Die based on spliced template
By designing a mold based on splicing templates, using the combined structure of the upper template and the lower template to protect the bidirectional protrusions of the mounting plate, the problem of deformation of the raised structure during bending in the prior art is solved, high-quality product molding is achieved and the application scope of the mold is expanded.
Patent Information
- Application Number
- CN202311755914.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-20
- Publication Date
- 2025-06-20
AI Technical Summary
The existing massage chair installation plate lacks protection against bidirectional protrusions during bending, which can easily lead to stamping deformation and affect product quality. It is difficult for a single structure to protect multiple dispersed protrusions.
A mold based on a splicing template is designed, including an upper mold base, a lower mold base, an upper mold board and a lower mold board. By providing a first groove on the upper mold board that matches the convex shape of the reinforcement rib, a convex receiving hole matching the convex shape is provided on the lower mold board, and bending the mounting plates with different convex distributions is achieved through the splicing submodule.
It effectively protects the bidirectional protrusion of the mounting plate, avoids deformation of the protruding structure during stamping, ensures product quality, and realizes the adaptation to different protruding distributions through the splicing structure, reduces manufacturing costs and expands the scope of application of the mold.
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Figure CN120169889A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of molds, and in particular to a mold based on a splicing template. Background Art
[0002] With the improvement of people's living standards, people's requirements for comfort are also getting higher and higher. Massage chairs installed in places where people gather, such as cinemas or railway stations, are very popular.
[0003] However, the electrical installation boxes of massage chairs when sitting are mostly plate-like structures with a relatively large area. Reinforcing ribs and convex hulls for connecting screws are often provided on the installation plate to improve the mechanical properties of the installation plate. However, for the installation plate with reinforcing ribs and convex hulls being reverse protrusions, during the bending process of the installation plate, there is no protective structure for the double-sided protrusions, which easily causes deformation of the protrusion structure during the stamping process, affecting the quality of the product. Moreover, for the protective structure of multiple scattered protrusions, it is difficult to achieve with a single structure. Summary of the Invention
[0004] The purpose of the present invention is to overcome the above-mentioned defects in the prior art that during the bending process of the installation plate, there is no protective structure for the double-sided protrusions, which easily causes deformation of the protrusion structure during the stamping process, affecting the quality of the product, and for the protective structure of multiple scattered protrusions, it is difficult to achieve with a single structure, and to provide a mold based on a splicing template for protecting the double-sided protrusions of the installation plate.
[0005] The purpose of the present invention can be achieved by the following technical solutions:
[0006] A mold based on a splicing template includes an upper mold base and a lower mold base. The mold further includes an upper template and a lower template. The upper template is fixed on the upper mold base. The upper module is provided with a first groove whose shape matches the protruding shape of the reinforcing rib. The lower template includes a plurality of spliced sub-modules fixed on the lower mold base. Each sub-module is provided with a protruding accommodation hole that matches the protruding shape. The distribution of the protruding accommodation holes on the lower template corresponds to the distribution of the protrusions on the installation plate.
[0007] Further, the lower template includes a first sub-template, a second sub-template, and a third sub-template. One end of the first sub-template is clamped with the second sub-template, and the other end is clamped with the third sub-template. The protruding accommodation holes are distributed on the first sub-template, the second sub-template, and the third sub-template corresponding to the distribution of the protrusions on the installation plate.
[0008] Further, both the second sub-template and the third sub-template are provided with connecting blocks in a trapezoidal structure. The first sub-template is provided with a card slot at the corresponding position that matches the connecting block, and the connecting block is clamped in the card slot.
[0009] Further, the lower template further includes a lower die pressing block. A pressing block hole matching the shape of the lower die pressing block is provided on the first sub-template. The lower die pressing block is located in the pressing block hole and fixed on the lower die base.
[0010] Further, the lower template further includes a fourth sub-template. A notch base matching the internal bending structure on the mounting plate is provided on the fourth sub-template. The fourth sub-template is snap-connected to one end of the first sub-template.
[0011] Further, a connecting end head with a T-shaped structure is provided on the fourth sub-template. A limiting groove matching the shape of the connecting end head is provided on the first sub-template. The connecting end head is located in the limiting groove.
[0012] Further, the lower template further includes a bending block. A fixing groove matching the bending block is provided on the lower die base. The bending block is fixed in the fixing groove. The position of the fixing groove corresponds to the position of the part to be bent on the mounting plate.
[0013] Further, the mold further includes a positioning member with an L-shaped structure. The positioning member includes a positioning section and a connecting section connected perpendicularly to each other. A positioning block groove matching the shape of the connecting section is provided on the lower die base. The positioning member is fixed in the positioning block groove. The number of the positioning members is multiple, and each positioning member contacts and connects the four sides of the lower template.
[0014] Further, an upper cushion block and an upper supporting plate are further provided on the upper die base. One end of the upper cushion block is connected to the upper die base, and the other end is connected to the upper supporting plate. The number of the upper cushion blocks is multiple.
[0015] Further, a lower cushion block and a lower supporting plate are provided on the lower die base. One end of the lower cushion block is connected to the lower die base, and the other end is connected to the lower supporting plate. The number of the lower cushion blocks is multiple.
[0016] Compared with the prior art, the present invention has the following advantages:
[0017] (1) In this solution, the mounting plate to be bent is placed above the lower template, and the protrusions on the mounting plate are located in the corresponding protrusion receiving holes. Then, the protruding parts corresponding to the reinforcing ribs on the mounting plate are located inside the first groove on the upper template. With the bending structures of the upper template and the lower template, the mounting plate is bent. The first groove on the upper template cooperates with the protrusion receiving holes on the lower template to protect the double-sided protruding parts on the mounting plate, ensuring that the protruding parts will not be deformed during the bending process and guaranteeing the product quality. At the same time, the lower template with a splicing structure is adopted, and the protrusion receiving holes are separately arranged on multiple sub-templates. Through different combinations of sub-templates, the bending of mounting plates with different protrusion distributions can be realized, reducing the manufacturing cost of the device and expanding the application range of the mold.
[0018] (2) In this solution, trapezoidal connecting blocks are provided on the second and third sub-templates, and a card slot matching the shape of the connecting blocks is provided on the first sub-template. Other sub-templates can be directly snapped into the card slot. The installation method by cooperation connection is convenient and has high relative position accuracy. In addition, it cooperates with the lower die pressing block to fix the lower template on the lower die base, improving the reliability of the connection.
[0019] (3) In this solution, positioning members with an L-shaped structure are provided around the lower template, ensuring the accuracy of the position of the lower template on the lower die base, ensuring that the protrusions on the mounting plate can be accurately matched with the protrusion receiving holes, and ensuring the accuracy of the forming of the mounting plate. Description of the Drawings
[0020] Figure 1 Structural schematic diagram of the mold provided by the present invention;
[0021] Figure 2 Structural schematic diagram of the upper template provided by the present invention;
[0022] Figure 3 Structural schematic diagram of the first sub-template provided by the present invention;
[0023] Figure 4 Structural schematic diagram of the second sub-template provided by the present invention;
[0024] Figure 5 Structural schematic diagram of the third sub-template provided by the present invention;
[0025] Figure 6 Structural schematic diagram of the fourth sub-template provided by the present invention;
[0026] Figure 7 Structural schematic diagram of the lower die pressing block provided by the present invention.
[0027] Figure 8 Structural schematic diagram of the lower die base provided by the present invention;
[0028] Figure 9 Structural schematic diagram of the positioning member provided by the present invention;
[0029] Figure 10 Structural schematic diagram of the formed mounting plate provided by the present invention;
[0030] In the figure: 1. upper die base, 2. lower die base, 3. upper template, 4. lower template, 5. lower die pressing block, 6. positioning part, 7. upper cushion block, 8. upper supporting plate, 9. lower cushion block, 10. lower supporting plate, 11. mounting plate, 12. bending part, 13. reinforcing rib, 14. protrusion, 21. fixing groove, 22. positioning block groove, 31. first groove, 41. protrusion accommodating hole, 42. first sub-template, 43. second sub-template, 44. third sub-template, 45. fourth sub-template, 46. notch base, 47. connecting block, 48. clamping groove, 49. pressing block hole, 61. positioning section, 62. connecting section. Detailed implementation manners
[0031] To make the objectives, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are some but not all of the embodiments of the present invention. Usually, the components of the embodiments of the present invention described and shown in the accompanying drawings here can be arranged and designed in various different configurations.
[0032] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed present invention, but merely represents selected embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts fall within the scope of protection of the present invention.
[0033] It should be noted that like reference numerals and letters denote like items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.
[0034] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the product of the present invention is usually placed when in use. It is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
[0035] It should be noted that the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present application, "a plurality of" means two or more unless otherwise specifically defined.
[0036] In addition, the terms "horizontal", "vertical" and the like do not mean that the components are required to be absolutely horizontal or suspended, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0037] Example 1
[0038] like Figures 1 to 6 and Figure 10 As shown, this embodiment provides a mold based on a spliced template, including an upper mold base 1 and a lower mold base 2, the mold also includes an upper template 3 and a lower template 4, the upper template 3 is fixed on the upper mold base 1, the upper module 3 is provided with a first groove 31 whose shape matches the protrusion shape of the reinforcing rib 13, the lower template 4 includes a plurality of spliced sub-modules fixed on the lower mold base 2, each sub-module is provided with a protrusion accommodating hole 41 matching the shape of the protrusion 14, and the distribution of the protrusion accommodating holes 41 on the lower template 4 corresponds to the distribution of the protrusions on the mounting plate.
[0039] Working principle: Place the mounting plate to be bent above the lower template 4, and make the protrusion on the mounting plate located in the corresponding protrusion accommodating hole 41. Then, the protruding part corresponding to the reinforcing rib on the mounting plate is located inside the first groove 31 on the upper template 3. Cooperate with the bending structure of the upper template 3 and the lower template 4 to bend the mounting plate.
[0040] In this solution, the mounting plate to be bent is placed above the lower template 4, and the protrusion on the mounting plate is located in the corresponding protrusion receiving hole 41, and then the protruding part corresponding to the reinforcing rib on the mounting plate is located inside the first groove 31 on the upper template 3, and the mounting plate is bent in cooperation with the bending structure of the upper template 3 and the lower template 4. The first groove 31 of the upper template 3 cooperates with the protrusion receiving hole 41 on the lower template 4 to protect the bidirectional protruding part of the mounting plate, ensuring that the protruding part will not be deformed during the bending process, ensuring product quality, and at the same time using a spliced structure of the lower template, and the protrusion receiving holes 41 are separately set on multiple sub-templates. Through different sub-template combinations, the mounting plates with different protrusion distributions can be bent, which reduces the manufacturing cost of the device and expands the scope of application of the mold.
[0041] Specifically, Figures 3 to 6As shown in the figure, the lower template 4 includes a first sub-template 42, a second sub-template 43 and a third sub-template 44. One end of the first sub-template 42 is clamped to the second sub-template 43, and the other end is clamped to the third sub-template 44. The convex accommodation holes 41 are distributed on the first sub-template 42, the second sub-template 43 and the third sub-template 44 corresponding to the distribution of the convexes on the mounting plate. Trapezoidal connection blocks 47 are provided on both the second sub-template 43 and the third sub-template 44, and clamping grooves 48 matching the connection blocks 47 are provided at corresponding positions on the first sub-template 42. The connection blocks 47 are clamped in the clamping grooves 48.
[0042] Optionally, as Figure 3 and Figure 7 shown, the lower template 4 further includes a lower die pressing block 5. A pressing block hole 49 matching the shape of the lower die pressing block 5 is provided on the first sub-template 42. The lower die pressing block 5 is located in the pressing block hole 49 and is fixed on the lower die base 4. The lower template 4 further includes a fourth sub-template 45. A notch base 46 matching the internal bending structure on the mounting plate is provided on the fourth sub-template 45. The fourth sub-template 45 is clamped to one end of the first sub-template 42.
[0043] Furthermore, as Figure 6 shown, a T-shaped connection end is provided on the fourth sub-template 45, and a limiting groove matching the shape of the connection end is provided on the first sub-template 41. The connection end is located in the limiting groove. The lower template 4 further includes a bending block. A fixing groove 21 matching the bending block is provided on the lower die base 2. The bending block is fixed in the fixing groove 21, and the position of the fixing groove 21 corresponds to the position of the part to be bent 12 on the mounting plate 11.
[0044] As Figures 3 to 5 shown, trapezoidal connection blocks are provided on the second sub-template and the third sub-template, and clamping grooves matching the shape of the connection blocks are provided on the first sub-template. Other sub-templates can be directly clamped in the clamping grooves. The installation method by cooperation connection is convenient and has high relative position accuracy. It is combined with the lower die pressing block to fix the lower template on the lower die base, improving the reliability of the connection.
[0045] Preferably, as Figure 8 and Figure 9 shown, the mold further includes a positioning member 6 with an L-shaped structure. The positioning member 6 includes a positioning section 61 and a connection section 62 connected perpendicularly to each other. A positioning block groove 22 matching the shape of the connection section 62 is provided on the lower die base 2. The positioning member 6 is fixed in the positioning block groove 22. The number of the positioning members 6 is multiple, and each positioning member 6 contacts and connects the periphery of the lower template 4.
[0046] L-shaped positioning members are provided around the lower template, ensuring the accuracy of the position of the lower template on the lower die base, ensuring that the convexes on the mounting plate can be precisely matched with the convex accommodation holes, and ensuring the accuracy of the forming of the mounting plate.
[0047] Specifically, as Figure 1 shown, an upper cushion block 7 and an upper supporting plate 8 are further provided on the upper die base 1. One end of the upper cushion block 7 is connected to the upper die base 1, and the other end is connected to the upper supporting plate 8. The number of the upper cushion blocks 7 is multiple. A lower cushion block 9 and a lower supporting plate 10 are provided on the lower die base 2. One end of the lower cushion block 9 is connected to the lower die base 2, and the other end is connected to the lower supporting plate 10. The number of the lower cushion blocks 9 is multiple.
[0048] The preferred specific embodiments of the present invention have been described in detail above. It should be understood that those of ordinary skill in the art can make many modifications and variations according to the concept of the present invention without creative work. Therefore, all technical solutions that can be obtained by those skilled in the art in the technical field of the present invention based on the concept of the present invention through logical analysis, reasoning or limited experiments on the basis of the prior art should be within the protection scope determined by the claims.
Claims
1. A mold based on a splicing template, comprising an upper mold base (1) and a lower mold base (2), characterized in that, The mold further includes an upper template (3) and a lower template (4). The upper template (3) is fixed on the upper die base (1). A first groove (31) with a shape matching the convex shape of the reinforcing rib is provided on the upper template (3). The lower template (4) includes a plurality of spliced sub-modules fixed on the lower die base (2). A convex accommodation hole (41) matching the convex shape is provided on each sub-module. The distribution of the convex accommodation holes (41) on the lower template (4) corresponds to the distribution of the convexes on the mounting plate.
2. The mold based on a splicing template according to claim 1, characterized in that, The lower template (4) includes a first sub-template (42), a second sub-template (43) and a third sub-template (44). One end of the first sub-template (42) is clamped to the second sub-template (43), and the other end is clamped to the third sub-template (44). The convex accommodation holes (41) are distributed on the first sub-template (42), the second sub-template (43) and the third sub-template (44) corresponding to the distribution of the convexes on the mounting plate.
3. The mold based on a splicing template according to claim 2, characterized in that, Trapezoidal connection blocks (47) are provided on both the second sub-template (43) and the third sub-template (44). A clamping groove (48) matching the connection block (47) is provided at the corresponding position on the first sub-template (42). The connection block (47) is clamped in the clamping groove (48).
4. The mold based on a splicing template according to claim 2, characterized in that, The lower template (4) further includes a lower die pressing block (5). A pressing block hole (49) matching the shape of the lower die pressing block (5) is provided on the first sub-template (42). The lower die pressing block (5) is located in the pressing block hole (49) and is fixed on the lower die base (4).
5. The mold based on a splicing template according to claim 2, characterized in that, The lower template (4) further includes a fourth sub-template (45). A notch base (46) matching the internal bending structure on the mounting plate is provided on the fourth sub-template (45). The fourth sub-template (45) is clamped to one end of the first sub-template (42).
6. The mold based on a splicing template according to claim 5, characterized in that, A T-shaped connection end is provided on the fourth sub-template (45). A limiting groove matching the shape of the connection end is provided on the first sub-template (41). The connection end is located in the limiting groove.
7. The mold based on a splicing template according to claim 1, characterized in that, The lower template (4) further includes a bending block. A fixing groove (21) matching the bending block is provided on the lower die base (2). The bending block is fixed in the fixing groove (21). The position of the fixing groove (21) corresponds to the position of the part to be bent on the mounting plate.
8. The mold based on a splicing template according to claim 1, characterized in that, The mold further includes a positioning member (6) with an L-shaped structure. The positioning member (6) includes a positioning section (61) and a connecting section (62) connected perpendicularly to each other. A positioning block groove (22) matching the shape of the connecting section (62) is provided on the lower die base (2). The positioning member (6) is fixed in the positioning block groove (22). The number of the positioning members (6) is multiple, and each positioning member (6) contacts and connects the periphery of the lower template (4).
9. The mold based on a splicing template according to claim 1, characterized in that, Upper cushion blocks (7) and an upper support plate (8) are further provided on the upper die base (1). One end of the upper cushion block (7) is connected to the upper die base (1), and the other end is connected to the upper support plate (8). The number of the upper cushion blocks (7) is multiple.
10. The mold based on a splicing template according to claim 1, characterized in that, A lower cushion block (9) and a lower supporting plate (10) are provided on the lower die base (2). One end of the lower cushion block (9) is connected to the lower die base (2), and the other end is connected to the lower supporting plate (10). The number of the lower cushion blocks (9) is multiple.