Conveying, bending and shaping integrated capacitor assembling machine
By designing a capacitor assembly machine that includes conveying, bending and shaping functions, the longitudinal displacement caused by insufficient friction and deformation caused by excessive clamping force during the shaping process is solved, and more efficient and high-quality capacitor shaping is achieved.
Patent Information
- Application Number
- CN202510452422.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-11
- Publication Date
- 2025-06-20
AI Technical Summary
During the shaping process, existing capacitors are displaced longitudinally due to insufficient friction, which affects the shaping of the pins. Strong clamping may cause the capacitor to deform and affect the quality.
A conveying, bending and shaping integrated capacitor assembly machine is designed, and a system including a conveying mechanism, a shaping mechanism and a fixture mechanism is adopted. Through an anti-slip structure and an adjustable fixture mechanism, stable conveying and shaping of the capacitor is achieved.
By increasing friction, the risk of capacitor drop is reduced, the capacitor deformation caused by excessive clamping force is avoided, and the accuracy and quality of the shaping is improved.
Smart Images

Figure CN120169976A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of capacitor processing, and particularly relates to a capacitor assembly machine integrating transportation, bending, and shaping. Background Art
[0002] With the development of technology, there are more and more current electronic products. Capacitors are welded on the main boards of most electronic products. Generally, the structure of a capacitor includes a head and two parallel pins. When welding the capacitor, it is often necessary to bend the pins of the capacitor respectively according to factors such as the space of the main board for subsequent welding.
[0003] Among them, the invention with the application number CN201610322796.1 discloses a capacitor pin bending and forming machine, which includes a frame and a control component. A feeding mechanism, a handling mechanism, a bending mechanism, and a pin cutting mechanism are also installed on the frame. The bending mechanism includes a forming left die, a forming right die, and a forming lower die. A protruding insert is arranged on the forming left die, a female die matching the contour of the insert is arranged on the forming right die, a pressing head is arranged at the top of the forming lower die. The forming right die moves leftward to fit the forming left die and forms a gap for accommodating two pins. The forming lower die moves upward in the gap and presses the two pins, and the pressing head and the insert cooperate to press the two pins into shape.
[0004] Most of the existing capacitor column shells are processed and formed from aluminum materials. During shaping, finger clamps are usually used to clamp the column shells. The surfaces of some column shells are relatively smooth and have a large weight, and they will slide down due to the small friction during clamping, which easily causes the capacitor to shift longitudinally and affects the shaping of the pins. Therefore, it is necessary to increase the pressure for clamping, and the relatively large clamping force may cause deformation of the column shell and affect the quality of the capacitor. Summary of the Invention
[0005] The purpose of the present invention is to provide a capacitor assembly machine integrating transportation, bending, and shaping in view of the deficiencies of the prior art.
[0006] To achieve the above purpose, the technical solution of the present invention is as follows: A capacitor assembly machine integrating transportation, bending, and shaping, which includes a support platform, and a transportation mechanism, a shaping mechanism, and a fixture mechanism are arranged on the top of the support platform; The transportation mechanism includes a pair of side transportation plates arranged in parallel at intervals. A pair of forward conveyor belts arranged in parallel at intervals are arranged along the length direction between the two side transportation plates. Side support plates for sliding support of the capacitor are arranged inside the forward conveyor belts. The height of the side support plates is lower than the height of the forward conveyor belts. A gap for the pins to pass through is formed between the two side support plates; The conveying mechanism is further provided with a first plugging plate mechanism for enhancing the anti-slip effect of the capacitor. The first plugging plate mechanism includes top fixing seats respectively installed at the top of the side conveying plates. The top fixing seats are transversely formed with a first transverse sliding groove arranged through. A first transverse driving seat is slidably installed in the first transverse sliding groove. The first transverse driving seat is transversely formed with a second transverse sliding groove arranged through. A second transverse driving seat is slidably installed in the second transverse sliding groove. The top fixing seats are longitudinally formed with a first dropping plate groove communicating with the first transverse sliding groove. The first transverse driving seat is longitudinally formed with a second dropping plate groove communicating with the second transverse sliding groove.
[0007] Furthermore, the conveying mechanism further includes a guiding structure for preventing the capacitor from tilting. The guiding structure includes a top guiding strip arranged along the advancing direction of the capacitor. The top guiding strip is located at the top between the two side conveying plates. The bottom of the top guiding strip is in sliding fit with the top of the capacitor. One of the side conveying plates is installed with a longitudinal supporting seat. The longitudinal supporting seat is installed with a pair of longitudinally arranged vertical columns. A longitudinally adjustable seat is slidably installed on the vertical columns. The longitudinally adjustable seat is provided with a longitudinal adjustment hole in sliding fit with the vertical columns. The longitudinally adjustable seat is installed with a transverse supporting plate. The top guiding strip is installed at the bottom of the transverse supporting plate.
[0008] Furthermore, a first positioning device is arranged along the top guiding strip. The first positioning device is transversely aligned with the first plugging plate mechanism. The first positioning device includes a top guiding hole formed in the top guiding strip. A longitudinally movable longitudinal pressing rod is installed in the top guiding hole. A bottom pressing disc is installed at the bottom of the longitudinal pressing rod. The top guiding strip is installed with a longitudinally arranged first longitudinal vertical plate. The first longitudinal vertical plate is installed with a longitudinally arranged first positioning lifting cylinder. The bottom of the first positioning lifting cylinder is connected to the longitudinal pressing rod.
[0009] Furthermore, a transversely arranged first plugging plate telescopic cylinder is installed at the bottom of the top fixing seat. A longitudinally arranged first connecting block is installed at the bottom of the first transverse driving seat. The driving end of the first plugging plate telescopic cylinder is connected to the first connecting block. A second plugging plate telescopic cylinder is transversely installed at the top of the top fixing seat. A longitudinally arranged second connecting block is installed at the top of the second transverse driving seat. The driving end of the second plugging plate telescopic cylinder is connected to the second connecting block.
[0010] Furthermore, the conveying mechanism is further provided with a second plugging plate mechanism for enhancing the anti-slip effect of the capacitor. The second plugging plate mechanism has the same functional structure as the first plugging plate mechanism. The side supporting plate is longitudinally formed with a semi-circular groove for the pins to rotate. The semi-circular groove is transversely aligned with the second plugging plate mechanism. The outer diameter of the semi-circular groove is smaller than the outer diameter of the capacitor.
[0011] Further: A rotating device aligned horizontally with the second plugging mechanism is arranged along the top guiding bar. The rotating device includes a top rotating hole opened on the top guiding bar. A longitudinally rotatable rod is installed in the top rotating hole. A bottom clamping block is installed at the bottom of the longitudinally rotatable rod. A second longitudinally standing plate arranged longitudinally is installed on the top guiding bar. A second positioning lifting cylinder arranged longitudinally is installed on the second longitudinally standing plate. A rotating cylinder is installed at the driving end of the second positioning lifting cylinder. The bottom of the rotating cylinder is connected to the longitudinally rotatable rod.
[0012] Further: The clamping mechanism includes a clamping seat arranged along the moving direction of the capacitor. The clamping seat can move back and forth along the moving direction of the capacitor. A plurality of clamping modules are arranged equidistantly on the clamping seat. The clamping module includes a clamping long groove arranged along the width direction of the clamping seat. A first driving bar and a second driving bar are slidably installed in the clamping long groove. The first driving bar is located on the top of the second driving bar. A longitudinally arranged first clamping block is installed at the outer end of the first driving bar. A longitudinally arranged second clamping block is installed at the outer end of the second driving bar. The first driving bar and the second driving bar move relatively in the clamping long groove to drive the first clamping block and the second clamping block to perform an opening and closing movement.
[0013] Further: The clamping mechanism further includes an opening and closing driving mechanism for driving the first driving bar and the second driving bar to move relatively in the clamping long groove. The opening and closing driving mechanism includes a guiding driving plate installed on the back of the clamping seat. A horizontally arranged opening and closing telescopic cylinder is installed on the back of the clamping seat. The driving end of the opening and closing telescopic cylinder is connected to the guiding driving plate. The guiding driving plate can move along the width direction of the clamping seat. The rear end of the first driving bar is connected to the guiding driving plate. Sliding bars parallel to the first driving bar are respectively installed at both ends of the guiding driving plate. A sliding guiding groove for guiding the sliding of the sliding bars is formed in the clamping seat along the width direction.
[0014] Further: The clamping module further includes a transmission gear arranged between the first driving bar and the second driving bar. Concave serrated grooves are respectively formed at the bottom of the first driving bar and the top of the second driving bar. The transmission gear meshes and drives with the serrated groove of the first driving bar and the serrated groove of the second driving bar at the same time. A transmission seat is arranged between the clamping long grooves. A horizontally arranged transmission shaft is installed on the transmission seat. The transmission shaft extends horizontally towards the clamping long groove. The transmission gear is sleeved on the transmission shaft.
[0015] Further: The shaping mechanism includes a first shaping plate and a second shaping plate disposed below the fixture base. The first shaping plate and the second shaping plate are horizontally aligned and move relatively horizontally. The first shaping plate and the second shaping plate are respectively formed with coaxially aligned shaping guide holes horizontally. Shaping sleeves are installed in the shaping guide holes. A shaping guide rod is passed through the first shaping plate and the second shaping plate through the shaping sleeves. A shaping fixture for clamping the capacitor is arranged between the first shaping plate and the second shaping plate. The first shaping plate and the second shaping plate are provided with shaping molds for shaping the pins of the capacitor. The distance between two adjacent shaping fixtures is equal to the distance between two adjacent fixture modules.
[0016] The beneficial effects of the present invention: When the capacitor passes through the first plugging plate mechanism on the conveying mechanism, the anti-sliding block enters the second horizontal sliding groove through the first falling plate groove and the second falling plate groove. At this time, the anti-sliding block is horizontally aligned with the capacitor. Subsequently, the first horizontal driving seat slides along the first horizontal sliding groove until the outer end of the second horizontal sliding groove abuts against the anti-slip groove of the capacitor. Then, the second horizontal driving seat in the second horizontal sliding groove moves horizontally, pushing the anti-sliding block outwards and embedding the anti-sliding block into the anti-slip groove of the capacitor. Installing an anti-slip structure on the capacitor can increase the friction force during subsequent clamping, reduce the risk of the capacitor falling, and can clamp the capacitor without applying too much pressure, improving the anti-slip effect and reducing the deformation of the capacitor caused by excessive pressure during clamping. Description of the Drawings
[0017] Figure 1 It is a schematic structural diagram of a capacitor assembly machine.
[0018] Figure 2 It is a schematic structural diagram of the conveying mechanism.
[0019] Figure 3 It is a schematic cross-sectional structure diagram of the first plugging plate mechanism.
[0020] Figure 4 It is a cross-sectional view of the guiding structure.
[0021] Figure 5 It is a schematic structural diagram of the fixture mechanism and the shaping mechanism.
[0022] Figure 6 It is a schematic structural diagram of the fixture mechanism, and one of the fixture modules is in an exploded state.
[0023] Figure 7 It is a schematic structural diagram of the shaping mechanism.
[0024] The reference numerals include: 1 - Support platform, 10 - Conveying mechanism, 11 - Side conveying plate, 12 - Forward conveyor belt, 13 - Side support plate, 14 - Guide structure, 15 - Top guide bar, 16 - Longitudinal support base, 17 - Longitudinal column, 18 - Longitudinal adjustment base, 19 - Transverse support plate, 2 - First plug - in plate mechanism, 21 - Top fixing seat, 22 - First transverse sliding groove, 23 - First transverse driving seat, 24 - Second transverse sliding groove, 25 - Second transverse driving seat, 26 - First plate - dropping groove, 27 - Second plate - dropping groove, 28 - First plug - in plate telescopic cylinder, 29 - Second plug - in plate telescopic cylinder, 3 - First positioning device, 31 - Top guide hole, 32 - Longitudinal pressure rod, 33 - Bottom pressure plate, 34 - First longitudinal vertical plate, 35 - First positioning lifting cylinder, 36 - Semicircular groove, 37 - Second plug - in plate mechanism, 4 - Rotating device, 41 - Second longitudinal vertical plate, 42 - Second positioning lifting cylinder, 43 - Rotating cylinder, 44 - Longitudinal rotating rod, 45 - Bottom clamping block, 46 - Top rotating hole, 47 - Anti - slip block, 48 - Anti - slip groove, 5 - Clamping mechanism, 50 - Transverse movement mechanism, 51 - Transverse and longitudinal plate, 52 - First guide rod, 53 - Transverse movement driving seat, 54 - Driving lead screw, 55 - Driving motor, 56 - Driving nut sleeve, 57 - Clamping seat, 58 - Opening and closing telescopic cylinder, 59 - Guide driving plate, 6 - Clamping module, 601 - First clamping block, 602 - Second clamping block, 61 - First driving bar, 62 - Second driving bar, 63 - Clamping long groove, 64 - Serrated groove, 65 - Transmission gear, 66 - Transmission seat, 67 - Transmission shaft, 68 - Sliding bar, 69 - Sliding guide groove, 7 - Shaping mechanism, 71 - First shaping plate, 72 - Second shaping plate, 73 - Shaping guide hole, 74 - Shaping sleeve, 75 - Shaping guide rod, 76 - Shaping fixture, 77 - Shaping die, 78 - Shaping column, 79 - Shaping telescopic cylinder. Detailed implementation mode
[0025] The present invention will be described in detail below with reference to the accompanying drawings.
[0026] As Figure 1-7As shown in the figure, a conveying, bending and shaping integrated capacitor assembly machine includes a support platform 1. A conveying mechanism 10, a shaping mechanism 7 and a fixture mechanism 5 are arranged on the top of the support platform 1. The conveying mechanism 10 includes a pair of side conveying plates 11 arranged in parallel at intervals. A pair of forward conveying belts 12 arranged in parallel at intervals are arranged along the length direction between the two side conveying plates 11. A side support plate 13 for slidingly supporting the capacitor is arranged inside the forward conveying belt 12. The height of the side support plate 13 is lower than that of the forward conveying belt 12. A gap for the pins to pass through is formed between the two side support plates 13. The capacitor to be shaped is placed into the conveying mechanism 10. The forward conveying belt 12 conveys and supports the bottom of the capacitor. The pins are inserted into the gap between the two side support plates 13, and the forward conveying belt 12 moves to convey the capacitor forward.
[0027] Further, the conveying mechanism 10 further includes a guiding structure 14 for preventing the capacitor from tilting up. The guiding structure 14 includes a top guiding strip 15 arranged along the forward direction of the capacitor. The top guiding strip 15 is located at the top between the two side conveying plates 11. The bottom of the top guiding strip 15 is slidably matched with the top of the capacitor. One of the side conveying plates 11 is provided with a longitudinal support base 16. A pair of longitudinally arranged columns 17 are installed on the longitudinal support base 16. A longitudinal adjusting seat 18 is slidably installed on the longitudinal columns 17. The longitudinal adjusting seat 18 is provided with a longitudinal adjusting hole slidably matched with the longitudinal columns 17. A transverse support plate 19 is installed on the longitudinal adjusting seat 18. The top guiding strip 15 is installed at the bottom of the transverse support plate 19. In this embodiment, when the capacitor is conveyed forward, the top guiding strip 15 can prevent the capacitor from bouncing up and tilting, so that the capacitor is conveyed forward in a horizontal posture. The height of the top guiding strip 15 can also be adjusted according to the height dimension of the capacitor, that is, the longitudinal adjusting seat 18 is slidably matched with the longitudinal columns 17 through the longitudinal adjusting hole to realize height adjustment, so as to be applicable to the guiding and conveying of capacitors with various height dimensions.
[0028] The conveying mechanism 10 is further provided with a first inserting plate mechanism 2 for increasing the anti-slip effect of the capacitor. The first inserting plate mechanism 2 includes top fixing seats 21 respectively installed on the tops of the side conveying plates 11. The top fixing seats 21 are transversely formed with a first transverse sliding groove 22 arranged through. A first transverse driving seat 23 is slidably installed in the first transverse sliding groove 22. The first transverse driving seat 23 is transversely formed with a second transverse sliding groove 24 arranged through. A second transverse driving seat 25 is slidably installed in the second transverse sliding groove 24. The top fixing seats 21 are longitudinally formed with a first dropping plate groove 26 communicated with the first transverse sliding groove 22. The first transverse driving seat 23 is longitudinally formed with a second dropping plate groove 27 communicated with the second transverse sliding groove 24.
[0029] When the capacitor passes through the first plugging plate mechanism 2 by the conveying mechanism 10, the anti-slip block 47 enters the second transverse sliding groove 24 through the first dropping plate groove 26 and the second dropping plate groove 27. At this time, the anti-slip block 47 is horizontally aligned with the capacitor. Subsequently, the first transverse driving seat 23 slides along the first transverse sliding groove 22 until the outer end of the second transverse sliding groove 24 abuts against the anti-slip groove 48 of the capacitor. Subsequently, the second transverse driving seat 25 in the second transverse sliding groove 24 moves horizontally, pushing the anti-slip block 47 outwards and embedding the anti-slip block 47 into the anti-slip groove 48 of the capacitor. Installing an anti-slip structure on the capacitor can increase the friction force during subsequent clamping, reduce the risk of the capacitor falling, and can clamp the capacitor without applying a large pressure, improving the anti-slip effect and reducing the deformation of the capacitor caused by excessive pressure during clamping.
[0030] Preferably, a horizontally arranged first plugging plate telescopic cylinder 28 is installed at the bottom of the top fixing seat 21, a longitudinally arranged first connecting block is installed at the bottom of the first transverse driving seat 23, and the driving end of the first plugging plate telescopic cylinder 28 is connected to the first connecting block; a second plugging plate telescopic cylinder 29 is horizontally installed at the top of the top fixing seat 21, a longitudinally arranged second connecting block is installed at the top of the second transverse driving seat 25, and the driving end of the second plugging plate telescopic cylinder 29 is connected to the second connecting block. In this embodiment, initially, the first transverse driving seat 23 retracts, and the second dropping plate groove 27 of the first transverse driving seat 23 is longitudinally aligned with the first dropping plate groove 26 of the top fixing seat 21, allowing the anti-slip block 47 to fall from the first dropping plate groove 26 into the second transverse sliding groove 24. When plugging and unplugging are required, the first plugging plate telescopic cylinder 28 drives the first transverse driving seat 23 to slide along the first transverse sliding groove 22 until the outer end of the second transverse sliding groove 24 abuts against the anti-slip groove 48 of the capacitor. Subsequently, the second plugging plate telescopic cylinder 29 works, driving the second transverse driving seat 25 in the second transverse sliding groove 24 to move horizontally, pushing the anti-slip block 47 outwards and embedding the anti-slip block 47 into the anti-slip groove 48 of the capacitor.
[0031] It should be noted that top fixing seats 21 are arranged on both side conveying plates 11, and the anti-slip blocks 47 are embedded into the capacitors on both sides simultaneously.
[0032] Further, a first positioning device 3 is arranged along the top guide bar 15. The first positioning device 3 is horizontally aligned with the plugging plate mechanism. The first positioning device 3 includes a top guide hole 31 formed in the top guide bar 15. A longitudinally movable longitudinal pressing rod 32 is installed in the top guide hole 31. A bottom pressing disc 33 is installed at the bottom of the longitudinal pressing rod 32. A first longitudinal vertical plate 34 arranged longitudinally is installed on the top guide bar 15. A first positioning lifting cylinder 35 arranged longitudinally is installed on the first longitudinal vertical plate 34. The bottom of the first positioning lifting cylinder 35 is connected to the longitudinal pressing rod 32. When plugging the plate, the driving end of the first positioning lifting cylinder 35 descends, and the capacitor is pressed tightly through the bottom pressing disc 33. When plugging the plate, it is more stable, preventing the capacitor from warping and also preventing the capacitor from shifting forward and backward. After the capacitor is plugged, the driving end of the first positioning lifting cylinder 35 rises, and at this time, the capacitor can continue to be advanced and conveyed.
[0033] In one embodiment, since it takes a certain amount of time for the anti-slip block 47 to enter the second transverse sliding groove 24 from the first dropping groove 26 and the second dropping groove 27, in order to increase the plugging efficiency; the number of the first plugging plate mechanisms 2 is more than two, and two adjacent first plugging plate mechanisms 2 are arranged at equal intervals. When the first transverse driving seat 23 and the second transverse driving seat 25 retreat, the next one or two capacitors that have not been plugged continue to move forward, and the subsequent first plugging plate mechanisms 2 can perform the plugging operation on the capacitors that have not been plugged, thereby reducing the pause time of the conveying mechanism 10 and improving the conveying efficiency.
[0034] In addition, the conveying mechanism 10 is further provided with a second plugging plate mechanism 37 for increasing the anti-slip effect of the capacitor. The functional structure of the second plugging plate mechanism 37 is the same as that of the first plugging plate mechanism 2; since the first plugging plate mechanism 2 inserts the anti-slip blocks 47 into the two radial sides of the capacitor respectively, and the angle between the two anti-slip blocks 47 is 180°. In order to increase the anti-slip area, two more anti-slip blocks 47 need to be embedded in the radial area, so that 4 anti-slip blocks 47 are embedded in the capacitor.
[0035] The side support plate 13 is formed with a semi-circular groove 36 for the rotation of the pins along the way. The semi-circular groove 36 is horizontally aligned with the second plug-in mechanism 37. The outer diameter of the semi-circular groove 36 is smaller than the outer diameter of the capacitor. When the capacitor passes through the second plug-in mechanism 37, it simultaneously reaches the semi-circular groove 36 of the side support plate 13. The top guide strip 15 is provided with a rotating device 4 that is horizontally aligned with the second plug-in mechanism 37 along the way. The rotating device 4 includes a top rotating hole 46 formed in the top guide strip 15. A rotatable longitudinal rotating rod 44 is installed in the top rotating hole 46. A bottom clamping block 45 is installed at the bottom of the longitudinal rotating rod 44. The top guide strip 15 is provided with a second longitudinal vertical plate 41 arranged longitudinally. A second positioning lifting cylinder 42 arranged longitudinally is installed on the second longitudinal vertical plate 41. A rotating cylinder 43 is installed at the driving end of the second positioning lifting cylinder 42. The bottom of the rotating cylinder 43 is connected to the longitudinal rotating rod 44. The rotating device 4 located on the top guide strip 15, through the cooperation of the rotating cylinder 43 and the second positioning lifting cylinder 42, makes the bottom clamping block 45 press against the top of the capacitor. The driving end of the rotating cylinder 43 rotates 90°, causing the capacitor to rotate 90°. The semi-circular grooves 36 of the two side support plates 13 form a similar circular groove for the pins to move. After rotating 90°, the second plug-in mechanism 37 works, performing a similar operation to the first plug-in mechanism 2, and embedding the other two anti-slip blocks 47 into the anti-slip grooves 48 of the capacitor, so that the capacitor has four anti-slip blocks 47. The adjacent two anti-slip blocks 47 are arranged in a ring at equal intervals, increasing the anti-slip area and having a better anti-slip effect during subsequent clamping.
[0036] It enters the fixture mechanism 5 through the conveying mechanism 10, and the capacitor is clamped by the fixture mechanism 5. The fixture mechanism 5 includes a fixture seat 57 arranged along the moving direction of the capacitor. The fixture seat 57 can move back and forth along the moving direction of the capacitor. A plurality of fixture modules 6 are arranged on the fixture seat 57 at equal intervals. The shaping mechanism 7 includes a first shaping plate 71 and a second shaping plate 72 arranged below the fixture seat 57. The first shaping plate 71 and the second shaping plate 72 are horizontally aligned and move horizontally relative to each other. The first shaping plate 71 and the second shaping plate 72 are respectively formed with coaxially aligned shaping guide holes 73. The number of the shaping guide holes 73 is more than two. Shaping sleeves 74 are installed in the shaping guide holes 73. A shaping guide rod 75 is passed through the first shaping plate 71 and the second shaping plate 72 through the shaping sleeves 74. Through the cooperation of the shaping guide holes 73, the shaping guide holes 73 and the shaping guide rod 75, the first shaping plate 71 and the second shaping plate 72 can move relative to each other in the horizontal direction with higher precision, facilitating accurate cooperation with the fixture modules 6 of the fixture mechanism 5.
[0037] A shaping fixture 76 for clamping the capacitor is arranged between the first shaping plate 71 and the second shaping plate 72. The first shaping plate 71 and the second shaping plate 72 are provided with shaping dies 77 for shaping the pins of the capacitor. The distance between two adjacent shaping fixtures 76 is equal to the distance between two adjacent fixture modules 6 of the fixture mechanism 5. After the capacitor is successively clamped by the fixture modules 6 of the fixture mechanism 5, the shaping station between the first shaping plate 71 and the second shaping plate 72 can correspondingly clamp the capacitor. Subsequently, the first shaping plate 71 and the second shaping plate 72 approach each other, and the pins of the capacitor are shaped by the shaping dies 77. Since the fixture base 57 can move laterally, the capacitor can enter the next shaping die 77 in cooperation with the fixture module 6 by the first shaping die 77, and successively pass through multiple shaping dies 77 to realize the shaping of the pins of the capacitor.
[0038] Preferably, the shaping mechanism 7 further includes a driving mechanism for driving the relative movement of the first shaping plate 71 and the second shaping plate 72. The driving mechanism includes shaping columns 78 respectively installed on the outer side of the shaping mechanism 7. A laterally arranged shaping telescopic cylinder 79 is installed at the top of the shaping column 78. The driving end of one shaping telescopic cylinder 79 is connected to the outer end of the first shaping plate 71, and the driving end of the other shaping telescopic cylinder 79 is connected to the outer end of the second shaping plate 72. The two shaping telescopic cylinders 79 move synchronously to realize the synchronous movement of the first shaping plate 71 and the second shaping plate 72; the shaping dies 77 of the first shaping plate 71 and the second shaping plate 72 can cooperate with each other to shape the pins under the shaping fixture 76.
[0039] Preferably, the fixture mechanism 5 further includes a transverse movement mechanism 50 for driving the fixture base 57 to move laterally. The transverse movement mechanism 50 includes transverse longitudinal plates 51 longitudinally installed on the support platform 1 in parallel at intervals. Two first guide rods 52 are installed between the transverse longitudinal plates 51 and the transverse movement longitudinal plates. A pair of spaced transverse movement driving seats 53 are slidably installed on the first guide rods 52. The fixture base 57 is installed between the two transverse movement driving seats 53. One of the transverse longitudinal plates 51 is installed with a driving lead screw 54 parallel to the first guide rod 52 and a driving motor 55 for driving the driving lead screw 54 to rotate. The transverse movement driving seat 53 close to this transverse longitudinal plate 51 is installed with a driving nut 56 in transmission cooperation with the driving lead screw 54. Driven by the driving motor 55, the driving lead screw 54 rotates, so that the two transverse movement driving seats 53 can move along the length direction of the first guide rod 52, realizing the lateral movement of the fixture base 57, thereby clamping and moving the capacitor from the first shaping die 77 to the next shaping die 77.
[0040] Specifically, the fixture module 6 includes a fixture long slot 63 arranged along the width direction of the fixture base 57. A first drive bar 61 and a second drive bar 62 are slidably installed in the fixture long slot 63. The first drive bar 61 is located on top of the second drive bar 62. A longitudinally arranged first clamping block 601 is installed at the outer end of the first drive bar 61, and a longitudinally arranged second clamping block 602 is installed at the outer end of the second drive bar 62. The first drive bar 61 and the second drive bar 62 move relative to each other in the fixture long slot 63 to drive the first clamping block 601 and the second clamping block 602 to perform an opening and closing movement, thereby realizing the clamping or loosening of the capacitor. When clamping is required, the first drive bar 61 moves outward, the second drive bar 62 moves inward, and they move in opposite directions. At this time, the first clamping block 601 and the second clamping block 602 move away from each other. On the contrary, when performing a clamping movement, the first drive bar 61 moves inward, the second drive bar 62 moves outward, and they move in opposite directions. At this time, the first clamping block 601 and the second clamping block 602 move closer to each other, and the clamping of the capacitor can be realized.
[0041] Specifically, the fixture mechanism 5 further includes an opening and closing drive mechanism for driving the first drive bar 61 and the second drive bar 62 to move relative to each other in the fixture long slot 63. The opening and closing drive mechanism includes a guiding drive plate 59 installed on the back of the fixture base 57. A horizontally arranged opening and closing telescopic cylinder 58 is installed on the back of the fixture base 57. The driving end of the opening and closing telescopic cylinder 58 is connected to the guiding drive plate 59. The guiding drive plate 59 can move along the width direction of the fixture base 57. The rear end of the first drive bar 61 is connected to the guiding drive plate 59. Sliding bars 68 parallel to the first drive bar 61 are respectively installed at both ends of the guiding drive plate 59. The fixture base 57 is formed with sliding guiding grooves 69 for guiding the sliding of the sliding bars 68 along the width direction. Under the telescopic drive of the opening and closing telescopic cylinder 58, all the first drive bars 61 installed on the guiding drive plate 59 synchronously move along the length direction of the fixture long slot 63, and at the same time, all the second drive bars 62 move along the length direction of the fixture long slot 63, and the moving direction is opposite to that of the first drive bar 61, realizing the synchronous opening and closing of all the fixture modules 6.
[0042] Specifically, the fixture module 6 further includes a transmission gear 65 arranged between the first drive bar 61 and the second drive bar 62. Concave serrated grooves 64 are respectively formed at the bottom of the first drive bar 61 and the top of the second drive bar 62. The transmission gear 65 is simultaneously meshed with the serrated groove 64 of the first drive bar 61 and the serrated groove 64 of the second drive bar 62 for transmission. When the first drive bar 61 moves along the guiding of the fixture long slot 63, under the transmission cooperation of the transmission gear 65 and the serrated groove 64, the second drive bar 62 moves synchronously, and the second drive bar 62 will perform a linear movement in the opposite direction to the first drive bar 61, thereby realizing the opening and closing movement of the fixture module 6.
[0043] In addition, a transmission seat 66 is arranged between the fixture long grooves 63. A laterally arranged transmission shaft 67 is installed on the transmission seat 66. The transmission shaft 67 is installed in the transmission seat 66 through a bearing seat. The transmission shaft 67 extends laterally towards the fixture long groove 63. The transmission gear 65 is sleeved on the transmission shaft 67. The transmission seat 66 and the transmission shaft 67 cooperate to install the transmission gear 65, preventing the transmission gear 65 from shifting in the sawtooth groove 64 and ensuring the stability of the transmission.
[0044] In summary, it can be seen that the present invention has the excellent characteristics described above, enabling it to enhance the efficiency never before achieved in the prior art during use and thus having practicality, becoming a product with extremely high practical value.
[0045] The above content is only the preferred embodiment of the present invention. For those of ordinary skill in the art, according to the idea of the present invention, there will be changes in the specific implementation manner and application scope. The content of this specification should not be construed as a limitation to the present invention.
Claims
1. A conveying, bending and shaping integrated capacitor assembly machine, comprising a support platform, a conveying mechanism, a shaping mechanism and a clamping mechanism are arranged on the top of the support platform, characterized in that: The conveying mechanism comprises a pair of parallel and spaced side conveying plates, a pair of parallel and spaced forward conveying belts are arranged between the two side conveying plates along the length direction, a side support plate for sliding support of the capacitor is arranged inside the forward conveying belt, wherein the height of the side support plate is lower than the height of the forward conveying belt, and a gap is formed between the two side support plates for the pins to pass through; The conveying mechanism is also provided with a first plug-in plate mechanism for increasing the anti-slip effect of the capacitor, the first plug-in plate mechanism includes top fixing seats respectively installed on the top of the side conveying plates, the top fixing seats are transversely formed with a first transverse sliding groove arranged through, a first transverse driving seat is slidably installed in the first transverse sliding groove, the first transverse driving seat is transversely formed with a second transverse sliding groove arranged through, and a second transverse driving seat is slidably installed in the second transverse sliding groove; the top fixing seat is longitudinally formed with a first drop plate groove connected with the first transverse sliding groove, and the first transverse driving seat is longitudinally formed with a second drop plate groove connected with the second transverse sliding groove.
2. The integrated capacitor assembly machine for conveying, bending and shaping according to claim 1, characterized in that: The conveying mechanism also includes a guide structure for preventing the capacitor from tilting, the guide structure includes a top guide bar arranged along the forward direction of the capacitor, the top guide bar is located at the top between the two side conveying plates, and the bottom of the top guide bar slides with the top of the capacitor; one of the side conveying plates is installed with a longitudinal support seat, the longitudinal support seat is installed with a pair of longitudinal columns arranged at intervals, the longitudinal columns are slidably installed with a longitudinal adjustment seat, the longitudinal adjustment seat is provided with a longitudinal adjustment hole that slides with the longitudinal column, the longitudinal adjustment seat is installed with a transverse support plate, and the top guide bar is installed at the bottom of the transverse support plate.
3. The integrated capacitor assembly machine for conveying, bending and shaping according to claim 2, characterized in that: A first positioning device is arranged along the top guide bar, and the first positioning device is laterally aligned with the first plug-in plate mechanism. The first positioning device includes a top guide hole opened on the top guide bar, and a longitudinal pressure rod capable of longitudinal movement is installed in the top guide hole, and a bottom pressure plate is installed at the bottom of the longitudinal pressure rod. The top guide bar is installed with a longitudinally arranged first longitudinal vertical plate, and the first longitudinal vertical plate is installed with a longitudinally arranged first positioning lifting cylinder, and the bottom of the first positioning lifting cylinder is connected to the longitudinal pressure rod.
4. The integrated capacitor assembly machine for conveying, bending and shaping according to claim 3, characterized in that: A first plug-in plate telescopic cylinder arranged transversely is installed at the bottom of the top fixed seat, a first connecting block arranged longitudinally is installed at the bottom of the first transverse driving seat, and the driving end of the first plug-in plate telescopic cylinder is connected to the first connecting block; a second plug-in plate telescopic cylinder is installed transversely at the top of the top fixed seat, a second connecting block arranged longitudinally is installed at the top of the second transverse driving seat, and the driving end of the second plug-in plate telescopic cylinder is connected to the second connecting block.
5. The integrated capacitor assembly machine for conveying, bending and shaping according to claim 4, characterized in that: The conveying mechanism is also provided with a second plug-in plate mechanism for increasing the anti-slip effect of the capacitor, and the functional structure of the second plug-in plate mechanism is the same as that of the first plug-in plate mechanism; the side support plate is formed with a semicircular groove along the way for the pin to rotate, the semicircular groove is horizontally aligned with the second plug-in plate mechanism, and the outer diameter of the semicircular groove is smaller than the outer diameter of the capacitor.
6. The integrated capacitor assembly machine for conveying, bending and shaping according to claim 5, characterized in that: The top guide bar is provided with a rotating device which is laterally aligned with the second plugging plate mechanism along the way, the rotating device comprises a top rotating hole opened in the top guide bar, a rotatable longitudinal rotating rod is installed in the top rotating hole, a bottom clamp is installed at the bottom of the longitudinal rotating rod, the top guide bar is provided with a longitudinally arranged second longitudinal vertical plate, the second longitudinal vertical plate is provided with a longitudinally arranged second positioning lifting cylinder, a rotating cylinder is installed at the driving end of the second positioning lifting cylinder, and the bottom of the rotating cylinder is connected to the longitudinal rotating rod.
7. The integrated capacitor assembly machine for conveying, bending and shaping according to claim 1 or 6, characterized in that: The clamp mechanism includes a clamp seat arranged along the moving direction of the capacitor, the clamp seat can move forward and backward along the moving direction of the capacitor, the clamp seat is equidistantly arranged with a plurality of clamp modules, the clamp module includes a clamp long groove arranged along the width direction of the clamp seat, the clamp long groove is slidably installed with a first drive bar and a second drive bar, wherein the first drive bar is located at the top of the second drive bar, a longitudinally arranged first clamp block is installed at the outer end of the first drive bar, and a longitudinally arranged second clamp block is installed at the outer end of the second drive bar; the first drive bar and the second drive bar move relative to each other in the clamp long groove to drive the first clamp block and the second clamp block to make an opening and closing movement.
8. The integrated capacitor assembly machine for conveying, bending and shaping according to claim 7, characterized in that: The clamp mechanism also includes an opening and closing driving mechanism for driving the first driving bar and the second driving bar to move relative to each other in the clamp long groove, the opening and closing driving mechanism includes a guide driving plate installed on the back of the clamp seat, a laterally arranged opening and closing telescopic cylinder is installed on the back of the clamp seat, the driving end of the opening and closing telescopic cylinder is connected to the guide driving plate, the guide driving plate can move along the width direction of the clamp seat, and the rear end of the first driving bar is connected to the guide driving plate; sliding bars parallel to the first driving bar are respectively installed at both ends of the guide driving plate, and the clamp seat is formed with a sliding guide groove along the width direction for guiding the sliding bar to slide.
9. The integrated conveying, bending and shaping capacitor assembly machine according to claim 8, characterized in that: The clamp module also includes a transmission gear arranged between the first drive bar and the second drive bar, and the bottom of the first drive bar and the top of the second drive bar are respectively formed with concave serrated grooves, and the transmission gear is meshed with the serrated grooves of the first drive bar and the serrated grooves of the second drive bar for transmission; a transmission seat is arranged between the long grooves of the clamps, and the transmission seat is equipped with a transversely arranged transmission shaft, which extends transversely to the long grooves of the clamps, and the transmission gear is sleeved on the transmission shaft.
10. The integrated capacitor assembly machine for conveying, bending and shaping according to claim 9, characterized in that: The shaping mechanism includes a first shaping plate and a second shaping plate arranged below the fixture seat, the first shaping plate and the second shaping plate are aligned transversely and move relative to each other transversely; the first shaping plate and the second shaping plate are respectively formed with coaxially aligned shaping guide holes transversely, and shaping sleeves are installed in the shaping guide holes, and a shaping guide rod is passed through the first shaping plate and the second shaping plate through the shaping sleeve; a shaping fixture for clamping the capacitor is arranged between the first shaping plate and the second shaping plate, and the first shaping plate and the second shaping plate are provided with shaping molds for shaping the pins of the capacitor, and the distance between two adjacent shaping fixtures is equal to the distance between two adjacent fixture modules.
Citation Information
Patent Citations
A capacitor bending machine
CN105945175B