Full-automatic corn tabletting production equipment

Abstract

The full-automatic corn tabletting production equipment comprises a tabletting operation assembly, a conveying belt, a falling plate, a motor, a machine table, a control panel, a transmission motor and a first servo motor, by arranging a material shaking structure, corn can be discharged outwards from an empty opening of a material carrying frame under shaking and is scattered to the lower portion, by arranging an adsorption rod, the adsorption property of the adsorption rod is improved, and the corn tabletting production efficiency is improved. According to the corn tabletting device, the corn can be activated in shaking, carried impurity particles are adsorbed to the adsorption bar, the situation that impurities are tabletted along with the corn is reduced, the time that the corn slides to the tabletting roller after falling can be prolonged by arranging a swing plate, the corn can be controlled to fall into a crack between the tabletting roller and the tabletting roller in batches, and the quantitative control assembly is arranged, so that the corn tabletting device is convenient to use. Batch falling and batch tabletting operation of corn are achieved, and the situation that a large amount of corn is gathered in a crack between the tabletting roller and the inner wall, and consequently the corn tabletting effect is poor is avoided.

Description

Technical Field

[0001] The present invention relates to the field related to the production of corn flakes, and specifically to a fully automated corn flaking production device. Background Art

[0002] A steam corn flaker is a device for fully automated corn flaking production. Its core components are a pair of reversely rotating drums, the surfaces of which are specially treated, having good wear resistance and compressive resistance. The rotation speed, gap, and pressure of the drums can be adjusted according to production requirements.

[0003] When optimizing existing fully automated corn flaking production equipment, most of the optimizations are reflected in improving the production quality of corn. For example, the Chinese invention patent with the application number CN202410951302.0 discloses "A Corn Flake Feed Production Process and Production Equipment". In this device, the following steps are included: cleaning treatment, infiltration, steaming, flaking, drying, weighing and packaging, and finally encapsulation is carried out in an automatic sewing machine, weighing and sealing are carried out according to needs to ensure the hygiene and shelf life of the product. The role of the infiltration bin is to increase the moisture content of ordinary stored grain corn to about 20%, aiming to achieve a better gelatinization effect during the steaming process. There is a significant difference in the quality of the finished corn flakes obtained from infiltrated corn and non-infiltrated corn after processing. Four groups of infiltration bins are set, and the volume of each group of infiltration bins is 80 cubic meters. The four groups of infiltration bins can be used alternately in pairs to meet the 24-hour cyclic production of the corn flaking equipment. With the setting of a self-cleaning circulating flaker, the daily output can reach 200 tons, which can meet the production demand;

[0004] Although the above-mentioned fully automated corn flaking production equipment has certain advantages in improving the production quality of corn, it still has certain drawbacks: The corn flaking equipment usually only performs one rolling operation on the corn. Usually, a large amount of corn grains fall into the equipment. Since there are a large number of corn grains and they gather around the outer periphery of the pressing roller, when being rolled, they may be pressed in a stacked state, resulting in poor flaking effect, or due to greater mutual extrusion force, the flattened corn is likely to adhere to the outer end face of the pressing roller, affecting the rolling efficiency of the pressing roller and thus the flaking effect. Summary of the Invention

[0005] Therefore, in order to solve the above deficiencies, the present invention hereby provides a fully automated corn flaking production device.

[0006] The present invention is implemented as follows. A fully automated corn flaking production device is constructed. The device includes a flaking operation component, a conveyor belt, a dropping plate, a motor, a machine table, a control panel, a transmission motor, and a first servo motor. The flaking operation component is installed on the upper end surface of the machine table. The conveyor belt is arranged inside the machine table. The output end of the transmission motor is in transmission connection with the rotating shaft of the conveyor belt. The dropping plate is an integral structure with the machine table and is located at the front end thereof. The control panel is installed on the outer periphery of the machine table. The motor is installed at a position slightly below the outer periphery of the flaking operation component. The first servo motor is installed above the machine table.

[0007] Preferably, the flaking operation component includes a feeding bin, a vibrating structure, counter-rotating rollers, a flaking bin, a swinging plate, a quantitative control component, and flaking rollers. The vibrating structure is movable inside the feeding bin. The counter-rotating rollers are installed at a position slightly above the interior of the flaking bin. One end of the swinging plate is hinged to the inner wall of the flaking bin. The quantitative control component is movably fitted below the swinging plate. The flaking rollers are movable at an inclined position below the interior.

[0008] Preferably, the vibrating structure includes a loading rack, adsorption rods, a driving body, a hollow rack, a rotating shaft, and a driving machine. The adsorption rods are an integral structure with the loading rack, and the bottom of the adsorption rods is fixedly connected to the bottom end surface of the loading rack. The upper end of the driving body is connected to the outer periphery of the bottom of the loading rack and is movably fitted. The upper right end of the driving body is welded to the hollow rack. The rotating shaft passes through the interior of the hollow rack. One end of the rotating shaft is in transmission connection with the output end of the driving machine.

[0009] Preferably, the driving body includes a column block, a hinged column, a connecting rod, a driving arm, and a support frame. The hinged column penetrates into the column block and is hinged. The column block is connected to the connecting rod through the hinged column and is movably fitted. The rear end of the connecting rod is connected to the driving arm and is movably fitted. The two side ends of the support frame are respectively hinged to the side ends of the column block.

[0010] Preferably, the quantitative control component includes a displacement rod, a sleeve block, an intermittent driving structure, a second servo motor, a limiting rod, and a limiting rail. The displacement rod passes through the interior of the sleeve block. The intermittent driving structure is movably fitted below the sleeve block. The outer periphery of the sleeve block is fixedly connected to one end of the limiting rod. The limiting rod is slidably fitted with the limiting rail. The output end of the second servo motor is in transmission connection with the intermittent driving structure.

[0011] Preferably, the intermittent driving structure includes a rotating block and a bumping block. The bumping block is fixedly connected to the outer periphery of the rotating block.

[0012] Preferably, the bearing of the flaking roller is transmission-connected to the output end of the motor, the bearing of the counter-rotating roller is transmission-connected to the output end of the first servo motor, the flaking roller is located above the conveyor belt, two counter-rotating rollers are provided, and are respectively driven by different first servo motors, the two counter-rotating rollers rotate relative to each other, and can perform the first step of crushing the corn particles.

[0013] Preferably, the driving machine is installed on the outer periphery of the feeding bin, the material carrier moves on the inner side of the feeding bin, and the material carrier swings with the cooperation of the driving body.

[0014] Preferably, the driving arm is connected to the output end of the driving machine through a rotating shaft, the outer peripheral surface of the column block is fixedly connected to the bottom end surface of the loading rack, and the column block can be cyclically flipped at an angle of seventy-five degrees with the cooperation of the driving arm and the hinged column.

[0015] Preferably, the limit rail is installed on the inner wall of the tablet pressing bin, the rear end of the second servo motor is fixedly connected to the wall of the tablet pressing bin, the displacement rod is movably fitted under the swing plate, and the displacement rod can be displaced up and down under the impact of the intermittent driving structure, and the sliding cooperation between the limit rod and the limit rail auxiliary sleeve drives the displacement rod to perform directional displacement in the vertical direction.

[0016] Preferably, the rotating block is transmission-connected to the output end of the second servo motor, the impact block is movably fitted under the sleeve block, and the outer peripheral surface of the intermittent driving structure is in an arc shape, so that it can generate an impact force on the sleeve block during the rotating activity.

[0017] The present invention has the following advantages: The present invention provides a fully automated corn flake production equipment through improvement, which has the following improvements compared with the same type of equipment:

[0018] The fully automated corn flake production equipment described in the present invention has a material shaking structure, so that the corn can be carried by a loading frame and driven by a driving machine through a driving arm, so that the column blocks can swing back and forth in a pivot-like manner with the cooperation of the connecting rod. Due to the hollow design of the loading frame, the corn can be discharged from the empty opening of the loading frame and fall to the bottom under shaking.

[0019] The fully automated corn flake production equipment described in the present invention is provided with an adsorption rod, the adsorption property of which allows the corn to be actively shaken and the impurity particles carried by it to be adsorbed onto the adsorption rod, thereby reducing the impurities from being flaked along with the corn.

[0020] The fully automated corn flaking production equipment described in the present invention is provided with a swing plate which is hinged inside and can make a fulcrum-type inclination change, having an oblique bearing effect on the corn, capable of extending the time for the corn to slide downward to the flaking roller after falling, and capable of controlling the batch dropping of the corn into the gap between the flaking roller and the inner wall, thereby controlling the batch rolling effect of the corn by the flaking roller.

[0021] The fully automated corn flaking production equipment described in the present invention is provided with a quantitative control component. The displacement rod intermittently bumps against the swing plate, causing the swing plate to have an inclination change, and at the same time enabling the corn on the end face of the swing plate to be vibrated and smoothly move downward, realizing the batch dropping and batch flaking operation of the corn, and avoiding the situation that a large amount of corn accumulates in the gap between the flaking roller and the inner wall, resulting in poor corn flaking effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 is a schematic structural diagram of the present invention;

[0023] Figure 2 is a schematic structural diagram of the conveyor belt of the present invention;

[0024] Figure 3 is a schematic structural diagram of the flaking operation component of the present invention;

[0025] Figure 4 is a schematic structural diagram of the material shaking structure of the present invention;

[0026] Figure 5 is a schematic structural diagram of the driving body of the present invention;

[0027] Figure 6 is a schematic structural diagram of the material loading rack of the present invention;

[0028] Figure 7 is a schematic structural diagram of the quantitative control component of the present invention;

[0029] Figure 8 is a schematic structural diagram of the intermittent driving structure of the present invention.

[0030] Wherein: flaking operation component - 1, conveyor belt - 2, dropping plate - 3, motor - 4, machine platform - 5, control panel - 6, transmission motor - 7, first servo motor - 8, feeding bin - 11, material shaking structure - 12, counter-rotating roller - 13, flaking bin - 14, swing plate - 15, quantitative control component - 16, flaking roller - 17, material loading rack - 121, adsorption rod - 122, driving body - 123, hollow frame - 124, rotating shaft - 125, driving machine - 126, column block - q1, hinged column - q2, connecting rod - q3, driving arm - q4, support frame - q5, displacement rod - a1, sleeve block - a2, intermittent driving structure - a3, second servo motor - a4, limiting rod - a5, limiting rail - a6, rotating block - a31, bumping block - a32. Detailed implementation mode

[0031] The following will be combined with the attached Figure 1-8 The present invention will be described in detail. The technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.

[0032] Please refer to Figure 1-2 A fully automated corn flaking production device of the present invention includes a flaking operation component 1, a conveyor belt 2, a dropping plate 3, a motor 4, a machine table 5, a control panel 6, a transmission motor 7, and a first servo motor 8. The flaking operation component 1 is installed on the upper end surface of the machine table 5. The conveyor belt 2 is arranged inside the machine table 5. The output end of the transmission motor 7 is in transmission connection with the rotating shaft of the conveyor belt 2. The dropping plate 3 is an integral structure with the machine table 5 and is located at its front end position. The control panel 6 is installed on the outer periphery of the machine table 5. The motor 4 is installed at a position slightly below the outer periphery of the flaking operation component 1. The first servo motor 8 is installed above the machine table 5.

[0033] Please refer to Figure 3-4, a fully automated corn flaking production device of the present invention. The tablet pressing operation assembly 1 includes a feeding bin 11, a vibrating structure 12, counter-rotating rollers 13, a tablet pressing bin 14, a swing plate 15, a quantitative control assembly 16 and tablet pressing rollers 17. The vibrating structure 12 is movably disposed on the inner side of the feeding bin 11. The counter-rotating rollers 13 are installed at an upper position inside the tablet pressing bin 14. One end of the swing plate 15 is hinged to the inner wall of the tablet pressing bin 14. The quantitative control assembly 16 is movably engaged below the swing plate 15. The tablet pressing rollers 17 are movably disposed at an inner lower oblique position of 18. The vibrating structure 12 includes a loading rack 121, an adsorption rod 122, a driving body 123, a hollow frame 124, a rotating shaft 125 and a driving machine 126. The adsorption rod 122 is an integral structure with the loading rack 121, and the bottom of the adsorption rod 122 is fixedly connected to the bottom end surface of the loading rack 121. The upper end of the driving body 123 is connected to the outer peripheral bottom of the loading rack 121 and is movably engaged. The upper right end of the driving body 123 is welded to the hollow frame 124. The rotating shaft 125 passes through the inside of the hollow frame 124. One end of the rotating shaft 125 is in transmission connection with the output end of the driving machine 126. The bearing of the tablet pressing roller 17 is in transmission connection with the output end of the motor 4. The bearing of the counter-rotating roller 13 is in transmission connection with the output end of the first servo motor 8. The tablet pressing roller 17 is located above the conveyor belt 2. There are two counter-rotating rollers 13, which are respectively driven by different first servo motors 8. The two counter-rotating rollers 13 rotate relatively, and can perform the first step of rolling on the corn kernels. The driving machine 126 is installed on the outer periphery of the feeding bin 11. The loading rack 121 is movably disposed on the inner side of the feeding bin 11. The loading rack 121 rotates in a swinging manner under the cooperation of the driving body 123.

[0034] Please refer to Figure 5-6 , a fully automated corn flaking production device of the present invention. The driving body 123 includes a column block q1, a hinge column q2, a connecting rod q3, a driving arm q4 and a support frame q5. The hinge column q2 penetrates into the column block q1 and is hinged. The column block q1 is connected to the connecting rod q3 through the hinge column q2 and is movably engaged. The rear end of the connecting rod q3 is connected to the driving arm q4 and is movably engaged. The two side ends of the support frame q5 are respectively hinged to the side ends of the column block q1. The driving arm q4 is in transmission connection with the output end of the driving machine 126 through the rotating shaft 125. The outer peripheral surface of the column block q1 is fixedly connected to the bottom end surface of the loading rack 121. The column block q1 can cyclically perform an angular flip of 75 degrees under the cooperation of the driving arm q4 and the hinge column q2.

[0035] Please refer to Figure 7-8The present invention relates to a fully automated corn flake production equipment, wherein the quantitative control component 16 comprises a displacement rod a1, a sleeve block a2, an intermittent drive structure a3, a second servo motor a4, a limit rod a5 and a limit rail a6, wherein the displacement rod a1 passes through the interior of the sleeve block a2, the intermittent drive structure a3 is movably matched under the sleeve block a2, the outer periphery of the sleeve block a2 is fixedly connected to one side end of the limit rod a5, the limit rod a5 is slidably matched to the limit rail a6, the output end of the second servo motor a4 is transmission-connected to the intermittent drive structure a3, the intermittent drive structure a3 comprises a rotating block a31 and a bumping block a32, and the bumping block a32 is embedded and connected to the outer periphery of the rotating block a31 The limit rail a6 is installed on the inner wall of the tablet pressing bin 14, the rear end of the second servo motor a4 is fixedly connected to the wall of the tablet pressing bin 14, the displacement rod a1 is movably matched under the swing plate 15, and the displacement rod a1 can be displaced up and down under the impact of the intermittent driving structure a3. The sliding cooperation between the limit rod a5 and the limit rail a6 assists the sleeve block a2 to drive the displacement rod a1 to perform directional displacement in the vertical direction. The rotating block a31 is transmission-connected to the output end of the second servo motor a4, and the impact block a32 is movably matched under the sleeve block a2. The outer peripheral surface of the intermittent driving structure a3 is in the shape of an arc surface, so that it can generate an impact force on the sleeve block a2 during the rotation activity.

[0036] The present invention provides a fully automated corn flake production equipment through improvement, and its working principle is as follows;

[0037] The tableting operation component 1 in the equipment is the main equipment in the corn tableting process. The corn to be tableted is put into the upper port of the feed bin 11. When it falls into the feed bin 11, the corn can be carried by the loading frame 121 by setting the material shaking structure 12. The loading frame 121 is connected to the column block q1. The column block q1 is connected by the hinge column q2 and the connecting rod q3. It is driven by the driving machine 126 through the driving arm q4, so that the column block q1 can be pivoted with the cooperation of the connecting rod q3. The swinging back and forth is conducive to the swinging motion of the carrier 121 along with the movement of the driving body 123. The adsorption property of the adsorption rod 122 allows the corn to be adsorbed with the impurity particles carried by the corn to the adsorption rod 122 during the swinging, thereby reducing the impurities from being pressed into tablets together with the corn. Due to the hollow design of the carrier 121, the corn can be discharged from the empty opening of the carrier 121 during the swinging and fall to the bottom. When placed between the counter-rotating rollers 13, the counter-rotating rollers 13 perform relative rotation motion. The corn is subjected to the first rolling, and the pressed corn continues to fall downward. The swing plate 15 is hinged on the inner side of 18 and can be tilted in a fulcrum-type manner, which has an oblique bearing effect on the corn, can prolong the time for the corn to slide to the flaking roller 17 after falling, and can control the batch of corn to fall into the gap between the flaking rollers 17 and 18, thereby controlling the batch of corn to be rolled by the flaking roller 17. By setting a quantitative control component 16, personnel can control the operation of the second servo motor a4 to drive the rotating block a31 to rotate, so that the collision block a32 intermittently pushes the sleeve block a2 during the turning process, so that the displacement rod a1 intermittently hits the swing plate 15, so that the swing plate 15 produces a change in inclination, and at the same time, the corn on the end surface of the swing plate 15 can be vibrated and move downward smoothly, so as to realize the batch falling and batch flaking operation of corn, and avoid a large amount of corn gathering in the gap between the inner walls of the flaking rollers 17 and 18, which leads to poor corn flaking effect.

[0038] The above shows and describes the basic principle, main features and advantages of the present invention, and the standard parts used in the present invention can be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.

[0039] The foregoing description of the disclosed embodiments enables those skilled in the art to practice or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A fully automated corn flake production equipment, characterized in that: The machine comprises a tablet pressing operation component (1), a conveyor belt (2), a drop plate (3), a motor (4), a machine platform (5), a control panel (6), a transmission motor (7) and a first servo motor (8), wherein the tablet pressing operation component (1) is mounted on the upper end surface of the machine platform (5), the conveyor belt (2) is arranged on the inner side of the machine platform (5), the output end of the transmission motor (7) is connected to the rotating shaft of the conveyor belt (2) by transmission, the drop plate (3) and the machine platform (5) are an integrated structure and are located at the front end thereof, the control panel (6) is mounted on the outer periphery of the machine platform (5), the motor (4) is mounted at a lower position of the outer periphery of the tablet pressing operation component (1), and the first servo motor (8) is mounted above the machine platform (5); The tablet pressing operation component (1) comprises a feeding bin (11), a material shaking structure (12), a counter-rotating roller (13), a tablet pressing bin (14), a swing plate (15), a quantitative control component (16) and a tablet pressing roller (17); the material shaking structure (12) moves on the inner side of the feeding bin (11); the counter-rotating roller (13) is installed at an upper position inside the tablet pressing bin (14); one side end of the swing plate (15) is hinged to the inner wall of the tablet pressing bin (14); the quantitative control component (16) is movably fitted under the swing plate (15); and the tablet pressing roller (17) moves at an inner lower oblique position of (18).

2. The fully automated corn flake production equipment according to claim 1, characterized in that: The material shaking structure (12) comprises a loading frame (121), an adsorption rod (122), a driving body (123), a hollow frame (124), a rotating shaft (125) and a driving machine (126); the adsorption rod (122) and the loading frame (121) are an integrated structure and the bottom of the adsorption rod (122) is embedded and connected to the bottom end surface of the loading frame (121); the upper end of the driving body (123) is connected to the outer bottom of the loading frame (121) and is movably matched; the upper right end of the driving body (123) is welded to the hollow frame (124); the rotating shaft (125) passes through the interior of the hollow frame (124); and one end of the rotating shaft (125) is drivingly connected to the output end of the driving machine (126).

3. A fully automated corn flake production equipment according to claim 2, characterized in that: The driving body (123) comprises a column block (q1), a hinged column (q2), a connecting rod (q3), a driving arm (q4) and a support frame (q5); the hinged column (q2) penetrates into the column block (q1) and is hinged; the column block (q1) is connected to the connecting rod (q3) through the hinged column (q2) and is movably matched; the rear end of the connecting rod (q3) is connected to the driving arm (q4) and is movably matched; and the two side ends of the support frame (q5) are respectively hinged to the side ends of the column block (q1).

4. The fully automated corn flake production equipment according to claim 1, characterized in that: The quantitative control component (16) comprises a displacement rod (a1), a sleeve block (a2), an intermittent drive structure (a3), a second servo motor (a4), a limit rod (a5) and a limit rail (a6); the displacement rod (a1) passes through the interior of the sleeve block (a2); the intermittent drive structure (a3) ​​is movably engaged under the sleeve block (a2); the outer periphery of the sleeve block (a2) is fixedly connected to one side end of the limit rod (a5); the limit rod (a5) is slidably engaged with the limit rail (a6); and the output end of the second servo motor (a4) is drivingly connected to the intermittent drive structure (a3).

5. The fully automated corn flake production equipment according to claim 4, characterized in that: The intermittent driving structure (a3) ​​comprises a rotating block (a31) and a collision block (a32), wherein the collision block (a32) is embedded and connected to the outer periphery of the rotating block (a31).

6. The fully automated corn flake production equipment according to claim 1, characterized in that: The bearing of the tablet pressing roller (17) is transmission-connected to the output end of the motor (4), the bearing of the counter-rotating roller (13) is transmission-connected to the output end of the first servo motor (8), and the tablet pressing roller (17) is located above the conveyor belt (2).

7. The fully automated corn flake production equipment according to claim 2, characterized in that: The driving machine (126) is installed on the outer periphery of the feeding bin (11), and the loading rack (121) moves on the inner side of the feeding bin (11).

8. The fully automated corn flake production equipment according to claim 3, characterized in that: The driving arm (q4) is drivingly connected to the output end of the driving machine (126) via a rotating shaft (125), and the outer peripheral surface of the column block (q1) is fixedly connected to the bottom end surface of the material carrier (121).

9. The fully automated corn flake production equipment according to claim 4, characterized in that: The limit rail (a6) is installed on the inner wall of the tablet pressing bin (14), the rear end of the second servo motor (a4) is fixedly connected to the wall of the tablet pressing bin (14), and the displacement rod (a1) is movably fitted under the swing plate (15).

10. The fully automated corn flake production equipment according to claim 5, characterized in that: The rotating block (a31) is drivingly connected to the output end of the second servo motor (a4), and the impact block (a32) is movably fitted under the sleeve block (a2).

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