Rectangular workpiece transfer and surface treatment equipment

By designing rectangular workpiece transport and surface treatment equipment, and using particle injection device and stepping mechanism to blast and automatically transport the electroslag strips, the problems of high manual labor intensity and low efficiency of removing slag in grinding process of electroslag strips are solved, and an efficient and safe production process is achieved.

CN120170646APending Publication Date: 2025-06-20ZHEJIANG ZHONGNAN CONSTR GRP STEEL STRUCTURE CO LTD
View PDF 8 Cites 0 Cited by

Patent Information

Application Number
CN202510475845.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-16
Publication Date
2025-06-20

AI Technical Summary

Technical Problem

The prior art has problems such as high manual labor intensity, poor economicality and safety hazards in the polishing of electric slag strips, and it is difficult to effectively remove slag on the surface of the electric slag strips.

Method used

A rectangular workpiece transport and surface treatment equipment is designed, including a particle injection device and a stepping mechanism. The electric slag strip is shot blasted to remove the slag through the particle injection device, and the electric slag strip is automatically transported to the robot station through the stepping mechanism to reduce manual operation.

Benefits of technology

It realizes efficient slag removal and surface reinforcement treatment of the surface of the electroslag strip, reduces the labor intensity of manual operation, improves production efficiency and reduces safety hazards.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120170646A_ABST
    Figure CN120170646A_ABST
Patent Text Reader

Abstract

The invention discloses rectangular workpiece transfer and surface treatment equipment which comprises a surface treatment mechanism, a particle spraying device and a transfer trolley are arranged on the surface treatment mechanism, an electroslag strip is carried by the transfer trolley to horizontally move along the surface treatment mechanism, and metal particles are sprayed to the surface of the electroslag strip through the particle spraying device. Cutting slag on the surface of the electroslag strip is removed, and the electroslag strip is subjected to strengthening treatment; and the stepping mechanism is used for carrying out stepping conveying on the processed electroslag strips. Shot blasting treatment can be conducted on the sorted electroslag strips through the particle spraying device, adhering slag on the surfaces of the electroslag strips can be removed, the surfaces of the electroslag strips can be strengthened, follow-up welding is facilitated, meanwhile, the polished electroslag strips can be automatically conveyed into a robot station through the stepping mechanism, manual sorting is not needed, and the production efficiency is improved. And the labor intensity of manual operation is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to a rectangular workpiece transfer and surface treatment device. Background Art

[0002] The internal partition plate of a steel structure box column is an important component of the box column, which has an important impact on the mechanical properties of the steel structure column. The quality of the internal partition plate often affects the mechanical properties of the column itself and thus affects the safety of the entire building.

[0003] Before the electroslag strip is assembled, it needs to be polished to remove the surface cutting slag. The electroslag strip has a slender rectangular strip structure. Workers need to polish the edges of the electroslag strip smoothly, and the consumption is extremely large. The manual method is economically poor, and it is very easy for workers to hold the polishing tool to cause danger. Summary of the Invention

[0004] The purpose of the present invention is to provide a technical solution for a rectangular workpiece transfer and surface treatment device for the deficiencies existing in the prior art. It can not only perform shot peening on the sorted electroslag strips through a particle spraying device to remove the slag adhering to the surface of the electroslag strips, but also strengthen the surface of the electroslag strips to facilitate subsequent welding. At the same time, through the stepping mechanism, the polished electroslag strips can be automatically transported into the robot working position without manual sorting, reducing the labor intensity of manual operation.

[0005] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0006] A rectangular workpiece transfer and surface treatment device, characterized in that it includes

[0007] A surface treatment mechanism, on which a particle spraying device and a transfer trolley are provided. The transfer trolley carries the electroslag strip and moves horizontally along the surface treatment mechanism, and the particle spraying device sprays metal particles onto the surface of the electroslag strip to remove the cutting slag on the surface of the electroslag strip and perform strengthening treatment on the electroslag strip;

[0008] And a stepping mechanism for stepwise transporting the processed electroslag strips.

[0009] Through the design of the above structure, not only can the sorted electroslag strips be subjected to shot peening through the particle spraying device to remove the slag adhering to the surface of the electroslag strips, but also the surface of the electroslag strips can be strengthened to facilitate subsequent welding. At the same time, through the stepping mechanism, the polished electroslag strips can be automatically transported into the robot working position without manual sorting, reducing the labor intensity of manual operation.

[0010] Furthermore, the surface treatment mechanism includes a first frame and a track. The track is arranged on the first frame, and the transfer trolley is connected to the track. A fourth motor and a first driven wheel are provided on the track. The output shaft of the fourth motor is connected with a first driving wheel, and the first driving wheel is connected to the first driven wheel through a first belt. The transfer trolley is connected to the first belt. The first frame improves the stability and reliability of the installation of the particle spraying device, improves the shot peening quality of the surface of the electroslag bar. By driving the first driving wheel to rotate through the fourth motor, the first driven wheel can be driven to rotate through the first belt, so that the first belt drives the transfer trolley to move along the track, realizing the transportation of the electroslag bar.

[0011] Furthermore, the transfer trolley includes a protective cover, a first base, a second motor, a third motor and a rotary clamping head. The first base is arranged at the bottom of the protective cover. A clamping block and a first slide rail are provided on the first base. A first bearing is provided on the clamping block. The second motor is arranged on one side of the protective cover. The second motor is connected with a first guiding rod through a universal joint. The first guiding rod is rotatably connected to the first bearing. The second motor is arranged on a mounting bracket, and the mounting bracket is sleeved on the first guiding rod. The mounting bracket is connected to the first slide rail through a first slider. A second bearing is provided on the mounting bracket. The output shaft of the second motor passes through the second bearing and is connected to the rotary clamping head. An engagement groove is provided on the end face of the rotary clamping head, and the engagement groove is provided with an edge chamfer. The second motor of the transfer trolley drives the first guiding rod to rotate through the universal joint. The first guiding rod adopts a ball screw, so as to drive the connected mounting bracket and the first slider to move linearly along the first slide rail, driving the rotary clamping head to extend or retract. The third motor controls the rotation action of the rotary clamping head. A pair of rotary clamping heads clamp the electroslag bar. When passing through the particle spraying device, the third motor starts to drive the electroslag bar to rotate, so that the surface of the electroslag bar can be impacted by the particles, thereby achieving the technical effects of removing the surface cutting slag and strengthening the surface. The protective cover can play a protective role.

[0012] Furthermore, the particle spraying device includes a housing, a feed pipe, a first motor and a rotary projection assembly. The feed pipe and the first motor are arranged on opposite sides of the housing. An opening is provided on the housing. The rotary projection assembly is connected to the output shaft of the first motor. The rotary projection assembly is located inside the housing. The particles can be transported into the housing through the feed pipe. Driven by the first motor, the rotary projection assembly rotates, and then the particles can be sprayed out along the opening of the housing to perform shot peening on the surface of the electroslag bar.

[0013] Furthermore, the rotary projection assembly includes a turntable, a positioning ring, an outer retaining ring, and fan blades. Connecting blocks are evenly arranged between the positioning ring and the turntable, and a first through groove is formed by the cooperation between two adjacent connecting blocks. The outer retaining ring is fixed to the turntable, and the fan blades are evenly distributed on the outer side surface of the outer retaining ring. At least one second through groove is provided on the outer retaining ring. The output shaft of the first motor drives the turntable to rotate, thereby driving the positioning ring and the outer retaining ring to rotate synchronously. The particles flow out from the first through groove between the connecting blocks and enter the housing through the second through groove of the outer retaining ring, and are ejected under the action of the fan blades.

[0014] Furthermore, the stepping mechanism includes a second frame body, a second base, a fixed tabletop, a support tabletop, and a stepping tabletop. The second base is arranged at the bottom of the second frame body, and the fixed tabletop is arranged at the top of the second frame body. A cylinder and a second slide rail are provided on the second base. The cylinder is connected to the support tabletop through a piston rod, and the support tabletop is connected to the second slide rail through a second slider. A first rotating seat is provided on the support tabletop, and the first rotating seat is connected to a second rotating seat through a connecting rod. Positioning blocks are symmetrically arranged on both sides of the second rotating seat, and the positioning blocks are connected to the stepping tabletop through support components. The stepping tabletop is located between the two fixed tabletops. Grooves are evenly provided on the stepping tabletop and the fixed tabletops. A waist-shaped hole is provided on the side surface of the second frame body. The second rotating seat passes through the positioning block through a connecting shaft and is limited in the waist-shaped hole to move along the waist-shaped hole. The cylinder drives the support tabletop to reciprocate along the second slide rail through the piston rod, thereby pushing the connecting rod to move along the waist-shaped hole. The descending height of the stepping tabletop is the vertical projection of the moving distance of the connecting rod along the waist-shaped hole, and the horizontal moving distance of the stepping tabletop is the horizontal projection of the moving distance of the connecting rod along the waist-shaped hole, that is, each step is the distance between adjacent grooves. The first rotating seat, the second rotating seat, the positioning blocks, and the support components improve the stability and reliability of the movement of the stepping tabletop. The grooves facilitate the stepping transportation of the processed electroslag bars.

[0015] Furthermore, it further includes a laser blanking mechanism for cutting the finished steel plate to form electroslag bars. The laser blanking mechanism includes a laser blanking table and a laser head. The laser head is located above the laser blanking table, and the laser head is connected to a laser plate cutting machine.

[0016] Furthermore, it further includes an electroslag bar sorting and intermittent flipping mechanism for sorting the electroslag bars and intermittently flipping them at the output end. The electroslag bar sorting and intermittent flipping mechanism includes an electroslag bar sorting and intermittent flipping table, an electroslag bar sliding ramp, a vibrator, and a flipping mechanism. The electroslag bar sliding ramp is arranged on the electroslag bar sorting and intermittent flipping table, and the vibrator and the flipping mechanism are arranged on the discharging side of the electroslag bar sorting and intermittent flipping table. The electroslag bars are sorted and slide down through the electroslag bar sliding ramp on the electroslag bar sorting and intermittent flipping table, and the electroslag bars can be transferred to the electroslag bar transfer mechanism through the flipping mechanism.

[0017] Further, it further includes an electroslag bar transfer mechanism for intermittently conveying the electroslag bars. The electroslag bar transfer mechanism includes a conveyor belt, and a material trough is provided on the conveyor belt. Both the electroslag bar transfer mechanism and the flipping mechanism are controlled by stepping motors.

[0018] Further, it further includes a lifting and transfer mechanism for transferring the electroslag bars after strengthening treatment. The lifting and transfer mechanism includes a cantilever, a sliding seat, and a bracket. A fifth motor and a second driven wheel are provided on the bracket. A second driving wheel is connected to the output shaft of the fifth motor. The second driving wheel is connected to the second driven wheel through a second belt. A second guide rod and a buffer seat are provided on the bracket. The sliding seat is connected to the second guide rod and the second belt. The sliding seat includes side plates, limit blocks, sliding wheels, and boosting blocks. The two side plates are fixedly connected through a connecting column. The limit blocks are provided on the inner side surfaces of the side plates. The limit blocks are slidably connected to the second guide rod. The sliding wheels are connected to the two side plates. The sliding wheels abut against the second guide rod. The side plates are connected to the boosting blocks and fixed blocks through connecting plates. The boosting blocks are connected to the second belt. The fixed blocks are connected to the cantilever through connecting components. Two wall panels are provided on the cantilever. A cavity is formed by the cooperation between the wall panels and the cantilever. Card slots are symmetrically provided at the bottom of the wall panels. A spoon-shaped component is rotatably connected in the card slots. The spoon-shaped component is provided with a tip and an inclined surface. A swing rod is provided on the outer side surface of the spoon-shaped component. A pendant is rotatably connected to the swing rod. A fixed shaft is provided in the card slot. The fixed shaft is connected to the spoon-shaped component through an elastic element. Through the lifting and transfer mechanism, the electroslag bars can be transferred from surface treatment to the stepping mechanism, effectively connecting the processes and realizing the fully automated electroslag bar grinding production process.

[0019] Due to the adoption of the above technical solutions, the present invention has the following beneficial effects:

[0020] 1. The present invention can not only perform shot peening on the sorted electroslag bars through the particle spraying device to remove the slag hanging on the surface of the electroslag bars, but also strengthen the surface of the electroslag bars, facilitating subsequent welding. At the same time, through the stepping mechanism, the polished electroslag bars can be automatically conveyed into the robot workstation without manual sorting, reducing the labor intensity of manual operation.

[0021] 2. The second motor of the transfer trolley drives the first guide rod to rotate through a universal joint. The first guide rod adopts a ball screw, thereby driving the connected mounting rack and the first slider to move linearly along the first slide rail, driving the rotary clamping head to extend or retract. The third motor controls the rotation action of the rotary clamping head. A pair of rotary clamping heads clamp the electroslag bar. When passing through the particle spraying device, the third motor starts, driving the electroslag bar to rotate, so that the surface of the electroslag bar can be impacted by particles, thereby achieving the technical effects of removing the surface cutting slag and strengthening the surface. The protective cover can play a protective role.

[0022] 3. The output shaft of the first motor drives the turntable to rotate, which can further drive the positioning ring and the outer retaining ring to rotate synchronously. The particles flow out from the first through slots between the connecting blocks and enter the housing through the second through slots of the outer retaining ring, and are ejected under the action of the fan blades.

[0023] 4. The cylinder drives the support table to reciprocate along the second slide rail through the piston rod, which further pushes the connecting rod to move along the waist-shaped hole. The descending height of the stepping table is the vertical projection of the distance that the connecting rod moves along the waist-shaped hole, and the horizontal moving distance of the stepping table is the horizontal projection of the distance that the connecting rod moves along the waist-shaped hole, that is, each step is the distance of an adjacent groove.

[0024] 5. The electro-slag bar can be transferred from surface treatment to the stepping mechanism through the lifting and transfer mechanism, so that the processes are effectively connected, and the fully automated electro-slag bar grinding production process is realized. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] The present invention will be further described below with reference to the accompanying drawings:

[0026] Figure 1 is a schematic structural diagram of a rectangular workpiece transfer and surface treatment device of the present invention;

[0027] Figure 2 is Figure 1 a partial enlarged view of I in

[0028] Figure 3 is a schematic structural diagram of the surface treatment mechanism in the present invention;

[0029] Figure 4 is a schematic structural diagram of the particle ejection device in the present invention;

[0030] Figure 5 is Figure 4 the front view of

[0031] Figure 6 is Figure 5 the schematic structural diagram in the A-A direction of

[0032] Figure 7 is a schematic structural diagram of the transfer trolley in the present invention;

[0033] Figure 8 is Figure 7 the top view of

[0034] Figure 9 is Figure 8 the schematic structural diagram in the B-B direction of

[0035] Figure 10 is a schematic structural diagram of the track in the present invention;

[0036] Figure 11Schematic diagram of the lifting and transfer mechanism in the present invention;

[0037] Figure 12 Schematic diagram of the cantilever in the present invention;

[0038] Figure 13 Effect diagram of the stepping mechanism in the present invention;

[0039] Figure 14 Internal structure schematic diagram of the stepping mechanism in the present invention;

[0040] Figure 15 Moving schematic diagram of the stepping tabletop in the present invention;

[0041] Figure 16 Schematic diagram of the running track from point C to point D on the stepping tabletop in the present invention.

[0042] In the figure: 1 - Laser blanking table; 101 - Laser head;

[0043] 2 - Electroslag bar sorting and arranging table; 201 - Electroslag bar sliding ramp; 202 - Vibrator; 203 - Flipping mechanism;

[0044] 3 - Electroslag bar transfer mechanism; 301 - Conveyor belt; 302 - Feed trough;

[0045] 4 - Surface treatment mechanism; 401 - First frame; 402 - Track; 403 - Fourth motor; 404 - First driving wheel; 405 - First driven wheel; 406 - First belt;

[0046] 5 - Particle spraying device; 501 - Outer shell; 502 - Feed pipe; 503 - First motor; 504 - Rotary projection assembly; 505 - Opening; 506 - Positioning ring; 507 - Connecting block; 508 - First through groove; 509 - Outer retaining ring; 510 - Fan blade; 511 - Second through groove;

[0047] 6 - Lifting and transfer mechanism;

[0048] 61 - Cantilever; 6101 - Wall panel; 6102 - Cavity; 6103 - Card slot; 6104 - Spoon-shaped part; 6105 - Swing rod; 6106 - Tip; 6107 - Inclined plane; 6108 - Pendant;

[0049] 62 - Sliding seat; 6201 - Side plate; 6202 - Connecting column; 6203 - Limiting block; 6204 - Sliding wheel; 6205 - Boosting block; 6206 - Connecting plate; 6207 - Fixed block; 6208 - Connecting component;

[0050] 63 - Bracket; 6301 - Fifth motor; 6302 - Second driving wheel; 6303 - Second driven wheel; 6304 - Second belt; 6305 - Second guide rod; 6306 - Buffer seat;

[0051] 7 - Stepping mechanism; 701 - Second frame; 702 - Slot; 703 - Connecting shaft; 704 - Fixed tabletop; 705 - Stepping tabletop; 706 - Groove; 707 - Support tabletop; 708 - Second base; 709 - Cylinder; 710 - Piston rod; 711 - Second slide rail; 712 - Second slider; 713 - First rotating seat; 714 - Connecting rod; 715 - Second rotating seat; 716 - Positioning block; 717 - Support component;

[0052] 8 - Transfer cart; 801 - Protective cover; 802 - Second motor; 803 - Rotary clamping head; 804 - Connecting groove; 805 - Edge chamfer; 806 - First base; 807 - First bearing; 808 - Universal joint; 809 - First guide rod; 810 - Mounting bracket; 811 - First slider; 812 - First slide rail; 813 - Third motor; 814 - Second bearing;

[0053] 9 - Cross beam; 10 - Mounting plate. Detailed implementation mode

[0054] It should be noted that, without conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present invention will be described in detail below with reference to the drawings and in combination with the embodiments.

[0055] In order to enable those skilled in the art to better understand the solution of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0056] It should be noted that the terms "first", "second", etc. in the description and claims of the present invention and the above drawings are used to distinguish similar objects, and do not necessarily need to describe a specific order or sequence. In addition, the terms "comprising" and "having" and any variations thereof are intended to cover non-exclusive inclusion.

[0057] As Figures 1 to 16 shown, a rectangular workpiece transfer and surface treatment device of the present invention includes a laser cutting mechanism, an electroslag strip sorting and arranging mechanism, an electroslag strip transfer mechanism 3, a surface treatment mechanism 4, a lifting and transfer mechanism 6 and a stepping mechanism 7.

[0058] The laser blanking mechanism is used to cut the finished steel plate and form the electroslag strip. The laser blanking mechanism includes a laser blanking table 1 and a laser head 101. The laser head 101 is located above the laser blanking table 1, and the laser head 101 is connected to a laser cutting machine.

[0059] The electroslag strip sorting and sequencing mechanism is used to sort the electroslag strips and intermittently flip them at the output end. The electroslag strip sorting and sequencing mechanism includes an electroslag strip sorting and sequencing table 2, an electroslag strip sliding ramp 201, a vibrator 202, and a flipping mechanism 203. The electroslag strip sliding ramp 201 is arranged on the electroslag strip sorting and sequencing table 2, and the vibrator 202 and the flipping mechanism 203 are arranged on the discharge side of the electroslag strip sorting and sequencing table 2. The electroslag strips are sorted and slide down through the electroslag strip sliding ramp 201 on the electroslag strip sorting and sequencing table 2, and the flipping mechanism 203 can transfer the electroslag strips to the electroslag strip transfer mechanism 3.

[0060] The electroslag strip transfer mechanism 3 is used to intermittently convey the electroslag strips. The electroslag strip transfer mechanism 3 includes a conveyor belt 301, and a material trough 302 is arranged on the conveyor belt 301. Both the electroslag strip transfer mechanism 3 and the flipping mechanism 203 are controlled by stepping motors.

[0061] The surface treatment mechanism 4 includes a first frame 401 and a track 402. The track 402 is arranged on the first frame 401. A transfer trolley 8 is connected to the track 402. A fourth motor 403 and a first driven wheel 405 are arranged on the track 402. The output shaft of the fourth motor 403 is connected to a first driving wheel 404. The first driving wheel 404 is connected to the first driven wheel 405 through a first belt 406. The transfer trolley 8 is connected to the first belt 406. The first frame 401 improves the installation stability and reliability of the particle spraying device 5, improves the shot peening quality of the surface of the electroslag strip. By driving the first driving wheel 404 to rotate through the fourth motor 403, the first driven wheel 405 can be driven to rotate through the first belt 406, so that the first belt 406 drives the transfer trolley 8 to move along the track 402, realizing the conveyance of the electroslag strip.

[0062] A particle spraying device 5 and a transfer trolley 8 are arranged on the surface treatment mechanism 4. The transfer trolley 8 carries the electroslag strip and moves horizontally along the surface treatment mechanism 4, and the particle spraying device 5 sprays metal particles onto the surface of the electroslag strip, removing the cutting slag on the surface of the electroslag strip and strengthening the electroslag strip.

[0063] The transfer trolley 8 includes a protective cover 801, a first base 806, a second motor 802, a third motor 813 and a rotary clamping head 803. The first base 806 is provided at the bottom of the protective cover 801. A clamping block and a first slide rail 812 are provided on the first base 806. A first bearing 807 is provided on the clamping block. The second motor 802 is provided on one side of the protective cover 801. The second motor 802 is connected with a first guide rod 809 through a universal joint 808. The first guide rod 809 is rotatably connected to the first bearing 807. The second motor 802 is provided on a mounting bracket 810. The mounting bracket 810 is sleeved on the first guide rod 809. The mounting bracket 810 is connected to the first slide rail 812 through a first slider 811. A second bearing 814 is provided on the mounting bracket 810. The output shaft of the second motor 802 passes through the second bearing 814 and is connected to the rotary clamping head 803. An engagement groove 804 is provided on the end face of the rotary clamping head 803. An edge chamfer 805 is provided on the engagement groove 804. The second motor 802 of the transfer trolley 8 drives the first guide rod 809 to rotate through the universal joint 808. The first guide rod 809 adopts a ball screw, so as to drive the connected mounting bracket 810 and the first slider 811 to move linearly along the first slide rail 812, driving the rotary clamping head 803 to extend or retract. The third motor 813 controls the rotation action of the rotary clamping head 803. A pair of rotary clamping heads 803 clamp the electroslag bar. When passing through the particle spraying device 5, the third motor 813 is started to drive the electroslag bar to rotate, so that the surface of the electroslag bar can be impacted by the particles, thereby achieving the technical effects of removing the surface cutting slag and strengthening the surface. The protective cover 801 can play a protective role.

[0064] The particle spraying device 5 includes a housing 501, a feed pipe 502, a first motor 503 and a rotary projection assembly 504. The feed pipe 502 and the first motor 503 are provided on opposite sides of the housing 501. An opening 505 is provided on the housing 501. The rotary projection assembly 504 is connected to the output shaft of the first motor 503. The rotary projection assembly 504 is located inside the housing 501. The particles can be conveyed into the housing 501 through the feed pipe 502. Driven by the first motor 503, the rotary projection assembly 504 rotates, and then the particles can be sprayed out along the opening 505 of the housing 501 to perform shot peening on the surface of the electroslag bar.

[0065] The rotary projection assembly 504 includes a turntable, a positioning ring 506, an outer retaining ring 509 and fan blades 510. Connecting blocks 507 are evenly arranged between the positioning ring 506 and the turntable. A first through groove 508 is formed by the cooperation between two adjacent connecting blocks 507. The outer retaining ring 509 is fixed to the turntable. The fan blades 510 are evenly distributed on the outer side surface of the outer retaining ring 509. At least one second through groove 511 is provided on the outer retaining ring 509. The output shaft of the first motor 503 drives the turntable to rotate, and then the positioning ring 506 and the outer retaining ring 509 can be driven to rotate synchronously. Particles flow out from the first through groove 508 between the connecting blocks 507 and enter the housing 501 through the second through groove 511 of the outer retaining ring 509, and are ejected under the action of the fan blades 510.

[0066] The top of the particle ejection device 5 is connected with a cross beam 9 through a mounting plate 10.

[0067] The lifting and transfer mechanism 6 is used to transfer the electro-slag bars after strengthening treatment. The lifting and transfer mechanism 6 includes a cantilever 61, a sliding seat 62 and a bracket 63. A fifth motor 6301 and a second driven wheel 6303 are provided on the bracket 63. A second driving wheel 6302 is connected to the output shaft of the fifth motor 6301. The second driving wheel 6302 is connected to the second driven wheel 6303 through a second belt 6304. A second guide rod 6305 and a buffer seat 6306 are provided on the bracket 63.

[0068] The sliding seat 62 is connected to the second guide rod 6305 and the second belt 6304. The sliding seat 62 includes side plates 6201, limit blocks 6203, sliding wheels 6204 and boosting blocks 6205. The two side plates 6201 are fixedly connected through a connecting column 6202. The limit blocks 6203 are arranged on the inner side surfaces of the side plates 6201. The limit blocks 6203 are slidably connected to the second guide rod 6305. The sliding wheels 6204 are connected to the two side plates 6201. The sliding wheels 6204 abut against the second guide rod 6305. The side plates 6201 are connected to the boosting blocks 6205 and fixing blocks 6207 through connecting plates 6206. The boosting blocks 6205 are connected to the second belt 6304.

[0069] The fixed block 6207 is connected to the cantilever 61 through the connecting member 6208. There are two wall panels 6101 provided on the cantilever 61. A cavity 6102 is formed by the cooperation between the wall panel 6101 and the cantilever 61. Card slots 6103 are symmetrically provided at the bottom of the wall panel 6101. A spoon-shaped member 6104 is rotatably connected in the card slot 6103. The spoon-shaped member 6104 is provided with a tip 6106 and an inclined surface 6107. A swing rod 6105 is provided on the outer side of the spoon-shaped member 6104. A pendant 6108 is rotatably connected to the swing rod 6105. A fixed shaft is provided in the card slot 6103. The fixed shaft is connected to the spoon-shaped member 6104 through an elastic element. Through the lifting and transfer mechanism 6, the electroslag strip can be transferred from the surface treatment to the stepping mechanism 7, so that the processes are effectively connected, and a fully automated electroslag strip grinding production process is realized.

[0070] During the process of the lifting and transfer mechanism 6 swallowing the electroslag strip, the electroslag strip is clamped by the transfer trolley 8 at this time. The lifting and transfer mechanism 6 moves downward. When the tip 6106 of the spoon-shaped member 6104 abuts against the electroslag strip, it rotates around the rotation axis. The tip 6106 of the spoon-shaped member 6104 withdraws from the cavity 6102. When the electroslag strip passes through, the rotation axis is pulled back, and the tip 6106 of the spoon-shaped member 6104 returns to the cavity 6102 again and plays a blocking effect on the electroslag strip.

[0071] When the lifting and transfer mechanism 6 continues to descend, when the pendant 6108 contacts the lower stepping mechanism 7, the pendant 6108 contacts the protrusions on both sides, driving the spoon-shaped member 6104 to rotate, and the tip 6106 retracts, and the electroslag strip falls into the groove 706.

[0072] The stepping mechanism 7 is used for stepping and conveying the processed electroslag strip.

[0073] The stepping mechanism 7 includes a second frame body 701, a second base 708, a fixed tabletop 704, a support tabletop 707, and a stepping tabletop 705. The second base 708 is provided at the bottom of the second frame body 701, and the fixed tabletop 704 is provided at the top of the second frame body 701. A cylinder 709 and a second slide rail 711 are provided on the second base 708. The cylinder 709 is connected to the support tabletop 707 through a piston rod 710. The support tabletop 707 is connected to the second slide rail 711 through a second slider 712. A first rotating seat 713 is provided on the support tabletop 707. The first rotating seat 713 is connected to a second rotating seat 715 through a connecting rod 714. Positioning blocks 716 are symmetrically provided on both sides of the second rotating seat 715. The positioning blocks 716 are connected to the stepping tabletop 705 through support members 717. The stepping tabletop 705 is located between two fixed tabletops 704. Grooves 706 are evenly provided on the stepping tabletop 705 and the fixed tabletops 704. A waist-shaped hole 702 is provided on the side surface of the second frame body 701. The second rotating seat 715 passes through the positioning blocks 716 through a connecting shaft 703 and is limited in the waist-shaped hole 702 and moves along the waist-shaped hole 702. The support tabletop 707 is driven by the cylinder 709 through the piston rod 710 to make a reciprocating movement along the second slide rail 711, and then the connecting rod 714 is pushed to move along the waist-shaped hole 702. The descending height of the stepping tabletop 705 is the vertical projection of the moving distance of the connecting rod 714 along the waist-shaped hole 702, and the horizontal moving distance of the stepping tabletop 705 is the horizontal projection of the moving distance of the connecting rod 714 along the waist-shaped hole 702, that is, each step is the distance of an adjacent groove 706. The first rotating seat 713, the second rotating seat 715, the positioning blocks 716, and the support members 717 improve the stability and reliability of the stepping tabletop 705 during movement. The grooves 706 facilitate the stepping conveyance of the processed electroslag bars.

[0074] There are grooves 706 on the stepping tabletop 705. When the rotating shaft moves from point C to point D, its horizontal component is the horizontal distance of the groove 706 moving from point C to point D, and its vertical component is the vertical distance of moving from point C to point D. Those skilled in the art can design the stepping mechanism 7 at different angles according to their own situations.

[0075] The grooves 706 on the stepping tabletop 705 are arranged in sequence to lift the electroslag bars forward one by one and are finally picked up by the robot, realizing the automatic processing and conveying of the electroslag bars.

[0076] Through the design of the above structure, not only can the sorted electroslag bars be shot peened by the particle spraying device 5 to remove the slag hanging on the surface of the electroslag bars, but also the surface of the electroslag bars can be strengthened, facilitating subsequent welding. At the same time, through the stepping mechanism 7, the polished electroslag bars can be automatically conveyed into the robot work position without manual sorting, reducing the labor intensity of manual operation.

[0077] The above are only specific embodiments of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent substitutions, or modifications made based on the present invention to achieve substantially the same technical effects are all covered by the protection scope of the present invention.

Claims

1. A rectangular workpiece transfer and surface treatment device, characterized in that: include A surface treatment mechanism, wherein a particle injection device and a transfer trolley are provided on the surface treatment mechanism, wherein the transfer trolley carries the electroslag strip and moves horizontally along the surface treatment mechanism, and the particle injection device injects metal particles toward the surface of the electroslag strip to remove the cutting slag on the surface of the electroslag strip and strengthen the electroslag strip; and a stepping mechanism for stepping and conveying the processed electroslag strips.

2. A rectangular workpiece transfer and surface treatment equipment according to claim 1, characterized in that: The surface treatment mechanism includes a first frame and a track, the track is arranged on the first frame, the transfer trolley is connected to the track, a fourth motor and a first driven wheel are arranged on the track, the output shaft of the fourth motor is connected to the first driving wheel, the first driving wheel is connected to the first driven wheel via a first belt, and the transfer trolley is connected to the first belt.

3. A rectangular workpiece transfer and surface treatment device according to claim 2, characterized in that: The transfer trolley includes a protective cover, a first base, a second motor, a third motor and a rotating clamping head, the first base is arranged at the bottom of the protective cover, the first base is provided with a clamping block and a first slide rail, the clamping block is provided with a first bearing, the second motor is arranged on one side of the protective cover, the second motor is connected to a first guide rod through a universal joint, the first guide rod is rotatably connected to the first bearing, the second motor is arranged on a mounting frame, the mounting frame is sleeved on the first guide rod, the mounting frame is connected to the first slide rail through a first slider, the mounting frame is provided with a second bearing, the output shaft of the second motor passes through the second bearing and is connected to the rotating clamping head, and a connecting groove is provided on the end surface of the rotating clamping head, and the connecting groove is provided with an edge chamfer.

4. The rectangular workpiece transfer and surface treatment equipment according to claim 1, characterized in that: The particle injection device includes a shell, a feed pipe, a first motor and a rotating projectile assembly. The feed pipe and the first motor are arranged on opposite sides of the shell. An opening is arranged on the shell. The rotating projectile assembly is connected to the output shaft of the first motor and is located inside the shell.

5. The rectangular workpiece transfer and surface treatment equipment according to claim 4, characterized in that: The rotating projectile assembly includes a turntable, a positioning ring, an outer retaining ring and fan blades. Connecting blocks are evenly arranged between the positioning ring and the turntable. Two adjacent connecting blocks cooperate to form a first through groove. The outer retaining ring is fixed on the turntable. The fan blades are evenly distributed on the outer side surface of the outer retaining ring. The outer retaining ring is provided with at least one second through groove.

6. The rectangular workpiece transfer and surface treatment equipment according to claim 1, characterized in that: The stepping mechanism includes a second frame, a second base, a fixed table, a supporting table and a stepping table, the second base is arranged at the bottom of the second frame, the fixed table is arranged at the top of the second frame, a cylinder and a second slide rail are arranged on the second base, the cylinder is connected to the supporting table through a piston rod, the supporting table is connected to the second slide rail through a second slider, a first rotating seat is arranged on the supporting table, the first rotating seat is connected to the second rotating seat through a connecting rod, positioning blocks are symmetrically arranged on both sides of the second rotating seat, the positioning blocks are connected to the stepping table through a supporting component, the stepping table is located between the two fixed tables, grooves are evenly arranged on the stepping table and the fixed table, a waist hole is arranged on the side of the second frame, the second rotating seat passes through the positioning block through a connecting shaft and is limited to the waist hole, and moves along the waist hole.

7. The rectangular workpiece transfer and surface treatment equipment according to claim 1, characterized in that: It also includes a laser cutting mechanism for cutting the finished steel plate and forming electroslag strips. The laser cutting mechanism includes a laser cutting table and a laser head. The laser head is located above the laser cutting table and is connected to a laser plate cutting machine.

8. The rectangular workpiece transfer and surface treatment equipment according to claim 1, characterized in that: It also includes an electroslag bar sorting and sorting mechanism for sorting the electroslag bars and intermittently flipping them at the output end. The electroslag bar sorting and sorting mechanism includes an electroslag bar sorting and sorting platform, an electroslag bar sliding ramp, a vibrator and a flipping mechanism. The electroslag bar sliding ramp is arranged on the electroslag bar sorting and sorting platform, and the vibrator and the flipping mechanism are arranged on the discharge side of the electroslag bar sorting and sorting platform.

9. The rectangular workpiece transfer and surface treatment equipment according to claim 8, characterized in that: It also includes an electroslag bar transfer mechanism for intermittently transporting the electroslag bar. The electroslag bar transfer mechanism includes a conveyor belt, and a material trough is provided on the conveyor belt. The electroslag bar transfer mechanism and the turning mechanism are both controlled by a stepper motor.

10. The rectangular workpiece transfer and surface treatment equipment according to claim 1, characterized in that: It also includes a lifting and transferring mechanism for transferring the electroslag strips after strengthening treatment, the lifting and transferring mechanism includes a cantilever, a sliding seat and a bracket, the bracket is provided with a fifth motor and a second driven wheel, the output shaft of the fifth motor is connected with a second driving wheel, the second driving wheel is connected to the second driven wheel through a second belt, a second guide rod and a buffer seat are provided on the bracket, the sliding seat is connected to the second guide rod and the second belt, the sliding seat includes a side plate, a limit block, a sliding wheel and a booster block, the two side plates are fixedly connected by a connecting column, the limit block is arranged on the inner side of the side plate, and the limit block is slidably connected to the second guide rod The sliding wheel is connected to the two side plates, and the sliding wheel is against the second guide rod. The side plate is connected to the booster block and the fixed block through a connecting plate. The booster block is connected to the second belt, and the fixed block is connected to the cantilever through a connecting component. The cantilever is provided with two wall panels, and the wall panels and the cantilever cooperate to form a cavity. The bottom of the wall panel is symmetrically provided with a slot, and a spoon-shaped component is rotatably connected in the slot. The spoon-shaped component is provided with a tip and an inclined surface, and a swing rod is provided on the outer side of the spoon-shaped component, and a pendulum is rotatably connected to the swing rod. A fixed shaft is provided in the slot, and the fixed shaft is connected to the spoon-shaped component through an elastic element.

Citation Information

Patent Citations

  • Distribution line for installing colloidal particles on one side of electric heating tube

    CN111689147A

  • Continuous shot blasting cleaning device and shot blasting machine

    CN112743459A

  • Through-type straight bar shot blasting machine

    CN113021196A

  • Device for surface treatment of long splint profile

    CN115476281A

  • Steel pipe equidistant discharging device

    CN211109484U