Intelligent shaping detector

Abstract

The invention discloses an intelligent shaping detection machine, and relates to the technical field of shaping detection. The intelligent shaping detection machine comprises a rack, a detection device and a control device, the shell covers the periphery of the rack; the partition plate is horizontally arranged in the shell; the material receiving mechanism is arranged at one end of the upper surface of the partition plate; the pre-shaping mechanism is adjacent to the material receiving mechanism and is arranged on the upper surface of the partition plate; the first detection mechanism is adjacent to the pre-shaping mechanism and is arranged on the upper surface of the partition plate; and the first shaping mechanism is adjacent to the first detection mechanism and is arranged on the upper surface of the partition plate. According to the invention, the problems of complex production process and low efficiency caused by the fact that the traditional detection and shaping process is generally completed by adopting independent equipment and the procedures such as detection, shaping, turn-over and material distribution need to be manually or mechanically transmitted step by step are solved.

Description

Technical Field

[0001] The present invention relates to the technical field of plastic surgery detection, and in particular to an intelligent plastic surgery detection machine. Background Art

[0002] In modern manufacturing, the forming, detection, and quality control of precision parts are key links to improve product consistency and production efficiency. Traditional detection and plastic surgery processes are usually completed by independent equipment, and processes such as detection, plastic surgery, turning over, and material separation need to be gradually transmitted manually or mechanically, resulting in complex production processes and low efficiency. For the above problems, no effective solutions have been proposed yet. Summary of the Invention

[0003] Object of the Invention: To provide an intelligent plastic surgery detection machine to at least solve one of the problems existing in the above prior art.

[0004] Technical Solution: An intelligent plastic surgery detection machine includes:

[0005] A frame;

[0006] A housing covering the periphery of the frame;

[0007] A partition horizontally arranged inside the housing;

[0008] A material receiving mechanism arranged at one end of the upper surface of the partition;

[0009] A pre-shaping mechanism adjacent to the material receiving mechanism and arranged on the upper surface of the partition;

[0010] A first detection mechanism adjacent to the pre-shaping mechanism and arranged on the upper surface of the partition;

[0011] A first shaping mechanism adjacent to the first detection mechanism and arranged on the upper surface of the partition;

[0012] A second shaping mechanism adjacent to the first shaping mechanism and arranged on the upper surface of the partition;

[0013] A third shaping mechanism adjacent to the second shaping mechanism and arranged on the upper surface of the partition; and

[0014] A second detection mechanism adjacent to the third shaping mechanism and arranged on the upper surface of the partition;

[0015] Wherein, by sequentially arranging the material receiving mechanism, the pre-shaping mechanism, the first detection mechanism, the first shaping mechanism, the second shaping mechanism, the third shaping mechanism, and the second detection mechanism on the upper surface of the partition according to a preset order, the products to be detected are shaped and detected respectively.

[0016] Preferably, a transfer mechanism is provided between the material receiving mechanism and the pre-shaping mechanism, and the transfer mechanism is disposed on the upper surface of the partition board.

[0017] Preferably, a discharging and separating mechanism is provided on one side of the second detection mechanism away from the third shaping mechanism.

[0018] Preferably, a diversion channel is further provided directly below the discharging and separating mechanism.

[0019] Preferably, a control cabinet is disposed inside the housing and below the partition board, and the control cabinet is electrically connected to the material receiving mechanism, the pre-shaping mechanism, the first detection mechanism, the first shaping mechanism, the second shaping mechanism, the third shaping mechanism, the second detection mechanism, the transfer mechanism and the discharging and separating mechanism respectively.

[0020] Preferably, the material receiving mechanism includes: a plurality of first support rods vertically disposed on the upper surface of the partition board, a first driving component and a bearing seat are respectively disposed oppositely at the tops of the first support rods, rotating shafts are respectively disposed on the first driving component and the bearing seat, and a material receiving plate is disposed between the two rotating shafts; a positioning component is further disposed below the material receiving plate; a first transmission component is further disposed below the positioning component.

[0021] Preferably, the pre-shaping mechanism includes: a plurality of second support rods vertically disposed on the upper surface of the partition board, a first mounting plate is horizontally disposed at the tops of the second support rods, a second driving component is vertically disposed on the first mounting plate, a first movable plate is disposed on one side of the output end of the second driving component facing the partition board, a pre-shaping part is disposed at the bottom of the first movable plate; third driving components are respectively disposed on both sides of the first mounting plate along the feeding direction.

[0022] Preferably, the first detection mechanism includes: a plurality of third support rods vertically disposed on the upper surface of the partition board, a second mounting plate is horizontally disposed at the tops of the third support rods, a fourth driving component is vertically disposed on the second mounting plate, a second movable plate is disposed on one side of the output end of the third driving component facing the partition board, a first detection part is disposed at the bottom of the second movable plate, a first detection tooling is disposed below the second movable plate, and a first auxiliary detection mechanism is disposed below the first detection tooling.

[0023] Preferably, the first shaping mechanism includes: a plurality of fourth support rods vertically arranged on one side of the upper surface of the partition along the feeding direction. An extension plate is horizontally arranged at the top of the fourth support rods. A fixed plate is arranged on the upper surface of the partition opposite to the fourth support rods. Second transmission components are respectively arranged at the tops of the extension plate and the fixed plate. A first shaping tooling is arranged at the top of the second transmission components. Fifth driving components are respectively arranged on the upper and lower sides of the first shaping tooling. First shaping parts are respectively arranged at the output ends of the two fifth driving components.

[0024] Preferably, the second detection mechanism includes: a second detection tooling. Sixth driving components are respectively arranged at the upper and lower ends of the second detection tooling. Second detection parts are respectively arranged at the output ends of the sixth driving components;

[0025] It further includes: a hole plug detection mechanism. The hole plug detection mechanism includes: a seventh driving component. A third movable plate is arranged on the side of the output end of the seventh driving component facing the partition. A plurality of hole position insertion parts are arranged on the third movable plate.

[0026] Beneficial effects: In the embodiment of the present application, an intelligent shaping and detection method is adopted. By sequentially arranging the material receiving mechanism, the pre-shaping mechanism, the first detection mechanism, the first shaping mechanism, the second shaping mechanism, the third shaping mechanism and the second detection mechanism on the upper surface of the partition according to a preset order to respectively shape and detect the product to be detected, the purpose of completing turning over, hole inspection, detection, shaping and material separation in one step is achieved. Thus, the technical effects of improving detection accuracy, improving shaping reliability and improving production efficiency are realized. Furthermore, the technical problem that traditional detection and shaping processes are usually completed by independent equipment, and processes such as detection, shaping, turning over and material separation need to be gradually transmitted manually or mechanically, resulting in a complex production process and low efficiency, is solved. Description of the Drawings

[0027] Figure 1 is a three-dimensional structural schematic diagram of the intelligent shaping and detection machine of the present invention;

[0028] Figure 2 is a front view of the intelligent shaping and detection machine of the present invention;

[0029] Figure 3 is an internal structural schematic diagram of the intelligent shaping and detection machine of the present invention;

[0030] Figure 4 is a partial internal three-dimensional structural schematic diagram of the intelligent shaping and detection machine of the present invention;

[0031] Figure 5 is a partial internal three-dimensional structural schematic diagram of another intelligent shaping and detection machine of the present invention;

[0032] Figure 6 It is a schematic perspective view of a partial material receiving mechanism of the intelligent shaping and detecting machine of the present invention;

[0033] Figure 7 It is a front view of a partial material receiving mechanism of the intelligent shaping and detecting machine of the present invention;

[0034] Figure 8 It is a schematic perspective view of a partial material receiving mechanism of another intelligent shaping and detecting machine of the present invention;

[0035] Figure 9 It is a front view of a partial material receiving mechanism of another intelligent shaping and detecting machine of the present invention;

[0036] Figure 10 It is a schematic perspective view of a pre-shaping mechanism of the intelligent shaping and detecting machine of the present invention;

[0037] Figure 11 It is a bottom view of a pre-shaping mechanism of the intelligent shaping and detecting machine of the present invention;

[0038] Figure 12 It is a schematic perspective view of a first detecting mechanism of the intelligent shaping and detecting machine of the present invention;

[0039] Figure 13 It is a front view of a first detecting mechanism of the intelligent shaping and detecting machine of the present invention;

[0040] Figure 14 It is a front view of a partial structure of a first shaping mechanism of the intelligent shaping and detecting machine of the present invention;

[0041] Figure 15 It is a schematic perspective view of a second detecting mechanism of the intelligent shaping and detecting machine of the present invention; and

[0042] Figure 16 It is a bottom view of a second detecting mechanism of the intelligent shaping and detecting machine of the present invention.

[0043] Reference numerals are:

[0044] 1. Frame;

[0045] 2. Housing;

[0046] 3. Partition board;

[0047] 4. Material receiving mechanism; 410. First support rod; 420. First driving component; 430. Bearing seat; 440. Rotating shaft; 450. Material receiving plate; 460. Positioning component; 470. First transmission component; 480. First limit block; 490. Through groove; 4100. Adsorption component; 4110. Induction component; 4120. Positioning plate; 4130. Second limit block; 4140. First sliding component; 4150. Limit driving component; 4160. Support plate; 4170. Second sliding component; 4180. Housing;

[0048] 5. Pre - shaping mechanism; 510. Second support rod; 520. First mounting plate; 530. Second driving component; 540. First movable plate; 550. Pre - shaping part; 560. Third driving component;

[0049] 6. First detection mechanism; 610. Third support rod; 620. Second mounting plate; 630. Fourth driving component; 640. Second movable plate; 650. First detection part; 660. First detection tooling; 670. First auxiliary detection mechanism;

[0050] 7. First shaping mechanism; 710. Fourth support rod; 720. Extension plate; 730. Fixed plate; 740. Second transmission component; 750. First shaping tooling; 760. Fifth driving component; 770. First shaping part;

[0051] 8. Second shaping mechanism;

[0052] 9. Third shaping mechanism;

[0053] 10. Second detection mechanism; 1010. Second detection tooling; 1020. Sixth driving component; 1030. Second detection part; 1040. Hole plug detection mechanism; 1041. Seventh driving component; 1042. Third movable plate; 1043. Hole position insertion part;

[0054] 11. Transfer mechanism;

[0055] 12. Discharge separation mechanism;

[0056] 13. Runner. Detailed implementation manners

[0057] In order to enable those skilled in the art to better understand the solutions of this application, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of this application. Obviously, the described embodiments are only a part of the embodiments of this application, rather than all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the scope of protection of this application.

[0058] It should be noted that the terms "first", "second", etc. in the description, claims and above-mentioned drawings of this application are used to distinguish similar objects, and do not necessarily have to be used to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged under appropriate circumstances, so as to implement the embodiments of this application described here. In addition, the terms "include" and "have" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device that includes a series of steps or units does not necessarily have to be limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or are inherent to these processes, methods, products or devices.

[0059] In addition, the terms "install", "set", "provided with", "connected", "connected to", "socketed" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or there can be internal communication between two devices, components or parts. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0060] It should be noted that, without conflict, the embodiments in this application and the features in the embodiments can be combined with each other. The following will refer to the drawings and combine with embodiments to detail this application.

[0061] As Figures 1-16 shown, this application relates to an intelligent shaping detector. As Figures 1-5 shown, the intelligent shaping detector includes: a frame 1; the frame 1 refers to the machine frame body, which can achieve good fixing and supporting effects; at the same time, it can also realize the assembly of other components, so as to achieve the effect of multiple functions.

[0062] A housing 2, covering the periphery of the frame 1; it can achieve good protection effects, thereby improving the service life of components. Preferably, the material of the housing 2 includes but is not limited to: aluminum.

[0063] A partition 3, horizontally arranged inside the housing 2; it can achieve good partitioning effects, thereby forming multiple chambers, and further providing guarantee for good spatial arrangement of other components.

[0064] A material receiving mechanism 4, arranged at one end of the upper surface of the partition 3; it can ensure that products enter the system smoothly and orderly, reduce damage or misalignment of products during transmission, improve the overall efficiency of the system, so as to achieve good automatic material receiving effects, and further achieve the effect of improving production efficiency.

[0065] The pre-shaping mechanism 5 is arranged adjacent to the material receiving mechanism 4 on the upper surface of the partition plate 3; the pre-shaping mechanism 5 is located behind the material receiving mechanism 4 and is responsible for preliminarily shaping or adjusting the product. The product is preliminarily corrected in shape or positioned by including but not limited to mechanical means (such as jigs, pressing plates, etc.); the pre-shaping mechanism 5 can ensure that the basic shape and position of the product meet the requirements before the product enters the formal inspection and shaping, reduce errors in subsequent processes, and improve the accuracy of inspection and shaping.

[0066] The first inspection mechanism 6 is arranged adjacent to the pre-shaping mechanism 5 on the upper surface of the partition plate 3; the first inspection mechanism 6 is located behind the pre-shaping mechanism 5 and is responsible for preliminarily inspecting the product. The basic dimensions, shape or surface defects of the product are checked through a vision system, sensors or other inspection means. The first inspection mechanism 6 quickly identifies obvious unqualified products before the product enters the formal shaping, reduces the burden of subsequent processes, and improves the overall production efficiency.

[0067] The first shaping mechanism 7 is arranged adjacent to the first inspection mechanism 6 on the upper surface of the partition plate 3; the first shaping mechanism 7 is located behind the first inspection mechanism 6 and is responsible for further shaping the product. The shape of the product is corrected or the size is adjusted by more precise mechanical means; the first shaping mechanism 7 can make finer adjustments to the product to ensure that the product meets higher precision requirements before entering the next stage and reduce the rework rate in subsequent processes. In this application, the first shaping mechanism 7 is a corner shaping mechanism.

[0068] The second shaping mechanism 8 is arranged adjacent to the first shaping mechanism 7 on the upper surface of the partition plate 3; the second shaping mechanism 8 is located behind the first shaping mechanism 7 and is responsible for further shaping the product, making finer adjustments or corrections to specific parts of the product; the second shaping mechanism 8 can further improve the precision and quality of the product to ensure that the product meets the highest quality standards before the final inspection. In this application, the second shaping mechanism 8 is a long side shaping mechanism.

[0069] The third shaping mechanism 9 is arranged adjacent to the second shaping mechanism 8 on the upper surface of the partition plate 3; the third shaping mechanism 9 is located behind the second shaping mechanism 8 and is responsible for the final shaping of the product, making the final shape correction or size adjustment of the product to ensure that the product fully meets the design requirements; as the last step of the shaping process, the third shaping mechanism 9 ensures that the product meets the highest precision and quality requirements before entering the final inspection and reduces the generation of unqualified products. In this application, the third shaping mechanism 9 is a short side shaping mechanism.

[0070] The second inspection mechanism 10 is disposed adjacent to the third shaping mechanism 9 on the upper surface of the partition plate 3; the second inspection mechanism 10 is located behind the third shaping mechanism 9 and is responsible for the final inspection of the product; for example: hole plugging. The second inspection mechanism 10 can ensure that the product fully complies with the quality standards before leaving the factory, reduce the outflow of unqualified products, and improve the overall qualification rate and customer satisfaction of the product.

[0071] Among them, by sequentially arranging the material receiving mechanism 4, the pre-shaping mechanism 5, the first inspection mechanism 6, the first shaping mechanism 7, the second shaping mechanism 8, the third shaping mechanism 9, and the second inspection mechanism 10 on the upper surface of the partition plate 3 in a preset order, the products to be inspected are shaped and inspected respectively. Order optimization: By arranging modules such as material receiving, pre-shaping, inspection, and shaping in a preset order, the system can process products efficiently and orderly, reduce the waiting time between processes, and improve production efficiency. Quality control: Through multiple inspections and shaping, the system can perform quality control on the product at each key node to ensure that the quality of the final product reaches the highest standard. High degree of automation: The entire process is highly automated, reducing manual intervention, reducing the risk of human errors, and at the same time improving the consistency and reliability of production. Flexibility: The system can adjust the parameters and settings of each module according to different product requirements to adapt to the inspection and shaping needs of a variety of products.

[0072] From the above description, it can be seen that the present application achieves the following technical effects:

[0073] In the embodiment of the present application, by adopting the intelligent shaping and inspection method, and by sequentially arranging the material receiving mechanism 4, the pre-shaping mechanism 5, the first inspection mechanism 6, the first shaping mechanism 7, the second shaping mechanism 8, the third shaping mechanism 9, and the second inspection mechanism 10 on the upper surface of the partition plate 3 in a preset order to shape and inspect the products to be inspected respectively, the purposes of turning over, hole inspection, inspection, shaping, and material separation are completed integrally, thereby achieving the technical effects of improving the inspection accuracy, improving the shaping reliability, and improving the production efficiency, and further solving the technical problems that the traditional inspection and shaping processes are usually completed by independent equipment, and processes such as inspection, shaping, turning over, and material separation need to be gradually transmitted manually or mechanically, resulting in a complex production process and low efficiency.

[0074] Further, a transfer mechanism 11 is provided between the material receiving mechanism 4 and the pre-shaping mechanism 5, and the transfer mechanism 11 is disposed on the upper surface of the partition plate 3. It can be understood that the transfer mechanism 11 is located between the material receiving mechanism 4 and the pre-shaping mechanism 5 and is responsible for smoothly transferring the product from the material receiving mechanism 4 to the pre-shaping mechanism 5. Buffer function: The transfer mechanism 11 can play a buffering role between the material receiving mechanism 4 and the pre-shaping mechanism 5 to ensure that the products do not accumulate or misalign during the transfer process. Efficiency improvement: By optimizing the transfer path, the transfer mechanism 11 can reduce the waiting time of the products between processes and improve the overall production efficiency. Flexibility: The transfer mechanism 11 can be adjusted according to the size and shape of the products to adapt to the transfer requirements of various products.

[0075] Further, an unloading and separating mechanism 12 is provided on the side of the second detection mechanism 10 away from the third shaping mechanism 9. It can be understood that the unloading and separating mechanism 12 is located on the side of the second detection mechanism 10 away from the third shaping mechanism 9 and is responsible for classifying and separating the products after detection; guiding the qualified products and unqualified products to different outlets according to the detection results. Automatic sorting: The unloading and separating mechanism 12 can automatically separate the qualified products and unqualified products, reducing the workload of manual sorting; Accuracy improvement: Through automated sorting, human errors can be reduced to ensure that unqualified products do not flow into the next process or leave the factory;

[0076] Space saving: The design of the unloading and separating mechanism 12 can optimize the unloading path and save the space of the production line.

[0077] Further, a diversion channel 13 is also provided directly below the unloading and separating mechanism 12. It can be understood that the diversion channel 13 is located directly below the unloading and separating mechanism 12 and is responsible for guiding the separated products to different collection areas respectively, and the diversion of the products can be achieved by including but not limited to: chutes, conveyor belts or other guiding devices. Efficient diversion: The diversion channel 13 can quickly guide the products to different collection areas to avoid product accumulation or confusion; Modular design: The diversion channel 13 can be expanded or adjusted according to production needs to adapt to different production line layouts; Reduction of manual intervention: Through automated diversion, manual intervention can be reduced and production efficiency can be improved.

[0078] Further, a control cabinet is disposed below the partition plate 3 inside the housing 2, and the control cabinet is electrically connected to the material receiving mechanism 4, the pre-shaping mechanism 5, the first detection mechanism 6, the first shaping mechanism 7, the second shaping mechanism 8, the third shaping mechanism 9, the second detection mechanism 10, the transfer mechanism 11, and the discharging and separating mechanism 12 respectively. It can be understood that by connecting to each module through electrical signals or communication protocols, the automatic control of the entire system is realized. Centralized control: The control cabinet can achieve centralized control of each module, simplify the operation process, and improve the manageability of the system; Real-time monitoring: The control cabinet can monitor the operating status of each module in real time, detect and handle abnormal conditions in a timely manner; Data recording: The control cabinet can record key data during the production process, providing support for quality analysis and process optimization.

[0079] As Figures 5-9 shown, the material receiving mechanism 4 includes: a plurality of first support rods 410 vertically disposed on the upper surface of the partition plate 3. The tops of the first support rods 410 are respectively provided with a first driving member 420 and a bearing seat 430 relatively. Rotating shafts 440 are respectively disposed on the first driving member 420 and the bearing seat 430, and a material receiving plate 450 is disposed between the two rotating shafts 440; A positioning assembly 460 is further disposed below the material receiving plate 450; A first transmission assembly 470 is further disposed below the positioning assembly 460. It can be understood that the positioning assembly 460 can ensure the accurate position of the product during the material receiving process, reducing errors in subsequent processes; Efficient transmission: The first transmission assembly 470 can achieve the smooth movement of the material receiving plate 450, ensuring that the product can be quickly and accurately transmitted to the next process; Stable structure: The design of the first support rod 410 and the rotating shaft 440 ensures the stability and durability of the material receiving mechanism 4.

[0080] From the above description, it can be seen that the present application achieves the following technical effects:

[0081] In the embodiment of the present application, by adopting a combination of flipping and positioning, through integrating the flipping component and the positioning component, the purposes of flipping and positioning are achieved, thereby realizing the technical effects of flexible use, simplifying the feeding process, and improving production efficiency. Furthermore, it solves the technical problem that the existing automatic feeding mechanism generally uses corresponding molds to position the mobile phone case, lacks universality, and when producing mobile phone cases of different models, it is necessary to replace the molds, making the feeding of the mobile phone case relatively cumbersome, greatly reducing the production efficiency, and increasing the production cost at the same time.

[0082] Further, a plurality of first limit blocks 480 are disposed on the material receiving plate 450, and the plurality of first limit blocks 480 enclose to form a limit cavity. It can be understood that good limiting and fixing effects can be achieved.

[0083] Furthermore, a plurality of through grooves 490 and mounting holes are formed in the material receiving plate 450. It can be understood that good assembly effects can be ensured.

[0084] Furthermore, an adsorption component 4100 is arranged in the through groove 490, and the adsorption component 4100 is located below the limiting cavity. It can be understood that good adsorption effects can be achieved, thereby preventing the displacement of the product to be processed.

[0085] Furthermore, an induction component 4110 is also arranged at the bottom of the material receiving plate 450, and the induction end of the induction component 4110 faces the through groove 490 and is located below the limiting cavity. It can be understood that good real-time induction effects can be achieved, thereby ensuring good detection effects.

[0086] Furthermore, two positioning plates 4120 are arranged below the material receiving plate 450, and second limiting blocks 4130 are respectively arranged on the upper surfaces of the two positioning plates 4120. It can be understood that good limiting and fixing effects can be achieved.

[0087] Furthermore, a first sliding component 4140 is horizontally arranged below the two positioning plates 4120. It can be understood that good sliding effects can be achieved. Preferably, the first sliding component 4140 can be a combination of a slider and a slide rail, and good directional sliding effects can be achieved.

[0088] Furthermore, limiting driving components 4150 are respectively arranged at the bottoms of the two positioning plates 4120, and the two limiting driving components 4150 are symmetrically arranged with respect to the sliding component. It can be understood that good limiting driving effects can be achieved, thereby ensuring the accurate movement effect of the positioning plate 4120.

[0089] Furthermore, a support plate 4160 is arranged at the bottoms of the first sliding component 4140 and the limiting driving component 4150, and second sliding components 4170 are oppositely arranged at the bottom of the support plate 4160. It can be understood that good sliding effects can be achieved. Preferably, the second sliding component 4170 can be a combination of a slider and a slide rail, and good directional sliding effects can be achieved.

[0090] Furthermore, a driving component is arranged between the two second sliding components 4170. It can be understood that good driving effects can be achieved. Preferably, the driving component can be in the form of a belt and a pulley.

[0091] Furthermore, it further includes: a housing 4180, and the housing 4180 surrounds the outer sides of the material receiving plate 450 and the positioning plate 4120. It can be understood that good protection effects can be achieved.

[0092] As Figures 10-11 shown, the pre-shaping mechanism 5 includes: a plurality of second support rods 510 vertically arranged on the upper surface of the partition plate 3, a first mounting plate 520 horizontally arranged at the top of the second support rods 510, a second driving component 530 vertically arranged on the first mounting plate 520, a first movable plate 540 arranged on the output end of the second driving component 530 facing the partition plate 3, and a pre-shaping member 550 arranged at the bottom of the first movable plate 540; third driving components 560 are respectively arranged on both sides of the first mounting plate 520 along the feeding direction. It can be understood that the pre-shaping member 550 can perform preliminary shape correction on the product, providing a basis for subsequent fine shaping.

[0093] As Figures 12-13 shown, the first detection mechanism 6 includes: a plurality of third support rods 610 vertically arranged on the upper surface of the partition plate 3, a second mounting plate 620 horizontally arranged at the top of the third support rods 610, a fourth driving component 630 vertically arranged on the second mounting plate 620, a second movable plate 640 arranged on the output end of the third driving component 560 facing the partition plate 3, a first detection component 650 arranged at the bottom of the second movable plate 640, a first detection tooling 660 arranged below the second movable plate 640, and a first auxiliary detection mechanism 670 arranged below the first detection tooling 660. It can be understood that for efficient detection: the first detection component 650 and the first auxiliary detection mechanism 670 can quickly and accurately detect the basic parameters of the product; for multi-dimensional detection: the first detection tooling 660 can adapt to products of different shapes and sizes, improving the versatility of detection; for automated operation: the third driving component 560 can realize the automatic movement of the second detection component 1030, reducing manual intervention.

[0094] As Figure 5 and 14As shown in the figure, the first shaping mechanism 7 includes: a plurality of fourth support rods 710 vertically arranged on one side of the upper surface of the partition plate 3 along the feeding direction. A stretching plate 720 is horizontally arranged at the top of the fourth support rod 710. A fixing plate 730 is arranged on the upper surface of the partition plate 3 opposite to the fourth support rod 710. Second transmission components 740 are respectively arranged at the tops of the stretching plate 720 and the fixing plate 730. A first shaping tooling 750 is arranged at the top of the second transmission component 740. Fifth driving components 760 are respectively arranged on the upper and lower sides of the first shaping tooling 750. First shaping parts 770 are respectively arranged at the output ends of the two fifth driving components 760. It can be understood that the first shaping parts 770 can perform fine shape correction on the corners of the product to ensure that the product meets the design requirements; two-way adjustment: the fourth driving component 630 can achieve two-way adjustment of the product, improving the shaping accuracy; stable structure: the design of the fourth support rod 710 and the stretching plate 720 ensures the stability and durability of the shaping mechanism.

[0095] Of course, the number and positions of the first shaping parts 770 can be adjusted according to actual usage requirements and are not limited in this application. Similarly, the shaping parts in the second shaping mechanism 8 and the third shaping mechanism 9 are the same.

[0096] Furthermore, the number of the first shaping mechanisms 7 is two, and the two first shaping mechanisms 7 are arranged oppositely. It can be understood that good corner shaping effects can be achieved.

[0097] Further, the number of the second shaping mechanisms 8 is two, and the two second shaping mechanisms 8 are arranged oppositely. It can be understood that good long-side shaping effects can be achieved.

[0098] Further, it further includes: a second shaping tooling, and the second shaping tooling is located between the two second shaping mechanisms 8. It can be understood that good shaping effects can be ensured.

[0099] Further, the number of the third shaping mechanisms 9 is two, and the two third shaping mechanisms 9 are arranged oppositely. It can be understood that good short-side shaping effects can be achieved.

[0100] Further, it further includes: a third shaping tooling, and the third shaping tooling is located between the two third shaping mechanisms 9. It can be understood that good shaping effects can be ensured.

[0101] As Figures 15-16 shown in the figure, the second detection mechanism 10 includes: a second detection tooling 1010. Sixth driving components 1020 are respectively arranged at the upper and lower ends of the second detection tooling 1010. Second detection parts 1030 are respectively arranged at the output ends of the sixth driving components 1020;

[0102] It further includes: a hole plug detection mechanism 1040, and the hole plug detection mechanism 1040 includes: a seventh driving component 1041. A third movable plate 1042 is arranged on the output end of the seventh driving component 1041 facing one side of the partition plate 3, and a plurality of hole position inserts 1043 are arranged on the third movable plate 1042. It can be understood that for comprehensive detection: the second detection tooling 1010 and the hole plug detection mechanism 1040 can comprehensively detect the size, shape and hole positions of the product to ensure product quality; for efficient operation: the fifth driving component 760 and the sixth driving component 1020 can realize the automatic movement of the second detection component 1030 to improve the detection efficiency; for precise positioning: the hole position inserts 1043 can accurately detect whether the hole positions of the product meet the requirements and reduce the generation of unqualified products.

[0103] Specifically, the detection module includes but is not limited to: 1. The detection element uses a contact sensor + a precision pressure regulating valve, and the contact strength is 2g.n;

[0104] 2. The independent linearity is ±0.05%, and the displacement speed is less than or equal to 5m / s;

[0105] 3. Detection function: measure the flatness of the product;

[0106] 4. Flatness algorithm: a. The least squares method, b. Calculate the heights of the other 5 points by determining a plane with three points, c. Calculate the heights of three points on a straight line.

[0107] Furthermore, a storage box is arranged directly below the hole plug detection mechanism 1040. It can be understood that a good waste collection effect can be achieved.

[0108] This application can also achieve the following beneficial effects:

[0109] 1. The equipment can adapt to products of various specifications, thereby improving practicality and flexible use.

[0110] 2. Detect and shape the surface shell product (8 points shown in the figure), and the shaping yield is 98%.

[0111] 3. Detection function: measure the flatness of the product, and the detection yield is 100%.

[0112] 4. Determine NG if the flatness at the preset points is > 0.15mm.

[0113] 5. The external dimensions of the products are consistent, and the deformation amount of the materials in the same batch is stable.

[0114] 6. The equipment corresponds to a molding machine: one mold with two cavities, and has a function of parting mold detection and shaping.

[0115] 7. It has a hole inspection function, and marks the OK products of the hole inspection.

[0116] 8. Flow out from different runners according to the detection results of the product.

[0117] The preferred embodiments of the present invention have been described in detail above in conjunction with the accompanying drawings. However, the present invention is not limited to the specific details in the above embodiments. Within the scope of the technical concept of the present invention, various equivalent transformations can be made to the technical solutions of the present invention, and these equivalent transformations all fall within the protection scope of the present invention.

Claims

1. Intelligent plastic surgery detection machine, characterized in that, include: frame; A shell, which is arranged on the periphery of the frame; A partition plate is horizontally arranged in the shell; A material receiving mechanism is arranged at one end of the upper surface of the partition; A pre-shaping mechanism, disposed adjacent to the material receiving mechanism on the upper surface of the partition; a first detection mechanism, disposed adjacent to the pre-shaping mechanism on the upper surface of the partition; a first shaping mechanism, disposed adjacent to the first detecting mechanism on the upper surface of the partition; a second shaping mechanism, disposed adjacent to the first shaping mechanism and on the upper surface of the partition; a third shaping mechanism, disposed adjacent to the second shaping mechanism and on the upper surface of the partition; and a second detection mechanism, disposed adjacent to the third shaping mechanism on the upper surface of the partition; Among them, the material receiving mechanism, the pre-shaping mechanism, the first detection mechanism, the first shaping mechanism, the second shaping mechanism, the third shaping mechanism and the second detection mechanism are arranged on the upper surface of the partition in sequence according to a preset order to shape and detect the products to be inspected respectively.

2. The intelligent plastic surgery detection machine according to claim 1, characterized in that: A transfer mechanism is arranged between the material receiving mechanism and the pre-shaping mechanism, and the transfer mechanism is arranged on the upper surface of the partition.

3. The intelligent plastic surgery detection machine according to claim 2, characterized in that: A discharging and separating mechanism is arranged on a side of the second detecting mechanism away from the third shaping mechanism.

4. The intelligent plastic surgery detection machine according to claim 3, characterized in that: A branch channel is also arranged directly below the discharging and separating mechanism.

5. The intelligent plastic surgery detection machine according to claim 4, characterized in that: A control cabinet is provided in the shell and is located below the partition. The control cabinet is electrically connected to the material receiving mechanism, the pre-shaping mechanism, the first detection mechanism, the first shaping mechanism, the second shaping mechanism, the third shaping mechanism, the second detection mechanism, the transfer mechanism and the material discharging and separation mechanism respectively.

6. The intelligent plastic surgery detection machine according to claim 1, characterized in that: The material receiving mechanism includes: a plurality of first support rods vertically arranged on the upper surface of the partition, a first driving component and a bearing seat are respectively arranged on the top of the first support rods, a rotating shaft is respectively arranged on the first driving component and the bearing seat, and a material receiving plate is arranged between the two rotating shafts; a positioning assembly is also arranged under the material receiving plate; and a first transmission assembly is also arranged under the positioning assembly.

7. The intelligent plastic surgery detection machine according to claim 1, characterized in that: The pre-shaping mechanism includes: a plurality of second support rods vertically arranged on the upper surface of the partition, a first mounting plate horizontally arranged on the top of the second support rods, a second driving component vertically arranged on the first mounting plate, a first movable plate arranged on the output end of the second driving component facing the side of the partition, and a pre-shaping piece arranged at the bottom of the first movable plate; third driving components are respectively arranged on both sides of the first mounting plate along the feeding direction.

8. The intelligent plastic surgery detection machine according to claim 1, characterized in that: The first detection mechanism includes: a plurality of third support rods vertically arranged on the upper surface of the partition, a second mounting plate horizontally arranged on the top of the third support rods, a fourth driving component vertically arranged on the second mounting plate, a second movable plate arranged on the output end of the fourth driving component facing the partition, a first detection component is arranged at the bottom of the second movable plate, a first detection tooling is arranged below the second movable plate, and a first auxiliary detection mechanism is arranged below the first detection tooling.

9. The intelligent plastic surgery detection machine according to claim 1, characterized in that: The first shaping mechanism includes: a plurality of fourth support rods vertically arranged along the feeding direction on one side of the upper surface of the partition, an extension plate is horizontally arranged on the top of the fourth support rod, a fixed plate is arranged on the upper surface of the partition opposite to the fourth support rod, a second transmission assembly is respectively arranged on the top of the extension plate and the fixed plate, a first shaping tool is arranged on the top of the second transmission assembly, fifth driving components are respectively arranged on the upper and lower sides of the first shaping tool, and first shaping parts are respectively arranged at the output ends of the two fifth driving components.

10. The intelligent plastic surgery detection machine according to claim 1, characterized in that: The second detection mechanism comprises: a second detection fixture, the upper and lower ends of the second detection fixture are respectively provided with a sixth driving component, and the output end of the sixth driving component is respectively provided with a second detection component; It also includes: a hole blockage detection mechanism, which includes: a seventh driving component, a third movable plate is arranged on the output end of the seventh driving component facing the side of the partition, and a plurality of hole inserts are arranged on the third movable plate.

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