Intelligent safety production inspection system for chemical equipment
By setting up data centers, data acquisition modules, target planning modules and management modules in the intelligent production safety inspection system of chemical equipment, and dynamically adjusting the inspection routes and sensor acquisition frequency, the problems of inaccurate measurement data and fixed inspection plans in the existing system in complex chemical production environments are solved, and more comprehensive and accurate inspection of chemical equipment is achieved.
Patent Information
- Application Number
- CN202510374765.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-27
- Publication Date
- 2025-06-17
AI Technical Summary
The intelligent production safety inspection system of existing chemical equipment is difficult to ensure sensor performance in complex chemical production environments, resulting in inaccurate measurement data or sensor failure, and the inspection plan and task allocation are fixed, making it difficult to dynamically adjust, and cannot meet the inspection needs in emergencies in chemical production.
An intelligent production safety inspection system for chemical equipment is designed, including a data center, data acquisition module, target planning module and management module. The data center sets up target map information, processing personnel database and fault type database, obtains the level deployment nodes of chemical equipment based on the fault type database, the data acquisition module sets up sensors and collects data, the target planning module plans inspection routes, and the management module conducts inspection and logging.
By dynamically adjusting the inspection route and sensor acquisition frequency, the comprehensiveness and accuracy of chemical equipment inspections are improved, and the sudden safety risks and equipment failures can be better deal with.
Smart Images
Figure CN120161804A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of intelligent safety inspection, and specifically to an intelligent safety production inspection system for chemical equipment. Background Art
[0002] All chemical machinery, including chemical equipment, is a tool used to achieve chemical production in a chemical plant; the normal operation of the chemical product production process, the control and assurance of product quality and output, are inseparable from the adaptation and normal operation of various chemical equipment; the selection and matching of chemical equipment must be carried out through detailed calculations, designs, processing, manufacturing, and selection of the entire chemical production process, and must be suitable for the needs of chemical production; usually, chemical equipment usually involves high temperature and pressure, corrosive substances, high safety risks, etc. However, in the prior art, the intelligent safety production inspection system for chemical equipment usually monitors whether the chemical equipment is safe by deploying sensors to monitor the corresponding safety data in real time; but due to the complex chemical production environment, conditions such as high temperature, high pressure, and strong corrosion are likely to affect the performance of the sensors, resulting in inaccurate measurement data or sensor failures; furthermore, since the inspection plans and task assignments of some existing inspection systems are relatively fixed, it is difficult to dynamically adjust according to the real-time status of the equipment and the actual situation on site, and it cannot meet the inspection requirements in case of emergencies during chemical production, resulting in incomplete inspection of chemical equipment; therefore, to solve the above problems, the present invention provides an intelligent safety production inspection system for chemical equipment. Summary of the Invention
[0003] To solve the above technical problems, the present invention provides an intelligent safety production inspection system for chemical equipment; The object of the present invention can be achieved through the following technical solutions: An intelligent safety production inspection system for chemical equipment, including a data center, the data center is connected to a data acquisition module, a target planning module, a data processing module, and a management module; The data center is provided with target map information, a processor database, and a failure type database, and is used to obtain the corresponding level deployment nodes of chemical equipment according to the failure type database; The data acquisition module is used to set sensors corresponding to the deployment nodes according to the level deployment nodes, and collect chemical equipment data corresponding to the deployment nodes; The target planning module obtains the position nodes corresponding to the level deployment nodes according to the target map information, and plans the inspection route according to the position nodes; The management module is used to perform inspections on the inspection route according to the failure deployment nodes to obtain inspection logs.
[0004] Furthermore, the process of the data center setting the target map information, the processor database, and the failure type database includes: Obtain the target chemical equipment plant area, input the map information corresponding to the target chemical equipment plant area into the data center based on the map system, and generate target map information; collect the main managers corresponding to the target chemical equipment plant area and the plant employees managed by the main managers; collect the management numbers and inspection area numbers corresponding to the main managers and the employee numbers corresponding to the plant employees, and perform data connection with the corresponding main managers and plant employees, and then perform data connection between the main managers and the corresponding plant employees to generate a processing personnel database; Collect the fault types corresponding to chemical equipment based on big data and merge them to generate a fault type database.
[0005] Further, the process of obtaining the level deployment nodes corresponding to chemical equipment according to the fault type database includes: Set n collection time periods, and collect the total number of times each chemical equipment in the target chemical equipment factory has each fault type in the fault type database during the collection time periods based on big data; add up the total number of times each chemical equipment has the corresponding fault type in the n collection time periods to obtain the fault type times of each fault type of each chemical equipment; Set the fault severity weights corresponding to the fault types in the fault type database, and perform weighted calculation on the fault type times corresponding to each chemical equipment according to the fault severity weights to obtain the comprehensive fault index of each chemical equipment; Set the comprehensive fault index threshold range, mark the chemical equipment corresponding to the comprehensive fault index less than the comprehensive fault index threshold range as the first-level deployment nodes; mark the chemical equipment corresponding to the comprehensive fault index within the comprehensive fault index threshold range as the second-level deployment nodes; mark the chemical equipment corresponding to the comprehensive fault index greater than the comprehensive fault index threshold range as the third-level deployment nodes.
[0006] Further, the process of the data acquisition module setting sensors corresponding to the deployment nodes according to the level deployment nodes and collecting chemical equipment data corresponding to the level deployment nodes includes: Set corresponding sensors according to the fault types corresponding to the level deployment nodes and number them; then set the sensor acquisition frequency of the corresponding sensors according to the fault type times; and set the fault inspection frequency according to the level deployment nodes; Collect the chemical equipment data corresponding to each chemical equipment in real time according to the fault inspection frequency and the sensor acquisition frequency.
[0007] Further, the process of the target planning module obtaining the position nodes corresponding to the level deployment nodes according to the target map information and planning the inspection route includes: Obtain the level deployment nodes corresponding to each inspection area number, and obtain the location nodes corresponding to the level deployment nodes. Connect the location nodes corresponding to the same level deployment nodes to generate the level inspection route corresponding to the inspection area number; and allocate the corresponding main management personnel to the level inspection route. The level inspection routes include primary inspection routes, secondary inspection routes, and tertiary inspection routes.
[0008] Further, the main management personnel allocate the plant employees corresponding to the inspection area number to the custody of the level deployment nodes, connect the location nodes corresponding to the same plant employee number to generate the inspection route, and mark the corresponding inspection route with the corresponding plant employee number to generate the inspection route number, and then connect it to the plant employee number in the processing personnel database. Obtain the terminals corresponding to the plant employees, wirelessly communicate with the processing personnel database, and then send the chemical equipment data of the chemical equipment corresponding to the inspection route number to the terminals corresponding to the plant employee numbers.
[0009] Further, the process of the data processing module processing the chemical equipment data corresponding to the inspection route to obtain the fault deployment nodes includes: Set the chemical equipment data thresholds corresponding to each chemical equipment, and set the sensor error compensation coefficient, and then obtain the chemical equipment data threshold ranges corresponding to each chemical equipment. Compare the chemical equipment data corresponding to each chemical equipment with the corresponding chemical equipment data threshold range. If there is a chemical equipment data threshold range, mark the corresponding chemical equipment data as normal, and mark the location node corresponding to the chemical equipment as green for display on the inspection route; otherwise, mark the corresponding chemical equipment data as abnormal, and mark the location node corresponding to the chemical equipment as red for display on the inspection route, and then generate the fault deployment node.
[0010] Further, the process of the management module obtaining the inspection log by inspecting the inspection route according to the fault deployment node includes: Send the inspection route to the corresponding terminal in real time according to the fault inspection frequency. The plant personnel receive the corresponding inspection route, obtain the location node corresponding to the fault deployment node according to the color corresponding to the location node, and dispatch the chemical equipment data corresponding to the location node, and then repair the chemical equipment according to the location node; after the repair is completed, obtain the corresponding inspection diary.
[0011] Compared with the prior art, the beneficial effects of the present invention are as follows: The present invention is provided with target map information, a processing personnel database, and a failure type database in the data center, and obtains the corresponding level deployment nodes of chemical equipment according to the failure type database; the data acquisition module sets sensors corresponding to the deployment nodes according to the level deployment nodes and acquires chemical equipment data corresponding to the deployment nodes; and the target planning module obtains the position nodes corresponding to the level deployment nodes according to the target map information and plans an inspection route according to the position nodes; furthermore, the management module performs inspections on the inspection route according to the failure deployment nodes to obtain inspection logs, effectively improving the comprehensiveness of the inspection of chemical equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present invention, and those of ordinary skill in the art can also obtain other drawings based on these drawings.
[0013] Figure 1 It is a schematic diagram of the present invention. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0014] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.
[0015] As Figure 1 shown, an intelligent safety production inspection system for chemical equipment includes a data center, and the data center is connected to a target planning module, a data acquisition module, a data processing module, and a management module; The data center is provided with target map information, a processing personnel database, and a failure type database, and is used to obtain the corresponding level deployment nodes of chemical equipment according to the failure type database; The data acquisition module is used to set sensors corresponding to the deployment nodes according to the level deployment nodes and acquire chemical equipment data corresponding to the deployment nodes; The target planning module obtains the position nodes corresponding to the level deployment nodes according to the target map information and plans an inspection route according to the position nodes; The management module is used to perform inspections on the inspection route according to the failure deployment nodes to obtain inspection logs.
[0016] It should be further noted that the data center is provided with target map information, a processing personnel database, and a fault type database, including: Obtain the target chemical equipment plant area, input the map information corresponding to the target chemical equipment plant area into the data center based on the map system, and generate target map information; collect the main managers corresponding to the target chemical equipment plant area and the plant employees managed by the main managers; collect the management numbers and inspection area numbers corresponding to the main managers and the employee numbers corresponding to the plant employees, and perform data connection with the corresponding main managers and plant employees, and then perform data connection between the main managers and the corresponding plant employees to generate a processing personnel database; Collect the fault types corresponding to chemical equipment based on big data and merge them to generate a fault type database.
[0017] In the above embodiment, it should be further noted that the target map information, the processing personnel database, and the fault type database corresponding to the target chemical equipment plant area are pre-entered into the data center, and the purpose is to visualize the target chemical equipment plant area information.
[0018] It should be further noted that the level deployment nodes corresponding to chemical equipment are obtained according to the fault type database, including: Set n collection time periods, and collect the total number of times each chemical equipment in the target chemical equipment factory has each fault type in the fault type database during the collection time periods based on big data; add up the total number of times each chemical equipment has the corresponding fault type in the n collection time periods to obtain the fault type times of each chemical equipment for each fault type; Set the fault severity weights corresponding to the fault types in the fault type database, and perform weighted calculation on the fault type times corresponding to each chemical equipment according to the fault severity weights to obtain the comprehensive fault index of each chemical equipment; Set the comprehensive fault index threshold range, mark the chemical equipment corresponding to the comprehensive fault index less than the comprehensive fault index threshold range as the first-level deployment node; mark the chemical equipment corresponding to the comprehensive fault index within the comprehensive fault index threshold range as the second-level deployment node; mark the chemical equipment corresponding to the comprehensive fault index greater than the comprehensive fault index threshold range as the third-level deployment node.
[0019] In the above embodiment, it should be further noted that in this way, resources can be reasonably arranged according to the equipment fault risk degree, and the inspection efficiency and equipment safety can be improved.
[0020] It should be further noted that the data acquisition module sets sensors corresponding to the deployment nodes according to the level deployment nodes, and acquires chemical equipment data corresponding to the level deployment nodes, including: Set corresponding sensors according to the fault types corresponding to the nodes deployed according to the levels, number them, denoted as k, and the value is a positive integer; furthermore, set the sensor acquisition frequency of the corresponding sensors according to the number of times of the fault types, marked as f Lm , where L represents the fault type, m represents the number corresponding to the node deployed according to the level, and the value is a positive integer; and set the fault inspection frequency according to the node deployed according to the level, marked as F m ; If it is a first-level deployment node, then set F m to a - h; If it is a second-level deployment node, then set F m to a; If it is a third-level deployment node, then set F m to a + h; where a and h respectively represent the fault inspection frequency threshold corresponding to the comprehensive fault index threshold range and the regulation coefficient; Collect the chemical equipment data corresponding to each chemical equipment in real time according to the fault inspection frequency and the sensor acquisition frequency; In the above embodiments, it should be further noted that the fault types include but are not limited to pressure abnormality, temperature abnormality, vibration abnormality, etc.; the chemical equipment data includes but is not limited to temperature, pressure, flow rate, vibration, etc.
[0021] It should be further noted that the target planning module obtains the position nodes corresponding to the nodes deployed according to the levels according to the target map information, and plans the inspection route according to the position nodes; including: Obtain the nodes deployed according to the levels corresponding to each inspection area number, obtain the position nodes corresponding to the nodes deployed according to the levels, connect the position nodes corresponding to the same nodes deployed according to the levels to generate the level inspection route corresponding to the inspection area number; and allocate the corresponding main management personnel to the level inspection route; The level inspection routes include the first-level inspection route, the second-level inspection route, and the third-level inspection route; The main management personnel allocate the factory employees corresponding to the inspection area number to take care of the nodes deployed according to the levels, connect the position nodes corresponding to the same factory employee number to generate the inspection route, and mark the corresponding inspection route with the corresponding factory employee number to generate the inspection route number, and then connect it with the factory employee number in the processing personnel database; Obtain the terminals corresponding to the factory employees, wirelessly communicate with the processing personnel database, and then send the chemical equipment data corresponding to the chemical equipment with the inspection route number to the terminals corresponding to the factory employee numbers.
[0022] In the above embodiments, it should be further noted that the terminal includes, but is not limited to, mobile terminals, PC terminals, etc.; the inspection areas corresponding to the target chemical equipment plant area and the processing personnel are divided to better manage all chemical equipment in the target chemical equipment plant area for comprehensive supervision.
[0023] It should be further noted that the data processing module processes the chemical equipment data corresponding to the inspection route to obtain fault deployment nodes, including: Set the chemical equipment data thresholds corresponding to each chemical equipment, and set the sensor error compensation coefficient a, and then obtain the chemical equipment data threshold ranges corresponding to each chemical equipment, denoted as [xk - a, xk + a], where xk represents the chemical equipment data threshold corresponding to the chemical equipment numbered k; Compare the chemical equipment data corresponding to each chemical equipment with the corresponding chemical equipment data threshold range. If there is a chemical equipment data threshold range, mark the corresponding chemical equipment data as normal, and mark the position node corresponding to the chemical equipment as green for display on the inspection route; otherwise, mark the corresponding chemical equipment data as abnormal, and mark the position node corresponding to the chemical equipment as red for display on the inspection route, and then generate fault deployment nodes.
[0024] It should be further noted that the management module is used to perform inspections on the inspection route according to the fault deployment nodes to obtain inspection logs, including: Send the inspection route to the corresponding terminal in real time according to the fault inspection frequency. The plant area personnel receive the corresponding inspection route, obtain the position nodes corresponding to the fault deployment nodes according to the colors of the position nodes, and schedule the chemical equipment data corresponding to the position nodes, and then perform maintenance on the chemical equipment according to the position nodes; after the maintenance is completed, obtain the corresponding inspection diary.
[0025] In the above embodiments, it should be further noted that the inspection diary includes, but is not limited to, inspection time, chemical equipment maintenance data, names of maintenance personnel, numbers of maintenance personnel, etc.
[0026] Working principle: In the present invention, a target map information, a processing personnel database, and a fault type database are set in the data center. The level deployment nodes corresponding to the chemical equipment are obtained according to the fault type database; the sensors corresponding to the deployment nodes are set by the data acquisition module according to the level deployment nodes to collect the chemical equipment data corresponding to the deployment nodes; and the position nodes corresponding to the level deployment nodes are obtained by the target planning module according to the target map information, and the inspection route is planned according to the position nodes; then the management module performs inspections on the inspection route according to the fault deployment nodes to obtain inspection logs; effectively improving the comprehensiveness of chemical equipment inspections.
[0027] The features and exemplary embodiments of various aspects of the present application will be described in detail below. For the purpose of making the objectives, technical solutions, and advantages of the present application more clearly understood, the present application will be further described in detail below in combination with the accompanying drawings and specific embodiments; it should be understood that the specific embodiments described herein are only intended to explain the present application and not to limit the present application; for those skilled in the art, the present application can be implemented without some of these specific details; the above description of the embodiments is only to provide a better understanding of the present application by showing examples of the present application.
[0028] The above embodiments are only used to illustrate the technical method of the present invention and not to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical method of the present invention can be modified or equivalently replaced without departing from the spirit and scope of the technical method of the present invention.
Claims
1. An intelligent safety production inspection system for chemical equipment, including a data center, characterized in that: The data center is connected to a data acquisition module, a target planning module, a data processing module and a management module; The data center is provided with target map information, a processing personnel database and a fault type database, and is used to obtain the level deployment node corresponding to the chemical equipment according to the fault type database; The data acquisition module is used to set sensors corresponding to deployment nodes according to the level of deployment nodes, and collect chemical equipment data corresponding to the deployment nodes; The target planning module obtains the location node corresponding to the level deployment node according to the target map information, and plans the inspection route according to the location node; The management module is used to inspect the inspection route according to the fault deployment node and obtain the inspection log.
2. The intelligent safety production inspection system for chemical equipment according to claim 1 is characterized in that: The process of setting the target map information, the processing personnel database and the fault type database in the data center includes: Obtain the target chemical equipment plant area, enter the map information corresponding to the target chemical equipment plant area into the data center based on the map system and generate the target map information; collect the main management personnel corresponding to the target chemical equipment plant area and the plant employees managed by the main management personnel; collect the management number and inspection area number corresponding to the main management personnel and the employee number corresponding to the plant employees, and connect the data with the corresponding main management personnel and plant employees, and then connect the data of the main management personnel with the corresponding plant employees to generate a processing personnel database; Based on big data, the fault types corresponding to chemical equipment are collected and merged to generate a fault type database.
3. The intelligent safety production inspection system for chemical equipment according to claim 2 is characterized in that: The process of obtaining the level deployment node corresponding to the chemical equipment according to the fault type database includes: Set n collection time periods, and collect the total number of each fault type in the fault type database of all chemical equipment in the target chemical equipment factory within the collection time period based on big data; add the total number of corresponding fault types of each chemical equipment in n collection time periods to obtain the number of fault types of each chemical equipment; Set the fault severity weights corresponding to the fault types in the fault type database, and perform weighted calculation on the number of fault types corresponding to each chemical equipment according to the fault severity weights to obtain the comprehensive fault index of each chemical equipment; Set the comprehensive fault index threshold range, mark the chemical equipment with a comprehensive fault index less than the comprehensive fault index threshold range as a first-level deployment node; mark the chemical equipment with a comprehensive fault index within the comprehensive fault index threshold range as a second-level deployment node; mark the chemical equipment with a comprehensive fault index greater than the comprehensive fault index threshold range as a third-level deployment node.
4. The intelligent safety production inspection system for chemical equipment according to claim 3 is characterized in that: The data acquisition module sets sensors corresponding to the deployment nodes according to the level deployment nodes, and the process of collecting chemical equipment data corresponding to the level deployment nodes includes: Set corresponding sensors according to the fault types corresponding to the level deployment nodes and number them; then set the sensor collection frequency of the corresponding sensors according to the number of fault types; and set the fault inspection frequency according to the level deployment nodes; The chemical equipment data corresponding to each chemical equipment is collected in real time according to the fault inspection frequency and the sensor collection frequency.
5. The intelligent safety production inspection system for chemical equipment according to claim 4 is characterized in that: The target planning module obtains the location node corresponding to the level deployment node according to the target map information, and plans the inspection route according to the location node, including: Obtain the level deployment nodes corresponding to each inspection area number, and obtain the location nodes corresponding to the level deployment nodes, connect the location nodes corresponding to the same level deployment nodes to generate the level inspection route corresponding to the inspection area number; and assign the corresponding main management personnel to the level inspection route; The graded inspection routes include a primary inspection route, a secondary inspection route and a tertiary inspection route.
6. The intelligent safety production inspection system for chemical equipment according to claim 5 is characterized in that: The main management personnel shall assign the factory employees corresponding to the inspection area numbers to the node management and allocation, connect the location nodes corresponding to the same factory employee numbers to generate inspection routes, and mark the corresponding inspection routes with the corresponding factory employee numbers to generate inspection route numbers, which are then connected with the factory employee numbers in the processing personnel database; The terminal corresponding to the factory employee is obtained, and the processing personnel database is connected by wireless communication, and then the chemical equipment data of the chemical equipment corresponding to the inspection route number is sent to the terminal corresponding to the factory employee number.
7. The intelligent safety production inspection system for chemical equipment according to claim 6 is characterized in that: The data processing module processes the chemical equipment data corresponding to the inspection route, and the process of obtaining the fault deployment node includes: Set the chemical equipment data threshold corresponding to each chemical equipment, and set the sensor error compensation coefficient, so as to obtain the chemical equipment data threshold range corresponding to each chemical equipment; The chemical equipment data corresponding to each chemical equipment is compared with the corresponding chemical equipment data threshold range. If the chemical equipment data threshold range exists, the corresponding chemical equipment data is marked as normal, and the location node corresponding to the chemical equipment is marked as green for display on the inspection route; otherwise, the corresponding chemical equipment data is marked as abnormal, and the location node corresponding to the chemical equipment is marked as red for display on the inspection route, thereby generating a fault deployment node.
8. The intelligent safety production inspection system for chemical equipment according to claim 7 is characterized in that: The process of the management module inspecting the inspection route according to the fault deployment node and obtaining the inspection log includes: The inspection route is sent to the corresponding terminal in real time according to the fault inspection frequency. The factory personnel receive the corresponding inspection route and obtain the location node corresponding to the fault deployment node according to the color corresponding to the location node, and dispatch the chemical equipment data corresponding to the location node, and then repair the chemical equipment according to the location node; after the maintenance is completed, the corresponding inspection diary is obtained.