Novel seamless clothing manufacturing splicing structure and clothing manufacturing method thereof

Abstract

A novel seamless clothing splicing structure comprises first cloth and second cloth, one side edge of the first cloth and one side edge of the second cloth are joint edges, the joint edge of the first cloth is bent towards the front face of the cloth to form a first staggered platform position, and the first staggered platform position is fixed to the first cloth in an adhesive mode through an adhesive layer. The joint edge of the second cloth is bent towards the back surface of the cloth to form a second staggered platform position, and the second staggered platform position is adhered and fixed on the second cloth through an adhesive layer; in conclusion, according to the novel seamless clothing splicing structure and the method thereof provided by the invention, through the special staggered platform design and the laser glue melting technology, the effect that no selvedge is visible inside and outside the cloth splicing position is achieved, and the attractiveness and the quality sense of clothing are remarkably improved. Compared with the traditional process, the method not only solves the problem of edge exposure, but also enhances the splicing strength, so that the clothes are more durable and more exquisite in appearance.

Description

Technical Field

[0001] The present invention belongs to the technical field of garment making, and particularly relates to a novel seamless garment splicing structure and a garment making method thereof. Background Art

[0002] In traditional garment making processes, fabric splicing mainly relies on sewing or ordinary gluing techniques. The sewing process results in exposed fabric edges, obvious seam traces, and easy skin friction. Although existing gluing techniques (such as double-fold edge gluing) can hide the fabric edge on one side, there are still glue marks or folding traces on the other side, and there are also problems such as easy cracking of the glue layer and cumbersome processes. The above methods are difficult to achieve a seamless effect on both the inside and outside, affecting the aesthetics and comfort of high-end clothing. Therefore, there is an urgent need for a garment splicing solution that can completely hide the fabric edge, improve the seam strength, and simplify the process. Summary of the Invention

[0003] The present invention aims to provide a novel seamless garment splicing structure and a garment making method thereof, which solve the technical problems that the existing fabric splicing cannot hide the fabric edge and is not beautiful enough.

[0004] To solve the above technical problems, the present invention adopts the following technical solutions: A novel seamless garment splicing structure includes a first fabric and a second fabric. One side edge of both the first fabric and the second fabric is a joining edge. The joining edge of the first fabric is bent towards the front of the fabric to form a first stepped position, and the first stepped position is adhesively fixed on the first fabric through an adhesive layer. The joining edge of the second fabric is bent towards the back of the fabric to form a second stepped position, and the second stepped position is adhesively fixed on the second fabric through an adhesive layer. The first stepped position and the second fabric, as well as the second stepped position and the first fabric, are adhesively fixed through an adhesive layer. The joining edge of the first fabric and the joining edge of the second stepped position form a centrosymmetric structure.

[0005] Further, the adhesive layer is a hot melt adhesive layer and is formed by melting and curing through laser irradiation.

[0006] Further, the bending width of the first stepped position and the second stepped position is 0.5 - 3 cm.

[0007] A garment making method for a novel seamless garment splicing structure includes the following steps: (1) Apply hot melt adhesive within a region 1 - 2 cm from the edge of the joining edges of the first fabric and the second fabric. (2) Bend the joining edge of the first fabric towards the front of the fabric to form a first stepped position, and bend the joining edge of the second fabric towards the back of the fabric to form a second stepped position. (3) Heat and press the first stepped position and the second stepped position respectively for shaping. (4) Apply hot melt adhesive to the front of the first stepped position and the back of the second stepped position. Then, align the first stepped position with the second stepped position. The first stepped position is bonded to the second fabric through the hot melt adhesive, and the second stepped position is bonded to the first fabric through the hot melt adhesive. Apply laser irradiation to the bonding part to make the hot melt adhesive melt, penetrate, and then solidify and connect.

[0008] Further, in step (3), the hot pressing operation is realized by a hot press. The heating temperature is 80 - 120 °C, the pressure is 0.2 - 0.5 MPa, and the pressure holding time is 3 - 8 s.

[0009] Further, the first fabric and the second fabric are fabrics made of cotton, wool, silk, or chemical fiber components.

[0010] Further, the laser wavelength of the laser irradiation is 800 - 1064 nm, the power is 30 - 60 W, and the irradiation time is 0.5 - 2 s.

[0011] Compared with the prior art, the beneficial effects of the present invention are as follows: A novel seamless garment splicing structure and method provided by the present invention achieve the effect that no cloth edges are visible inside and outside the cloth splicing part through a special stepped position design and laser melting adhesive technology, significantly improving the aesthetics and quality sense of the garment. Compared with the traditional process, this method not only solves the problem of edge exposure but also enhances the splicing strength, making the garment more durable and the appearance more delicate. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention. In the drawings: Figure 1 is a schematic structural diagram of a novel seamless garment splicing structure of the present invention; Figure 2 is a schematic diagram of the position of the first fabric and the first stepped position. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0013] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0014] The following further describes the present invention in detail with reference to the embodiments.

[0015] As Figure 1 and Figure 2As shown in the figure, a specific embodiment of a novel seamless garment splicing structure provided by the present invention: A novel seamless garment splicing structure includes a first fabric 1 and a second fabric 2. One side edge of both the first fabric 1 and the second fabric 2 is a joint edge. The joint edge of the first fabric 1 is bent towards the front of the fabric to form a first stepped position 3. The first stepped position 3 is adhesively fixed to the first fabric 1 through a first adhesive layer 5. The joint edge of the second fabric 2 is bent towards the back of the fabric to form a second stepped position 4. The second stepped position 4 is adhesively fixed to the second fabric 2 through a second adhesive layer 6. The first stepped position 3 and the second fabric 2, as well as the second stepped position 4 and the first fabric 1, are adhesively fixed through a third adhesive layer 7. The joint edge of the first fabric 1 and the joint edge of the second stepped position 4 form a centrosymmetric structure.

[0016] The garment-making method of the above-mentioned novel seamless garment splicing structure includes the following steps: (1) Select two polyester fabrics as the first fabric 1 and the second fabric 2, and perform plasma treatment on the joint edges of the first fabric 1 and the second fabric 2 to improve surface adhesiveness. (2) Apply a hot melt adhesive with a thickness of 0.15 mm in the area within 1 cm from the edge of the joint edges of the first fabric 1 and the second fabric 2; use a hemming die to bend the joint edge of the first fabric 1 towards the front of the fabric by 0.5 cm to form a first stepped position 3, and bend the joint edge of the second fabric 2 towards the back of the fabric by 0.5 cm to form a second stepped position 4. (3) Heat and press the first stepped position 3 and the second stepped position 4 respectively for shaping (temperature 100 °C, pressure 0.3 MPa, holding pressure time 5 seconds) to ensure the stability of the hemmed shape. (4) Apply hot melt adhesive on the front of the first stepped position 3 and on the back of the second stepped position 4. Then, place the first stepped position 3 opposite to the second stepped position 4. The first stepped position 3 is adhered to the second fabric 2 through the hot melt adhesive, and the second stepped position 4 is adhered to the first fabric 1 through the hot melt adhesive. Use a laser with a wavelength of 980 nm (power 50 W, spot diameter 1 mm) to irradiate the adhered area, so that the hot melt adhesive melts and penetrates into the fabric fiber gaps, and forms a seamless connection after cooling.

[0017] It should be noted that in this article, terms such as "including", "comprising" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or further includes elements inherent to such process, method, article or device.

[0018] Although embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A new seamless garment splicing structure, characterized in that: The invention comprises a first cloth and a second cloth, wherein one side edge of the first cloth and the second cloth are both joined edges, the joined edge of the first cloth is bent toward the front side of the cloth to form a first offset position, the first offset position is bonded and fixed to the first cloth by an adhesive layer, the joined edge of the second cloth is bent toward the back side of the cloth to form a second offset position, the second offset position is bonded and fixed to the second cloth by an adhesive layer, the first offset position and the second cloth, as well as the second offset position and the first cloth are bonded and fixed by an adhesive layer, and the joined edge of the first cloth and the joined edge of the second offset position form a centrally symmetrical structure.

2. A novel seamless garment splicing structure according to claim 1, characterized in that: The adhesive layer is a hot-melt adhesive layer, and is formed by melting and solidifying through laser irradiation.

3. The novel seamless garment splicing structure according to claim 1 is characterized in that: The bending widths of the first offset position and the second offset position are 0.5-3 cm.

4. A new type of seamless garment splicing structure clothing making method, characterized in that: The following steps are involved: (1) Apply hot melt adhesive in the area of ​​1-2 cm from the edge of the first fabric and the second fabric; (2) bending the first fabric joint edge toward the front side of the fabric to form a first offset position, and bending the second fabric joint edge toward the back side of the fabric to form a second offset position; (3) heating and pressing the first offset position and the second offset position respectively; (4) Apply hot melt adhesive on the front of the first offset position and on the back of the second offset position. Then, place the first offset position opposite to the second offset position, bond the first offset position to the second fabric through the hot melt adhesive, and bond the second offset position to the first fabric through the hot melt adhesive. Apply laser irradiation to the joint to melt and penetrate the hot melt adhesive and then solidify and connect them.

5. A method for making clothes with a new seamless garment splicing structure according to claim 4, characterized in that: The heating and pressing operation in step (3) is achieved by a hot press, with a heating temperature of 80-120°, a pressure of 0.2-0.5 MPa, and a holding time of 3-8 s.

6. A method for making clothes with a new seamless garment splicing structure according to claim 5, characterized in that: The first fabric and the second fabric are made of pure cotton, wool, silk or chemical fiber.

7. The method for making clothes with a new seamless clothing splicing structure according to claim 5, characterized in that: The laser irradiation has a laser wavelength of 800-1064 nm, a power of 30-60 W, and an irradiation time of 0.5-2 s.

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