Pipeline internal welding cleaning machine
By designing an in-pipe welding cleaning machine containing a variety of auxiliary mechanisms and locking mechanisms, the problems of low positioning efficiency and inconvenient welding slag cleaning in the prior art are solved, and efficient pipeline welding and scale removal are achieved.
Patent Information
- Application Number
- CN202510656464.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-21
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2045-05-21
AI Technical Summary
The positioning unit of the existing pipeline welding machine has a simple structure and can only perform a single extrusion positioning. The positioning efficiency and functionality need to be improved, and the welding slag is inconvenient to clean.
A pipe inner welding cleaning machine is designed, including the body, rotating shell, inner welding gun, protective mechanism, auxiliary mechanism and locking mechanism. Through the coordinated work of these components, precise positioning of pipe welds, welding and scale removal are achieved, and impurities generated by welding are cleaned through air jets.
It improves the positioning efficiency and functionality of the welder in the pipeline, realizes accurate butt and welding of welds, removes the scale, simplifies the welding slag cleaning process, and improves work efficiency.
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Figure CN120170210A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of pipeline welding equipment, and in particular to a pipeline internal welding cleaning machine. Background Art
[0002] Welding, also known as fusion welding, is a manufacturing process and technology for joining metals or other thermoplastic materials such as plastics by means of heating, high temperature or high pressure; there are many energy sources for modern welding, including gas flames, electric arcs, lasers, electron beams, friction, and ultrasonic waves, etc.; in addition to being used in factories.
[0003] For the welding process of large-diameter long-distance pipelines and hydraulic and hydroelectric metal pipelines, an internal pipeline welding machine based on arc welding is usually used to weld the pipeline welds. During the use of this internal pipeline welding machine using arc welding, it is necessary to first assemble the internal welding machine into one of the pipelines to be welded, and then hoist another pipeline to align the ports before welding; before welding, this type of internal pipeline welding machine needs to use a positioning unit to control the welding point of the internal welding machine to be positioned at the weld of the pipeline. However, the positioning unit assembled in the existing internal welding machine has a simple structure and can only perform single extrusion positioning. The positioning efficiency and functionality need to be improved, and the welding slag in the pipeline welding needs to be manually cleaned up a second time, which is very inconvenient. Summary of the Invention
[0004] The present invention discloses a pipeline internal welding cleaning machine, aiming to solve the technical problems that in the existing internal pipeline welding machine, before welding, a positioning unit is required to control the welding point of the internal welding machine to be positioned at the weld of the pipeline, but the positioning unit assembled in the existing internal welding machine has a simple structure and can only perform single extrusion positioning, and the positioning efficiency and functionality need to be improved, and it is not convenient for cleaning.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions: A pipeline internal welding cleaning machine includes a machine body, a rotating outer shell rotatably installed in the middle of the machine body, and an internal welding gun fixedly installed inside the rotating outer shell. A protection mechanism for protecting the equipment is provided at the end of the machine body. The protection mechanism includes a fixed ring plate fixedly installed at the end of the machine body. A rotating ring plate is rotatably installed inside the fixed ring plate, and a front machine cage is fixedly installed on the outer side of the rotating ring plate. An auxiliary mechanism for assisting the positioning, welding and scale removal of the internal welding gun is provided outside the protection mechanism. A plurality of the auxiliary mechanisms are provided. The auxiliary mechanism includes a fixed plate fixedly installed on the outer side of the rotating ring plate. A first connecting rod and a second connecting rod are rotatably installed on the outer side of the fixed plate, and the ends of the first connecting rod and the second connecting rod are jointly rotatably connected to a cavity member. A locking mechanism for assisting the internal welding gun to perform preliminary positioning is provided in the middle of the machine body; The body is preliminarily positioned by the locking mechanism, and the protective mechanism and the auxiliary mechanism are coordinated to assist the internal welding torch to position, weld and remove oxide scale on the welds of two pipes. A plurality of uniformly distributed air jet holes are arranged on the end face of the body. The body can move inside the pipeline. While moving, the air jet holes blow air in the moving direction of the body to blow the impurities generated during welding inside the pipeline towards the pipeline opening for cleaning.
[0006] By providing a protective mechanism at the end of the body of the pipeline internal welder, the protective mechanism is used to protect the end of the body to ensure the structural strength when the internal welder moves along the inside of the pipeline. When the internal welder is inside a pipeline, the operation of the auxiliary mechanism drives the body to move slightly, so as to position the internal welding torch at the weld of the pipeline. The synchronously started locking mechanism can squeeze against the inner wall of the pipeline, thereby strengthening the positioned body, so as to ensure the stability of the equipment during operation. When another pipeline hoisted and fitted to the weld of the pipeline moves, the reset-started auxiliary mechanism can squeeze and push against the inner wall of the pipeline, thereby fixing the moving direction of the hoisted pipeline and assisting the two pipelines to be accurately butted. At the same time, after the welding of the pipelines is completed, the continuously started auxiliary mechanism can rotate synchronously with the rotation of the internal welding torch to scrape the oxide scale at the welds of the two pipelines, so as to realize multiple functions of positioning, auxiliary butting and removing oxide scale, thereby further improving the functionality of the equipment.
[0007] In a preferred solution, the protective mechanism further includes a plurality of uniformly distributed bases fixedly installed inside the front machine cage. A hydraulic push rod is rotatably installed in the middle of each base, and the auxiliary mechanism is installed at the end of the output shaft of the hydraulic push rod.
[0008] By arranging the front machine cage on the rotating ring plate rotatably connected to the fixed ring plate, when the hydraulic push rod pushes the auxiliary mechanism to squeeze and contact the outside of the internal welding torch, along with the rotation of the internal welding torch, the synchronously driven front machine cage and the rotating ring plate can rotate synchronously, so as to rotate synchronously with the auxiliary mechanism to scrape the oxide scale at the weld. While the front machine cage protects the body of the equipment, it ensures the perfection of the operation of the auxiliary mechanism.
[0009] In a preferred solution, the auxiliary mechanism further includes that the end of the inner cavity part is connected to the output end of the hydraulic push rod. A positioning part is slidably installed on the top of each inner cavity part, and an electric control air valve is installed at the end of each inner cavity part. The electric control air valve drives the positioning part to move up and down.
[0010] By providing an inner cavity member rotatably connected to the fixed plate and connected to the output end of the hydraulic push rod, a positioning member structure affected by an electric control air valve is provided at the top of the inner cavity member; when the machine body is initially placed inside a pipeline, the outward extension of the hydraulic push rod is used to drive the inner cavity member and the positioning member to move synchronously, and the positioning member presses against the side wall of the pipeline to form a preliminary positioning of the machine body; when the other pipeline being hoisted is butt-welded, the inner cavity member and the positioning member pushed by the hydraulic push rod for the second time can press against the inner wall of the pipeline to keep the butt-welding centers of the two pipelines the same, forming an auxiliary push and positioning of the pipelines; when the two pipelines are welded, the positioning member pushed by the hydraulic push rod can cooperate with the rotation of the inner welding torch to scrape the oxide scale at the welds of the two pipelines, so as to realize multiple functions of positioning, auxiliary butt-welding and removing oxide scale, and further improve the functionality of the equipment.
[0011] In a preferred solution, the locking mechanism includes a third connecting rod rotatably installed in the middle of the machine body. The number of the third connecting rods is several and they are evenly distributed in pairs. The ends of each pair of the third connecting rods are jointly rotatably connected to a locking member. A plurality of locking wheels are rotatably installed inside each locking member. A plurality of electric push rods are evenly and rotatably installed in the middle of the machine body. The output end of each electric push rod is correspondingly rotatably connected to the side of a locking member.
[0012] By providing a locking member structure rotatably connected to the machine body, the locking member is driven by the electric push rod and can rotate around the machine body to drive the internal locking wheels to press against and contact the inner wall of the pipeline, so as to form a locking and fixing of the whole equipment, and at the same time can assist the equipment to move along the inner wall of the pipeline to maintain the stability of the equipment.
[0013] In a preferred solution, scraping blades are symmetrically installed on both sides of the positioning member, and a resistance increasing groove is provided at the top of the positioning member.
[0014] By providing a resistance increasing groove to cooperate with the extrusion and push of the positioning member against the inner wall of the pipeline, the pipeline being hoisted and the fixed pipeline are assisted to be butted. After welding, the positioning member rotating synchronously with the inner welding torch can drive the scraping blades to rotate synchronously, so as to scrape the oxide scale at the weld, thus improving the functionality of the equipment.
[0015] As can be seen from the above, compared with the prior art, the pipeline internal welding and cleaning machine provided by the present invention has the following improvements and advantages: First: By arranging a front machine cage rotatably mounted on a rotating ring plate at the end of the machine body, when the hydraulic push rod drives the auxiliary mechanism to squeeze and contact the outside of the inner welding torch, along with the rotation of the inner welding torch, the synchronously driven front machine cage and the rotating ring plate can rotate synchronously, so as to cooperate with the auxiliary mechanism to scrape the scale at the weld. While the front machine cage protects the machine body of this equipment, it ensures the perfection of the equipment operation. And when this equipment initially enters the inside of a pipeline, a locking part structure rotatably connected to the machine body is additionally provided. Driven by the electric push rod, the locking part can rotate around the machine body and drive the locking wheel inside to squeeze and contact the inner wall of the pipeline, so as to form the locking and fixing of the whole equipment, and at the same time can assist this equipment to move along the inner wall of the pipeline, thus further ensuring the stability of this equipment and the perfection of the operation.
[0016] Second: By arranging an inner cavity part rotatably connected to a fixed plate and connected to the output end of the hydraulic push rod, a positioning part structure affected by an electric control air valve is arranged at the top of the inner cavity part; when this machine body is initially placed inside a pipeline, the outward extension of the hydraulic push rod is used to drive the inner cavity part and the positioning part to move synchronously, and the positioning part squeezes against the side wall of the pipeline to form the preliminary positioning of the machine body; when the welds of another pipeline being hoisted are butt-jointed, the inner cavity part and the positioning part pushed by the hydraulic push rod for the second time can squeeze against the inner wall of the pipeline to keep the centers of the two pipelines the same when butt-jointed, so as to form the auxiliary pushing and positioning of the pipeline; when the two pipelines are welded, the positioning part pushed by the hydraulic push rod can cooperate with the rotation of the inner welding torch to scrape the scale at the welds of the two pipelines, so as to realize multiple functions such as positioning, auxiliary butt-joint and scale removal, and greatly improve the functionality and operation efficiency of the traditional in-pipe welder. Description of the Drawings
[0017] Figure 1 It is a schematic diagram of the overall structure of a pipeline internal welding cleaning machine proposed by the present invention.
[0018] Figure 2 It is a pipeline internal welding cleaning machine proposed by the present invention Figure 1 The enlarged structure diagram at A in it.
[0019] Figure 3 It is a side view of the overall structure of a pipeline internal welding cleaning machine proposed by the present invention.
[0020] Figure 4 It is a schematic diagram of the state when the auxiliary mechanism of a pipeline internal welding cleaning machine proposed by the present invention is initially positioned.
[0021] Figure 5 It is an exploded view of the structure of the protection mechanism of a pipeline internal welding cleaning machine proposed by the present invention.
[0022] Figure 6A structural sectional view of a protection mechanism of an in-pipe welding cleaner proposed by the present invention.
[0023] Figure 7 An exploded view of an auxiliary mechanism of an in-pipe welding cleaner proposed by the present invention.
[0024] Figure 8 A structural sectional view of an auxiliary mechanism of an in-pipe welding cleaner proposed by the present invention.
[0025] Figure 9 A flowchart of the operation process of an in-pipe welding cleaner proposed by the present invention.
[0026] In the figure: 1, the body; 2, the rotating outer shell; 3, the internal welding gun; 4, the protection mechanism; 401, the fixed ring plate; 402, the rotating ring plate; 403, the front machine cage; 404, the base; 405, the hydraulic push rod; 5, the auxiliary mechanism; 501, the fixed plate; 502, the first connecting rod; 503, the second connecting rod; 504, the inner cavity part; 505, the positioning part; 506, the electric control air valve; 507, the first spring; 508, the shovel; 509, the resistance increasing groove; 6, the locking mechanism; 601, the third connecting rod; 602, the locking part; 603, the locking wheel; 604, the electric push rod; 7, the air storage tank; 8, the walking wheel; 9, the tensioning cylinder; 10, the air jet hole. Detailed implementation manners
[0027] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.
[0028] An in-pipe welding cleaner disclosed by the present invention is mainly applied to the scenario during internal welding of pipes.
[0029] Refer to Figures 1 to 9 , an in-pipe welding cleaner, including a body 1, a rotating outer shell 2 rotatably installed in the middle of the body 1, and an internal welding gun 3 fixedly installed inside the rotating outer shell 2. A protection mechanism 4 for protecting the equipment is provided at the end of the body 1. The protection mechanism 4 includes a fixed ring plate 401 fixedly installed at the end of the body 1. A rotating ring plate 402 is rotatably installed inside the fixed ring plate 401, and a front machine cage 403 is fixedly installed on the outer side of the rotating ring plate 402; An auxiliary mechanism 5 for positioning, welding, and removing oxide scales of the internal welding gun 3 is provided on the outer side of the protection mechanism 4. A plurality of auxiliary mechanisms 5 are provided. The auxiliary mechanism 5 includes a fixed plate 501 fixedly installed on the outer side of the rotating ring plate 402. A first connecting rod 502 and a second connecting rod 503 are rotatably installed on the outer side of the fixed plate 501. The ends of the first connecting rod 502 and the second connecting rod 503 are jointly rotatably connected to an inner cavity part 504; A locking mechanism 6 for initially positioning the auxiliary internal welding torch 3 is provided in the middle of the body 1; The body 1 is initially positioned by the locking mechanism 6, and the protective mechanism 4 and the auxiliary mechanism 5 are coordinated to assist the internal welding torch 3 in positioning, welding, and removing oxide scale on the welds of two pipes; A number of evenly distributed air jet holes 10 are provided on the end face of the body 1. The body 1 can move inside the pipe. While moving, the air jet holes 10 blow air in the moving direction of the body 1 to blow the impurities generated during welding inside the pipe towards the pipe opening for cleaning.
[0030] In this embodiment: During use, the operator hoists and slowly places the body 1 into a single pipe. During the process of the body 1 slowly entering the pipe, the auxiliary mechanism 5 located outside the protective mechanism 4 initially operates and presses against the outer wall of the pipe to form an initial positioning of the body 1. The specific state is as shown in Figure 4 ; At the same time, the locking mechanism 6 located outside the body 1 operates. The locking mechanism 6 presses against and contacts the inner wall of the pipe to form a fixation of the body 1. After the fixation of the body 1 is completed, at this time, the auxiliary mechanism 5 retracts. Then the operator hoists another pipe to the end of the body 1. At the same time, the auxiliary mechanism 5 starts up for the second time. While extending outward, it presses against and contacts the inner wall of the hoisted pipe and pushes the hoisted pipe to slowly align with the end of the fixed pipe. The specific state is as shown in Figure 9 ; until the welds of the two pipes are aligned; At this time, the rotating housing 2 rotates and drives the internal welding torch 3 to rotate synchronously. The rotating internal welding torch 3 slowly welds the welds of the two pipes until the welding of the pipe is completed; After the welding of the pipe is completed, at this time, the auxiliary mechanism 5 continues to extend towards the positioning of the internal welding torch 3 and contacts the internal welding torch 3. Then the rotating housing 2 starts up again, driving the internal welding torch 3 to press and push the auxiliary mechanism 5, causing the auxiliary mechanism 5 to rotate around the weld of the inner walls of the two pipes to scrape off the oxide scale at the weld.
[0031] Among them, an air storage tank 7 is installed at the end of the body 1. Traveling wheels 8 are symmetrically installed on the outside of the air storage tank 7. The body 1 is driven to move autonomously along the inside of the pipe by the traveling wheels 8. A number of tensioning cylinders 9 are evenly installed on the outside of the body 1. The tensioning cylinders 9 are horizontally distributed on the side of the rotating housing 2. When the internal welding torch 3 is welding, a number of tensioning cylinders 9 extend outward synchronously and press against and support the inner wall of the pipe to maintain the stability during the welding of the internal welding torch 3.
[0032] In the above solution, considering preventing the body 1 from being damaged when moving along the inside of the pipe, the specific operation is as follows.
[0033] Refer to Figure 1 、 Figures 3 to 6, in a preferred embodiment, the protection mechanism 4 further includes a plurality of evenly distributed bases 404 fixedly installed inside the front machine cage 403. A hydraulic push rod 405 is rotatably installed in the middle of each base 404, and the auxiliary mechanism 5 is installed at the end of the output shaft of the hydraulic push rod 405.
[0034] In this embodiment: When the machine body 1 moves along the inside of the pipeline, the front machine cage 403 located at the end of the machine body 1 will form a protection for the end of the machine body 1; and during the process of the machine body 1 slowly entering the inside of a single pipeline, at this time, the hydraulic push rod 405 located on the base 404 is activated, and the output end of the hydraulic push rod 405 extends outward and drives the auxiliary mechanism 5 to move synchronously. The moving auxiliary mechanism 5 will squeeze against the outer wall of the pipeline to form a preliminary positioning of the machine body 1; and after the welding of the pipeline is completed, at this time, the hydraulic push rod 405 continues to extend outward, pushing the auxiliary mechanism 5 to continue extending towards the position of the inner welding torch 3 and contacting the inner welding torch 3. Then the rotating housing 2 is activated again, driving the inner welding torch 3 to squeeze and push the auxiliary mechanism 5, causing the auxiliary mechanism 5 to drive the front machine cage 403 and the rotating ring plate 402 to rotate around the fixed ring plate 401, thereby shoveling off the oxide scale at the weld.
[0035] In the above solution, considering to ensure the integrity and stability of the whole set of operation of this equipment, the specific operation is as follows.
[0036] Refer to Figure 1 , Figures 3 to 8 , in a preferred embodiment, the auxiliary mechanism 5 further includes that the end of the inner cavity member 504 is connected to the output end of the hydraulic push rod 405. A positioning member 505 is slidably installed on the top of each inner cavity member 504, and an electric control air valve 506 is installed at the end of each inner cavity member 504. The electric control air valve 506 drives the positioning member 505 to move up and down.
[0037] In this embodiment: During the process of the machine body 1 slowly entering the inside of a single pipeline, at this time, the hydraulic push rod 405 located on the base 404 is activated, and the output end of the hydraulic push rod 405 extends outward and drives the inner cavity member 504 and the positioning member 505 to move synchronously. The moving positioning member 505 will squeeze against the outer wall of the pipeline to form a preliminary positioning of the machine body 1. The specific state is as Figure 4As shown in the figure; when the operator hoists another pipe to the end of the machine body 1, at the same time, the hydraulic push rod 405 drives the inner cavity part 504 and the positioning part 505 to move secondarily. At this time, the electro-controlled air valve 506 is started synchronously. Along with the movement of the inner cavity part 504, the positioning part 505 at the top of the inner cavity part 504 will move synchronously and press against the inner wall of the hoisted pipe, forming a squeezing and pushing force on the hoisted pipe. At the same time, with the squeezing, the air pressure inside the inner cavity part 504 will gush out through the electro-controlled air valve 506, thereby adaptively reducing the relative height between the positioning part 505 and the inner cavity part 504, causing the hoisted pipe being pushed to slowly align with the end of the fixed pipe. The specific state is as shown in Figure 9 As shown in the figure; after the welding of the pipe is completed, at this time, the hydraulic push rod 405 continues to extend outwards, pushing the inner cavity part 504 and the positioning part 505 to continue extending towards the position of the inner welding torch 3 and contacting the inner welding torch 3. Then the rotating outer shell 2 is started again, driving the inner welding torch 3 to squeeze and push the positioning part 505, causing the positioning part 505 to drive the front machine cage 403 and the rotating ring plate 402 to rotate around the fixed ring plate 401, thereby shoveling off the oxide scale at the weld.
[0038] Among them, two symmetrically distributed first springs 507 are connected between each inner cavity part 504 and the positioning part 505. When the squeezing restriction of the positioning part 505 is removed, the reset and elastic first springs 507 will push the positioning part 505, causing the positioning part 505 to move upwards for reset.
[0039] Furthermore, it is supplemented and explained that: shovels 508 are symmetrically installed on both sides of the positioning part 505, and a resistance increasing groove 509 is arranged at the top of the positioning part 505; when the positioning part 505 contacts the pipe, the friction force with the pipe will be increased through the resistance increasing groove 509, so as to smoothly push the pipe. When the positioning part 505 rotates inside the pipe weld, the shovels 508 on both sides of the positioning part 505 will rotate synchronously, thereby shoveling off the oxide scale at the weld. When the machine body 1 slides and moves along the inside of the pipe, the synchronously operating air jet holes 10 will blow the shoveled oxide scale, thereby driving the oxide scale to move synchronously along the inside of the pipe until the oxide scale falls out from the port of the pipe.
[0040] In the above solution, considering to further ensure the stability of the machine body 1 after entering the pipe, the specific operation is as follows.
[0041] Refer to Figures 1 to 2, in a preferred embodiment, the locking mechanism 6 includes a third connecting rod 601 rotatably mounted in the middle of the body 1. The number of the third connecting rods 601 is several and they are evenly distributed in pairs. The ends of each pair of the third connecting rods 601 are jointly rotatably connected to a locking member 602. A plurality of locking wheels 603 are rotatably mounted inside each locking member 602. A plurality of electric push rods 604 are evenly and rotatably mounted in the middle of the body 1. The output end of each electric push rod 604 is correspondingly rotatably connected to the side surface of a locking member 602.
[0042] In this embodiment: When the hydraulic push rod 405 located on the base 404 is started, the output end of the hydraulic push rod 405 extends outwards and drives the inner cavity member 504 and the positioning member 505 to move synchronously. The moving positioning member 505 will squeeze against the outer wall of the pipeline, forming a preliminary positioning of the body 1. At this time, the electric push rod 604 is started. The output end of the electric push rod 604 extends outwards and pushes the locking member 602, causing the locking member 602 to rotate around the third connecting rod 601. While the locking member 602 moves, it drives the locking wheel 603 to squeeze and contact the inside of the pipeline, completing the preliminary positioning of the body 1. The specific structure is as Figure 9 shown.
[0043] Working principle: During use, the operator hoists the body 1 and slowly places it into the inside of a single pipeline. During the process of the body 1 slowly entering the inside of the single pipeline, at this time, the hydraulic push rod 405 located on the base 404 is started. The output end of the hydraulic push rod 405 extends outwards and drives the inner cavity member 504 and the positioning member 505 to move synchronously. The moving positioning member 505 will squeeze against the outer wall of the pipeline, forming a preliminary positioning of the body 1. The specific state is as Figure 4 shown. At the same time, the electric push rod 604 is started. The output end of the electric push rod 604 extends outwards and pushes the locking member 602, causing the locking member 602 to rotate around the third connecting rod 601. While the locking member 602 moves, it drives the locking wheel 603 to squeeze and contact the inside of the pipeline, completing the fixation of the body 1. The specific structure is as Figure 9 shown; then the output end of the hydraulic push rod 405 retracts and drives the inner cavity member 504 and the positioning member 505 to move back. At this time, the operator hoists another pipeline to the end of the body 1. At the same time, the hydraulic push rod 405 drives the inner cavity member 504 and the positioning member 505 to move for the second time, and the electric control air valve 506 is started synchronously. Along with the movement of the inner cavity member 504, the positioning member 505 located at the top of the inner cavity member 504 will move synchronously and squeeze against the inner wall of the hoisted pipeline, forming a squeezing and pushing force on the hoisted pipeline. At the same time, with the squeezing, the air pressure inside the inner cavity member 504 will gush out through the electric control air valve 506, thereby adaptively reducing the relative height between the positioning member 505 and the inner cavity member 504, causing the hoisted pipeline being pushed to slowly align with the end of the fixed pipeline. The specific state is asFigure 9 As shown; then the rotating outer shell 2 rotates and drives the internal welding torch 3 to rotate synchronously. The rotating internal welding torch 3 will slowly weld the welds of the two pipes until the welding of the pipes is completed; after the welding of the pipes is completed, at this time, the hydraulic push rod 405 continues to extend outwards, pushing the inner cavity member 504 and the positioning member 505 to continue extending towards the position of the internal welding torch 3 and contacting the internal welding torch 3. Then the rotating outer shell 2 starts again, driving the internal welding torch 3 to squeeze and push the positioning member 505, causing the positioning member 505 to drive the front machine cage 403 and the rotating ring plate 402 to rotate around the fixed ring plate 401, so as to use the scraping knife 508 to scrape off the scale at the weld, and complete the entire work process.
[0044] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.
Claims
1. A pipeline internal welding cleaning machine, comprising a machine body (1), a rotating shell (2) rotatably mounted in the middle of the machine body (1), and an internal welding gun (3) fixedly mounted inside the rotating shell (2), characterized in that: The end of the machine body (1) is provided with a protection mechanism (4) for protecting the device, the protection mechanism (4) comprising a fixed ring plate (401) fixedly mounted on the end of the machine body (1), a rotating ring plate (402) rotatably mounted inside the fixed ring plate (401), and a front cage (403) fixedly mounted outside the rotating ring plate (402); An auxiliary mechanism (5) is arranged on the outside of the protection mechanism (4) to assist the inner welding gun (3) in positioning, welding and descaling. The auxiliary mechanism (5) is provided in plurality. The auxiliary mechanism (5) comprises a fixed plate (501) fixedly mounted on the outside of the rotating ring plate (402). A first connecting rod (502) and a second connecting rod (503) are rotatably mounted on the outside of the fixed plate (501). The ends of the first connecting rod (502) and the second connecting rod (503) are rotatably connected to an inner cavity member (504). A locking mechanism (6) is provided in the middle of the machine body (1) to assist the internal welding gun (3) in performing preliminary positioning; The body (1) is initially positioned by means of the locking mechanism (6), and the protection mechanism (4) and the auxiliary mechanism (5) are used to assist the inner welding gun (3) in positioning, welding and descaling the weld seams of the two pipes; The end surface of the machine body (1) is provided with a plurality of evenly distributed air jet holes (10), and the machine body (1) can move along the inside of the pipeline. While moving, the air jet holes (10) blow air in the direction of movement of the machine body (1), so as to blow and clean impurities generated by welding in the pipeline towards the pipeline opening.
2. A pipeline internal welding cleaning machine according to claim 1, characterized in that: The protection mechanism (4) further comprises a plurality of evenly distributed bases (404) fixedly mounted inside the front cage (403), a hydraulic push rod (405) being rotatably mounted in the middle of each of the bases (404), and the auxiliary mechanism (5) being mounted on the end of the output shaft of the hydraulic push rod (405).
3. A pipeline internal welding cleaning machine according to claim 2, characterized in that: The auxiliary mechanism (5) further comprises an end of the inner cavity part (504) connected to the output end of the hydraulic push rod (405), a positioning part (505) is slidably mounted on the top of each inner cavity part (504), and an electric-controlled air valve (506) is mounted on the end of each inner cavity part (504), and the positioning part (505) is driven to rise and fall by the electric-controlled air valve (506).
4. A pipeline internal welding cleaning machine according to claim 1, characterized in that: The locking mechanism (6) comprises a third connecting rod (601) rotatably mounted on the middle part of the body (1), the third connecting rods (601) are multiple and evenly distributed in groups of two, the ends of each group of the third connecting rods (601) are rotatably connected to a locking member (602), a plurality of locking wheels (603) are rotatably mounted inside each of the locking members (602), a plurality of electric push rods (604) are evenly rotatably mounted on the middle part of the body (1), and the output end of each of the electric push rods (604) is rotatably connected to a corresponding side surface of the locking member (602).
5. The pipeline internal welding cleaning machine according to claim 3, characterized in that: Two symmetrically distributed first springs (507) are connected between each of the inner cavity parts (504) and the positioning parts (505).
6. A pipeline internal welding cleaning machine according to claim 3, characterized in that: Shovel blades (508) are symmetrically mounted on both sides of the positioning member (505).
7. The pipeline internal welding cleaning machine according to claim 3, characterized in that: A resistance-increasing groove (509) is provided on the top of the positioning member (505).
8. The pipeline internal welding cleaning machine according to claim 1, characterized in that: An air storage tank (7) is mounted at the end of the machine body (1), and running wheels (8) are symmetrically mounted on the outer side of the air storage tank (7).
9. The pipeline internal welding cleaning machine according to claim 1, characterized in that: A plurality of tensioning cylinders (9) are evenly mounted on the outside of the machine body (1), and the tensioning cylinders (9) are horizontally distributed on the side of the rotating shell (2).
Citation Information
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