Hardware welding device
By designing a hardware welding device including positioning, welding and cooling mechanisms, the problems of welding position deviation and long cooling cycle in the prior art are solved, efficient and precise welding and rapid cooling are achieved, and welding quality and efficiency are improved.
Patent Information
- Application Number
- CN202510618589.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-14
- Publication Date
- 2025-06-20
AI Technical Summary
The existing hardware welding devices lack special positioning structures, resulting in a deviation in welding position. The natural cooling cycle of accessories after welding is long, which is prone to deformation due to high temperatures, affecting the quality of the finished product.
A hardware welding device including a mounting frame, a positioning mechanism, a welding mechanism and a cooling mechanism is designed. The positioning mechanism achieves rapid positioning and uniform clamping of plate-shaped accessories through the placement groove and clamping mechanism. The welding mechanism uses adjustable welding heads and damping shock absorbers to improve welding accuracy and stability. The cooling mechanism uses a roundabout and curved water flow channel and an industrial chiller to achieve rapid thermal conduction cooling.
Through the rapid positioning and clamping of the positioning mechanism, the welding accuracy and efficiency are improved; the rapid cooling of the cooling mechanism shortens the processing cycle and prevents high-temperature deformation; the multi-dimensional adjustment of the welding mechanism and the damping shock absorber improve the stability of welding quality.
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Figure CN120170261A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of welding devices, and particularly to a hardware part welding device. Background Art
[0002] Hardware fittings refer to machine parts or components made of hardware, as well as some small hardware products. It can be used alone or as an assisting tool. For example, hardware tools, hardware components, daily hardware, building hardware, and security products, etc.
[0003] Currently, there is a need for a hardware fitting in which two plate-shaped fittings are stacked and then the sides thereof are welded. However, the traditional welding device lacks a dedicated positioning structure, and it is necessary to manually align the fittings, which is time-consuming and lacks accuracy, and is likely to cause deviation in the welding position. Moreover, after welding, most of the fittings rely on natural cooling, which has a long cycle and is likely to deform due to high temperature, affecting the quality of the finished product. Therefore, it is necessary to develop a hardware part welding device. Summary of the Invention
[0004] The purpose of this part is to outline some aspects of the embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this part, as well as in the abstract and title of the present application, to avoid obscuring the purpose of this part, the abstract, and the title. However, such simplifications or omissions shall not be used to limit the scope of the present invention.
[0005] To solve the above technical problems, according to one aspect of the present invention, the following technical solutions are provided: A hardware part welding device, comprising a mounting frame, a positioning mechanism, a welding mechanism, and a cooling mechanism: A vertical electric lifting cylinder is fixedly installed on the upper half of the front side of the mounting frame, and a fixed table is fixedly installed on the lower half; The positioning mechanism is used to position two plate-shaped fittings to be welded. The positioning mechanism includes a placement rack installed on the top of the fixed table. The top of the placement rack is recessed to form a placement groove for placing two plate-shaped fittings, and a clamping mechanism for clamping the front and rear sides of the two plate-shaped fittings is arranged on the placement rack; The welding mechanism is used to weld the sides of two plate-shaped fittings to be welded. The welding mechanism includes a lifting plate fixed to the bottom of the output end of the electric lifting cylinder. The lifting plate is located above the placement rack. Two mounting plates for pressing down the upper plate-shaped fitting are symmetrically arranged on both sides of the bottom of the lifting plate. Mounting blocks are installed on both sides of the bottom of the two mounting plates, and welding heads of a laser welding machine are fixedly installed at the bottom of the two mounting blocks. After the mounting plates press down the upper plate-shaped fitting, the two welding heads are respectively located on the sides of the two plate-shaped fittings and the distance between the welding heads and the plate-shaped fittings is set; The cooling mechanism is used to cool the welded plate-shaped fittings. The cooling mechanism includes a water flow channel opened in the inner cavity of the placement rack. The water flow channel is located below the placement groove, and a low-temperature coolant circulates in the inner cavity of the water flow channel. A refrigeration and conveying mechanism is arranged on the electric lifting cylinder, and the refrigeration and conveying mechanism is used for circulating refrigeration and conveying the coolant.
[0006] As a preferred scheme of a hardware welding device according to the present invention, wherein: a horizontal base is arranged at the bottom of the mounting rack, fixed plates are symmetrically and fixedly arranged on both sides of the base, and bolts are screwed on the fixed plates.
[0007] As a preferred scheme of a hardware welding device according to the present invention, wherein: the two plate-shaped fittings are stacked and placed in the placement groove, and the width in the placement groove is the same as the width of the two plate-shaped fittings.
[0008] As a preferred scheme of a hardware welding device according to the present invention, wherein: the clamping mechanism includes a slide rod that slidably penetrates the front side wall of the placement rack. The slide rod slides along the length direction of the placement groove. The rear end of the slide rod is located in the placement groove and is provided with a side pressing plate. The side wall of the side pressing plate is parallel to the rear side wall of the placement groove.
[0009] As a preferred scheme of a hardware welding device according to the present invention, wherein: a plurality of first springs are fixedly arranged between the front side wall of the side pressing plate and the front side wall in the placement groove. The plurality of first springs are arranged at equal intervals, and the telescopic direction of the first springs is the same as the sliding direction of the slide rod. The slide rod is located at the central position of the placement groove. The first springs are arranged in an odd number, and the rod body of the slide rod passes through the inside of the middle first spring at intervals. A pull rod is arranged at the front end of the slide rod, and an anti-slip sleeve is fixedly sleeved on the rod body of the pull rod. Leakage openings are opened on the left and right sides of the placement rack, and the leakage openings expose the sides of the two plate-shaped fittings.
[0010] As a preferred scheme of a hardware welding device according to the present invention, wherein: the laser welding machine includes a welding main body, a welding head, and an optical fiber transmission tube for connecting the welding head and the welding main body. The upper half of the rear side wall of the mounting rack is provided with a first installation bin, the welding main body is arranged inside the first installation bin, and the optical fiber transmission tube penetrates the first installation bin and is connected to the welding head; A first protective door for blocking the first installation bin is hinged on the rear side wall of the mounting rack, and a first door lock and a first heat dissipation net are arranged on the first protective door.
[0011] As a preferred solution of a hardware welding device according to the present invention, wherein: "T"-shaped sliding grooves are symmetrically formed at the bottom of the lifting plate, the sliding grooves are formed along the length direction of the placing rack, a connecting plate is slidably arranged at the bottom of the lifting plate, "T"-shaped sliders are symmetrically and fixedly protruded at the top of the connecting plate, the sliders are adaptively and slidably clamped into the grooves of the sliding grooves, first screw holes are equidistantly formed in the left and right side walls of the lifting plate, a second screw hole aligned with one of the first screw holes is formed in the side wall of the slider, the second screw hole and the first screw hole are aligned and screwed with a screw, and the mounting plates are symmetrically arranged at the bottom of the connecting plate; A lifting groove for slidably mounting a mounting block is formed at the bottom of the mounting plate, the outer side wall of the mounting block is slidably attached to the inner side wall of the lifting groove, a screw rod perpendicular to the mounting plate is screwed through the top of the mounting plate, the rod body of the screw rod is screwed with the top center of the mounting block, and a knob is fixedly arranged at the top end of the screw rod.
[0012] As a preferred solution of a hardware welding device according to the present invention, wherein: a bracket is rotatably arranged at one end of the mounting plate away from the mounting block, the top of the bracket is fixed to the bottom of the connecting plate, a damping shock absorber is arranged between the top of the mounting plate away from the bracket and the connecting plate, the damping shock absorber includes a damping telescopic rod and damping backing plates arranged at the upper and lower ends of the damping telescopic rod, the other ends of the two damping backing plates are respectively rotatably arranged at the bottom of the connecting plate and the top of the mounting plate, a third spring is fixedly arranged between the two damping backing plates, the third spring and the damping telescopic rod are telescopically arranged in the same direction, and the rod body of the damping telescopic rod passes through the inside of the middle first spring and leaves a gap.
[0013] As a preferred solution of a hardware welding device according to the present invention, wherein: the water flow channel is in a circuitously curved "snake path shape", and a water inlet hole communicating with one end of the water flow channel is formed in the right side wall of the placing rack, and a water outlet hole communicating with the other end of the water flow channel is formed in the left side wall of the placing rack.
[0014] As a preferred solution of a hardware welding device according to the present invention, wherein: a second installation bin is formed in the lower half of the rear side wall of the installation rack, the refrigeration and conveying mechanism includes an industrial water chiller and a conveying pump arranged inside the second installation bin, a water outlet pipe is hermetically connected to the water inlet end of the industrial water chiller, the other end of the water outlet pipe is hermetically connected to the water outlet hole, a connecting pipe is hermetically connected to the water outlet end of the industrial water chiller, the other end of the connecting pipe is hermetically connected to the water inlet of the conveying pump, and a water inlet pipe is hermetically connected to the water outlet of the conveying pump, and the other end of the water inlet pipe is hermetically connected to the water inlet hole; A second protective door for blocking the second installation bin is hingedly arranged on the rear side wall of the installation rack, and a second door lock and a second heat dissipation net are arranged on the second protective door.
[0015] The beneficial effects of the present invention are as follows: Through the cooperation of the placement groove of the positioning mechanism and the clamping mechanism, rapid positioning and uniform clamping of two stacked plate-shaped fittings are achieved, avoiding repeated manual adjustment and improving the positioning efficiency and accuracy. The cooling mechanism adopts a circuitously bent "snake-shaped" water flow channel, which, in combination with a circulation system composed of an industrial chiller and a delivery pump, realizes rapid heat conduction cooling of the fittings after welding, shortens the processing cycle, and prevents high-temperature deformation. The welding head is installed on a transversely slidable connecting plate and an upward and downward adjustable mounting block. Multi-dimensional adjustment of the welding position is achieved through a chute and a screw rod to meet the side welding requirements of fittings of different sizes. The damping shock absorber reduces the vibration during downward pressing, avoids the deviation of the welding head, and improves the stability of the welding quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the present invention will be described in detail below in conjunction with the drawings and detailed embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts. Among them: Figure 1 is a schematic structural diagram of the present invention; Figure 2 for the present invention Figure 1 is a schematic structural diagram in the side view direction; Figure 3 is a schematic structural diagram of the present invention when viewed from the rear of the mounting frame with the protective door opened; Figure 4 for the present invention Figure 1 is a schematic structural diagram of area A in the present invention; Figure 5 is a schematic structural diagram of the positioning mechanism of the present invention; Figure 6 is a schematic structural diagram of the cross-section of the water flow channel of the present invention; Figure 7 is a schematic structural diagram of the welding mechanism of the present invention; Figure 8 for the present invention Figure 7 is a schematic structural diagram in the side upward view direction; Figure 9 is a schematic structural diagram of components such as the connecting plate of the present invention; Figure 10 for the present invention Figure 9 is a schematic structural diagram of the cross-section of the lifting groove in the side upward view direction of the present invention.
[0017] In the figure: mounting frame 100, electric lifting cylinder 101, fixed table 102, base 103, fixing plate 104, bolt 105, positioning mechanism 200, placement rack 201, placement groove 202, slide bar 203, side pressing plate 204, first spring 205, pull rod 206, anti-slip sleeve 207, leakage port 208, welding mechanism 300, lifting plate 301, mounting plate 302, mounting block 303, laser welding machine 304, welding head 305, welding mainframe 306, optical fiber transmission tube 307, first installation bin 308, first protective door 309, sliding groove 310, connecting plate 311, slider 312, first screw hole 313, second screw hole 314, screw 315, lifting groove 316, screw rod 317, knob 318, bracket 319, damping shock absorber 320, damping telescopic rod 321, damping backing plate 322, third spring 323, cooling mechanism 400, water flow channel 401, water inlet hole 402, water outlet hole 403, second installation bin 404, industrial chiller 405, delivery pump 406, water outlet pipe 407, connecting pipe 408, water inlet pipe 409, second protective door 410. Detailed implementation mode
[0018] In order to make the above objects, features and advantages of the present invention more obvious and understandable, the following detailed description of the specific implementation mode of the present invention will be given in conjunction with the accompanying drawings.
[0019] In the following description, many specific details are set forth in order to fully understand the present invention. However, the present invention can also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the connotation of the present invention. Therefore, the present invention is not limited by the specific implementation modes disclosed below.
[0020] Secondly, the present invention will be described in detail with reference to the schematic diagrams. When describing the embodiments of the present invention in detail, for the convenience of explanation, the cross-sectional views showing the device structure will be enlarged locally out of the general proportion, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention herein. In addition, in actual production, three-dimensional spatial dimensions including length, width and depth should be included.
[0021] In order to make the purpose, technical solution and advantages of the present invention clearer, the following will further describe the embodiments of the present invention in detail in conjunction with the accompanying drawings.
[0022] Please refer to Figures 1 - 10 , which shows a schematic structural diagram of an embodiment of a hardware part welding device of the present invention. Please refer to Figures 1 - 10 , and a detailed introduction to a hardware part welding device will be given.
[0023] Embodiment 1, a hardware part welding device, includes a mounting frame 100, a positioning mechanism 200, a welding mechanism 300 and a cooling mechanism 400: On the upper half of the front side of the mounting bracket 100, a vertical electric lifting cylinder 101 is fixedly installed, and on the lower half, a fixed platform 102 is fixedly installed; The positioning mechanism 200 is used to position two plate-shaped fittings to be welded. The positioning mechanism 200 includes a placement rack 201 installed on the top of the fixed platform 102. An inwardly concave placement groove 202 for placing two plate-shaped fittings is formed on the top of the placement rack 201. A clamping mechanism for clamping the front and rear sides of the two plate-shaped fittings is provided on the placement rack 201; The welding mechanism 300 is used to weld the sides of two plate-shaped fittings to be welded. The welding mechanism 300 includes a lifting plate 301 fixed to the bottom of the output end of the electric lifting cylinder 101. The lifting plate 301 is located above the placement rack 201. On both sides of the bottom of the lifting plate 301, mounting plates 302 for pressing down the upper plate-shaped fitting are symmetrically arranged. On both sides of the bottom of the two mounting plates 302, mounting blocks 303 are installed. The welding heads 305 of a laser welding machine 304 are fixedly installed at the bottoms of the two mounting blocks 303. After the mounting plates 302 press down the upper plate-shaped fitting, the two welding heads 305 are respectively located on the sides of the two plate-shaped fittings and the distance between the welding heads 305 and the plate-shaped fittings is set; The cooling mechanism 400 is used to cool the welded plate-shaped fittings. The cooling mechanism 400 includes a water flow channel 401 opened in the inner cavity of the placement rack 201. The water flow channel 401 is located below the placement groove 202, and a low-temperature coolant circulates in the inner cavity of the water flow channel 401. A refrigeration and conveying mechanism is arranged on the electric lifting cylinder 101. The refrigeration and conveying mechanism is used to circulate, refrigerate, and convey the coolant; the bottom wall of the inner bottom of the placement groove 202 is made of a material with good thermal conductivity. When a low-temperature coolant circulates in the inner cavity of the water flow channel 401, the two welded plate-shaped fittings can be quickly cooled by heat transfer; Further, a horizontal base 103 is arranged at the bottom of the mounting bracket 100. Fixed plates 104 are symmetrically and fixedly arranged on both sides of the base 103. Bolts 105 are screwed on the fixed plates 104; the bolts 105 provided facilitate the fixed installation of the device at the required installation site.
[0024] Embodiment 2, on the basis of Embodiment 1, the two plate-shaped fittings are stacked and placed in the inner bottom of the placement groove 202, and the width of the inner bottom of the placement groove 202 is the same as the width of the two plate-shaped fittings; the two plate-shaped fittings to be welded are sequentially placed in the inner bottom of the placement groove 202, and the two are stacked. Since the width of the inner bottom of the placement groove 202 is the same as the width of the two plate-shaped fittings, the two sides of the two plate-shaped fittings are attached to the left and right sides of the inner bottom of the placement groove 202, making the left and right sides of the two plate-shaped fittings aligned, which is beneficial for subsequent welding; Further, the clamping mechanism includes a sliding rod 203 that penetrates through the front side wall of the placement rack 201. The sliding rod 203 slides along the length direction of the placement groove 202. The rear end of the sliding rod 203 is located inside the placement groove 202 and is provided with a side pressing plate 204. The side wall of the side pressing plate 204 is arranged parallel to the rear side wall of the placement groove 202. When the sliding rod 203 and the side pressing plate 204 are pushed, the two plate-shaped fittings can be respectively abutted against the side wall of the side pressing plate 204 and the rear side wall of the placement groove 202 before and after, so that the two plate-shaped fittings are clamped and fixed. Further, a plurality of first springs 205 are fixedly arranged between the front side wall of the side pressing plate 204 and the front side wall inside the placement groove 202. The plurality of first springs 205 are arranged at equal intervals, and the telescopic direction of the first springs 205 is the same as the sliding direction of the sliding rod 203. The sliding rod 203 is located at the central position of the placement groove 202. The first springs 205 are arranged in an odd number. The rod body of the sliding rod 203 passes through the inside of the first spring 205 located in the middle at intervals. A pull rod 206 is arranged at the front end of the sliding rod 203. An anti-slip sleeve 207 is fixedly sleeved on the rod body of the pull rod 206. Leakage openings 208 are formed on the left and right sides of the placement rack 201. The leakage openings 208 expose the sides of the two plate-shaped fittings. Before the two plate-shaped fittings are placed into the placement groove 202, the sliding rod 203 and the side pressing plate 204 are pulled through the pull rod 206, so as to expand the distance between the rear side of the side pressing plate 204 and the rear side inside the placement groove 202. At this time, all the first springs 205 are compressed. Then the two plate-shaped fittings are placed into the placement groove 202. After the pull rod 206 is released, the compressed first springs 205 will push the side pressing plate 204 to move, so as to clamp the front and rear sides of the two plate-shaped fittings between the rear side of the side pressing plate 204 and the rear side inside the placement groove 202, that is, the two plate-shaped fittings can be clamped and fixed. Since the first springs 205 are arranged in an odd number, and the rod body of the sliding rod 203 passes through the inside of the first spring 205 located in the middle at intervals with the sliding rod 203 being located at the central position of the placement groove 202, when the sliding rod 203 pulls the side pressing plate 204, the thrust of the first springs 205 received by the side pressing plate 204 is relatively uniform. After the pull rod 206 is released, the plurality of first springs 205 will also push the side pressing plate 204 to move evenly after being released, so that the force of the side pressing plate 204 pressing the plate-shaped fittings is more uniform. After the sides of the two plate-shaped fittings are attached, the positions to be welded are exposed at the leakage openings 208, which is convenient for the subsequent welding head 305 to weld them.
[0025] Embodiment 3. On the basis of Embodiment 1, the laser welding machine 304 includes a welding mainframe 306, a welding head 305, and an optical fiber transmission tube 307 for connecting the welding head 305 and the welding mainframe 306. An upper half of the rear side wall of the mounting frame 100 is provided with a first installation chamber 308. The welding mainframe 306 is arranged inside the first installation chamber 308. The optical fiber transmission tube 307 penetrates through the first installation chamber 308 and is connected to the welding head 305. Laser welding is an existing device that uses high-energy laser pulses to locally heat materials in a small area. The energy of the laser radiation diffuses into the interior of the material through heat conduction, melting the material to form a specific molten pool. The optical fiber interface at one end of the welding mainframe 306 is docked with the optical fiber at the output end of the mainframe through the optical fiber transmission tube 307. After the laser is generated in the laser generator in the welding mainframe 306, the laser is efficiently transmitted to the welding head 305 through the optical fiber transmission tube 307, so as to weld an object. A first protective door 309 for blocking the first installation chamber 308 is hingedly arranged on the rear side wall of the mounting frame 100. A first door lock and a first heat dissipation net are arranged on the first protective door 309. By providing the first protective door 309 and the first door lock, it is convenient to lock the welding mainframe 306 in the first installation chamber 308, and the provided first heat dissipation net is also beneficial to the heat dissipation of the welding mainframe 306 during operation.
[0026] Embodiment 4. On the basis of Embodiment 1, "T"-shaped sliding grooves 310 are symmetrically formed at the bottom of the lifting plate 301. The sliding grooves 310 are formed along the length direction of the placing rack 201. A connecting plate 311 is slidably arranged at the bottom of the lifting plate 301. "T"-shaped sliding blocks 312 are symmetrically and fixedly protruded at the top of the connecting plate 311. The sliding blocks 312 are adaptively and slidably clamped into the slots of the sliding grooves 310. First screw holes 313 are equidistantly formed at the left and right side walls of the lifting plate 301. A second screw hole 314 aligned with one of the first screw holes 313 is formed in the side wall of the sliding block 312. The second screw hole 314 and the first screw hole 313 are aligned and screwed with a screw 315. The mounting plates 302 are symmetrically arranged at the bottom of the connecting plate 311. When spot welding different positions on the sides of two plate-shaped fittings is required, the connecting plate 311 can be slid along the direction of the sliding groove 310 in advance, and after locking the connecting plate 311 with the screw 315, the initial position of the welding head 305 can be adjusted. A lifting groove 316 for slidably mounting the mounting block 303 is opened at the bottom of the mounting plate 302. The outer sidewall of the mounting block 303 is slidably fitted with the inner sidewall of the lifting groove 316. A screw rod 317 perpendicular to the mounting plate 302 is screwed through the top of the mounting plate 302. The rod body of the screw rod 317 is screwed to the center of the top of the mounting block 303. A knob 318 is fixedly arranged at the top end of the screw rod 317. When it is necessary to appropriately adjust the height of the welding head 305 according to the positions of the sides of the two plate-shaped fittings, the user can drive the screw rod 317 to rotate through the knob 318 before welding, so that the mounting block 303 slides along the inside of the lifting groove 316. Further, a bracket 319 is rotatably arranged at one end of the mounting plate 302 away from the mounting block 303. The top of the bracket 319 is fixed to the bottom of the connecting plate 311. A damping shock absorber 320 is arranged between the top of the mounting plate 302 away from the bracket 319 and the connecting plate 311. The damping shock absorber 320 includes a damping telescopic rod 321 and damping backing plates 322 arranged at the upper and lower ends of the damping telescopic rod 321. The other ends of the two damping backing plates 322 are respectively rotatably arranged at the bottom of the connecting plate 311 and the top of the mounting plate 302. A third spring 323 is fixedly arranged between the two damping backing plates 322. The third spring 323 is telescopically arranged in the same direction as the damping telescopic rod 321, and the rod body of the damping telescopic rod 321 passes through the inside of the middle first spring 323 with a gap left. When the mounting plate 302 is pressed down to touch the upper plate-shaped fitting, the mounting plate 302 can be appropriately shock-absorbed through the damping shock absorber 320, which is beneficial to reducing the influence of the vibration of the mounting plate 302 on the welding head 305. Embodiment 5, on the basis of Embodiment 1, the water flow channel 401 is in a circuitous and curved "snake path" shape, and a water inlet hole 402 communicating with one end of the water flow channel 401 is opened on the right sidewall of the placement rack 201, and a water outlet hole 403 communicating with the other end of the water flow channel 401 is opened on the left sidewall of the placement rack 201. The water flow channel 401 is designed to be in a circuitous and curved "snake path" shape, thereby increasing the contact area between the water flow channel 401 and the inside of the placement groove 202. Coupled with the fact that the bottom wall of the placement groove 202 is made of a material with good thermal conductivity, it is beneficial to cool the welded plate-shaped fittings. Further, a second installation bin 404 is provided in the lower half of the rear side wall of the mounting frame 100. The refrigeration and conveying mechanism includes an industrial water chiller 405 and a delivery pump 406 disposed inside the second installation bin 404. The water inlet end of the industrial water chiller 405 is hermetically connected to a water outlet pipe 407, and the other end of the water outlet pipe 407 is hermetically connected to a water outlet hole 403. The water outlet end of the industrial water chiller 405 is hermetically connected to a connecting pipe 408, and the other end of the connecting pipe 408 is hermetically connected to the water inlet of the delivery pump 406. The water outlet of the delivery pump 406 is hermetically connected to a water inlet pipe 409, and the other end of the water inlet pipe 409 is hermetically connected to a water inlet hole 402. The industrial water chiller 405 is a water cooling device, which belongs to the existing device. It can provide a cooling device with constant temperature, constant flow and constant pressure. The principle of the industrial water chiller is to inject a certain amount of water into the water tank inside itself, cool the water through the refrigeration system of the industrial water chiller, and then send the low-temperature frozen water into the equipment that needs to be cooled. The cooling water takes away the heat inside the equipment, and the high-temperature hot water flows back to the water tank again for cooling. In this way, the cooling effect is achieved by circulating and exchanging cooling. In this embodiment, after the water is cooled by the industrial water chiller 405, the cooling water is sent into the water flow channel 401 through the delivery pump 406 and the water inlet pipe 409, so as to cool the welded plate-shaped fittings, and the water with a higher temperature returns to the delivery pump 406 again through the water outlet pipe 407 for re-refrigeration; A second protective door 410 for blocking the second installation bin 404 is hinged on the rear side wall of the mounting frame 100. A second door lock and a second heat dissipation net are provided on the second protective door 410. By providing the second protective door 410 and the second door lock, it is convenient to lock the industrial water chiller 405 in the second installation bin 404, and the provided second heat dissipation net is also beneficial to the heat dissipation of the industrial water chiller 405 during operation.
[0027] Although the present invention has been described above with reference to the embodiments, various improvements can be made to it and components therein can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the disclosed embodiments of the present invention can be combined with each other in any way. The exhaustive description of these combinations is omitted in this specification only for the sake of saving space and resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A hardware welding device, comprising a mounting frame (100), a positioning mechanism (200), a welding mechanism (300) and a cooling mechanism (400), characterized in that: A vertical electric lifting cylinder (101) is fixedly mounted on the front upper half of the mounting frame (100), and a fixing platform (102) is fixedly mounted on the lower half; The positioning mechanism (200) is used to position two plate-like accessories to be welded, and the positioning mechanism (200) comprises a placement rack (201) mounted on the top of a fixing table (102), a placement slot (202) for placing the two plate-like accessories being provided in a recessed manner at the top of the placement rack (201), and a clamping mechanism for clamping the front and rear sides of the two plate-like accessories being provided on the placement rack (201); The welding mechanism (300) is used to weld the sides of two plate-like accessories to be welded, and the welding mechanism (300) comprises a lifting plate (301) fixed to the bottom of the output end of the electric lifting cylinder (101), the lifting plate (301) is located above the placement rack (201), and mounting plates (302) for pressing down the upper plate-like accessories are symmetrically arranged on both sides of the bottom of the lifting plate (301), mounting blocks (303) are installed on both sides of the bottom of the two mounting plates (302), and welding heads (305) of a laser welding machine (304) are fixedly installed on the bottom of the two mounting blocks (303), and after the mounting plate (302) presses down the upper plate-like accessories, the two welding heads (305) are respectively located on the sides of the two plate-like accessories, and the welding heads (305) are spaced apart from the plate-like accessories; The cooling mechanism (400) is used to cool the plate-shaped accessories after welding. The cooling mechanism (400) comprises a water flow channel (401) opened in the inner cavity of the placement rack (201). The water flow channel (401) is located below the placement slot (202), and the inner cavity of the water flow channel (401) is provided with a low-temperature coolant circulating therein. The electric lifting cylinder (101) is provided with a refrigeration transport mechanism, and the refrigeration transport mechanism is used to circulate, cool and transport the coolant.
2. A hardware welding device according to claim 1, characterized in that: A transverse base (103) is provided at the bottom of the mounting frame (100), and fixing plates (104) are symmetrically fixedly provided on both sides of the base (103), and bolts (105) are screwed onto the fixing plates (104).
3. A hardware welding device according to claim 1, characterized in that: The two plate-shaped accessories are stacked up and down and placed in the placement groove (202), and the width of the placement groove (202) is consistent with the width of the two plate-shaped accessories.
4. A hardware welding device according to claim 1, characterized in that: The clamping mechanism comprises a slide bar (203) which slides through the front side wall of the placement frame (201), the slide bar (203) slides along the length direction of the placement groove (202), the rear end of the slide bar (203) is located in the placement groove (202) and is provided with a side pressure plate (204), the side wall of the side pressure plate (204) is arranged parallel to the rear side wall of the placement groove (202).
5. A hardware welding device according to claim 4, characterized in that: A plurality of first springs (205) are fixedly arranged between the front side wall of the side pressure plate (204) and the front side wall of the placement groove (202). The plurality of first springs (205) are arranged at equal intervals, and the expansion and contraction direction of the first springs (205) is consistent with the sliding direction of the slide bar (203). The slide bar (203) is located in the center of the placement groove (202). An odd number of first springs (205) are arranged in total, and the shaft gap of the slide bar (203) passes through the inner side of the first spring (205) located in the middle. A pull rod (206) is arranged at the front end of the slide bar (203), and an anti-slip sleeve (207) is fixedly sleeved on the shaft of the pull rod (206). Leakage holes (208) are opened on the left and right sides of the placement rack (201), and the leakage holes (208) allow the sides of two plate-like accessories to be exposed.
6. A hardware welding device according to claim 1, characterized in that: The laser welding machine (304) comprises a welding mainframe (306), a welding head (305), and an optical fiber transmission tube (307) for connecting the welding head (305) and the welding mainframe (306); a first mounting chamber (308) is provided on the upper half of the rear side wall of the mounting frame (100); the welding mainframe (306) is arranged inside the first mounting chamber (308); and the optical fiber transmission tube (307) passes through the first mounting chamber (308) and is connected to the welding head (305); A first protective door (309) for sealing the first installation compartment (308) is hingedly provided on the rear side wall of the installation frame (100), and a first door lock and a first heat dissipation net are provided on the first protective door (309).
7. The hardware welding device according to claim 1, characterized in that: A "T"-shaped slide groove (310) is symmetrically provided at the bottom of the lifting plate (301), and the slide groove (310) is provided along the length direction of the placement rack (201). A connecting plate (311) is slidably provided at the bottom of the lifting plate (301), and a "T"-shaped slider (312) is symmetrically fixed and protruded on the top of the connecting plate (311), and the slider (312) is adapted to slide and snap into the groove of the slide groove (310). First screw holes (313) are provided at equal intervals on the left and right side walls of the lifting plate (301), and a second screw hole (314) aligned with one of the first screw holes (313) is provided on the side wall of the slider (312), and the second screw hole (314) is aligned with the first screw hole (313) and is screwed with a screw (315), and the mounting plate (302) is symmetrically provided at the bottom of the connecting plate (311); The bottom of the mounting plate (302) is provided with a lifting groove (316) for slidingly mounting the mounting block (303); the outer wall of the mounting block (303) is slidably fitted with the inner wall of the lifting groove (316); a screw rod (317) perpendicular to the mounting plate (302) is screwed through the top of the mounting plate (302); the shaft of the screw rod (317) is screwed to the top center of the mounting block (303); and a knob (318) is fixedly provided at the top of the screw rod (317).
8. A hardware welding device according to claim 7, characterized in that: A bracket (319) is rotatably provided at one end of the mounting plate (302) away from the mounting block (303); the top of the bracket (319) is fixed to the bottom of the connecting plate (311); a damping shock absorber (320) is provided between the end of the top of the mounting plate (302) away from the bracket (319) and the connecting plate (311); the damping shock absorber (320) comprises a damping telescopic rod (321) and damping pads (322) provided at the upper and lower ends of the damping telescopic rod (321); the other ends of the two damping pads (322) are rotatably provided at the bottom of the connecting plate (311) and the top of the mounting plate (302), respectively; a third spring (323) is fixedly provided between the two damping pads (322); the third spring (323) and the damping telescopic rod (321) are telescopically provided in the same direction; and the rod body of the damping telescopic rod (321) passes through the inner side of the middle first spring (323) with a gap left.
9. The hardware welding device according to claim 1, characterized in that: The water flow channel (401) is in a tortuous "snake-like" shape, and the right side wall of the placement rack (201) is provided with a water inlet hole (402) connected to one end of the water flow channel (401), and the left side wall of the placement rack (201) is provided with a water outlet hole (403) connected to the other end of the water flow channel (401).
10. A hardware welding device according to claim 9, characterized in that: A second installation bin (404) is provided at the lower half of the rear side wall of the installation frame (100), and the refrigeration delivery mechanism comprises an industrial water chiller (405) and a delivery pump (406) arranged inside the second installation bin (404); the water inlet end of the industrial water chiller (405) is sealedly connected to a water outlet pipe (407), the other end of the water outlet pipe (407) is sealedly connected to the water outlet hole (403), the water outlet end of the industrial water chiller (405) is sealedly connected to a connecting pipe (408), the other end of the connecting pipe (408) is sealedly connected to the water inlet of the delivery pump (406), the water outlet of the delivery pump (406) is sealedly connected to a water inlet pipe (409), and the other end of the water inlet pipe (409) is sealedly connected to the water inlet hole (402); A second protective door (410) for sealing the second installation compartment (404) is hingedly provided on the rear side wall of the installation frame (100), and a second door lock and a second heat dissipation net are provided on the second protective door (410).
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Hardware welding device
CN120551665A