High-voltage leakage current on-line monitoring device

By designing a detachable high-voltage leakage current online monitoring device, the existing testers are easily affected by water mist and impurities and difficult to disassemble and assemble, and achieve more efficient and flexible detection results.

CN120161384APending Publication Date: 2025-06-17HENAN PROVINCE INST OF METROLOGY
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Patent Information

Application Number
CN202510359252.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-25
Publication Date
2025-06-17

AI Technical Summary

Technical Problem

Existing high-voltage leakage current testers are susceptible to water mist and impurities, and their structure is fixed and difficult to disassemble and assemble, and can only be monitored in one direction.

Method used

A high-voltage leakage current online monitoring device is designed, including a removable leakage current tester, drying pad, cleaning brush and multi-directional detection mechanism to ensure that the surface of the tester is dry and can be detected in multiple directions.

Benefits of technology

Effectively remove water mist and impurities on the surface of the leakage current tester, avoiding the influence of detection effect, and improving detection flexibility and accuracy through a multi-directional detection mechanism.

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Abstract

The invention provides a high-voltage leakage current on-line monitoring device which comprises a base, a leakage current tester is arranged on the inner side of a fixed box, two detection pens are symmetrically arranged on the two sides of the leakage current tester, a drying pad is fixedly connected to the outer side of a conveying belt, and multiple sets of cleaning brushes are evenly arranged at the lower end of a rotating frame. A first drying clamping frame and a second drying clamping frame are arranged on the outer wall of the drying pad in a clamping mode. The inner walls of the first drying clamping frame and the second drying clamping frame are fixedly connected with a plurality of extrusion convex blocks, and the two sides of the first drying clamping frame and the second drying clamping frame are symmetrically and fixedly connected with a first clamping piece and a second clamping piece, so that impurities at the upper end of the leakage current tester can be conveniently cleaned; a threaded groove is formed in the inner side of the second mounting plate, a first mounting plate is fixedly connected to one side of a threaded column, and the second mounting plate is unscrewed and disassembled, so that the leakage current tester is convenient to disassemble, and multidirectional detection is convenient.
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Description

Technical Field

[0001] The present invention relates to the technical field of on-line monitoring of high-voltage leakage current, and specifically to an on-line monitoring device for high-voltage leakage current. Background Art

[0002] Leakage current refers to an extremely small current generated between the live wire and the neutral wire of an electrical appliance during normal operation, similar to the static electricity of a general electrical appliance. When testing, a leakage current tester is used, mainly testing its L pole and N pole. The principle of measuring leakage current is basically the same as that of measuring insulation resistance. Measuring insulation resistance is actually a kind of leakage current, but it is expressed in the form of resistance. However, a regular measurement of leakage current applies an alternating voltage, and the component of the leakage current includes capacitive component current. Therefore, it is necessary to set up an on-line monitoring device for high-voltage leakage current.

[0003] When using the on-line monitoring device for high-voltage leakage current, in the prior art, a leakage current tester will be used during the monitoring process of leakage current. Water mist and impurities are likely to be generated at the upper end of the leakage current tester, which will affect the monitoring effect. And the structure of the leakage current tester is fixedly welded at a certain position during use, making it difficult to disassemble and assemble. Also, in the prior art, the monitoring of leakage current can only be one-way monitoring and it is difficult to perform multi-directional detection. Summary of the Invention

[0004] (I) Technical Problems to be Solved Aiming at the deficiencies of the prior art, the present invention provides an on-line monitoring device for high-voltage leakage current, which solves the problems that the leakage current tester is prone to stick a lot of moisture and impurities during use and affects the detection effect, and solves the problems that only one-way monitoring can be performed during the detection process and the leakage current testers are welded together and difficult to remove.

[0005] (II) Technical Solutions To achieve the above objectives, the present invention is realized through the following technical solutions: An on-line monitoring device for high-voltage leakage current, including a base, a fixed box is fixedly connected to the upper end of the base, a lead screw is arranged on one side of the fixed box, a leakage current tester is arranged inside the fixed box, two detection pens are symmetrically arranged on both sides of the leakage current tester, a first motor is arranged on one side of the detection pen, a rotating frame is correspondingly arranged at the upper end of the leakage current tester, a conveyor belt is arranged at the upper end of the rotating frame, a drying pad is fixedly connected to the outer side of the conveyor belt, multiple groups of cleaning brushes are evenly arranged at the lower end of the rotating frame, a first drying clamping frame and a second drying clamping frame are clamped on the outer wall of the drying pad, and a box body is arranged on one side of the rotating frame.

[0006] Preferably, two groups of damping springs are symmetrically and fixedly connected to both sides of the leakage current tester, and each group has multiple damping springs. One side of the damping spring is fixedly connected to a second mounting plate. A threaded groove is provided inside the second mounting plate. A threaded column is threadedly connected inside the threaded groove. One side of the threaded column is fixedly connected to a first mounting plate. A second mounting groove is provided between the first mounting plate and the fixed box. A first mounting groove is provided between the second mounting plate and the fixed box. A drying cotton is fixedly connected to the inner wall of the fixed box, and the drying cotton is in mutual contact with the inner wall of the leakage current tester.

[0007] Preferably, a connecting column is fixedly connected to one side of the detection pen. A micro-swinging column is fixedly connected between the connecting columns. A second electric push rod is fixedly connected to one side of the connecting column. A rotating block is fixedly connected to one side of the second electric push rod. A first rotating shaft is fixedly connected to the lower end of the rotating block. The lower end of the first rotating shaft is fixedly connected to the output end of the first motor.

[0008] Preferably, a fixed shell is fixedly connected to the outside of the first motor. A first electric push rod is fixedly connected to the lower end of the fixed shell. The lower end of the first electric push rod is fixedly connected to the upper end of the base. Two moving wheels are symmetrically installed on one side of the fixed shell. A lifting plate is correspondingly attached to one side of the moving wheel. The lower end of the lifting plate is fixedly connected to the upper end of the fixed box.

[0009] Preferably, a plurality of third motors are evenly arranged on both sides of the conveyor belt. The output end of the third motor is fixedly connected to the transmission structure of the conveyor belt. A second rotating shaft is fixedly connected between the cleaning brushes. A second motor is arranged on one side of the second rotating shaft. The output end of the second motor is fixedly connected to one side of the second rotating shaft. The second motor is fixedly connected to the inside of the rotating frame.

[0010] Preferably, first clamping members and second clamping members are symmetrically and fixedly connected to both sides of the first drying and clamping frame and the second drying and clamping frame. A plurality of extrusion bumps are fixedly connected to the inner walls of the first drying and clamping frame and the second drying and clamping frame. A connecting frame is fixedly connected to one side of the first drying and clamping frame and the second drying and clamping frame. The connecting frame is fixedly connected to the side wall of the rotating frame. A cover plate is correspondingly arranged on one side of the first drying and clamping frame and the second drying and clamping frame. Two locking bolts are symmetrically threadedly connected to the cover plate.

[0011] Preferably, two third electric push rods are symmetrically and fixedly connected to the inside of the box body. A pushing plate is fixedly connected to one side of the third electric push rod. A fourth motor is fixedly connected to one side of the pushing plate. A third rotating shaft is arranged on one side of the fourth motor. One side of the third rotating shaft is fixedly connected to the output end of the fourth motor. One side of the third rotating shaft is fixedly connected to the side wall of the rotating frame.

[0012] Preferably, the upper end of the box body is symmetrically and fixedly connected with fourth electric push rods. The upper ends of the fourth electric push rods are fixedly connected with a top plate. The lower end of the top plate is fixedly connected with side plates. The lower ends of the side plates are fixedly connected to the upper end of the base. Two display screens are symmetrically and fixedly connected to one side of the side plates.

[0013] (III) Beneficial effects The present invention provides an on-line monitoring device for high-voltage leakage current, having the following beneficial effects: 1. Fixing boxes are symmetrically arranged on one side of the side plates. Two third electric push rods are symmetrically and fixedly connected inside the fixing boxes. Two fourth electric push rods are symmetrically and fixedly connected to the upper ends of the fixing boxes. The fourth electric push rods are fixedly connected to the lower end of the top plate. One side of the third electric push rod is fixedly connected with a push plate. One side of the push plate is fixedly connected with a fourth motor. A third rotating shaft is arranged on one side of the fourth motor. A rotating frame is fixedly connected to one side of the third rotating shaft. A conveyor belt is arranged on the upper end of the rotating frame. A drying pad is attached to the outside of the conveyor belt. A first drying clamping frame and a second drying clamping frame are attached to the outside of the drying pad. A plurality of extrusion bumps are fixedly connected to the inner walls of the first drying clamping frame and the second drying clamping frame. First clamping members and second clamping members are symmetrically and fixedly connected to both sides of the first drying clamping frame and the second drying clamping frame, making it convenient to clean the impurities on the upper end of the leakage current tester, so that it is not easily damaged and does not easily affect the detection effect.

[0014] 2. Two lifting plates are symmetrically arranged on both sides of the leakage current tester. Two moving wheels are symmetrically arranged on one side of the lifting plates. A fixed shell is installed on one side of the moving wheels. The lower end of the fixed shell is fixedly connected with a first electric push rod. A first motor is fixedly connected inside the fixed shell. A first rotating shaft is arranged on the upper end of the first motor. A rotating block is fixedly connected to the upper end of the first rotating shaft. A second electric push rod is fixedly connected to one side of the rotating block. A connecting column is fixedly connected to one side of the second electric push rod. A micro swing column is fixedly connected between the connecting columns. A detection pen is fixedly connected to one side of the connecting column. A plurality of damping springs are symmetrically and fixedly connected to both sides of the leakage current tester. One side of the damping springs is fixedly connected with a second mounting plate. A threaded groove is arranged inside the second mounting plate. A threaded column is threadedly connected inside the threaded groove. A first mounting plate is fixedly connected to one side of the threaded column. Loosening and disassembling the second mounting plate makes it convenient to remove the leakage current tester, making it convenient for multi-directional detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a three-dimensional view of the present invention; Figure 2 is a schematic structural view of the drying cotton inside the fixing box of the present invention; Figure 3 is a schematic structural view between the first mounting plate and the damping spring of the present invention; Figure 4 is a schematic structural view of the first motor of the present invention; Figure 5 Schematic diagram of the structure between the connecting column and the micro-swing column of the present invention; Figure 6 Schematic diagram of the structure of the fixed shell of the present invention; Figure 7 Schematic diagram of the structure between the first drying clamping frame and the second drying clamping frame of the present invention; Figure 8 Schematic diagram of the structure of the cleaning brush at the lower end of the rotating frame of the present invention; Figure 9 For the present invention Figure 1 Enlarged view of part A in

[0016] Wherein, 1, base; 2, side plate; 3, display screen; 4, fixed box; 5, leakage current tester; 6, lifting plate; 7, rotating block; 8, fixed shell; 9, first electric push rod; 10, first motor; 11, first rotating shaft; 12, second electric push rod; 13, connecting column; 14, detection pen; 15, micro-swing column; 16, first installation groove; 17, drying cotton; 18, second installation groove; 19, first installation plate; 20, threaded column; 21, threaded groove; 22, second installation plate; 23, damping spring; 24, moving wheel; 25, rotating frame; 26, drying pad; 27, conveyor belt; 28, third motor; 29, cover plate; 30, locking bolt; 31, second motor; 32, second rotating shaft; 33, cleaning brush; 34, first drying clamping frame; 35, connecting frame; 36, second drying clamping frame; 37, extrusion convex block; 38, first clamping member; 39, second clamping member; 40, fourth motor; 41, third rotating shaft; 42, pushing plate; 43, third electric push rod; 44, fourth electric push rod; 45, box body; 46, lead screw; 47, top plate. Detailed implementation manners

[0017] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present invention.

[0018] Embodiment: As Figures 1-9As shown in the figure, an embodiment of the present invention provides an on-line monitoring device for high-voltage leakage current, including a base 1. A fixed box 4 is fixedly connected to the upper end of the base 1. A lead screw 46 is arranged on one side of the fixed box 4. A leakage current tester 5 is arranged inside the fixed box 4. The working principle of the leakage current tester 5: Connect the object to be measured to the measurement end, start the instrument, raise the test voltage to 1.06 times (or 1.1 times) of the rated working voltage of the object to be measured, switch the phase conversion switch, read the secondary readings respectively, and select the larger reading as the leakage current value. When the conversion switch K is connected to the zero line, the leakage current sampled by the tester is the leakage current between the neutral line and the outer shell; when K is connected to the phase line, the leakage current between the phase line and the outer shell is tested. It should be noted that: whether K is connected to the zero line or K is connected to the phase line, the leakage current may not be the same. This is because the position of the insulation weakness of household appliances is random. Therefore, the leakage current test should switch the polarity through K, and take the larger value as the leakage current value of the electric heating appliance to be measured. Two detection pens 14 are symmetrically arranged on both sides of the leakage current tester 5. A first motor 10 is arranged on one side of the detection pen 14. The first motor 10 drives the detection pen 14 to rotate left and right. A rotating frame 25 is correspondingly arranged at the upper end of the leakage current tester 5. A conveyor belt 27 is arranged at the upper end of the rotating frame 25. The conveyor belt 27 can drive the drying pad 26 to rotate. The drying pad 26 is fixedly connected to the outer side of the conveyor belt 27. A plurality of groups of cleaning brushes 33 are evenly arranged at the lower end of the rotating frame 25. The outer wall of the drying pad 26 is clamped with a first drying clamping frame 34 and a second drying clamping frame 36. A box body 45 is arranged on one side of the rotating frame 25.

[0019] Two groups of damping springs 23 are symmetrically and fixedly connected to both sides of the leakage current tester 5, and each group has multiple damping springs. A second mounting plate 22 is fixedly connected to one side of the damping spring 23. A threaded groove 21 is arranged inside the second mounting plate 22. A threaded column 20 is threadedly connected inside the threaded groove 21. The threaded groove 21 and the threaded column 20 are used to install the first mounting plate 19. A first mounting plate 19 is fixedly connected to one side of the threaded column 20. A second mounting groove 18 is arranged between the first mounting plate 19 and the fixed box 4. A first mounting groove 16 is arranged between the second mounting plate 22 and the fixed box 4. A drying cotton 17 is fixedly connected to the inner wall of the fixed box 4. The drying cotton 17 and the inner wall of the leakage current tester 5 are mutually attached.

[0020] A connecting column 13 is fixedly connected to one side of the detection pen 14. A micro swing column 15 is fixedly connected between the connecting columns 13. A second electric push rod 12 is fixedly connected to one side of the connecting column 13. The second electric push rod 12 is a prior art structure that provides power through an internal motor. A rotating block 7 is fixedly connected to one side of the second electric push rod 12. A first rotating shaft 11 is fixedly connected to the lower end of the rotating block 7. The lower end of the first rotating shaft 11 is fixedly connected to the output end of the first motor 10.

[0021] A fixed shell 8 is fixedly connected to the outside of the first motor 10. A first electric push rod 9 is fixedly connected to the lower end of the fixed shell 8. The first electric push rod 9 is a prior art structure that provides power through an internal motor. The lower end of the first electric push rod 9 is fixedly connected to the upper end of the base 1. Two moving wheels 24 are symmetrically installed on one side of the fixed shell 8. A lifting plate 6 is correspondingly attached to one side of the moving wheel 24. The lower end of the lifting plate 6 is fixedly connected to the upper end of the fixed box 4.

[0022] A plurality of third motors 28 are evenly arranged on both sides of the conveyor belt 27. The third motors 28 drive the conveyor belt 27 to rotate. The output end of the third motor 28 is fixedly connected to the transmission structure of the conveyor belt 27. A second rotating shaft 32 is fixedly connected between the cleaning brushes 33. A second motor 31 is arranged on one side of the second rotating shaft 32. The second motor 31 drives the cleaning brushes 33 to rotate. The output end of the second motor 31 is fixedly connected to one side of the second rotating shaft 32. The second motor 31 is fixedly connected to the inside of the rotating frame 25.

[0023] First clamping members 38 and second clamping members 39 are symmetrically and fixedly connected to both sides of the first drying and clamping frame 34 and the second drying and clamping frame 36. A plurality of extrusion bumps 37 are fixedly connected to the inner walls of the first drying and clamping frame 34 and the second drying and clamping frame 36. A connecting frame 35 is fixedly connected to one side of the first drying and clamping frame 34 and the second drying and clamping frame 36. The connecting frame 35 is fixedly connected to the side wall of the rotating frame 25. A cover plate 29 is correspondingly arranged on one side of the first drying and clamping frame 34 and the second drying and clamping frame 36. Two locking bolts 30 are symmetrically and threadedly connected to the cover plate 29. The locking bolts 30 are used to fix the cover plate 29.

[0024] Two third electric push rods 43 are symmetrically and fixedly connected to the inside of the box body 45. The third electric push rods 43 are prior art structures that provide power through internal motors. A push plate 42 is fixedly connected to one side of the third electric push rods 43. A fourth motor 40 is fixedly connected to one side of the push plate 42. A third rotating shaft 41 is arranged on one side of the fourth motor 40. One side of the third rotating shaft 41 is fixedly connected to the output end of the fourth motor 40. The fourth motor 40 drives the rotating frame 25 to rotate. One side of the third rotating shaft 41 is fixedly connected to the side wall of the rotating frame 25.

[0025] Fourth electric push rods 44 are symmetrically and fixedly connected to the upper end of the box body 45. The fourth electric push rods 44 are prior art structures that provide power through internal motors. A top plate 47 is fixedly connected to the upper end of the fourth electric push rods 44. A side plate 2 is fixedly connected to the lower end of the top plate 47. The lower end of the side plate 2 is fixedly connected to the upper end of the base 1. Two display screens 3 are symmetrically and fixedly connected to one side of the side plate 2. The display screens 3 are used to display the monitoring effect.

[0026] Working principle: Install the device, place the leakage current tester 5 inside the fixed box 4, then lock the first mounting plate 19 and tighten it on one side of the threaded column 20 so that the second mounting plate 22 is clamped with the fixed box 4. After installation, drive the detection pen 14 to move through the first electric push rod 9, the first motor 10, and the second electric push rod 12, and cooperate with the micro swing column 15 to enable the detection pen 14 to move in multiple directions. The upper end of the leakage current tester 5 uses the drying pads 26 and the cleaning brushes 33 on both sides of the rotating frame 25 to wipe off the impurities and moisture on the surface of the leakage current tester 5.

[0027] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A high voltage leakage current online monitoring device, comprising a base (1), characterized in that: The upper end of the base (1) is fixedly connected to a fixed box (4), one side of the fixed box (4) is provided with a lead screw (46), the inner side of the fixed box (4) is provided with a leakage current tester (5), two detection pens (14) are symmetrically provided on both sides of the leakage current tester (5), one side of the detection pen (14) is provided with a first motor (10), the upper end of the leakage current tester (5) is correspondingly provided with a rotating frame (25), the upper end of the rotating frame (25) is provided with a conveyor belt (27), the outer side of the conveyor belt (27) is fixedly connected with a drying pad (26), the lower end of the rotating frame (25) is evenly provided with a plurality of cleaning brushes (33), the outer wall of the drying pad (26) is clamped with a first drying clamping frame (34) and a second drying clamping frame (36), and one side of the rotating frame (25) is provided with a box body (45); Two groups of damping springs (23) are symmetrically fixedly connected to the two sides of the leakage current tester (5), and each group has a plurality of damping springs. A second mounting plate (22) is fixedly connected to one side of the damping spring (23). A threaded groove (21) is provided on the inner side of the second mounting plate (22). A threaded column (20) is threadedly connected to the inner side of the threaded groove (21). A first mounting plate (19) is fixedly connected to one side of the threaded column (20). A second mounting groove (18) is provided between the first mounting plate (19) and the fixed box (4). A first mounting groove (16) is provided between the second mounting plate (22) and the fixed box (4). Drying cotton (17) is fixedly connected to the inner wall of the fixed box (4). The drying cotton (17) and the inner wall of the leakage current tester (5) are in contact with each other.

2. A high voltage leakage current online monitoring device according to claim 1, characterized in that: One side of the detection pen (14) is fixedly connected to a connecting column (13), a micro-swing column (15) is fixedly connected between the connecting columns (13), one side of the connecting column (13) is fixedly connected to a second electric push rod (12), one side of the second electric push rod (12) is fixedly connected to a rotating block (7), the lower end of the rotating block (7) is fixedly connected to a first rotating shaft (11), and the lower end of the first rotating shaft (11) is fixedly connected to an output end of a first motor (10).

3. The high voltage leakage current online monitoring device according to claim 1, characterized in that: A fixed shell (8) is fixedly connected to the outside of the first motor (10), a first electric push rod (9) is fixedly connected to the lower end of the fixed shell (8), the lower end of the first electric push rod (9) is fixedly connected to the upper end of the base (1), two moving wheels (24) are symmetrically mounted on one side of the fixed shell (8), a lifting plate (6) is correspondingly provided on one side of the moving wheel (24), and the lower end of the lifting plate (6) is fixedly connected to the upper end of the fixed box (4).

4. The high voltage leakage current online monitoring device according to claim 1, characterized in that: A plurality of third motors (28) are evenly arranged on both sides of the conveyor belt (27); an output end of the third motor (28) is fixedly connected to the transmission structure of the conveyor belt (27); a second rotating shaft (32) is fixedly connected between the cleaning brushes (33); a second motor (31) is arranged on one side of the second rotating shaft (32); an output end of the second motor (31) is fixedly connected to one side of the second rotating shaft (32); and the second motor (31) is fixedly connected to the inner side of the rotating frame (25).

5. The high voltage leakage current online monitoring device according to claim 1, characterized in that: A first clamping piece (38) and a second clamping piece (39) are symmetrically fixedly connected to both sides of the first drying clamping frame (34) and the second drying clamping frame (36); a plurality of extrusion protrusions (37) are fixedly connected to the inner walls of the first drying clamping frame (34) and the second drying clamping frame (36); a connecting frame (35) is fixedly connected to one side of the first drying clamping frame (34) and the second drying clamping frame (36); the connecting frame (35) is fixedly connected to the side wall of the rotating frame (25); a cover plate (29) is correspondingly provided on one side of the first drying clamping frame (34) and the second drying clamping frame (36); and two locking bolts (30) are symmetrically threadedly connected to the cover plate (29).

6. The high voltage leakage current online monitoring device according to claim 1, characterized in that: Two third electric push rods (43) are symmetrically fixedly connected to the inner side of the box body (45); one side of the third electric push rod (43) is fixedly connected to a push plate (42); one side of the push plate (42) is fixedly connected to a fourth motor (40); one side of the fourth motor (40) is provided with a third rotating shaft (41); one side of the third rotating shaft (41) is fixedly connected to an output end of the fourth motor (40); and one side of the third rotating shaft (41) is fixedly connected to a side wall of the rotating frame (25).

7. The high voltage leakage current online monitoring device according to claim 1, characterized in that: The upper end of the box body (45) is symmetrically fixedly connected to a fourth electric push rod (44), the upper end of the fourth electric push rod (44) is fixedly connected to a top plate (47), the lower end of the top plate (47) is fixedly connected to a side plate (2), the lower end of the side plate (2) is fixedly connected to the upper end of the base (1), and one side of the side plate (2) is symmetrically fixedly connected to two display screens (3).