Glue application system and method

By working in concert with the image acquisition device, processor, and coating device, precise control of the battery coating process is achieved, solving the problems of uneven coating and material waste, and improving battery production efficiency and quality.

CN120169639BActive Publication Date: 2026-03-13JIANGSU CONTEMPORARY AMPEREX TECH LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-05-22
Publication Date
2026-03-13

AI Technical Summary

Technical Problem

Existing technologies for battery coating processes suffer from problems such as uneven coating amount, overflow or leakage of adhesive, which affect the sealing and stability of the battery. Furthermore, traditional coating methods result in material waste and low production efficiency.

Method used

An image acquisition device is used to obtain the surface area and flatness of the battery coating area. Through the coordinated work of the processor and controller, combined with multiple dispensing units and dispensing control valves on the coating device, precise control and adaptive dynamic adjustment of the coating area can be achieved.

Benefits of technology

It has achieved automation and intelligence in battery coating, ensuring uniformity and accuracy of coating, improving coating quality and production efficiency, reducing material waste, and lowering production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

This application discloses a coating system and method. The coating system includes: an image acquisition device, a processor, a controller, and a coating device. The image acquisition device is used to acquire the surface area and flatness of the coating area of ​​the battery, and determine the coating volume corresponding to the coating area based on the surface area and flatness. The processor is used to receive the coating volume sent by the image acquisition device, determine the amount of adhesive applied to the battery based on the coating volume, and send a coating control command carrying the amount of adhesive applied to the controller. The controller is used to send the coating control command to the coating device, the coating control command carrying the coating area of ​​the battery and the corresponding amount of adhesive applied to the coating area. Multiple dispensing units are provided on the dispensing surface of the coating device, and the coating device is used to activate a number of dispensing units corresponding to the amount of adhesive applied to the coating area according to the received coating control command. In this embodiment, the amount and thickness of adhesive applied to the battery can be precisely controlled, improving the battery's sealing performance and stability.
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Description

Technical Field

[0001] This application relates to the field of battery technology, specifically to a coating system and method. Background Technology

[0002] With the rapid development of the lithium battery industry, the requirements for battery production efficiency are becoming increasingly stringent. However, in the battery production process, adhesive coating, as a crucial manufacturing process, significantly impacts the structural strength of the battery, and consequently, its safety. Related technologies typically employ a fixed thickness of adhesive or interference fit coating to coat the battery. However, because the flatness of the battery's bottom surface often varies, these coating methods can lead to a mismatch between the battery's flatness and the amount of adhesive applied. This results in uneven adhesive application, overflow, or leakage, affecting not only the coating quality but also the battery's sealing and stability.

[0003] The above statements are for the purpose of providing background information in relation to this application only and do not necessarily constitute prior art. Summary of the Invention

[0004] In view of the above problems, this application provides a coating system and method that can solve the technical problem of difficulty in accurately controlling the amount of adhesive applied to batteries in related technologies.

[0005] In a first aspect, this application provides a coating system, comprising: an image acquisition device, a processor, a controller, and a coating device; the image acquisition device is used to acquire the surface area and flatness of the coating area of ​​a battery, and determine the coating volume corresponding to the coating area based on the surface area and the flatness; the processor is used to receive the coating volume sent by the image acquisition device, determine the amount of coating for the battery based on the coating volume, and send a coating control command carrying the amount of coating to the controller; the controller is connected to the coating device and is used to send the coating control command to the coating device, the coating control command carrying the coating area of ​​the battery and the amount of coating for the coating area; the coating device has a plurality of dispensing units on its dispensing surface, and the coating device is used to activate a number of dispensing units corresponding to the amount of coating to coat the coating area according to the received coating control command.

[0006] In the technical solution of this application embodiment, the battery coating process is automated and intelligent through the coordinated work of the image processing device, processor, controller, and coating device in the coating system. Furthermore, by setting multiple dispensing units on the dispensing surface of the coating device, the coating area and amount of adhesive on the battery can be precisely controlled according to different coating requirements, achieving adaptive dynamic adjustment of the dispensing amount and ensuring the uniformity and accuracy of the coating. In addition, the design of multiple dispensing units improves the efficiency of battery coating, facilitating the rapid completion of coating tasks for large areas or complex shapes. It significantly improves the problems of uneven coating or material waste caused by fixed dispensing amounts in traditional coating processes. While achieving precise control of the dispensing amount, it can also improve coating quality and production efficiency, reduce coating material waste, lower production costs, and has few limitations and high versatility.

[0007] In some embodiments of the application, the image acquisition device is used to acquire the partition surface area and partition flatness of each partition in the adhesive coating area, and determine the adhesive coating volume corresponding to each partition based on the partition surface area and partition flatness of each partition; the processor is used to receive the partition adhesive coating volume corresponding to each partition sent by the image acquisition device, determine the adhesive coating amount of each partition based on the partition adhesive coating volume, and send an adhesive coating control command carrying the adhesive coating amount of each partition to the controller.

[0008] This application embodiment divides the coating area into multiple zones and calculates the coating volume and amount for each zone separately, enabling more precise coating control and ensuring uniformity and accuracy of coating in each zone. For coating areas with complex or irregular shapes, zoned processing can better adapt to the needs of different areas, allowing the amount of adhesive in each area to be independently adjusted according to the different thicknesses, structures, and design requirements of the bottom surface. This further ensures more precise and uniform coating in different areas, effectively improving the coating quality of the battery and avoiding uneven, excessive, or insufficient coating.

[0009] In some embodiments of the application, the image acquisition device is used to acquire the surface area and flatness of each partition in the adhesive coating area of ​​the battery, determine the adhesive coating thickness of each partition according to the flatness of each partition, and determine the adhesive coating volume of each partition by multiplying the partition surface area and the adhesive coating thickness of each partition.

[0010] The processor is configured to receive the partition coating volume corresponding to each partition sent by the image acquisition device, determine the coating amount of each partition based on the partition coating volume, send a coating control command carrying the coating amount of each partition to the controller, determine the coating amount of the battery based on the coating volume, and send a coating control command carrying the coating amount to the controller.

[0011] The controller is connected to the glue coating device and is used to send a glue coating control command to the glue coating device. The glue coating control command carries the glue coating area of ​​the battery and the glue coating amount corresponding to the glue coating area.

[0012] The adhesive applicator has multiple adhesive dispensing units on its dispensing surface. The adhesive applicator is used to activate a number of dispensing units corresponding to the amount of adhesive to apply adhesive to the adhesive area according to the received adhesive control command.

[0013] In some embodiments, the dispensing ports of the plurality of dispensing units are evenly distributed on the dispensing surface of the adhesive applicator.

[0014] In this embodiment, the design of evenly distributed adhesive outlets on the adhesive dispensing surface of the coating device enables more uniform application of adhesive on the battery coating surface, avoiding uneven application and improving the coating quality of the battery. Furthermore, the evenly distributed outlets contribute to more uniform adhesive coverage, thereby enhancing battery bonding strength and improving the reliability and durability of the battery product.

[0015] In some embodiments of this application, the dispensing unit further includes a dispensing control valve, which is disposed on the dispensing pipeline of each dispensing unit; the dispensing control valve is connected to the controller, and is used to control the opening degree of the dispensing port of the dispensing unit according to the dispensing control command sent by the controller.

[0016] This embodiment of the application uses a dispensing control valve to precisely adjust the opening of the dispensing nozzle according to the controller's instructions, thereby achieving precise control of the dispensing amount. This ensures the uniformity and accuracy of the adhesive application, avoids excessive use of adhesive, reduces material waste, and lowers production costs. Furthermore, by dynamically adjusting the dispensing amount based on real-time demand, the dispensing control valve can adapt to different adhesive application tasks, improving the flexibility and adaptability of the adhesive application system.

[0017] Secondly, embodiments of this application provide an adhesive application method, the adhesive application method comprising:

[0018] Obtain the surface area and flatness of each partition in the adhesive coating area of ​​the battery, and determine the adhesive coating volume corresponding to each partition based on the partition surface area and flatness.

[0019] Obtain the adhesive volume corresponding to each partition, and determine the amount of adhesive applied to each partition based on the adhesive volume;

[0020] Apply adhesive to each partition according to the amount of adhesive applied to each partition.

[0021] In some embodiments of this application, obtaining the surface area and flatness of each partition in the adhesive coating area of ​​the battery, and determining the adhesive coating volume corresponding to each partition based on the surface area and flatness of the partition, includes:

[0022] Obtain the three-dimensional coordinate data corresponding to each partition, and obtain the partition surface area of ​​each partition based on the three-dimensional coordinate data and the preset surface calculation algorithm;

[0023] For any partition among the aforementioned partitions, the partition flatness of that partition is determined based on the three-dimensional coordinate data;

[0024] The adhesive thickness corresponding to any partition is determined based on the partition flatness of any partition, and the product of the partition surface area and the adhesive thickness corresponding to any partition is determined as the partition adhesive volume corresponding to any partition.

[0025] This application embodiment utilizes three-dimensional coordinate data and surface calculation algorithms to accurately obtain the surface area and flatness of each partition, thereby accurately calculating the adhesive coating volume for each partition. Based on the adhesive coating volume of each partition, the battery is precisely coated with adhesive. This improves coating quality and production efficiency while reducing material waste and lowering battery production costs.

[0026] In some embodiments of the application, the surface calculation algorithm includes a first surface calculation algorithm and a second surface calculation algorithm;

[0027] The process of obtaining the surface area of ​​each partition based on the three-dimensional coordinate data and a preset surface calculation algorithm includes:

[0028] For any partition among the partitions, based on the three-dimensional coordinate data, the first surface area corresponding to any partition is obtained according to the first surface calculation algorithm; based on the three-dimensional coordinate data, the second surface area corresponding to any partition is obtained according to the second surface calculation algorithm.

[0029] The maximum value between the first surface area and the second surface area is taken as the partition surface area of ​​any partition.

[0030] This application embodiment calculates the surface area using two different surface calculation algorithms and takes the maximum value as the final result. This can effectively reduce calculation errors and ensure sufficient adhesive application, thereby improving the accuracy of battery adhesive application and battery production quality.

[0031] In some embodiments of the application, obtaining the first surface area corresponding to any partition based on the three-dimensional coordinate data and according to the first surface calculation algorithm includes:

[0032] For any given partition, based on the three-dimensional coordinate data corresponding to each point in that partition, determine the projected coordinates and height coordinates of each point in the projection plane; the projection plane is the plane containing any two coordinate axes in the three-dimensional coordinate system where the three-dimensional coordinate data is located.

[0033] Create a surface equation function using the height coordinates as the dependent variable and the projection coordinates as the independent variable.

[0034] Calculate the partial derivatives of the surface equation function with respect to the projected coordinates;

[0035] Determine the projection area of ​​any of the partitions on the projection plane;

[0036] On the projected region, the surface area of ​​any partition is calculated by integration based on the partial derivative.

[0037] This application embodiment projects three-dimensional coordinate data onto a two-dimensional plane and uses surface equations and integrals to calculate the surface area, which can accurately calculate the surface area of ​​each partition of the battery coating area. It can also adapt well to partitions with complex or irregular shapes, significantly improving the accuracy of surface area calculation of the battery coating area.

[0038] In some embodiments of this application, obtaining the second surface area corresponding to any partition based on the three-dimensional coordinate data and according to the second surface calculation algorithm includes:

[0039] For any given partition, determine a first parameter and a second parameter corresponding to each point in the given partition. The first parameter is the position parameter of the three-dimensional data processing device in the direction of movement, and the second parameter is the position parameter in the direction perpendicular to the direction of movement.

[0040] Based on the three-dimensional coordinate data corresponding to each point in any partition, and the first and second parameters, construct parametric equations;

[0041] Calculate the first biased coefficient corresponding to the parametric equation and the first parameter, and the second biased coefficient corresponding to the parametric equation and the second parameter;

[0042] Obtain the vector cross product of the first and second biased directional variables;

[0043] The surface area of ​​any partition is obtained by performing a double integral over the magnitude of the cross product of the vectors in the parameter domain; the parameter domain includes the first parameter and the second parameter.

[0044] The embodiments of this application can accurately calculate the surface area of ​​each partition of the battery coating area by using parametric equations and vector cross products. It can also adapt well to partitions with complex or irregular shapes, significantly improving the accuracy of surface area calculation of the battery coating area.

[0045] In some embodiments of this application, applying adhesive to each partition according to the amount of adhesive applied to each partition includes:

[0046] For any partition among the partitions, based on the amount of adhesive applied to any partition, determine the number of target dispensing units to be activated corresponding to the amount of adhesive applied to that partition;

[0047] The target glue dispensing unit is controlled to apply glue to any of the partitions.

[0048] The embodiments of this application determine the target number of dispensing units based on the amount of adhesive applied to each zone and precisely control the amount of adhesive dispensed by each dispensing unit. This ensures the accuracy of the amount of adhesive applied to each zone. By controlling multiple dispensing units to work simultaneously, it is possible to quickly complete the adhesive application task for large areas or complex shapes, significantly improving the adhesive application efficiency of the battery.

[0049] In some embodiments of this application, applying adhesive to each partition according to the amount of adhesive applied to each partition includes:

[0050] For any of the partitions, the target opening of the dispensing port of each dispensing unit of the dispensing equipment is determined based on the amount of adhesive applied to any partition.

[0051] Each glue dispensing unit is controlled to apply glue to any of the partitions at its corresponding target opening.

[0052] The embodiments of this application determine the target opening degree of each dispensing unit based on the amount of adhesive applied in each zone, and precisely control the amount of adhesive dispensed from each dispensing unit. This ensures the accuracy of the amount of adhesive applied in each zone, avoids excessive use of adhesive, reduces waste of adhesive materials, and lowers battery production costs.

[0053] Thirdly, embodiments of this application provide an adhesive application method, applied to the adhesive application system of the first aspect described above, the method comprising:

[0054] The image acquisition device acquires the surface area and flatness of each partition in the adhesive coating area of ​​the battery, and determines the adhesive coating volume corresponding to each partition based on the partition surface area and flatness.

[0055] The processor receives the adhesive volume corresponding to each partition from the image acquisition device and determines the amount of adhesive applied to each partition based on the adhesive volume.

[0056] The adhesive applicator is controlled to apply adhesive to each zone according to the amount of adhesive applied to each zone.

[0057] This application embodiment achieves precise control of the coating area by working together with the image acquisition device, processor and coating device. This not only significantly improves the coating quality and production efficiency of the battery, but also reduces the waste of coating materials and lowers the production cost of the battery.

[0058] Fourthly, embodiments of this application also provide a computer-readable storage medium storing a computer program that, when executed by a processor, implements the adhesive application method as described in the second or third aspect.

[0059] Fifthly, embodiments of this application also provide a computer program product, including a computer program that is executed by a processor to implement the adhesive application method as described in the second or third aspect.

[0060] The above description is only an overview of the technical solution of this application. In order to better understand the technical means of this application and to implement it in accordance with the contents of the specification, and to make the above and other objects, features and advantages of this application more obvious and understandable, the following are specific embodiments of this application. Attached Figure Description

[0061] Various other advantages and benefits will become apparent to those skilled in the art upon reading the detailed description of the preferred embodiments below. The accompanying drawings are for illustrative purposes only and are not intended to limit the scope of this application. Furthermore, the same reference numerals denote the same parts throughout the drawings. In the drawings:

[0062] Figure 1 This is a schematic diagram illustrating the principle of interference coating in related technologies;

[0063] Figure 2 This is a schematic diagram of the structure of an adhesive application device provided in an embodiment of this application;

[0064] Figure 3 This is a schematic diagram of another adhesive application device provided in an embodiment of this application;

[0065] Figure 4 This is a schematic diagram of the structure of an adhesive applicator provided in an embodiment of this application.

[0066] Figure 5 This is a schematic diagram of another adhesive applicator provided in an embodiment of this application;

[0067] Figure 6This is a schematic diagram of the structure of an adhesive application system provided in an embodiment of this application;

[0068] Figure 7 This is a schematic diagram of the principle of an image acquisition device provided in an embodiment of this application;

[0069] Figure 8 This is a schematic diagram illustrating the principle of adaptive adhesive application provided in an embodiment of this application;

[0070] Figure 9 A schematic flowchart of an adhesive application method provided in an embodiment of this application;

[0071] Figure 10 A schematic flowchart illustrating another adhesive application method provided in an embodiment of this application;

[0072] Figure 11 This is a schematic diagram of the structure of an electronic device provided in an embodiment of this application. Detailed Implementation

[0073] The embodiments of the technical solution of this application will now be described in detail with reference to the accompanying drawings. These embodiments are only used to more clearly illustrate the technical solution of this application and are therefore merely examples, and should not be used to limit the scope of protection of this application.

[0074] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains; the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the application; the terms “comprising” and “having”, and any variations thereof, in the specification, claims, and foregoing description of the drawings are intended to cover non-exclusive inclusion.

[0075] In the description of the embodiments of this application, technical terms such as "first" and "second" are used only to distinguish different objects and should not be construed as indicating or implying relative importance or implicitly specifying the number, specific order, or primary and secondary relationship of the indicated technical features. In the description of the embodiments of this application, "multiple" means two or more, unless otherwise explicitly defined.

[0076] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0077] In the description of the embodiments in this application, the term "and / or" is merely a description of the relationship between related objects, indicating that three relationships can exist. For example, A and / or B can represent: A existing alone, A and B existing simultaneously, and B existing alone. Additionally, the character " / " in this document generally indicates that the preceding and following related objects have an "or" relationship.

[0078] In the description of the embodiments of this application, the term "multiple" refers to two or more (including two), similarly, "multiple sets" refers to two or more (including two sets), and "multiple pieces" refers to two or more (including two pieces).

[0079] Currently, the application of power batteries is becoming increasingly widespread. Power batteries are not only used in energy storage power systems such as hydropower, thermal power, wind power, and solar power plants, but also extensively used in electric vehicles such as electric bicycles, electric motorcycles, and electric cars, as well as in military equipment and aerospace. In electric transportation, military equipment, and aerospace, batteries are typically used to provide power.

[0080] Among various types of power batteries, lithium batteries are widely used in new energy vehicles, consumer electronics, energy storage systems and other fields due to their advantages such as high power density, high energy density, long cycle life, high output voltage and green environmental protection.

[0081] With the rapid development of the lithium battery industry, the requirements for battery production efficiency are becoming increasingly stringent. However, in the battery production process, adhesive coating, as a crucial manufacturing process, significantly impacts the structural strength of the battery, and consequently, its safety. Related technologies typically employ a fixed thickness of adhesive or interference fit coating to coat the battery. However, because the flatness of the battery's bottom surface often varies, these coating methods can lead to a mismatch between the battery's flatness and the amount of adhesive applied. This results in uneven adhesive application, overflow, or leakage, affecting not only the coating quality but also the battery's sealing and stability.

[0082] like Figure 1 As shown, current coating processes typically employ interference coating, which uses excessive adhesive to ensure adequate coverage and sealing. However, interference coating leads to wasted adhesive, increased material costs, and uneven adhesive thickness, with some areas receiving too much adhesive while others receive too little. Furthermore, interference coating easily causes overflow and dripping, affecting not only the coating effect but also potentially impacting battery production, reducing efficiency, and increasing the difficulty of subsequent processes. Therefore, traditional interference coating methods can no longer meet the demands of high-precision coating and fail to ensure the sealing and stability of battery modules.

[0083] Based on the aforementioned problems in related technologies, some embodiments of this application propose a coating system, method, storage medium, and program product. The coating system includes: an image acquisition device, a processor, a controller, and a coating device; the image acquisition device is used to acquire the surface area and flatness of the coating area of ​​the battery, and determine the coating volume corresponding to the coating area based on the surface area and flatness; the processor is used to receive the coating volume sent by the image acquisition device, determine the amount of coating for the battery based on the coating volume, and send a coating control command carrying the amount of coating to the controller; the controller is connected to the coating device and is used to send the coating control command to the coating device, the coating control command carrying the coating area of ​​the battery and the amount of coating for the coating area; the coating device has multiple dispensing units on its dispensing surface, and the coating device is used to activate a number of dispensing units corresponding to the amount of coating to coat the coating area according to the received coating control command.

[0084] In the technical solution of this application embodiment, the battery coating process is automated and intelligent through the coordinated work of the image processing device, processor, controller and coating device in the coating system. Moreover, the multiple dispensing units set on the dispensing surface of the coating device can accurately control the coating area and amount of the battery according to different coating requirements, realize adaptive dynamic adjustment of the dispensing amount, and ensure the uniformity and accuracy of the coating.

[0085] In some embodiments of this application, the battery can be, but is not limited to, a cell, a single cell, a battery module, or a battery pack. The battery can be of any chemical type, such as a lithium-ion battery, nickel-cadmium battery, nickel-metal hydride battery, or lead-acid battery. The battery can be of any shape and structure, such as a cylindrical battery, a flat battery, a pouch battery, or a prismatic battery. The battery can be applied in any application scenario requiring battery use. It can be used as a consumer electronics battery, such as in mobile phones and laptops. The battery can also be used as an energy storage battery, and as a power battery, such as in electric vehicles, electric bicycles, electric aircraft, and electric ships.

[0086] In some embodiments of this application, the battery coating equipment is used to precisely coat various parts of the battery during the battery production process. The battery coating equipment can be, but is not limited to, cell coating equipment, module coating equipment, and battery pack coating equipment. Cell coating equipment may include, but is not limited to, automatic dispensing machines and high-speed coating robots. Module coating equipment may include, but is not limited to, module packaging coating machines and insulation coating systems. Battery pack coating equipment may include, but is not limited to, battery pack packaging coating machines and battery pack insulation coating systems.

[0087] The specific structure of the adhesive coating equipment of this application is described in detail below through specific embodiments. See also... Figure 2 The schematic diagram of the adhesive application device shown shows that the adhesive application device 12 includes: a plurality of adhesive dispensing units 121; specifically, the plurality of adhesive dispensing units 121 are disposed on the adhesive dispensing surface of the adhesive application device 12, and the adhesive application device 12 is used to activate the number of adhesive dispensing units 121 corresponding to the amount of adhesive to apply adhesive to the adhesive application area according to the received adhesive application control command.

[0088] See Figure 3 The schematic diagram of the coating device shown illustrates that traditional coating equipment in related technologies only includes one dispensing unit. A single dispensing unit makes it difficult to precisely control the amount of adhesive applied to different areas. For complex shapes or high-precision workpieces requiring fine coating, traditional coating equipment may not achieve the desired coating effect. However, in this embodiment, the coating device 12 has multiple dispensing units 121 on its dispensing surface. The controller sends coating control commands to each coating device 12. These commands include information on the coating area of ​​the battery and the corresponding amount of adhesive applied, providing precise guidance for subsequent coating operations. After receiving the coating control command, the coating device 12 activates the corresponding number of dispensing units 121 to apply adhesive to the coating area according to the specified amount of adhesive. This allows for the activation of an appropriate number of dispensing units 121 based on actual production needs, enabling rapid coating of the battery and effectively improving battery production efficiency, meeting the requirements of large-scale production. It should be noted that the battery to be coated in this application can be a cell, a single cell, a battery module, a battery pack, etc.

[0089] In the technical solution of this application embodiment, by setting multiple dispensing units on the dispensing surface of the coating device, the coating area and amount of the battery can be precisely controlled according to different coating requirements, realizing adaptive dynamic adjustment of the dispensing amount, and ensuring the uniformity and accuracy of the coating. Furthermore, the design of multiple dispensing units can improve the efficiency of battery coating, facilitating the rapid completion of coating tasks for large areas or complex shapes; it significantly improves the problems of uneven coating or material waste caused by a fixed dispensing amount in traditional coating processes, and has few limitations and high versatility.

[0090] In one or more embodiments of this application, such as Figure 4 As shown, the glue outlets 121a of the plurality of glue dispensing units 121 are evenly distributed on the glue dispensing surface of the glue coating device 12.

[0091] In this embodiment, for example, the spacing between adjacent adhesive outlets 121a is the same. The design of the adhesive outlets 121a being evenly distributed on the adhesive application surface of the coating device 12 allows for more uniform application of adhesive on the battery coating surface, avoiding uneven application and improving the coating quality of the battery. Furthermore, the evenly distributed outlets contribute to more uniform adhesive coverage, thereby enhancing battery bonding strength and improving the reliability and durability of the battery product.

[0092] In one or more embodiments, such as Figure 5 As shown, the dispensing unit 121 further includes a dispensing control valve 122, which is disposed on the dispensing pipeline of each dispensing unit 121. The dispensing control valve 122 is connected to the controller and is used to control the opening degree of the dispensing port 121a of the dispensing unit according to the dispensing control command sent by the controller.

[0093] Specifically, in this embodiment, the dispensing control valve 122, upon receiving a control command from the controller, controls the opening degree of the dispensing port 121a of its respective dispensing unit. The opening degree can range from 0% to 100%.

[0094] like Figure 4 As shown, in one example, the coating device 12 includes nine dispensing units 121. After the controller determines the coating area of ​​the battery and the corresponding coating amount, it determines that the coating amount of the current coating area is 9mg. At this time, the controller sends coating control commands to each of the nine dispensing units 121. The dispensing control valves 122 of the nine dispensing units 121 control the opening degree of the dispensing port 121a of their respective dispensing units to be fully open (100%). When the coating amount of the current coating area is determined to be 5mg, the controller sends coating control commands to five of the nine dispensing units 121. The dispensing control valves 122 of the five dispensing units 121 control the opening degree of the dispensing port 121a of their respective dispensing units to be fully open (100%). In another example, the coating amount of the current coating area is determined to be 4.5mg. mg, at this time the controller 11 sends glue application control commands to the nine glue dispensing units 121 respectively, and the glue dispensing control valve 122 of the nine glue dispensing units 121 controls the opening degree of the glue outlet 121a of the respective glue dispensing unit to be half open (50%).

[0095] This embodiment of the application uses a dispensing control valve to precisely adjust the opening of the dispensing nozzle according to the controller's instructions, thereby achieving precise control of the dispensing amount. This ensures the uniformity and accuracy of the adhesive application, avoids excessive use of adhesive, reduces material waste, and lowers production costs. Furthermore, by dynamically adjusting the dispensing amount based on real-time demand, the dispensing control valve can adapt to different adhesive application tasks, improving the flexibility and adaptability of the adhesive application system.

[0096] This application also provides an adhesive application system, such as... Figure 6 As shown, the adhesive application system 1 includes: an image acquisition device 30, a processor 20, a controller 11, and an adhesive application device 12;

[0097] The image acquisition device 30 is used to acquire the surface area and flatness of the adhesive coating area of ​​the battery, and to determine the adhesive coating volume corresponding to the adhesive coating area based on the surface area and the flatness.

[0098] The processor 20 is used to receive the adhesive volume sent by the image acquisition device 30, determine the amount of adhesive applied to the battery based on the adhesive volume, and send an adhesive application control command carrying the amount of adhesive applied to the controller 11.

[0099] The controller 11 is connected to the glue application device 12 and is used to send glue application control instructions to each of the glue application devices 12. The glue application control instructions carry the glue application area of ​​the battery and the glue application amount corresponding to the glue application area.

[0100] The glue applicator 12 has multiple glue dispensing units on its glue dispensing surface. The glue applicator 12 is used to activate a number of glue dispensing units corresponding to the amount of glue to apply glue to the glue application area according to the received glue application control command.

[0101] Specifically, in this embodiment, the image acquisition device 30 can be a three-dimensional line scan laser measuring instrument, a 3D line laser profile measuring instrument, a lidar, or other similar equipment. It should be noted that the image acquisition device 30 is also equipped with an image data processing system, which can analyze the shape, size, and flatness of the object's surface to generate a high-precision surface profile model. Based on this surface profile model, the adhesive volume can be calculated, comprehensively reflecting the flatness changes of the object's surface to be coated, providing basic data for subsequent adhesive coating control operations.

[0102] like Figure 7As shown, in one example, the scanning area (battery pack) is divided into multiple partitions. A 3D line scanner emits a laser beam, which is then directed onto the bottom surface of the pack. The laser beam reflects off the bottom surface of the pack and is captured by the scanner's receiving module. By analyzing information such as the time, angle, and intensity of the reflected laser beam using the 3D line scanner, the 3D data of each partition on the bottom surface of the pack can be calculated more accurately. In one example, the average height value of multiple points in the partition is taken based on the aforementioned 3D data as the flatness of the partition. Based on this flatness and a preset adhesive thickness, the height of the partition can be determined. The adhesive volume of the partition can be determined by multiplying this height by the partition's surface area. In another example, the flatness of the partition can be determined by taking the height values ​​of multiple points in the partition based on a preset fitting function and the aforementioned 3D data. The adhesive volume of the partition can be determined by multiplying this flatness by the partition's surface area.

[0103] The image acquisition device 30 described above is the front-end data acquisition and processing unit of the system. Its main function is to obtain detailed information about the battery coating area, including surface area and flatness. Through high-precision scanning or sensing technology, this device can generate a three-dimensional data model of the coating area, providing a basis for subsequent coating amount calculation.

[0104] The processor 20 described above serves as the intermediate control layer of the system. Connected to the image acquisition device 30 and the controller 11, the processor 20 transmits data and forwards instructions. Furthermore, the processor 20 receives adhesive volume information from the image acquisition device 30, determines the specific amount of adhesive to be applied based on preset algorithms and rules, and then sends a control instruction containing the adhesive amount to the controller 11. It should be noted that the processor 20 can also be implemented using a host computer.

[0105] Combination Figure 2 As shown, the glue applicator 12 serves as the execution unit of the glue applicator system 1, and is directly responsible for the glue applicator operation. The glue applicator 12 has multiple glue dispensing units 121 on its dispensing surface. The controller receives the glue applicator control command sent by the host computer 20, parses the glue applicator area and glue amount, and controls the glue applicator 12 to perform precise glue applicator operations based on the glue applicator area and glue amount.

[0106] The coating system of this application embodiment achieves automation and intelligence in the battery coating process through the coordinated work of an image acquisition device, a processor, a controller, and a coating device. Moreover, while achieving precise control of the amount of adhesive dispensed, it can improve coating quality and production efficiency, reduce waste of coating materials, and lower production costs. It can be widely applied in multiple fields.

[0107] In some embodiments of the application, the image acquisition device 30 is used to acquire the partition surface area and partition flatness of each partition in the adhesive coating area, and determine the adhesive coating volume corresponding to each partition based on the partition surface area and partition flatness of each partition; the processor 20 is used to receive the partition adhesive coating volume corresponding to each partition sent by the image acquisition device 30, determine the adhesive coating amount of each partition based on the partition adhesive coating volume, and send an adhesive coating control command carrying the adhesive coating amount of each partition to the controller 11.

[0108] Specifically, in this embodiment, a three-dimensional data model of the adhesive application area is generated by the image acquisition device 30. Based on the three-dimensional data model, a surface calculation algorithm and curvature analysis method are used to calculate the surface area and flatness of each partition. According to these parameters combined with the preset adhesive thickness and adhesive properties, the adhesive volume of each partition can be calculated.

[0109] The processor 20 receives the partitioned adhesive application volume sent by the image acquisition device 30 through the communication interface, parses and stores this data. It calculates the adhesive application amount for each partition based on the partitioned adhesive application volume. The calculation results are encapsulated into adhesive application control commands and sent to the controller 11 through the communication interface.

[0110] The adhesive applicator 12 receives adhesive control commands from the processor 20 via its controller 11, and parses the adhesive amount and order for each zone. Based on the adhesive amount, it activates a corresponding number of dispensing units 121, and precisely controls the dispensing amount of each dispensing unit via the dispensing control valve 122. The adhesive applicator 12 applies adhesive to each zone according to a preset adhesive path and order. Figure 8 As shown, the glue dispensing rate per unit time is changed according to the surface area and flatness. This means that during the glue application process, the glue dispensing rate can be dynamically adjusted according to the surface area and flatness of each zone in the glue application area, which can significantly reduce the situation of glue overflowing from the edges.

[0111] This application embodiment divides the coating area into multiple zones and calculates the coating volume and amount for each zone separately, enabling more precise coating control and ensuring uniformity and accuracy of coating in each zone. For coating areas with complex or irregular shapes, zoned processing can better adapt to the needs of different areas, allowing the amount of adhesive in each area to be independently adjusted according to the different thicknesses, structures, and design requirements of the bottom surface. This further ensures more precise and uniform coating in different areas, effectively improving the coating quality of the battery and avoiding uneven, excessive, or insufficient coating.

[0112] This application also provides an adhesive application method, see [link to relevant documentation]. Figure 9 The flowchart shown illustrates the adhesive application method, which specifically includes the following steps:

[0113] S902, obtain the surface area and flatness of each partition in the adhesive coating area of ​​the battery, and determine the adhesive coating volume corresponding to each partition based on the surface area and flatness of the partition;

[0114] S904, obtain the adhesive volume corresponding to each partition, and determine the amount of adhesive applied to each partition based on the adhesive volume;

[0115] S906, Apply adhesive to each partition according to the amount of adhesive applied to each partition.

[0116] Specifically, in this embodiment of the application, the three-dimensional data of the adhesive coating area of ​​the battery is acquired by the image acquisition device. The average height value of multiple points in the partition is taken as the flatness of the partition based on the three-dimensional data. The height of the partition can be determined based on the flatness and the preset adhesive coating thickness. The adhesive coating volume of the partition can be determined based on the product of the height and the surface area of ​​the partition.

[0117] The processor receives adhesive volume data for each zone from the image acquisition device. Based on this data and pre-defined adhesive application rules and algorithms, it calculates the specific amount of adhesive to be applied to each zone. The processor then encapsulates the calculated adhesive amounts for each zone into adhesive application control commands and sends them to the controller. The controller receives these commands, parses the adhesive amount and application sequence for each zone, and activates the corresponding number of dispensing units based on the required amount. The controller precisely controls the dispensing volume of each dispensing unit via dispensing control valves. The adhesive application device then applies adhesive precisely to each zone according to the pre-defined path and sequence, ensuring uniformity and accuracy of the adhesive application.

[0118] This application also provides a glue application method, applied to the glue application system in the above embodiments, the method specifically including the following steps:

[0119] S1, the surface area and flatness of each partition in the adhesive coating area of ​​the battery are obtained by the image acquisition device, and the adhesive coating volume corresponding to each partition is determined according to the surface area and flatness of the partition;

[0120] S2, the processor receives the adhesive volume corresponding to each partition sent by the image acquisition device, and determines the amount of adhesive applied to each partition based on the adhesive volume;

[0121] S3, control the glue application device to apply glue to each zone according to the amount of glue applied to each zone.

[0122] In one or more embodiments of this application, obtaining the surface area and flatness of each partition in the adhesive coating area of ​​the battery, and determining the adhesive coating volume corresponding to each partition based on the partition surface area and flatness, includes:

[0123] Obtain the three-dimensional coordinate data corresponding to each partition, and obtain the partition surface area of ​​each partition based on the three-dimensional coordinate data and the preset surface calculation algorithm;

[0124] For any partition among the aforementioned partitions, the partition flatness of that partition is determined based on the three-dimensional coordinate data;

[0125] The adhesive thickness corresponding to any partition is determined based on the partition flatness of any partition, and the product of the partition surface area and the adhesive thickness corresponding to any partition is determined as the partition adhesive volume corresponding to any partition.

[0126] This application embodiment utilizes three-dimensional coordinate data and surface calculation algorithms to accurately obtain the surface area and flatness of each partition, thereby accurately calculating the adhesive coating volume for each partition. Based on the adhesive coating volume of each partition, the battery is precisely coated with adhesive. This improves coating quality and production efficiency while reducing material waste and lowering battery production costs.

[0127] In some embodiments of the application, the surface calculation algorithm includes a first surface calculation algorithm and a second surface calculation algorithm;

[0128] The process of obtaining the surface area of ​​each partition based on the three-dimensional coordinate data and a preset surface calculation algorithm includes:

[0129] For any partition among the partitions, based on the three-dimensional coordinate data, the first surface area corresponding to any partition is obtained according to the first surface calculation algorithm; based on the three-dimensional coordinate data, the second surface area corresponding to any partition is obtained according to the second surface calculation algorithm.

[0130] The maximum value between the first surface area and the second surface area is taken as the partition surface area of ​​any partition.

[0131] This application implements two different surface calculation algorithms to calculate the surface area and takes the maximum value as the final result, which can effectively reduce calculation errors and ensure sufficient adhesive application, thereby improving the accuracy of battery adhesive application and battery production quality.

[0132] In some embodiments of the application, obtaining the first surface area corresponding to any partition based on the three-dimensional coordinate data and according to the first surface calculation algorithm includes:

[0133] For any given partition, based on the three-dimensional coordinate data corresponding to each point in that partition, determine the projected coordinates and height coordinates of each point in the projection plane; the projection plane is the plane containing any two coordinate axes in the three-dimensional coordinate system where the three-dimensional coordinate data is located.

[0134] Create a surface equation function using the height coordinates as the dependent variable and the projection coordinates as the independent variable.

[0135] Calculate the partial derivatives of the surface equation function with respect to the projected coordinates;

[0136] Determine the projection area of ​​any of the partitions on the projection plane;

[0137] On the projected region, the surface area of ​​any partition is calculated by integration based on the partial derivative.

[0138] Specifically, in this application, the first surface calculation algorithm can be an explicit function for calculating the surface of the surface;

[0139] Suppose the surface is composed of explicit functions Let x, y, and z represent the coordinates of any point in the three-dimensional coordinate system. Then, the surface area of ​​the partition... It can be represented as:

[0140]

[0141] In the formula, and It is a function about and The partial derivative of ; D is the projection region of the surface corresponding to the partition on the xy plane (projection plane).

[0142] This application embodiment projects three-dimensional coordinate data onto a two-dimensional plane and uses surface equations and integrals to calculate the surface area, which can accurately calculate the surface area of ​​each partition of the battery coating area. It can also adapt well to partitions with complex or irregular shapes, significantly improving the accuracy of surface area calculation of the battery coating area.

[0143] In some embodiments, obtaining the second surface area corresponding to any partition based on the three-dimensional coordinate data and according to the second surface calculation algorithm includes:

[0144] For any given partition, determine a first parameter and a second parameter corresponding to each point in the given partition. The first parameter is the position parameter of the three-dimensional data processing device in the direction of movement, and the second parameter is the position parameter in the direction perpendicular to the direction of movement.

[0145] Based on the three-dimensional coordinate data corresponding to each point in any partition, and the first and second parameters, construct parametric equations;

[0146] Calculate the first biased coefficient corresponding to the parametric equation and the first parameter, and the second biased coefficient corresponding to the parametric equation and the second parameter;

[0147] Obtain the vector cross product of the first and second biased directional variables;

[0148] The surface area of ​​any partition is obtained by performing a double integral over the magnitude of the cross product of the vectors in the parameter domain; the parameter domain includes the first parameter and the second parameter.

[0149] Specifically, in this application, the first surface calculation algorithm can be used to calculate the parametric equations of the surface;

[0150] For the parametric equations, the base equations are as follows:

[0151]

[0152] in, and These are two parameters describing the position of the curved surface. These two parameters are the motion parameters of the image acquisition device, namely... Defined as the main direction of the scanning path of the image acquisition device. Defined as the position within each scan line. The formula for calculating the bottom surface area A of each partition of the area to be coated is:

[0153]

[0154] in, and It is the partial derivative of the bottom surface of the partition. Represents the cross product of vectors. D represents the magnitude of a vector, i.e., the result of its cross product. and The domain of definition.

[0155] The embodiments of this application can accurately calculate the surface area of ​​each partition of the battery coating area by using parametric equations and vector cross products. It can also adapt well to partitions with complex or irregular shapes, significantly improving the accuracy of surface area calculation of the battery coating area.

[0156] In one embodiment of the application, after the surface area model of the bottom surface of the battery to be coated is established, the partitioned coating height is obtained by a three-dimensional data processing device in the above embodiment. and zoned surface area The total amount of adhesive applied to the entire battery surface can be obtained by summing up the results. The calculation formula is as follows: Where n is the number of partitions. By calculating the total amount of adhesive applied to the battery surface, the flatness fluctuation of the battery after adhesive application can be evaluated, avoiding sudden large or small volumes in the battery after adhesive application, thus improving the production quality of the battery.

[0157] In one or more embodiments of the application, applying adhesive to each partition according to the amount of adhesive applied to each partition includes:

[0158] For any partition among the partitions, based on the amount of adhesive applied to any partition, determine the number of target dispensing units to be activated corresponding to the amount of adhesive applied to that partition;

[0159] The target glue dispensing unit is controlled to apply glue to any of the partitions.

[0160] Specifically, in the embodiments of this application, combined with Figure 4 and Figure 6 As shown, in one example, the adhesive applicator 12 includes 9 adhesive dispensing units. Assuming that the controller 11 determines the adhesive application area of ​​the battery and the corresponding adhesive amount information, and determines that the adhesive amount of the current partition is 9mg, the controller 11 sends adhesive application control commands to the 9 adhesive dispensing units respectively, and controls the 9 adhesive dispensing units to apply adhesive to the current partition.

[0161] Assuming that the controller 11 determines that the amount of glue applied to the current partition is 5mg, the controller 11 sends a glue application control command to 5 of the 9 glue application units. The glue application control valve 122 of the 5 glue application units controls the 5 glue application units to apply glue to the current partition.

[0162] This application embodiment determines the target number of dispensing units based on the amount of adhesive applied to each zone and precisely controls the amount of adhesive dispensed by each dispensing unit. This ensures the accuracy of the amount of adhesive applied to each zone. By controlling multiple dispensing units to work simultaneously, it can quickly complete the adhesive application task for large areas or complex shapes, significantly improving the adhesive application efficiency of the battery.

[0163] In one or more embodiments of the application, applying adhesive to each partition according to the amount of adhesive applied to each partition includes:

[0164] For any of the partitions, the target opening of the dispensing port of each dispensing unit of the dispensing equipment is determined based on the amount of adhesive applied to any partition.

[0165] Each glue dispensing unit is controlled to apply glue to any of the partitions at its corresponding target opening.

[0166] Specifically, in the embodiments of this application, such as Figure 4As shown, in one example, the coating device 12 includes 9 dispensing units 121. After the controller 11 determines the coating area of ​​the battery and the corresponding coating amount information, it determines that the coating amount of the current partition is 9mg. At this time, the controller 11 sends coating control commands to the 9 dispensing units 121 respectively. The dispensing control valves 122 of the 9 dispensing units 121 control the dispensing ports 121a of their respective dispensing units to apply adhesive to the current partition with the target opening degree of all being fully open (100%).

[0167] In another example of the application, the amount of glue applied to the current glue application area is determined to be 4.5 mg. At this time, the controller 11 sends glue application control commands to the nine glue dispensing units 121 respectively. The glue dispensing control valves 122 of the nine glue dispensing units 121 control the glue outlets 121a of their respective glue dispensing units to apply glue to the current partition with the target opening degree of half open (50%).

[0168] The embodiments of this application determine the target opening degree of each dispensing unit based on the amount of adhesive applied in each zone, and precisely control the amount of adhesive dispensed from each dispensing unit. This ensures the accuracy of the amount of adhesive applied in each zone, avoids excessive use of adhesive, reduces waste of adhesive materials, and lowers battery production costs.

[0169] Based on the above embodiments, in one application embodiment, such as Figure 10 As shown, the above-mentioned adhesive application method includes:

[0170] A 3D line scanner (image acquisition device) is used to scan the contour of the bottom surface of the PACK to obtain accurate geometric data. Then, based on the scan results and the preset adhesive application height, a three-dimensional volumetric model of the adhesive volume is created. During this process, the bottom surface of the PACK is divided into sections to improve the accuracy of the volumetric model.

[0171] Once the adhesive volume model is completed, the data is transmitted to a host computer. The host computer then uses a Programmable Logic Controller (PLC) to control the transmission of the data to the adhesive application robot. Based on the established volume model, the corresponding adhesive dispensing amount is calculated for different zones, ultimately achieving an adaptive adhesive application process.

[0172] S1. The shape of the bottom surface of the battery to be coated is scanned using a 3D line scanning laser measuring instrument.

[0173] The adhesive application control system in this application includes a high-resolution 3D line-scanning laser measuring instrument and an image data processing module. For example... Figure 7As shown, 3D laser line scanning technology is used to perform high-precision scanning of the bottom surface of the battery pack, acquiring comprehensive geometric data of the bottom surface. After scanning, the geometric data is uploaded to the image data processing system, which then analyzes the shape, size, and flatness of the bottom surface of the pack to generate a high-precision bottom surface contour model. This model comprehensively reflects the flatness variations of the bottom surface of the pack, providing basic data for subsequent adaptive variable adhesive coating control.

[0174] S2. Determine the adhesive volume corresponding to each partition based on the scanned 3D data.

[0175] The image data processing module performs real-time analysis and processing of the 3D data obtained from 3D scanning. The analysis process includes, but is not limited to, the following: 1. Shape and surface analysis: The system automatically identifies the geometry of the PACK bottom surface and accurately calculates the surface features of each area. 2. Adhesive application volume calculation: Through analysis of the bottom surface geometry and feature areas, the system calculates the required adhesive volume for the entire system and local areas based on preset adhesive application standards. This process accurately matches the adhesive application requirements, avoiding insufficient or excessive adhesive application.

[0176] After the 3D line scan is completed, the control system uses display functions and parametric equations to model and calculate the bottom surface.

[0177] Suppose the surface is composed of explicit functions Indicates that x, y, and z represent the coordinate values ​​of any point in the three-dimensional coordinate system; the surface area of ​​the bottom surface of the PACK It can be represented as:

[0178]

[0179] In the formula, and It is a function about and The partial derivative of ; D is the projection region of the surface onto the xy plane.

[0180] For the parametric equations, the base equations are as follows:

[0181]

[0182] in and These are arbitrary parameters describing the position of the curved surface using a 3D laser line. These two parameters are the motion parameters of the scanning device, i.e. Defined as the main direction of the scan path. Defined as the position within each scan line. The formula for calculating the bottom surface area A of Pack is:

[0183]

[0184] in, and It is the partial derivative of the surface. Represents the cross product of vectors. The magnitude of the vector is represented by the cross product, and D is a parameter. and The domain of definition.

[0185] After the bottom surface area model is established, the local adhesive application height is obtained from the 3D line scanning device in the previous step. and local surface area The final amount of adhesive applied can be obtained by summing up the results. The calculation formula is as follows: , where n is the number of regions to be divided.

[0186] In practical operation, the controller system incorporates a specialized library for scientific computing, specifically designed for precise numerical integration calculations. By processing the 3D line scan data, the results are accurately input into the aforementioned bottom surface area model. The outputs of the two calculation methods are compared and analyzed, and the larger result is selected as the basis for determining the adhesive volume, ensuring a sufficient and appropriate amount of adhesive is applied.

[0187] S3. Send the data corresponding to the above glue application volume to the host computer.

[0188] S4. Apply adhesive using adaptive variable methods to each zone of the area to be coated.

[0189] The glue application equipment has multiple independently controllable zone nozzles. Through connection with the data processing system, the glue dispensing volume and dispensing rate of the nozzles can be automatically adjusted according to the needs of each zone. Specifically, the glue amount calculation result in the previous step is transmitted to the host computer, which converts the data into PLC signals and transmits them to the glue application robot. The glue application robot then performs adaptive glue application according to the pre-programmed glue application program.

[0190] S5. Glue application: Each zone nozzle adjusts its glue dispensing volume in real time based on the glue volume and system feedback.

[0191] The adhesive application robot is equipped with multiple nozzles that can be independently controlled for each zone. Each nozzle adjusts its dispensing volume in real time based on the adhesive volume and system feedback to ensure uniform adhesive distribution in different areas. Based on the high and low elevations identified in the scanned data, the system can dynamically adjust the nozzle's spray rate and adhesive volume. For example, in recessed areas, the system automatically increases the adhesive volume to ensure coverage; while in raised areas, it reduces the adhesive volume to ensure a uniform coating.

[0192] This application utilizes 3D scanning technology to establish a volumetric adhesive model, enabling an adhesive application robot to perform adaptive variable adhesive application and achieving precise control of the adhesive application process on the bottom surface of the battery. The system can automatically adjust the adhesive distribution based on the bottom surface shape, defect areas, and other characteristics, ensuring uniform and high-quality adhesive application while reducing waste of structural adhesive.

[0193] This application also provides an adhesive application apparatus for performing the adhesive application methods provided in the above embodiments. The apparatus includes:

[0194] The acquisition unit is used to acquire the surface area and flatness of each partition in the adhesive coating area of ​​the battery, and to determine the adhesive coating volume corresponding to each partition based on the surface area and flatness of the partition.

[0195] The determining unit is used to obtain the adhesive volume corresponding to each partition and determine the amount of adhesive applied to each partition based on the adhesive volume.

[0196] The adhesive application unit is used to apply adhesive to each partition according to the amount of adhesive applied to each partition.

[0197] The coating system of this application embodiment achieves automation and intelligence in the battery coating process through the collaborative work of three-dimensional data processing equipment, host computer and coating equipment. Moreover, while achieving precise control of the amount of adhesive dispensed, it can improve coating quality and production efficiency, reduce coating material waste, and lower production costs. It can be widely applied to multiple fields with few limitations and high versatility.

[0198] Figure 11 This is a logical structure block diagram of an electronic device according to an exemplary embodiment. For example, the electronic device 1100 may be an electronic device such as a motor controller or a domain controller installed inside an electrical device.

[0199] In an exemplary embodiment, a non-transitory computer-readable storage medium including instructions is also provided, such as a memory including instructions, which can be executed by a battery processor to complete the above-described adhesive coating method. The method includes: obtaining the surface area and flatness of each partition in the adhesive coating region of the battery; determining the adhesive coating volume corresponding to each partition based on the surface area and flatness; obtaining the adhesive coating volume corresponding to each partition; determining the partition adhesive coating amount for each partition based on the adhesive coating volume; and applying adhesive to each partition based on the partition adhesive coating amount. Optionally, the above instructions can also be executed by a battery processor to complete other steps involved in the above exemplary embodiment. For example, the non-transitory computer-readable storage medium may be a ROM, random access memory (RAM), CD-ROM, magnetic tape, floppy disk, and optical data storage device, etc.

[0200] In an exemplary embodiment, an application / computer program product is also provided, including one or more instructions that can be executed by the battery's processor to complete the above-described adhesive coating control method. The method includes: obtaining the surface area and flatness of each partition in the adhesive coating area of ​​the battery; determining the adhesive coating volume corresponding to each partition based on the surface area and flatness; obtaining the adhesive coating volume corresponding to each partition; determining the partition adhesive coating amount for each partition based on the adhesive coating volume; and applying adhesive to each partition based on the partition adhesive coating amount. Optionally, the above instructions can also be executed by the battery's processor to complete other steps involved in the above exemplary embodiment. Figure 11 This is an example diagram of electronic device 1100. Those skilled in the art will understand that it is illustrative. Figure 11 This is merely an example of electronic device 1100 and does not constitute a limitation on electronic device 1100. It may include more or fewer components than shown, or combine certain components, or different components. For example, electronic device 1100 may also include input / output devices, network access devices, buses, etc.

[0201] The processor 1102 may be a Central Processing Unit (CPU), or other general-purpose processors, digital signal processors (DSPs), application-specific integrated circuits (ASICs), field-programmable gate arrays (FPGAs), or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components, etc. The general-purpose processor may be a microprocessor, or processor 1102 may be any conventional processor. Processor 1102 is the control center of electronic device 1100, connecting all parts of electronic device 1100 via various interfaces and lines.

[0202] The memory 1101 can be used to store computer-readable instructions. The processor 20 implements various functions of the electronic device 1100 by running or executing the computer-readable instructions or modules stored in the memory 1101 and by calling the data stored in the memory 1101. The memory 1101 may mainly include a program storage area and a data storage area. The program storage area may store the operating system, application programs required for at least one function (such as sound playback function, image playback function, etc.), etc.; the data storage area may store data created according to the use of the electronic device 1100, etc. In addition, the memory 1101 may include a hard disk, memory, plug-in hard disk, smart media card (SMC), secure digital (SD) card, flash card, at least one disk storage device, flash memory device, read-only memory (ROM), random access memory (RAM), or other non-volatile / volatile storage devices.

[0203] If the modules integrated in electronic device 1100 are implemented as software functional modules and sold or used as independent products, they can be stored in a computer-readable storage medium. Based on this understanding, all or part of the processes in the methods of the above embodiments can be implemented by computer-readable instructions that instruct related hardware. These computer-readable instructions can be stored in a computer-readable storage medium, and when executed by a processor, they can implement the steps of the various method embodiments described above.

[0204] Other embodiments of this application will readily occur to those skilled in the art upon consideration of the specification and practice of the invention disclosed herein. This application is intended to cover any variations, uses, or adaptations of this application that follow the general principles of this application and include common knowledge or customary techniques in the art not disclosed herein. The specification and examples are to be considered exemplary only, and the true scope and spirit of this application are indicated by the following claims.

[0205] It should be understood that this application is not limited to the precise structure described above and shown in the accompanying drawings, and various modifications and changes can be made without departing from its scope. The scope of this application is limited only by the appended claims.

[0206] The user information (including but not limited to user device information, user personal information, etc.) and data (including but not limited to data used for analysis, data stored, data displayed, etc.) involved in this application are all information and data authorized by the user or fully authorized by all parties. Furthermore, the collection, use and processing of the relevant data must comply with the relevant laws, regulations and standards of the relevant countries and regions, and corresponding operation entry points are provided for users to choose to authorize or refuse.

Claims

1. A gluing system, characterized in that, The method comprises: An image acquisition device, a processor, a controller, and a glue applying device are included. The image acquisition device is configured to acquire three-dimensional coordinate data corresponding to each subregion in a glue applying region of a battery, and to acquire a subregion surface area of each subregion based on the three-dimensional coordinate data and a preset curved surface calculation algorithm, including: for any subregion in the each subregion, acquiring a first surface area corresponding to the any subregion based on the three-dimensional coordinate data and according to a first curved surface calculation algorithm; acquiring a second surface area corresponding to the any subregion based on the three-dimensional coordinate data and according to a second curved surface calculation algorithm; and taking a maximum value between the first surface area and the second surface area as the subregion surface area of the any subregion; wherein the curved surface calculation algorithm includes the first curved surface calculation algorithm and the second curved surface calculation algorithm. For any subregion in the each subregion, the three-dimensional coordinate data is used to determine a subregion flatness of the any subregion, and a glue applying thickness corresponding to the any subregion is determined according to the subregion flatness of the any subregion. A product of the subregion surface area and the glue applying thickness corresponding to the any subregion is determined as a subregion glue applying volume corresponding to the any subregion. The processor is configured to receive the subregion glue applying volume corresponding to the each subregion sent by the image acquisition device, to determine a glue applying amount of the each subregion according to the subregion glue applying volume, and to send a glue applying control instruction carrying the glue applying amount of the each subregion to the controller. The controller is connected with the glue applying device, and is configured to send a glue applying control instruction to the glue applying device, the glue applying control instruction carrying a glue applying region of a battery and a glue applying amount corresponding to the glue applying region. A plurality of glue outlet units are arranged on a glue outlet surface of the glue applying device, and the glue applying device is configured to enable a number of glue outlet units corresponding to the glue applying amount to apply glue to the glue applying region according to the received glue applying control instruction. The glue applying device is further configured to: for any subregion in the each subregion, determine a target opening degree of a glue outlet of each glue outlet unit of the glue applying device according to the subregion glue applying amount of the any subregion; and control the each glue outlet unit to apply glue to the any subregion at a respective target opening degree.

2. The gluing system according to claim 1, characterized in that The glue outlets of the plurality of glue outlet units are uniformly distributed on the glue outlet surface of the glue applying device.

3. The gluing system according to any one of claims 1 to 2, characterized in that, The glue outlet unit further includes a glue outlet control valve arranged on a glue outlet pipeline of each glue outlet unit. The glue outlet control valve is connected with the controller, and is configured to control an opening degree of a glue outlet of the glue outlet unit according to the glue applying control instruction sent by the controller.

4. A method of applying glue, characterized by The method comprises: Acquiring a subregion surface area and a subregion flatness of each subregion in a glue applying region of a battery, and determining a glue applying volume corresponding to the each subregion according to the subregion surface area and the subregion flatness. Acquiring the glue applying volume corresponding to the each subregion, and determining a subregion glue applying amount of the each subregion according to the glue applying volume. Applying glue to the each subregion according to the subregion glue applying amount of the each subregion, including: For any subregion in the each subregion, determining a target opening degree of a glue outlet of each glue outlet unit of the glue applying device according to the subregion glue applying amount of the any subregion. Respectively control the each glue unit to carry out the gluing to the any partition respectively corresponding to the target opening degree; The acquisition battery's each partition in the gluing area is divided into the partition surface area and the partition flatness, and the corresponding gluing volume of each partition is determined according to the partition surface area and the partition flatness, comprising: The corresponding three-dimensional coordinate data of each partition is acquired, and the partition surface area of each partition is acquired based on the three-dimensional coordinate data and the preset curved surface calculation algorithm, comprising: for any partition in the each partition, based on the three-dimensional coordinate data, the first surface area corresponding to the any partition is acquired according to the first curved surface calculation algorithm;Based on the three-dimensional coordinate data, the second surface area corresponding to the any partition is acquired according to the second curved surface calculation algorithm;The maximum value of the first surface area and the second surface area is taken as the partition surface area of the any partition;Wherein, the curved surface calculation algorithm includes the first curved surface calculation algorithm and the second curved surface calculation algorithm; For any partition in the each partition, the partition flatness of the any partition is determined based on the three-dimensional coordinate data; According to the partition flatness of the any partition, the gluing thickness corresponding to the any partition is determined, and the product of the partition surface area and the gluing thickness corresponding to the any partition is determined as the partition gluing volume corresponding to the any partition.

5. The method of claim 4, wherein, The corresponding first surface area of the any partition is acquired based on the three-dimensional coordinate data according to the first curved surface calculation algorithm, comprising: For the any partition, the projection coordinates and the height coordinates of each point in the projection plane are determined according to the three-dimensional coordinate data corresponding to each point in the any partition;The projection plane is the plane where any two coordinate axes in the three-dimensional coordinate system where the three-dimensional coordinate data is located are located; The height coordinates are taken as the dependent variable, and the projection coordinates are taken as the independent variable to create a curved surface equation function; The partial derivative of the curved surface equation function with respect to the projection coordinates is calculated; The projection area of the any partition in the projection plane is determined; The partition surface area of the any partition is calculated by integration based on the partial derivative on the projection area.

6. The method of claim 4, wherein, The corresponding second surface area of the any partition is acquired based on the three-dimensional coordinate data according to the second curved surface calculation algorithm, comprising: For the any partition, the first parameter and the second parameter corresponding to each point in the any partition are determined, the first parameter is the position parameter of the three-dimensional data processing device in the moving direction, and the second parameter is the position parameter in the direction perpendicular to the moving direction; The parameter equation is constructed according to the three-dimensional coordinate data corresponding to each point in the any partition, and the first parameter and the second parameter; The first partial derivative vector corresponding to the parameter equation and the first parameter, and the second partial derivative vector corresponding to the parameter equation and the second parameter are calculated; The vector cross product result of the first partial derivative vector and the second partial derivative vector is acquired; The modulus of the vector cross product result is double integrated on the parameter domain to obtain the partition surface area of the any partition;The parameter domain includes the first parameter and the second parameter.

7. The method according to any one of claims 4 to 6, characterized in that, The gluing of the sub-zones according to the sub-zone gluing amount of each sub-zone comprises: For any one of the sub-zones, according to the sub-zone gluing amount of the any one sub-zone, a corresponding number of target glue outlet units are determined according to the sub-zone gluing amount of the any one sub-zone; The target glue outlet units are controlled to glue the any one sub-zone.

Citation Information

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