducing consumption. At the same time, the follow-up dust suction component 2 follows the placing component 3 to suck floating flocs, which is beneficial for the collection of floating flocs and avoids the pollution of the processing environment by floating flocs.
[0031] The feeding component 4 includes a fourth belt component 41, a fourth support frame 42, a fourth conveyor belt 43, and a fifth belt component 44. A fourth conveyor belt 43 is rotatably connected between the fourth support frames 42. The fourth conveyor belt 43 is connected to the placing component 3 through the fifth belt component 44 and the fourth belt component 41.
[0032] The placing component 3 drives the fourth conveyor belt 43 to rotate through the fourth belt component 41 of the feeding component 4. The fourth conveyor belt 43 drives the flocculent structure conveyed by the carding machine to the placing component 3. Moreover, the fifth belt component 44 drives the placing component 3 to rotate, facilitating the placing component 3 to drive the fourth support frame 42 to rotate for feeding.
[0033] The placing component 3 includes a driving component, a material guiding component, a clamping and conveying component, and a reciprocating driving component. The reciprocating driving component is located on the Y-axis conveyor belt 1. The reciprocating driving component is connected to the driving component. The reciprocating driving component is connected to the clamping and conveying component. The clamping and conveying component is connected to the material guiding component. The material guiding component is connected to the fifth belt component 44. The driving component is connected to the fourth belt component 41.
[0034] The material guiding component includes a first conveyor belt 35 and a first support plate 310. The rotating shaft of the fourth conveyor belt 43 away from the carding machine is rotatably connected to the first support plate 310. A first conveyor belt 35 is rotatably connected between the first support plates 310. The rotating shaft of the first conveyor belt 35 close to the carding machine is connected to the rotating shaft of the fourth conveyor belt 43 away from the carding machine through the fifth belt component 44. The rotating shaft of the first conveyor belt 35 away from the carding machine is connected to the clamping and conveying component.
[0035] The clamping and conveying assembly includes a second conveyor belt 36, a third belt assembly 311, a connecting seat 321, a first mounting seat 322, a straight rod 323, a third conveyor belt 324, a gear ring 325, and a second mounting seat 326. The rotating shaft of the first conveyor belt 35 away from the carding machine is rotatably connected to the connecting seat 321. The rotating shaft at the upper end of the third conveyor belt 324 is rotatably connected to the connecting seat 321. The rotating shafts at the upper ends of the third conveyor belt 324 and the second conveyor belt 36 are both fixedly connected with gear rings 325 that are meshed with each other. The rotating shafts at the upper ends of the third conveyor belt 324 and the second conveyor belt 36 are both rotatably connected to the first mounting seat 322. The rotating shaft at the upper end of the third conveyor belt 324 is drivingly connected to the rotating shaft of the first conveyor belt 35 away from the carding machine through the third belt assembly 311. The bottom of the first mounting seat 322 is fixedly connected with a straight rod 323. The bottom of the straight rod 323 is fixedly connected with a second mounting seat 326. And the second mounting seat 326 is rotatably connected to the rotating shafts at the lower ends of the third conveyor belt 324 and the second conveyor belt 36. The second mounting seat 326 is connected to the reciprocating driving assembly, and the second mounting seat 326 is connected to the follow-up dust suction assembly 2.
[0036] The reciprocating driving assembly includes a second support frame 31, a support seat 32, a second belt assembly 37, a horizontal shaft 38, a slide rail 39, a moving seat 312, an upper convex block 313, a guide rail assembly 314, a movable pressing plate 315, an inclined groove 316, a lower convex block 317, an inclined block 318, a cylinder 319, a connecting rod 320, a connecting frame 327, and a roller 328. The lower end of the straight rod 323 is fixedly connected with a connecting frame 327. The connecting frame 327 is fixedly connected with a connecting rod 320. The lower end of the connecting rod 320 is rotatably connected to the moving seat 312. The left and right ends of the moving seat 312 are rotatably connected with rollers 328. The rollers 328 are rotatably connected to the slide rail 39. The slide rail 39 is fixedly installed on the second support frame 31. The second support frame 31 is arranged above the Y-axis conveyor belt 1. The two ends of the top of the second support frame 31 are fixedly connected with support seats 32. The two belt pulleys of the second belt assembly 37 are fixedly connected with two horizontal shafts 38. And the horizontal shafts 38 are rotatably connected to the support seats 32. One group of horizontal shafts 38 is connected to the driving assembly. The upper and lower ends of the outer side wall of the moving seat 312 are respectively fixedly connected with an upper convex block 313 and an inclined groove 316. The upper convex block 313 is located at the top of the upper half of the belt of the second conveyor belt 36. The inclined groove 316 is located at the bottom of the lower half of the belt of the second conveyor belt 36. The cylinder 319 is fixedly installed on the outer wall of the moving seat 312. The output end of the cylinder 319 is fixedly connected with an inclined block 318. The guide rail of the guide rail assembly 314 is fixedly connected with the moving seat 312. The slider of the guide rail assembly 314 is fixedly connected with the movable pressing plate 315. The movable pressing plate 315 is located between the belts of the second conveyor belt 36. The movable pressing plate 315 is provided with an inclined groove 316 that cooperates with the inclined block 318. The driving assembly includes a first belt assembly 33 and a motor 34. The motor 34 is drivingly connected to a horizontal shaft 38 near the carding machine through the first belt assembly 33, and the motor 34 is drivingly connected to a fourth conveyor belt 43 through a fourth belt assembly 41.
[0037] The motor 34 of the driving component of the placing component 3 drives the fourth belt component 41 to rotate. The fourth belt component 41 drives the fourth conveyor belt 43 to rotate. The fourth conveyor belt 43 drives the flocculent structure conveyed by the carding machine onto the first conveyor belt 35 of the feeding component. The fourth conveyor belt 43 drives the first conveyor belt 35 to rotate through the fifth belt component 44. The first conveyor belt 35 drives the flocculent structure to move towards the second mounting seat 326 and the third conveyor belt 324. The first conveyor belt 35 drives the third belt component 311 of the clamping and conveying component to rotate. The third belt component 311 drives the side wall of the third conveyor belt 324 away from the carding machine to rotate downward. Driven by the cooperation of the two gear rings 325, the side wall of the second conveyor belt 36 close to the carding machine rotates downward. The second conveyor belt 36 and the connecting frame 327 drive the flocculent structure for clamping and conveying. At the same time, the air cylinder 319 extends. The air cylinder 319 drives the inclined block 318 to move. The inclined block 318 and the inclined groove 316 cooperate to drive the movable pressing plate 315 to move upward along the guide rail component 314. The upward movement of the guide rail component 314 cooperates with the upper convex block 313 to clamp the second belt component 37. The motor 34 drives the first belt component 33 to rotate. The first belt component 33 drives a group of cross shafts 38 to rotate. The cross shafts 38 drive the support block 27 to rotate. The support block 27 drives another group of cross shafts 38 to rotate. The upper half of the belt of the second belt component 37 drives the moving seat 312 to move. The moving seat 312 drives the roller 328 to move along the slide rail 39. The moving seat 312 drives the connecting rod 320 to move. The connecting rod 320 drives the connecting frame 327 to move. The connecting frame 327 drives the straight rod 323 to move. The straight rod 323 drives the second mounting seat 326 to move leftward. When the second mounting seat 326 moves to the leftmost end, the air cylinder 319 retracts. The air cylinder 319 drives the inclined block 318 to move. The inclined block 318 and the inclined groove 316 cooperate to drive the movable pressing plate 315 to move downward along the guide rail component 314. The upward movement of the guide rail component 314 cooperates with the lower convex block 317 to clamp the second belt component 37. The motor 34 drives the first belt component 33 to rotate. The first belt component 33 drives a group of cross shafts 38 to rotate. The cross shafts 38 drive the support block 27 to rotate. The support block 27 drives another group of cross shafts 38 to rotate. The upper half of the belt of the second belt component 37 drives the moving seat 312 to move. The moving seat 312 drives the roller 328 to move along the slide rail 39. The moving seat 312 drives the connecting rod 320 to move. The connecting rod 320 drives the connecting frame 327 to move. The connecting frame 327 drives the straight rod 323 to move. The straight rod 323 drives the second mounting seat 326 to move rightward, realizing the reciprocating movement of the lower ends of the second conveyor belt 36 and the third conveyor belt 324 along the top of the second support frame 31. The second conveyor belt 36 and the third conveyor belt 324 spread the flocculent structure on the Y-axis conveyor belt 1, and then cooperate with the Y-axis conveyor belt 1 to realize the cross arrangement of the flocculent structure. In addition, the cross arrangement of the flocculent structure is realized through a group of motors 34, saving energy and reducing consumption.
[0038] The follow-up dust collection assembly 2 includes a dust collection hood 21, an air duct 22, a Z-shaped pipe 23, a first support frame 24, an air extraction pipe 25, a C-shaped pipe 26, a support block 27 and a straight pipe 28. A dust collection hood 21 is fixedly connected between the second mounting seats 326. One group of dust collection hoods 21 is located outside the second conveyor belt 36, and the other group of dust collection hoods 21 is located outside the third conveyor belt 324. The top of the dust collection hood 21 is fixedly connected with straight pipes 28 at equal intervals. The top of the straight pipe 28 is fixedly connected with an air duct 22. The air duct 22 is rotatably connected to the lower end of the C-shaped pipe 26. The connection part of the C-shaped pipe 26 and the air duct 22 is coaxially arranged with the rotating shaft at the upper end of the third conveyor belt 324. The upper end of the C-shaped pipe 26 is rotatably connected to one end of the Z-shaped pipe 23. The connection part of the C-shaped pipe 26 and the Z-shaped pipe 23 is coaxially arranged with the rotating shaft of the first conveyor belt 35 away from the carding machine. The C-shaped pipe 26 is fixedly connected with a support block 27, and the support block 27 is fixedly connected with the connecting seat 321. The other end of the Z-shaped pipe 23 is rotatably connected to the air extraction pipe 25. The connection part of the Z-shaped pipe 23 and the air extraction pipe 25 is coaxially arranged with the rotating shaft of the first conveyor belt 35 close to the carding machine. And the air extraction pipe 25 is fixedly connected with the first support frame 24. The first support frame 24 is fixedly connected with the fourth support frame 42.
[0039] The air extraction pipe 25 is connected to the dust removal equipment through an external fan.
[0040] The external fan pumps the air in the dust collection hood 21 through the air extraction pipe 25, the Z-shaped pipe 23, the C-shaped pipe 26, the air duct 22 and the straight pipe 28. At the same time, the C-shaped pipe 26 rotates with the air duct 22 and the Z-shaped pipe 23. The C-shaped pipe 26 rotates following the rotating shaft of the first conveyor belt 35 away from the carding machine and the rotating shaft at the upper end of the third conveyor belt 324. The connection part of the Z-shaped pipe 23 and the air extraction pipe 25 rotates following the rotating shaft of the first conveyor belt 35 close to the carding machine, realizing that the dust collection hood 21 moves following the second conveyor belt 36 and the third conveyor belt 324, which is beneficial to the dust collection hood 21 to follow for dust collection. The follow-up dust collection assembly 2 sucks the flying flocs following the placement assembly 3, which is beneficial to the collection of flying flocs and avoids the pollution of the processing environment by flying flocs.
[0041] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements will not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A production process for imitation silk cotton sheets, characterized in that: The following steps are involved: Step 1: 2.5D×51mm ordinary two-dimensional hollow silicon fiber, 3D×64mm polyester staple fiber, 4D×64mm polyester hollow fiber and hot-melt fiber are prepared in proportion as raw materials, stirred evenly, and the stirred raw materials are opened by an opener; Step 2: The fan sends the loosened material into the carding machine, which performs preliminary carding into a flocculent structure, and then entangles, interweaves and fills the flocculent material with each other; Step 3: The flocculent structure is added to the web laying structure for cross-laying treatment, and then added to the traction machine for traction treatment; Step 4: Add the second raw material of the spun cotton warm fleece into the glue spraying machine for melting treatment, spray glue on the traction fiber mesh structure of the traction machine, and then enter the preheating treatment at a temperature of 75-95°C; Step 5: Add the preheated fiber mesh structure into a drying oven at a temperature of 150-220°C for 5-12 minutes to dry the fiber mesh structure after spraying glue; Step 6: Add the dried fiber mesh structure into the ironing machine, and perform a slight ironing treatment on the surface of the dried fiber mesh structure to obtain spun cotton warm velvet; Step 7: Finally, the spun cotton warm fleece is added into the packaging machine for quantitative roll packaging.
2. The production process of the imitation silk cotton sheet according to claim 1, characterized in that: Step 5: The temperature of the upper roller of the ironing machine is increased to 185-195°C, and the temperature of the lower roller is 190-200°C.
3. A web laying structure for producing imitation silk cotton sheets according to claim 1, comprising a Y-axis conveyor belt (1), characterized in that: A placement component (3) for reciprocatingly laying out the flocculent structure is provided above the Y-axis conveyor belt (1); The placement component (3) is connected to a follow-up dust suction component (2) for collecting flying catkins, and the collection end of the follow-up dust suction component (2) moves following the laying end of the placement component (3); The placing component (3) is connected to a loading component (4) for loading materials.
4. The web laying structure for producing the imitation silk cotton sheet according to claim 3, characterized in that: The loading assembly (4) comprises a fourth belt assembly (41), a fourth support frame (42), a fourth conveyor belt (43) and a fifth belt assembly (44); the fourth support frame (42) is rotatably connected to the fourth conveyor belt (43); and the fourth conveyor belt (43) is connected to the placement assembly (3) via the fifth belt assembly (44) and the fourth belt assembly (41).
5. The web laying structure for producing imitation silk cotton sheets according to claim 4, characterized in that: The placing component (3) comprises a driving component, a material guiding component, a clamping and conveying component and a reciprocating driving component. The reciprocating driving component is located on the Y-axis conveyor belt (1). The reciprocating driving component is connected to the driving component. The reciprocating driving component is connected to the clamping and conveying component. The clamping and conveying component is connected to the material guiding component. The material guiding component is connected to the fifth belt component (44). The driving component is connected to the fourth belt component (41).
6. The web laying structure for producing imitation silk cotton sheets according to claim 5, characterized in that: The material guide assembly comprises a first conveyor belt (35) and a first support plate (310); a fourth conveyor belt (43) is rotatably connected to the first support plate (310) away from the rotation axis of the combing machine; the first conveyor belt (35) is rotatably connected between the first support plates (310); the first conveyor belt (35) is close to the rotation axis of the combing machine and is connected to the fourth conveyor belt (43) away from the rotation axis of the combing machine through a fifth belt assembly (44); and the first conveyor belt (35) is connected to the clamping and conveying assembly away from the rotation axis of the combing machine.
7. The web laying structure for producing imitation silk cotton sheets according to claim 6, characterized in that: The clamping conveying assembly comprises a second conveyor belt (36), a third belt assembly (311), a connecting seat (321), a first mounting seat (322), a straight rod (323), a third conveyor belt (324), a gear ring (325) and a second mounting seat (326), wherein the rotating shaft of the first conveyor belt (35) away from the combing machine is rotatably connected to the connecting seat (321), the rotating shaft at the upper end of the third conveyor belt (324) is rotatably connected to the connecting seat (321), the rotating shaft at the upper end of the third conveyor belt (324) and the rotating shaft at the upper end of the second conveyor belt (36) are both fixedly connected to the gear ring (325) which is meshed with each other, and the rotating shaft at the upper end of the third conveyor belt (324) and the second conveyor belt (36) are fixedly connected to the gear ring (325) which is meshed with each other. The rotating shafts at the upper ends of the belts (36) are rotatably connected to the first mounting seat (322); the rotating shaft at the upper end of the third conveyor belt (324) is transmission-connected to the rotating shaft of the first conveyor belt (35) away from the combing machine through the third belt assembly (311); a straight rod (323) is fixedly connected to the bottom of the first mounting seat (322); a second mounting seat (326) is fixedly connected to the bottom of the straight rod (323); the second mounting seat (326) is rotatably connected to the rotating shaft at the lower end of the third conveyor belt (324) and the rotating shaft at the lower end of the second conveyor belt (36); the second mounting seat (326) is connected to the reciprocating drive assembly; and the second mounting seat (326) is connected to the follow-up dust collection assembly (2).
8. The web laying structure for producing imitation silk cotton sheets according to claim 7, characterized in that: The reciprocating drive assembly comprises a second support frame (31), a support seat (32), a second belt assembly (37), a transverse shaft (38), a slide rail (39), a movable seat (312), an upper protrusion (313), a guide rail assembly (314), a movable pressure plate (315), an inclined groove (316), a lower protrusion (317), an inclined block (318), a cylinder (319), a connecting rod (320), a connecting frame (327) and a roller (328). The lower end of the straight rod (323) is fixedly connected to A connecting frame (327), the connecting frame (327) is fixedly connected to a connecting rod (320), the lower end of the connecting rod (320) is rotatably connected to a moving seat (312), the left and right ends of the moving seat (312) are rotatably connected to rollers (328), the rollers (328) are rotatably connected to a slide rail (39), the slide rail (39) is fixedly mounted on a second supporting frame (31), the second supporting frame (31) is arranged above the Y-axis conveyor belt (1), and the top ends of the second supporting frame (31) are fixedly connected to a supporting seat (32), two groups of pulleys of the second belt assembly (37) are fixedly connected to two groups of transverse shafts (38), and the transverse shafts (38) are rotatably connected to the support seat (32), one group of transverse shafts (38) is connected to the driving assembly, and the upper and lower ends of the outer wall of the movable seat (312) are respectively fixedly connected with an upper protrusion (313) and an inclined groove (316), the upper protrusion (313) is located at the top of the upper half of the belt of the second conveyor belt (36), and the inclined groove (316) is located at the lower half of the belt of the second conveyor belt (36). At the bottom, the cylinder (319) is fixedly mounted on the outer wall of the movable seat (312), the output end of the cylinder (319) is fixedly connected with an inclined block (318), the guide rail of the guide rail assembly (314) is fixedly connected to the movable seat (312), the slider of the guide rail assembly (314) is fixedly connected to the movable pressure plate (315), the movable pressure plate (315) is located between the belts of the second conveyor belt (36), and the movable pressure plate (315) is provided with an inclined groove (316) used in conjunction with the inclined block (318).
9. The web laying structure for producing imitation silk cotton sheets according to claim 8, characterized in that: The driving assembly comprises a first belt assembly (33) and a motor (34); the motor (34) is transmission-connected to a transverse shaft (38) close to the combing machine via the first belt assembly (33); and the motor (34) is transmission-connected to a fourth conveyor belt (43) via a fourth belt assembly (41).
Citation Information
Patent Citations
Preparation method of multiple layers of thin thermal-insulation and sound-absorption composite materials with different densities
CN106367892A